Professional Documents
Culture Documents
INSTRUCTIONS
GB
I S O 9 0 01
ARTICULEES
MATS
TELESCOPIQUES
CISEAUX
TRACTEES
L ' A C C E S
L ' E S P A C E
PINGUELY HAULOTTE LA PERONNIERE - BP 9 - 42152 L'HORME Tl. +33 (0) 4 77 29 24 24 Fax SAV +33 (0) 4 77 29 98 88
email haulotte@haulotte.com Web www.haulotte.com
GENERAL
You have just taken delivery of your mobile elevating work platform
It will give you complete satisfaction if you follow the operating and maintenance
instructions exactly.
The purpose of this instruction manual is to help you in this.
We stress the importance:
of complying with the safety instructions relating to the machine itself, its use
and its environment,
of using it within the limits of its performances,
of proper maintenance upon which its service life depends.
During and beyond the warranty period, our After-Sales Department is at your
disposal for any service you might need.
Contact in this case our Local Agent or our Factory After-Sales Department,
specifying the exact type of machine and its serial number.
When ordering consumables or spares, use this documentation, together with the
Spares catalogue so as to receive original parts, the only guarantee of
interchangeability and perfect operation.
This manual is supplied with the machine and is included on the delivery
note.
REMINDER:You are reminded that our machines comply with the provisions of
the Machines Directive 89/392/EEC of June 14th 1989 as
amended by the directives 91/368/EEC of June 21st 1991, 93/44/
EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/
EEC of May 3rd 1989, directive 2000/14/CE and directive EMC/89/
336/CE.
Caution !
The technical data contained
in this manual cannot involve
our responsibility and we
reserve the right to proceed
with improvements or
modifications without
amending this manual.
ii
CONTENTS
1-
1.1 -
1.1.1 -
Manual ..................................................................................................................................... 1
1.1.2 -
Labels ...................................................................................................................................... 1
1.1.3 -
Safety....................................................................................................................................... 1
1.2 -
1.2.1 -
Operators ................................................................................................................................. 2
1.2.2 -
Environment............................................................................................................................. 2
1.2.3 -
1.3 -
1.3.1 -
1.3.2 -
1.3.3 -
1.3.4 -
1.3.5 -
1.4 -
VERIFICATIONS ......................................................................................................... 4
1.4.1 -
Routine verifications................................................................................................................. 4
1.4.2 -
1.4.3 -
1.5 -
1.6 -
1.7 -
2-
PRESENTATION ......................................................................................................... 7
2.1 -
IDENTIFICATION ........................................................................................................ 7
2.2 -
2.3 -
DESCRIPTION ............................................................................................................ 8
2.4 -
2.4.1 -
Compact 8 DX........................................................................................................................ 10
iii
2.4.2 -
Compact 10 DX ...................................................................................................................... 11
2.4.3 -
Compact 12 DX ...................................................................................................................... 12
2.5 -
SIZE ...........................................................................................................................13
2.5.1 -
2.5.2 -
2.5.3 -
2.6 -
2.6.1 -
2.6.2 -
2.6.3 -
2.7 -
LABELS......................................................................................................................18
2.7.1 -
2.7.2 -
2.7.3 -
2.7.4 -
2.7.5 -
2.7.6 -
2.7.7 -
2.7.8 -
3-
OPERATION...............................................................................................................25
3.1 -
HYDRAULIC CIRCUIT..............................................................................................25
3.1.1 -
3.1.2 -
3.2 -
3.3 -
3.3.1 -
3.3.2 -
3.3.3 -
Tilt control............................................................................................................................... 26
3.3.4 -
4-
USE.............................................................................................................................27
4.1 -
4.1.1 -
General................................................................................................................................... 27
iv
4.1.2 -
4.1.3 -
4.2 -
4.2.1 -
4.2.2 -
Loading .................................................................................................................................. 29
4.2.3 -
4.3 -
4.3.1 -
4.3.2 -
Pre-operation check............................................................................................................... 31
4.4 -
OPERATION.............................................................................................................. 33
4.4.1 -
General recommendations..................................................................................................... 33
4.4.2 -
4.4.3 -
4.5 -
4.6 -
4.7 -
STABILISERS............................................................................................................ 39
5-
MAINTENANCE ......................................................................................................... 41
5.1 -
5.2 -
MAINTENANCE SYSTEM......................................................................................... 41
5.3 -
5.3.1 -
Consumables ......................................................................................................................... 42
5.3.2 -
5.4 -
OPERATIONS ........................................................................................................... 44
5.4.1 -
Summary table....................................................................................................................... 44
5.4.2 -
5.4.3 -
6-
OPERATING INCIDENTS.......................................................................................... 47
6.1 -
6.2 -
6.3 -
7-
7.1 -
7.2 -
8-
8.1 -
COMPACT 8, 10 DX ..................................................................................................51
8.2 -
COMPACT 12 DX ......................................................................................................52
9-
WIRING DIAGRAM.....................................................................................................53
9.1 -
9.2 -
9.3 -
9.4 -
9.5 -
vi
GENERAL WARNING
1.1.1 - Manual
The purpose of this manual is to help the operator to get to know HAULOTTE selfpropelled lifts so as to use them efficiently and SAFELY. It cannot, however,
replace the basic training necessary for any user of site plant.
The head of establishment has an obligation to ensure that operators know the
instructions in the instruction manual. The head of establishment is also
responsible for the implementation of the "user regulations" in force in the country
of use.
Before using the machine, it is essential for safe use of the platform and its
efficiency to familiarise yourself with all these instructions.
This instruction manual must be kept available to any operator. Additional copies
can be supplied by the manufacturer on request.
1.1.2 - Labels
The potential dangers and instructions concerning the machine are indicated by
labels and plates. It is necessary to read the instructions appearing on them.
All of the labels comply with the following colour code:
The colour red indicates a potentially mortal danger.
The colour orange indicates a danger which may cause serious injury.
The colour yellow indicates a danger which may cause material damage or
slight injury.
The head of the establishment must make sure that these labels are in good
condition, and must take the necessary steps to keep them legible. Additional
labels can be supplied on request by the manufacturer.
1.1.3 - Safety
Ensure that any person to whom you entrust the machine is capable of assuming
the safety requirements of its use.
Avoid any working mode liable to jeopardise safety. Any use not compliant with
the instructions could lead to risks and injury to people and damage to property.
Caution !
In order to attract the reader's
attention, the instructions will
be preceded by this
standardized sign.
The operating manual must be kept by the user throughout the machine's life
including in the event of loan, hiring-out or re-sale.
Make sure that all the plates or labels relating to safety and danger are complete
and legible.
1.2 -
Caution !
Only trained operators can
use Haulotte self-propelled
lifts.
1.2.2 - Environment
Never use the machine:
X km/h
Y km/h
Y>X
C
0
-15
Caution !
Never use the platform as a
crane, goods lift or lift. Never
use the platform to pull or
tow.
Do not tow the lift (it has not been designed for that and must be
transported on a trailer).
1.3 -
RESIDUAL RISKS
1.3.1 - Risks of jolting - Overturning
The risks of jolting or overturning are considerable in the following situations:
- sudden operation of the control levers,
- overload of the lift,
- ground weakness (Beware of thawing in winter),
- gusting wind,
- hitting an obstacle on the ground or high up,
- working on quays, bays, pavements, etc...
Allow a sufficient stopping distance:
- 3 metres at high speed,
- 1 metre at low speed.
1.4 -
VERIFICATIONS
Comply with the national regulations in force in the country of use.
For FRANCE: Order of June 9th 1993 + circular DRT 93-22 September 1993
specifying:
1.5 -
In the case of hiring, the person responsible using the hired machine
has the responsibility of examining the state of conservation and for
examining suitability. He must check with the hirer that the routine
general verifications and verifications before putting into service
have indeed been carried out.
1.6 -
1.7 -
BEAUFORT SCALE
The Beaufort Scale of wind force is accepted internationally and is used when
communicating weather conditions. It consists of number 0 - 17, each
representing a certain strength or velocity of wind at 10m (33 ft) above ground
level in the open.
0
1
2
Description of Wind
Calm
Light Air
Light Breeze
Gentle Breeze
4
5
Moderate Breeze
Fresh Breeze
Strong Breeze
Near Gale
8
9
Gale
Strong Gale
MPH
0-1
1-5
6-11
m/s
0-0.2
0.3-1.5
1.6-3.3
12-19
3.4-5.4
20-28
29-38
5.5-7.9
8.0-10.7
39-49
10.8-13.8
50-61
13.9-17.1
62-74
75-88
17.2-20.7
20.8-24.4
2 - PRESENTATION
The self-propelled platform is designed for all overhead work, within the
limits of its characteristics.
The main operating station is on the platform extension. The backup station
and emergency control are on the ground.
2.1 -
IDENTIFICATION
A plate on the chassis bears all the indications (engraved) for machine
identification.
2.2 -
MAIN COMPONENTS
Fig. 2 - Position of the main components
6
13
12
2
8
11
15
10
10
9
10
2.3 -
14
9- Rear wheels
10- Anchoring points
11- Hydraulic tank
12- Frame
13- Platform access bar
14- Cover locking tab
15- Motor box
DESCRIPTION
"HAULOTTE SCISSOR" platforms are work platforms surrounded by
protective barriers. They can be lifted or lowered by a hydraulic cylinder
acting on scissors with three, four or five sections, depending on the model,
which support the work platform.
The chassis has two braked drive and steering wheels at the front and two
braked drive wheels at the back, equipped with puncture-proof tyres
(inflated with polyurethane foam) with a cross-country tread.
Each motor is supplied with power by a thermal diesel engine. All control
and power devices are installed in two side boxes, including:
the hydraulic tank and filters,
the air-cooled thermal motor and hydraulic pump,
the fuel tank,
the hydraulic distribution set,
the thermal motor ignition battery,
the electric control cubicle.
The tilt detector is between the scissor arms.
The electric cubicle on the chassis controls:
station selection,
motor fault light indicators,
hour counter,
platform up and down movement,
start and stop of the thermal motor,
emergency stop of all movements.
2.4 -
WORKING AREA
2.4.1 - Compact 8 DX
9
(m)
0
- 1
- 4
- 3
- 2
- 1
2
(m)
10
2.4.2 - Compact 10 DX
11
( m)
10
0
- 1
- 4
- 3
- 2
- 1
2
( m)
11
2.4.3 - Compact 12 DX
( m)
12
11
10
0
- 1
- 4
- 3
- 2
- 1
2
(m)
12
SIZE
2.5.1 - COMPACT 8 DX size
2500
3060
250
1150
1200
1440
2300
2.5 -
1870
1540
2650
1800
13
250
1200
1500
1220
2370
2500
3060
1870
1540
2650
1800
1540
250
3060
1200
1870
2650
1800
14
1680
1400
2540
2500
2.6 -
TECHNICAL DATA
2.6.1 - COMPACT 8 DX technical data
CHARACTERISTIC
Working height
Max./min floor height
Overall width - base
Overall width - table
Platform dimensions
Overall length
Overall length with stabilising option
Overall height
Extension dimensions
Ground clearance
Wheelbase
Outside turning radius
Load capacity with one extension
Maximum lateral force
Max. wind speed
Slope and tilt indicator with audible alarm at
Travel speed
Maximum travel slope
Lifting time
Lowering time
Hydraulic reservoir capacity
General hydraulic set pressure
Travel hydraulic set pressure
Lifting hydraulic set pressure
Hydraulic pump capacity
Lifting and travel delivery
Secure and steer delivery
Silent Pack diesel thermal motor
-power
-idling power
-consumption
-idling consumption
Diesel tank capacity
Number of steer wheels
Number of drive wheels
Differential lock
Hydraulic brakes
Freewheeling
Starting battery
Supply voltage
Solid tyres - dimension
Wheel nut tightening torque
Max. force on one wheel with nominal load
Max. ground pressure with 565 kg
hard ground (concrete)
loose ground (mud)
Weight of machine with one extension
Weight of machine with stabiliser option
Acoustic power
Vibration level at feet
Vibration level at hands
COMPACT 8 DX
8,38 m
6,38 m / 1,15 m
1,80 m
1,54 m
1,54 m x 2,50 m
2,65 m
3,06 m
2,30 m
1,20 m
0,25 m
1,87 m
3,73 m
565 kg (3 people) including
150 kg on the extension
40 daN
45 kph
3
1,6 kph PV, 3 kph MV, 5,5 kph GV
40%
33 s
37 s
75 l
240 bar PV, 170 bar GV
220 bar
125 bar
11 + 11 cm3/rev
26 l/min
13 l/min
DEUTZ
18 kW at 2400 rpm
8 kW at 1150 rpm
235 g/kW/h
235 g/kW/h
30 l
2
4
yes
yes
yes
1x12 V - 70 Ah
12 V
26 x 12 - 12PR
19 daN.m
1750 daN
7,8 daN/cm2
3,23 daN/cm2
3120 kg
3320 kg
106 dB(A)
< 0,5 m/s
< 2,5 m/s
15
16
COMPACT 10 DX
10,25 m
8,25 m / 1,22 m
1,80 m
1,54 m
1,54 m x 2,50 m
2,65 m
3,06 m
2,37 m
1,20 m
0,25 m
1,87 m
3,73 m
565 kg (3 people) including
150 kg on the extension
40 daN
45 kph
3
1,6 kph PV, 3 kph MV, 5,5 kph GV
40%
31 s
27 s
75 l
240 bar PV, 170 bar GV
220 bar
160 bar
11 + 11 cm3/rev
26 l/min
13 l/min
DEUTZ
18 kW at 2400 rpm
8 kW at 1150 rpm
235 g/kW/h
235 g/kW/h
30 l
2
4
yes
yes
yes
1x12 V - 70 Ah
12 V
26 x 12 - 12PR
19 daN.m
1880 daN
8,1 daN/cm2
3,42 daN/cm2
3330 kg
3530 kg
1470 daN
4,6 daN/cm2
106 dB(A)
71,9 dB(A)
< 0,5 m/s
< 2,5 m/s
COMPACT 12 DX
12,15 m
10,15 m / 1,40 m
1,80 m
1,54 m
1,54 m x 2,50 m
2,65 m
3,06 m
2,54 m
1,20 m
0,25 m
1,87 m
3,73 m
450 kg (3 people) including
150 kg on the extension
40 daN
45 kph
3
1,6 kph PV, 3 kph MV, 5,5 kph GV
40%
45 s
39 s
75 l
240 bar PV, 170 bar GV
220 bar
170 bar
11 + 11 cm3/rev
26 l/min
13 l/min
DEUTZ
18 kW at 2400 rpm
8 kW at 1150 rpm
235 g/kW/h
235 g/kW/h
30 l
2
4
yes
yes
yes
1x12 V - 70 Ah
12 V
26 x 12 - 12PR
19 daN.m
2100 daN
8,1 daN/cm2
3,82 daN/cm2
3830 kg
4030 kg
2350 daN
7,5 daN/cm2
106 dB(A)
< 0,5 m/s
< 2,5 m/s
17
2.7 -
LABELS
2.7.1 - Common "yellow" labels
41
23
43
17
18
25
22
21
10
44
.F
Composant spcifique
cette machine.
NE PAS INTERCHANGER.
.GB
Component specific
to this machine.
DO NOT INTERCHANGE.
.D
Komponenten nur f r
diese maschine geeignet.
BITTE AUF EINE ANDERE
MASCHINE NIGHT
MONTIEREN.
N
MACHINE - MASCHINE N
7814 518
19
42
45
19
2.7.5.2 - Compact 10 DX
2.7.5.3 - Compact 12 DX
20
19
21
22
Ref
Code
Qty
1
1
1
2
3
3
3
4
5
7
7
8
9
9
9
10
17
18
19
19
20
21
22
23
24
25
26
28
30
41
42
43
44
45
50
2420320550
2420320560
2420320570
2420320440
3078146290
3078146300
3078146310
3078143680b
3078145100
3078148180b
3078146110a
3078143540a
3078146350
3078146360
3078146370
3078143620
3078150670
3078144670
3078143520a
3078148890
3078148770
3078143800
3078143810
3078143600
3078145660a
3078144650
3078143270a
3078143450
2421808660
3078144970
3078143590a
3078143640
3078145180
3078148710
3078146330
1
1
1
2
2
2
2
1
2
1
1
1
2
2
2
2
1
4
1
1
3
2
1
2
1
1
1
1
1
1
1
2
1
1
2
Description
SP catalogue Compact 8DX
SP catalogue Compact 10DX
SP catalogue Compact 12DX
CE manual
COMPACT 8 DX floor height + load
COMPACT 10 DX floor height + load
COMPACT 12 DX floor height + load
Read the manual
Travel direction
Top control desk
Emergency stop
Connect to a 220V socket (option)
"Compact 8 DX" label
"Compact 10 DX" label
"Compact 12 DX" label
Danger: Risk of hand crushing
Brake release
Danger : Risk of foot crushing (option)
Hydraulic oil
Biodegradable hydraulic oil (option)
Haulotte design
No stopping in the working area
Danger: Risk of electrocution
Do not use as a welding station
Bottom control desk
Risk of overturning : check tilt
Manufacturers plate (English)
Operating instructions (English)
Yellow and black adhesive marking
Heat burn danger
High and low level hydraulic oil
Do not stand on the cover
Do not interchange
Acoustic power
4WD design
47
46
48
29
30
20
22
21
10
3
23
18
18
26 45
44
9
19
25
42
23
17
15
18
21
24
28
50
20
29
30
10
18
43
49
18
41
20
50
21
15
18
23
24
3 - OPERATION
3.1 -
HYDRAULIC CIRCUIT
All machine movements are controlled by hydraulic power, supplied by two
gear pumps driven by a thermal motor.
In the event of a breakdown, manual emergency action enables lowering
of the scissors.
A return filter on the return line protects the installation against
contamination.
Only one movement is possible at a time.
4 x 4 version
Four hydraulic motors drive the wheels. Three speeds (high, medium and low) are controlled by a switch.
High speed: the two motors on the fixed axle are supplied in parallel by the two pump
bodies; the steering axle is in freewheel.
Medium speed: the four motors are supplied in parallel, by the two pump bodies
Low speed: Each side receives half the output supplied by one pump body. All the
motors are supplied in parallel. A hydraulic differential blockage on each side can be
used in low and high speed.
Steering only is controlled by an on/off distributing valve.
Caution!
Only specialised personnel can
make adjustments. Incorrect
adjustment may cause malfunction
of the machines safety systems,
generating a risk of serious
accidents.
3.2 -
ELECTRIC CIRCUIT
The electric power used for the controls and thermal motor ignition is
supplied by a 12V battery (Photo 2, page 25).
Photo 1
Photo 2
Photo 3
25
3.3 -
SAFETY SYSTEMS
3.3.1 - Details of the main safety systems
Automatic motor stop :
insufficient oil pressure,
motor oil temperature too high,
generator or fan belt breakage.
Light indicator warning :
clogged air filter.
Audible warning :
hydraulic oil overheating.
3
3
3
26
4 - USE
4.1 -
GENERAL INSTRUCTIONS
4.1.1 - General
Your scissor-type platform is mobile.
All movements are controlled from a control box on the platform extension:
this is the main operating station. The control box on the chassis is a
backup or emergency station.
Caution!
Do not use the machine if wind
speed exceeds 45 km/h.
Caution!
Do not attempt any movements
before reading and understanding
the instructions in chapter 4.3
To avoid all risk of accident, safety devices are provided to prevent use of
the machine beyond its capacity in order to protect personnel and the
machine.
These systems immobilise the machine or neutralise the movements. In
this case, insufficient knowledge of the machines characteristics and
operation may lead an operator to believe a breakdown has occurred
whereas in fact, it is merely the safety system coming into operation.
It is therefore essential to fully understand all the instructions in the next few
chapters.
Conditions of use:
To extend or retract the extension:
take hold of the two handles provided,
lift them by 90
push them in the direction of movement required. Lifting the handles
by 90 automatically releases the extensions position holding lock
(Ref 1, Photo 5, page 27)
During trailer or vehicle transport, as well as during work and movement,
the manual extension must be fastened and locked.
Check that the locks are properly engaged when the handles return to their
initial position in order to avoid unwanted extension or retraction of the
extension.
27
Photo 6
Photo 7
To protect against the fire hazard during tank filling, the following
precautions should be taken:
do not smoke,
stop the thermal motor if it is in operation,
stand upwind to avoid being sprayed with fuel,
touch the filling hole before starting to fill with the pump spout in order
to avoid the risk of sparking due to static electricity,
take care to close the tank plug properly and clean any fuel that may
have spilled from the tank.
4.2 -
LOADING, UNLOADING
IMPORTANT: Before any operation, check the overall condition of the
machine to make sure that it has not been damaged during transport. If
necessary, make any reserves in writing to the transport company.
Caution!
A false movement may cause the
machine to fall and cause very
serious bodily injury or material
damage. Perform unloading
manoeuvres on a sufficiently
resistant (section 2.6, page 15),
stable, flat surface in a clear area.
Caution!
Never stand under or too close to
the machine during manoeuvres.
28
NOTE:
Caution!
Do not go down ramps at high
speed.
4.2.2 - Loading
The precautions are the same as for unloading.
Stowage must be conform to the diagram below.
To climb the ramps of a truck, select the low travel speed.
Haulotte
Compact
4WD
4.3 -
Do not perform any movements until you have read the instructions in section 4.4, page 33.
29
8
5
10
4
11
Photo 9
1- Emergency stop button
2- Hour counter
3- Chassis/platform control station selection
4- Flashing light (option)
5- Up/down selection switch
6- Thermal motor ignition
30
Photo 11
9
10
11
13
12
1B
1A
13
7 - Differential blocking
8 - Emergency stop button
9 - Movement control manipulator
10 - Fail-safe
11 - Centralised stabiliser control (option)
12 - Indicators : Movement selection
13 - Indicators : Stabiliser state
Photo 12
31
Photo 14
Check the hydraulic pump: no leaks, components properly fixed.
Check the level of hydraulic oil (Ref 1, Photo 14, page 32).
32
Photo 15
Photo16
Photo 17
1
Caution!
If the machine has a 220 volt current
plug, the extension must be
connected to a mains socket
protected by a 30mA differential
circuit breaker.
4.4 -
OPERATION
IMPORTANT: The machine should only be put into operation after all the
checks have been completed.
4.4.2.1 - Recommendations
Danger of crushing:
Keep hands and limbs away from the scissors.
Use common sense and prepare machine movement when using the
bottom controls. Keep a safe distance between the machine and fixed
obstacles.
From the chassis control station, only lifting and lowering controls are
available.
Photo 18
6
10
4
11
NOTE:
If the motor does not start, switch off and repeat the operation.
Allow the motor to warm up, using the time to check proper opertion
of the hour counter (Ref 2), motor and pump.
Caution!
Do not use ignition assistance
products. Leave the motor to warm
up for a few minutes before loading
the platform.
Movement test:
Holding the ignition key (Ref 3) in the chassis position (right side), make the
following movements:
Lift
- Hold the Up/down control switch (Ref 5) upwards to make this
movement.
Lower
- Hold the Up/down control switch (Ref 5) downwards to make this
movement.
Motor stop:
Press the emergency stop button (Ref 1). When this button locks, the
thermal motor is stopped and all platform controls are disabled.
The button must be unlocked to re-enable the controls.
The motor may also stop if the chassis control desk key is put in the
"platform" position instead of the "chassis" position.
Passage to "platform" control:
Put the key selection switch (Ref 5) in the "platform" position.
4.4.3.1 - Recommendations
Do not move the machine unless the safety barriers are correclty installed and the safety access bar is lowered.
Pay attention to reduced visibility conditions and blind spots when
driving and moving.
Be careful of the correct positioning of the extended platform when
moving the machine.
We strongly recommend that operators wear approved helmets when
moving the machine.
Inspect the working area to identify overhead obstructions or other
possible dangers.
Do not perform acrobatic movements or straddle the outer barrers.
Adapt movement speed according to the condition of the floor, traffic,
slope position of people or any other factor that may cause a collision.
Do not move the machine in the passageway of a crane or any other
overhead machine unless the cranes controls have been locked and/
or precautions have been taken to avoid collisions.
First, check that the on-board load is within the maximum load limits and
that it is evenly distributed.
.
COMPACT 8 DX
PLATFORM
COMPACT 10 DX
PLATFORM
COMPACT 12 DX
PLATFORM
Platform
Extension
35
NOTE:
Ensure that the protective bar is properly closed and that the green power
light indicator is on.
10
11
13
12
1B
1A
13
36
Lifting
Press the up selector switch (Ref. 6). The corresponding pilot light
(Ref. 12) comes on.
Activate the manipulator in the required direction of movement within
10 seconds of making the selection.
Do not go through neutral without pausing.
Any action on the manipulator causes automatic acceleration of the motor
regime, except for the down movement.
Caution!
Any movement selected is
cancelled automatically if the user
does not use the function for 10
seconds.
To continue lowering:
Release the manipulator for four seconds, then continue the movement.
During this period, the buzzer sounds for safety reasons.
During lowering, there is no motor acceleration.
37
4.5 -
Photo 20
Emergency lowering
If machine power fails, there is a manual control behind the access ladder
at the back of the machine, enabling the platform to be lowered (Ref 1,
Photo 21, page 38).
Photo 21
Caution!
It is forbidden to lower overloads
using the emergency lowering
operation.
38
4.6 -
BRAKE RELEASE
The brakes are released manually. (Photo 22, page: 39)
Operating instructions:
Close valve N1 (Ref 2).
Activate the hand pump until the brakes are fully released (Ref 1).
Open valve N2 (Ref 3).
Tow the machine at low speed.
Once in position:
- Close valve N2 (Ref 3).
- Open valve N1 (Ref 2).
Photo 22
3
4.7 -
STABILISERS
A set of four cylinders fixed to the chassis, controlled from the platform
control panel, enables the machine to be levelled. A spirit level in the
platform enables the operator to check machine horizontality.
The selector switches (Ref. 1A, Photo 19, page 36) control stabiliser
cylinder extension.
The selector switches (Ref. 1B, Photo 19, page 36) control stabiliser
cylinder retraction.
These selector switches can be used to control 1, 2, 3 or 4 cylinders at the
same time for a same movement (up or down).
Caution!
The stabilisers must always be
adjusted while the platform is in the
low position. The four cylinders
must be in position on the ground.
Stabiliser extension:
Activate the stabiliser buttons (Ref.1A, Photo 19, page 36).
Activating the four buttons at the same time slows down stabiliser extension.
When an cylinder is extended, the buzzer sounds. The light indicator
corresponding to the stabiliser (ref. 13):
- flashes quickly if the cylinder is extended but not in contact with the
ground,
- remains on if the cylinder is extended in contact with the ground,
- flashes slowly if the cylinder is totally extended.
Platform lifting is authorised if the machine is stabilised (all four light
indicators on fixed).
39
Caution!
Travel movement is disabled unless
all four stabiliser cylinders are
retracted (all four light indicators
are out).
Caution!
If one of the cylinders is fully
extended without coming into
contact with the ground, it is
impossible to raise the platform.
40
5 - MAINTENANCE
5.1 -
GENERAL RECOMMENDATIONS
The servicing operations described in this manual are given for normal
operating conditions.
In difficult conditions: extreme temperatures, high humidity, polluted atmosphere, high altitude, etc. certain operations should be performed more
often and specific precautions taken: consult PINGUELY HAULOTTEs After-Sales department for such cases.
Only approved and skilled personnel may intervene on the machine and
must respect the safety instructions concerning Personnel and
Environment protection.
For the motor part, consult the manufacturers manual.
Regularly check that safety systems work properly:
Tilt: buzzer + stop (travel and lifting disabled).
Platform overload - load > 200 kg, buzzer + total stoppage of all
movements (lowering and travel disabled).
Caution!
Do not use the machine as a
welding earth.
Do not weld without disconnecting
the (+) and (-) terminals of the
batteries.
Do not start other vehicles with the
batteries connected.
5.2 -
MAINTENANCE SYSTEM
Photo 23
Operating instructions:
These operations are to be carried out on both sides of the platform.
Positioning of the maintenance stands:
Park the lifting platform on firm, horizontal ground.
Ensure that the two emergency stop buttons are "ON".
Turn the ignition keyon the chassis control desk to "chassis" (Ref 3,
Photo 18, page 34).
Move the chassis control desk lifting switch upwards to lift the platform
(Ref 5, Photo 18, page 34).
Unscrew, turn the maintenance stand and allow it to hang vertically
(Photo 23, page 41).
Push the lifting switch (Ref 5, Photo 18, page 34) to the bottom position to gradually lower the platform until the maintenance stand is in
contact with the two fixing points (top and bottom).
41
5.3 -
MAINTENANCE PLAN
The maintenance plan shows the frequency, maintenance points (device)
and ingredients to be used.
The reference shown in the symbol shows the maitnenance point according to the frequency.
The symbol represents the consumable to be used (or the operation
to be carried out).
5.3.1 - Consumables
INGREDIENT
SPECIFICATION
Motor oil
SAE 15W40
Hydraulic oil
Biodegradable
hydraulic oil
(option)
ISO - XM - 2
Lead-free grease
Grade 2 ou 3
42
Lubrifiers used
by PINGUELY HAULOTTE
ELF
TOTAL
BP SHF ZS 46
HYDRELF DS 46
EQUIVIS ZS 46
ESSO GP
GREASE
MULTIMOTIVE 2
MULTIS EP 2
SHELL RIMULAX
BIO ISO 46
Extreme pressure
lithium grease
Lithium grease
Symbol
ENS / EP 700
4
6
10
6
50
9
10
250
500
1 000
13
2 000
10
50
250
500
11
1 000
12
2 000
43
5.4 -
OPERATIONS
5.4.1 - Summary table
FREQUENCY
Every 50 hours
OPERATIONS
Check levels:
- motor oil,
- hydraulic oil,
- diesel,
- electric batteries,
Check cleanliness:
- diesel pre-filter, replace if water or impurities are
found,
- machine (in particular, check the tightness of
connections and hoses), also check tyre condition,
cables and all other acecssories and equipment.
Grease:
- wheel pivot pin axles: 2 x 2 points.
Check diesel pre-filter, replace if water or impurities are
found.
CAUTION: after the first 50 hours:
Change the hydraulic filter cartridge (see 250 hour frequency).
Check the tightness:
- of screws, nuts and bolts in general,
- of wheel nuts (torque 19 daNm).
Motor: see Manufacturers manual.
Change the hydraulic filter cartridge.
Grease:
- the steering wheel pivot pints
- the friction parts of the slides (spatula)
- the battery terminals
Motor: see Manufacturers manual.
Fill up: capacity 2 x 0.7 l for 4x2 - 4 x 0.7 l for 4x4.
Oil change : biodegradable hydraulic oil tank (option)
Motor: see Manufacturers manual.
Oil change: hydraulic oil tank
Motor: see Manufacturers manual.
Oil change: hydraulic tank and whole oil circuit.
Empty and clean diesel tank.
Check:
- the condition of the slides,
- the condition of the electric cables and hydraulic
hoses etc.
Ref
1
2
3
4
6
7
8
9
10
11
12
13
44
Caution!
Check that the machine is
stabilised, and that the lifting means
are of sufficient capacity and in
good condition.
Photo 24
Photo 25
Grease with lithium grease using a spatula.
45
46
6 - OPERATING INCIDENTS
The next few pages will give you a starting point for solving any problems
that may occur during scissor platform operation.
If a problem arises that is not mentioned in this section or if it is not solved
by the solutions proposed, consult qualified technical personnel before
performing any maintenance operations. Most problems encountered on
this machine occur mainly in the hydraulic and electric systems.
Before anything else, check that:
The two emergency stop buttons on the chassis control box and on
the platform control box are unlocked and the key is in the chassis or
platform position.
6.1 -
CHECK
PROBABLE CAUSE
No movement when
the lifting switch on the
box and the manipulator are activated.
SOLUTION
Replace the switch (AfterSales department).
Replace the manipulator
(After-Sales department).
Reduce load.
Tilt.
Reduce load.
47
6.2 -
TRAVEL SYSTEM
ANOMALY
CHECK
No movement when
the switch is in the
travel position and the
manipulator on the
platform control box is
activated.
SOLUTION
Tilt.
6.3 -
PROBABLE CAUSE
Overload.
Balancing valve incorrectly
adjusted or not working properly.
Reduce load.
Adjust or replace the balancing valve (After-Sales department).
PROBABLE CAUSE
SOLUTION
STEERING SYSTEM
ANOMALY
CHECK
No movement when
the manipulator is activated.
Noisy hydraulic pump.
Hydraulic pump cavitation (vacuum in the
pump due to insufficient oil).*
* CAUTION:
CAVITATION = BUBBLES
BUBBLES + PRESSURE = SERIOUS PROBLEM
(OLEOPNEUMATIC SYSTEM)
BUBBLES + PRESSURE + HEAT = DANGEROUS
SITUATION.
NOTE:
48
7 - SAFETY SYSTEM
7.1 -
KA2
FU53 A
KP1
FU63 A
KT2
FU720 A
KMG
Mains power.
FU85 A
FU380 A
FU920 A
FU430 A
FU103 A
Circuit fuse.
7.2 -
SB1
SQ10
SB2
SQ12
SQ1
B2
SQ3
B1
SQ4
B3
SQ7
B4
SQ8
B6
Overload.
Audible alert if overloaded.
SQ9
B7 to
B10
49
50
B16579 c
OPTION
GASOLINE / LPG
ENGINE
3200 rpm
17.8 kW
ESSIEU ARRIERE
BACK SHAFT
BACK
RIGHT
ENGINE
BACK
LEFT
ENGINE
300 bar
4350 PSI
300 bar
4350 PSI
MOTEUR
ARRIERE
DROIT
MOTEUR
AVANT
DROIT
FRONT
RIGHT
ENGINE
MOTEUR
ARRIERE
GAUCHE
MOTEUR
AVANT
GAUCHE
FRONT
LEFT
ENGINE
ENGINE
2400 rpm
17.9 kW
240 bar
3480 PSI
220 bar
3190 PSI
175 bar
2540 PSI
DIRECTION
STEERING
ARRIERE
GAUCHE
BACK LEFT
AVANT
GAUCHE
FRONT LEFT
ARRIERE
DROIT
BACK RIGHT
AVANT
DROIT
FRONT RIGHT
OPTION CALAGE
BLOCKING OPTION
140 bar
2030 PSI
OPTION GENERATOR
E
AG G
V
LE TIN
F
LI
8.1 -
FRONT SHAFT
ESSIEU AVANT
8 - HYDRAULIC DIAGRAMS
COMPACT 8, 10 DX
51
52
B16580 b
ENGINE
3200 rpm
17.8 kW
BACK RIGHT
ENGINE
BACK LEFT
ENGINE
OPTION
GASOLINE / LPG
MOTEUR
ARRIERE
DROIT
300 bar
4350 PSI
300 bar
4350 PSI
MOTEUR
ARRIERE
GAUCHE
ESSIEU ARRIERE
BACK SHAFT
MOTEUR
AVANT
DROIT
FRONT RIGHT
ENGINE
ENGINE
2400 rpm
17.9 kW
220 bar
3190 PSI
175 bar
2540 PSI
240 bar
3480 PSI
DIRECTION
STEERING
ARRIERE
GAUCHE
BACK LEFT
AVANT
GAUCHE
FRONT LEFT
ARRIERE
DROIT
BACK RIGHT
AVANT
DROIT
FRONT RIGHT
OPTION CALAGE
BLOCKING OPTION
140 bar
2030 PSI
OPTION GENERATOR
E
AG G
V
LE TIN
F
LI
E
AG G
V
LE TIN
F
LI
8.2 -
MOTEUR
AVANT
GAUCHE
FRONT LEFT
ENGINE
ESSIEU AVANT
FRONT SHAFT
COMPACT 12 DX
GB1
42152 LHORME
BP 9
TEL: 04 77 29 24 24
PINGUELY-HAULOTTE
La Pronnire
DATE DE VERIFICATION
30-04-1999
VERIFIE PAR
Frdric DENEZE
08-04-1999
DATE DE CREATION
Starter
101
DESSINE PAR
M3
120
Laurent DI FLORIO
KA2
103
(04-20)
101
D1
G2
W
D+
E560
Alternator
B-
B+
10
101
108
109
HL1
11
COMPACT 8 10 12 DX
COMPACT 2068RT 2668RT 3368RT
(04-21)
109
12
13
D4
IND
b
a
(04-20)
242
120
80A
FU3
242
10A
FU1
18
116
MODIFICATION
Gnratrice
B7 BB10 NO
VISA
LDF
LDF
(02-2)
P1
(02-13)
(02-2)
(02-2)
20
01
SCHEMAS
Engine Stop
YA1
KP1
19
(04-18)
D5
17
KT2
D3
16
(04-19)
118
Accelerator
YA2
15
DATE
12-09-2002
09-07-2002
14
119
119
115
9.1 -
9 - WIRING DIAGRAM
53
(01-20)
(01-20)
101
30A
FU4
152
42152 LHORME
BP 9
TEL: 04 77 29 24 24
SB2
SB1
DATE DE VERIFICATION
30-04-1999
VERIFIE PAR
Frdric DENEZE
08-04-1999
102
DATE DE CREATION
102
ES Turret
120
DESSINE PAR
Laurent DI FLORIO
120
PINGUELY-HAULOTTE
La Pronnire
(01-20)
SA1
KMG
E560
COMPACT 8 10 12 DX
COMPACT 2068RT 2668RT 3368RT
KMG
241
241
T O N
215
11
3A
240
(02-10)
10
3A
203
FU6
216
FU5
ES Gantry
5A
20A
IND
15
DATE
Beacon
HL5
20A
FU9
240
SA16
14
215
212
FU8
(01-20)
240
13
FU7
12
906
54
240
U1
Spot Light
HL6
F8
17
242
MODIFICATION
905
16
905
VISA
F7
(32)
20
(03-2)
(04-13)
(03-2)
(03-2)
(03-2)
(03-2)
02
SCHEMAS
ON / OFF Light
N 2
211
212
201
19
(31)
F6
905
HL7
F5
18
9.2 -
211
43.2
SQ8
44.2
42152 LHORME
BP 9
SQ9
45.2
SQ10
37.2
242
(03-11)
B7
TEL: 04 77 29 24 24
Front Left
DATE DE VERIFICATION
30-06-2000
Frdric DENEZE
30-06-2000
VERIFIE PAR
DATE DE CREATION
201
Blocking
YV19B
DESSINE PAR
YV15B YV19A
28.9
Laurent DI FLORIO
YV18B YV15A
34
35
19
18
10
17
YV18A
U1
SQ7
PINGUELY-HAULOTTE
(02-20)
(02-20)
(02-20)
La Pronnire
115A
Blocking
(02-20)
Blocking
407A
Blocking
408A
Front Left
115B
Front Right
204
Blocking
Rear Left
Blocking
Front Right
Front Left
Rear Right
401A
Blocking
402A
B8
28.4
516
Rear Right
310A
Blocking
218A
Blocking
517
Blocking
311A
Floor Detection
Rear Left
8.10
B9
31
YV23 YV14A
28.6
511
Rear Left
YV22A
(03-12)
KAD
B10
10
15.3
28.3
11
E560
(03-6)
YV22B
(03-13)
B11
Blocking
211
212
242
KAG
Rear Right
28.14
KAD
COMPACT 8 10 12 DX
COMPACT 2068RT 2668RT 3368RT
Floor Detection
without Traction
915
(02-20)
B12
12
Steering
No Floor Detection
Front Left
703
Floor Detection
Front Right
Steering
without Traction
818
Steering
414A
28.7
Front Right
KAG
(05-8)
(05-7)
B13
13
50.3
50.4
15
IND
DATE
YV21B
MODIFICATION
15.7
15.8
YV10 YV21A
28.1
21
28.2
16
242
8.9
YV17
B14
14
8.3
No Floor Detection
605
NoFloor Detection
705
255
Rear Left
Differential
510
304
304B
Floor Detection
304
306B
Differential
309
Rear Right
814B
Forward /
307
Lock
256
No Floor Detection
Lock
505
Reverse
308
17
Level Sensor
201
YV14B
Lifting
504
Traction
417A
VISA
YV8
20
(04-1)
(05-2)
(04-1)
(04-1)
(04-1)
SCHEMAS
03
8.11
8.12
YV12
19
8.6
YV11
28.10
242
28.13
18
919
814C
MS HS
920
HS
814A
HS
813
9.3 -
55
YV25
YV20
4.6
13
212
Lifting
4.9
42152 LHORME
BP 9
TEL: 04 77 29 24 24
PINGUELY-HAULOTTE
(03-20)
U1
La Pronnire
(03-20)
(03-20)
Lowering
903A
406
921A
405
Lowering
15.9
SA6
(04-7)
4.12
SB3
39.3
SQ3
15.4
DATE DE VERIFICATION
30-04-1999
Frdric DENEZE
08-04-1999
VERIFIE PAR
DATE DE CREATION
201
YV24
(04-9)
KA20
(04-4)
42.2
DESSINE PAR
YV9
41.2
SQ4
Laurent DI FLORIO
YV13
SQ1
117A
Startup
205
Tilt Detector
Lower Position
(03-20)
Lifting
807B
Lowering
807A
207
Compact12SDX
232
Upper Position
Generator
YV24
921B
11
E560
(05-4)
32
33
10
8.1
8.2
11
COMPACT 8 10 12 DX
COMPACT 2068RT 2668RT 3368RT
KA20
399
304A
52.2
(02-20)
15.6
12
SQ12
13
46.2
52.3
HA1
260
261
IND
242
(05-2)
14
B6
38.2
16
B4
40.2
17
DATE
HL3
MODIFICATION
HL4
HL2
4.3
4.2
4.1
HA4
15
14
Buzzer
306A
607
250
Horn
222
601
Oil Pressure
210
8M Cut Off
CE Only
905
Oil Temp
112A
Weighing
904
Oil Temp
111A
Air Filter
110A
B3
27.4
112
27.3
B1
27.2
(01-13)
20
27.1
(05-2)
(01-12)
27.7
SCHEMAS
04
KA2
KT2
VISA
242
B2
19
KP1
18
Oil Pressure
111
Oil Temp
150
Engine Stop
110
Filter
605A
Accelerator
109
Dplus
108
56
Start up
9.4 -
146
211
SA2
36.2
(04-10)
U1
242
42152 LHORME
BP 9
TEL: 04 77 29 24 24
211
PINGUELY-HAULOTTE
(04-14)
(04-21)
La Pronnire
(03-20)
29.4
29.2
HM4
29.3
(03-13)
29.6
(03-13)
29.5
(9)
SB5
(14)
N 2
10
29.12
3.2
13
30.6
(2)
29.9
(5)
29.10
(8)
30.5
(3)
SA3
(12)
14
29.11
17
18
(8)
30.4
(2) (10)
30.3
30.8
29.8
(3) (11)
29.7
30.11
DATE DE VERIFICATION
30-04-1999
Frdric DENEZE
20-04-1999
VERIFIE PAR
DATE DE CREATION
DESSINE PAR
Laurent DI FLORIO
IND
DATE
HL11
(28)
MODIFICATION
(27)
HL10
(6)
30.10
VISA
(27)
HL13
(18)
(28)
HL12
(21)
(1)
SA1
30.2
20
N 1
05
N 1
SCHEMAS
49
(20)
(9)
28.15
(17)
30.9
(5)
12.3
19
12.1
N 2
16
211
15
20
COMPACT 8 10 12 DX
COMPACT 2068RT 2668RT 3368RT
(10)
12
56
E560
(6)
SB4
(13)
11
16.3
211
16.2
54
201
PWM1
SM4
263
698
699
398
Proportionnal
Valve
303
218B
Generator
612
Translation
703
415
Movement
Movement
606
Neutral Position
402
LS
LS
611A
Dead Man
804
MS
MS
705
Steering
805
HS
HS
901
Horn
401
Blocking
117B
Start up
807
Diffential Block
311
Blocking
310
Front Left
Front Left
708
305
Blocking
410
Blocking
707
Rear Left
Blocking
914
Blocking
419
Rear Left
409
Front Right
Front Right
418
Blocking
Rear Right
Blocking
Rear Right
253
214
9.5 -
General Blocking
57