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DOI 10.1007/s12206-012-0633-y
Abstract
This paper describes the influence of geometrical parameters on the hydrofoil performance in non-cavitating and cavitating flows. The
two-phase incompressible Navier-Stokes solver is used to compute the hydrofoil performance in two operating conditions. The new hydrofoil useful for performance improvement is obtained through the optimization design with RSM and the application of nose-drooping
geometry. In the optimization design with the response surface model between hydrofoil performance and hydrofoil geometry, it is observed that the design concept of maximum lift-to-drag ratio is appropriate for the improvement of hydrofoil performance. The application of nose-drooping design concept results in the increase of hydrofoil performance in non-cavitating and cavitating flows.
Keywords: Optimization design; Cavitation; Response surface method; Droop
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Introduction
2. Flow solver
Cavitation is usually found in the fluid flows where the local pressure drops below the vapor pressure of the liquid,
causing the liquid evaporation and the generation of vapor
bubbles in the low pressure region. A number of different
approaches have been developed to deal with the equation of
state for cavitating flows [1, 2]. Recently, the comparison
analysis with various mass transfer models [3] and the application of a large eddy simulation (LES) scheme [4, 5] have
become an object of attention in the field of cavitating flow.
Furthermore, the unsteady dynamic characteristics of cavitating flow such as the water flow over the oscillating hydrofoil
[6] have been a subject of interest.
The existence of cavitation is often undesired, because it
can degrade the performance of fluid machinery, produce
undesirable noise, lead to the physical damage of the device,
and affect structural integrity. Therefore, many researches
have been carried out to account for cavitation effects and
to minimize cavitation, which can be of significant help
during the optimization design stage of fluid machinery [7].
From this point of view, this present study is focused on
examining the effect of hydrofoil geometry on cavitating
flow, and suggesting the new design concept to reduce the
cavitation effect.
The governing equations are the gas-liquid two-phase Navier-Stokes equations with a volume fraction transport equation to account for cavitating flow and are written as follows
[8]:
Corresponding author. Tel.: +82 2 380 7616, Fax.: +82 2 380 7744
E-mail address: hssun@kei.re.kr
1
1 p u j
1
+
= m& + + m&
j
v
l
m
x j
xi x j
l l p l
( lu j ) = m& + + m&
+
+
+
t m x j
(1)
1
l
(2)
In Eq. (1), l is the liquid density, v is the vapor density, l is the liquid volume fraction, is the pseudocompressibility parameter (here, = 800 ), is the pseudotime, t is the physical time, x j ( = x, y, z ) are the Cartesian
coordinates, u j ( = u , v, w ) are the Cartesian components of
the velocity, p is the static pressure, and ij is composed of
the molecular and Reynolds stresses defined as
ij = 2m ,l ( Sij S kk ij / 3) + ij
ij = 2 m ,t ( Sij S kk ij / 3) 2 m k ij / 3
2536
1 u u j
Sij = i +
2 x j xi
(3)
0.62
0.60
m& + =
0.54
0.52
6543
(4)
u
mu j =
ij i ** m 2
+
m ,t x j
t
x j
x j
1 k
( m , l + m , t )
+ 2 m
x j
x j x j
(5)
257169
0.8
m k
u
k
m ku j = ij i * m k +
+
( m , l + k m , t )
t
x j
x j
x j
x j
25785
C prod v l2 (1 l )
12985
Cdest v l min 0, p pv
1/ 2 l u2 t
0.56
0.6
Cl
m& =
C l 0.58
0.4
0.2
0.0
[15] operated at the angle of attack, of 7 and the Reynolds number, Re of 5.9 105 is computed to validate the
numerical code [16]. The grid sensitivity studies in the cavitation number (Eq. (6)), = 3.5 are performed with an O-type
grid system, in which the grid sizes are 65 43, 129 85,
257 85, 257 169 in streamwise and perpendicular directions, respectively.
p pv
1/ 2 u2
(6)
2537
yi = f ( xi ) + i
E ( i ) = 0 and
y = F x1 , x2 ,L, xnv +
(7)
1 i j nv
cij xi x j , p = 1,L, ns
(8)
( p)
where y
is the dependent variable of the response surface
model, c0 , ci , cij are the regression coefficients, and ns is
the number of observations. The above normal equations are
expressed in a matrix form and the method of least-squares is
typically used to estimate the regression coefficients in a multiple linear regression model.
r
r
y = Xc
r
c = XTX
r
XT y
(9)
r
where y is the response vector, X is the ns nrc matrix,
r
nrc is the number of regression coefficients, and c is the
vector of regression coefficients.
As a selection technique of data points, the 3-level factorial
design with the D-optimal condition is applied. The 3-level
factorial design is created by specifying lower bound, midpoint, and upper bound [-1, 0, 1] for each design variable.
var ( i ) = 2
(10)
ns
ns
i =1
i =1
i =1
(11)
SSR
SSE
=1
, 0 R2 1
SSTO
SSTO
(12)
In R 2 = 0, the regression model explains none of the variation in response values. On the other hand, R 2 = 1 means that
all ns observations lie on the fitted regression line and all of
the variations are explained by the linear relationship with
explanatory variables. However, a large value of R 2 doesnt
necessarily imply that the regression model is good one. Adding a variable to the model will always increase R 2 , regardless of whether the additional variable is statistically significant or not. Because R 2 always increases as the new terms
are added to the model, the adjusted - R 2 statistic parameter,
2
Radj
defined below is frequently used.
2
=1
Radj
SSE / ( ns nrc )
SSTO / ( ns 1)
n 1
= 1 s
ns nrc
2
1 R
(13)
2538
x1
x2
x3
x4
x5
x6
0.01
Non-cavitating condition
( / 2 = 9 )
y/c
0.005
Cavitating condition
( / 2 = 2 )
R2
2
Radj
R2
2
Radj
Cl
1.000
1.000
1.000
1.000
Cd
1.000
1.000
1.000
1.000
-0.005
-0.01
0.25
0.5
0.75
x/c
In general, the adjusted - R 2 statistic doesnt always increase as the new variables are added to the model. In fact, if
2
the unnecessary terms are added, the value of Radj
often decreases.
It is important to determine the value of each regression
variable in the regression model, because the model may be
effective with the inclusion of additional variables or with the
deletion of the variables already in the model. The test statistic
(hereafter, t-statistic) for testing the significance of any individual regression coefficient is
t=
cj
2C jj
, j = 1, L , nrc
(14)
(b) Cavitating flow, / 2 = 2
y = ybase + wk f k
k =1
ln ( 0.5 )
e k
f k = sin x ( ) , e ( k ) =
ln ( xk )
3
(15)
estimate the importance of design variables on hydrofoil performance prediction in Fig. 4. The design variable of a higher
t-statistic value has a more dominant effect on the response
surface model. The x1 design variable for modifying the
front part close to the leading edge of the hydrofoil upper surface is regarded as the dominant term in the hydrofoil performance of two operating conditions, and the t-statistic value
distribution of the lift coefficient in cavitating flow shows the
importance of hydrofoil lower surface variation ( x4 x6 design variables) as a countermeasure of the lift coefficient decrease on account of the cavitation phenomenon at the hydrofoil upper surface.
Because RSM enables the designer to modify objective
functions and constraints easily during the optimization process, it is needed to examine the effect of various objective
functions and constraints on the designed hydrofoil shape and
performance. Therefore, two kinds of design problems including hydrofoil lift and drag coefficients are applied in Table 2.
According to the comparison of the hydrofoil performance by
two kinds of design conditions in Table 3, the design result of
Case 2 shows a higher value of the lift-to-drag ratio due to the
lift coefficient increase and the drag coefficient decrease. In
non-cavitating flow, the increase of the upper side and the
2539
Constraint
Case 1
Cd minimum
Cl ( Cl )base
Case 2
Cl / Cd maximum
Cl ( Cl )base
Non-cavitating condition
Cl
Cd
Cl / Cd
( / 2 = 2 )
Cl
0.9208
0.0407
22.6258
0.3708
0.1072
3.4578
0.9765
0.0333
29.3263
0.3719
0.0987
3.7677
Case 2
1.0286
0.0345
29.8436
0.4282
0.1019
4.2021
NACA 0015
Case 2
3.5
2.5
0.05
2.0
-Cp
y/c
1.5
1.0
0.5
0.0
-0.05
-0.5
-1.0
-0.1
0.25
0.5
0.75
-1.5
0.25
0.75
0.5
y/c
0.5
y/c
0.5
x/c
x/c
1.3749
1.2557
1.1364
1.0172
0.8979
0.7787
0.6595
0.5402
0.4210
0.3017
0.1825
0.0633
-0.0560
-0.1752
-0.2945
-0.5
-0.5
0.5
x/c
0.5
x/c
(c) Pressure contour (left) and streamlines (right) of NACA 0015 hydrofoil
y/c
0.5
-0.5
0.5
y/c
1.4487
1.3245
1.2004
1.0762
0.9520
0.8279
0.7037
0.5796
0.4554
0.3313
0.2071
0.0829
-0.0412
-0.1654
-0.2895
-0.5
0.5
x/c
Cl / Cd
Base
3.0
Cd
Case 1
NACA 0015
Case 2
0.1
Cavitating condition
( / 2 = 9 )
0.5
x/c
2540
0.1
0.5
NACA 0015
Case 2
1.0
0.25
0.5
0.05
y/c
-Cp
y/c
0.0
0
-0.5
-0.25
-0.05
-1.0
0.25
0.5
0.75
0.25
0.5
0.75
x/c
1.6092
1.5477
1.4861
1.4246
1.3630
1.3014
1.2399
1.1783
1.1168
1.0552
0.9936
0.9321
0.8705
0.8090
0.7474
0.5
y/c
-1.5
x/c
-0.5
0.9947
0.9894
0.9842
0.9789
0.9736
0.9683
0.9631
0.9578
0.9525
0.9472
0.9419
0.9367
0.9314
0.9261
0.9208
0.5
-0.5
0.5
0.5
0.5
-0.5
x/c
y/c
y/c
-0.1
-0.5
0.5
x/c
x/c
0.5
x/c
(d) Pressure contour (left), streamlines (middle), and liquid volume fraction contour (right) of NACA 0015 hydrofoil
0.5
y/c
y/c
0.5
-0.5
-0.5
0.5
0.9948
0.9895
0.9843
0.9791
0.9738
0.9686
0.9634
0.9581
0.9529
0.9476
0.9424
0.9372
0.9319
0.9267
0.9215
0.5
y/c
1.7693
1.6970
1.6248
1.5526
1.4804
1.4081
1.3359
1.2637
1.1914
1.1192
1.0470
0.9748
0.9025
0.8303
0.7581
-0.5
x/c
0.5
x/c
0.5
x/c
(e) Pressure contour (left), streamlines (middle), and liquid volume fraction contour (right) of Case 2 hydrofoil
Fig. 6. Comparison of hydrofoil geometry and performance in cavitating flow, / 2 = 2, = 9.0o , Re = 1.2 106.
2541
and the drooped angle, , where xcr is the location of the center
of rotation and c is the chord length. Fig. 7 shows the hydrofoil shape variation from = 0o (NACA 0015 hydrofoil) to
maximum droop, = 20o in two centers of rotation, xcr /c =
0.25, 0.35.
The numerical experiments of non-cavitating ( / 2 = 9 )
and cavitating ( / 2 = 2 ) flows are carried out, and Figs. 89 display the comparison of the hydrofoil performance in two
0.3
0.2
0.2
0.1
0.1
y/c
0.4
0.3
y/c
0.4
-0.1
-0.1
-0.2
-0.2
-0.3
-0.3
-0.4
0.25
0.5
0.75
-0.4
0.25
0.5
0.75
x/c
x/c
1.2
NACA 0015
xcr / c = 0.25
xcr / c = 0.35
0.08
1.0
Cd
Cl
0.06
0.8
0.04
0.6
0.4
10
15
0.02
20
15
20
60
10
NACA 0015
xcr / c = 0.25
xcr / c = 0.35
3.0
50
2.0
30
-Cp
Cl / Cd
40
1.0
20
0.0
10
10
15
20
-1.0
0.25
0.5
x/c
0.75
2542
0.5
y/c
y/c
0.5
-0.5
-0.5
0
0.5
0.5
x/c
x/c
(e) Pressure contour (left) and streamlines (right) in NACA 0015 hydrofoil
1.4425
1.3227
1.2030
1.0832
0.9635
0.8437
0.7240
0.6042
0.4845
0.3647
0.2450
0.1252
0.0055
-0.1143
-0.2340
0.5
y/c
y/c
0.5
-0.5
-0.5
0.5
0.5
x/c
x/c
0.5
y/c
y/c
0.5
-0.5
-0.5
0.5
x/c
0.5
x/c
2543
0.5
NACA 0015
xcr / c = 0.25
xcr / c = 0.35
0.12
NACA 0015
xcr / c = 0.25
xcr / c = 0.35
0.4
Cl / Cd
Cd
Cl
0.10
0.3
0.08
2
0.2
0.1
10
15
0.06
20
10
15
10
15
NACA 0015
xcr / c = 0.25
xcr / c = 0.35
1.0
20
20
0.2
0.5
-Cp
y/c
0.0
0.0
-0.5
-1.0
-1.5
-0.2
0.25
0.5
0.75
0.0
0.1
0.2
0.5
0.9947
0.9894
0.9842
0.9789
0.9736
0.9683
0.9631
0.9578
0.9525
0.9472
0.9419
0.9367
0.9314
0.9261
0.9208
-0.5
-0.5
0.6
0.5
y/c
0.5
0.5
y/c
y/c
0.5
0.4
(e) Size and shape of hydrofoil cavitation (solid line: NACA 0015, dash
= 10o and xcr / c = 0.25 , dot-and-dash line: = 10o and xcr / c = 0.35).
line:
1.6092
1.5477
1.4861
1.4246
1.3630
1.3014
1.2399
1.1783
1.1168
1.0552
0.9936
0.9321
0.8705
0.8090
0.7474
0.3
x/c
x/c
-0.5
0.5
0.5
x/c
x/c
x/c
(f) Pressure contour (left), streamlines (middle), and liquid volume fraction contour (right) in NACA 0015 hydrofoil
0.5
y/c
y/c
0.5
-0.5
-0.5
0.5
x/c
0.9956
0.9912
0.9868
0.9824
0.9780
0.9737
0.9693
0.9649
0.9605
0.9561
0.9517
0.9473
0.9429
0.9385
0.9341
0.5
y/c
1.5765
1.5171
1.4577
1.3984
1.3390
1.2796
1.2202
1.1609
1.1015
1.0421
0.9827
0.9234
0.8640
0.8046
0.7452
-0.5
0.5
x/c
0.5
x/c
(g) Pressure contour (left), streamlines (middle), and liquid volume fraction contour (right) in = 10o , xcr / c = 0.25
Fig. 9. Comparison of hydrofoil performance / 2 = 2, = 9.0o , Re = 1.2 106. (to be continued)
2544
0.5
y/c
y/c
0.5
-0.5
-0.5
0.5
0.9968
0.9937
0.9905
0.9873
0.9841
0.9810
0.9778
0.9746
0.9715
0.9683
0.9651
0.9620
0.9588
0.9556
0.9524
0.5
y/c
1.5726
1.5135
1.4543
1.3952
1.3361
1.2770
1.2179
1.1588
1.0997
1.0405
0.9814
0.9223
0.8632
0.8041
0.7450
-0.5
x/c
0.5
x/c
0.5
x/c
(h) Pressure contour (left), streamlines (middle), and liquid volume fraction contour (right) in = 10o , xcr / c = 0.35
Fig. 9. Comparison of hydrofoil performance / 2 = 2, = 9.0o , Re = 1.2 106.
4. Concluding remarks
The parametric study for low cavitation design is carried out
using a two-phase incompressible Navier-Stokes solver in this
paper. The effect of hydrofoil geometry on the performance in
non-cavitating and cavitating flows is mainly taken into account. In the optimization design with RSM, the response
surface model between hydrofoil performance (lift coefficient,
drag coefficient, and lift-to-drag ratio) and hydrofoil geometry
is used, and the design result with the objective function of
maximum lift-to-drag ratio shows better performance than that
with the objective function with minimum drag coefficient.
The comparison analysis of t-statistic values indicates that the
front part close to the leading edge of the hydrofoil upper surface has more influence on hydrofoil performance. The hydrofoil performance with nose-drooping geometry is also examined in the condition of two centers of rotation and several
drooped angles. The application of nose-drooping geometry
results in the improvement of hydrofoil performance in noncavitating and cavitating flows. Especially, the increase of
hydrofoil performance in cavitating flow is caused by the decrease of flow recirculation according to the drooped effect.
Because the drooped angle of maximum hydrofoil performance in non-cavitating flow is different from that in cavitating
flow, the hydrofoil drooped dynamically can be suggested to
upgrade hydrofoil performance simultaneously in two operating conditions.
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