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Abstract
This paper presents a case study of borehole instability from 4
wellbores on the Gulf of Mexico (GOM) shelf, offshore
Louisiana. Logging while drilling (LWD) borehole images are
combined with observations of cavings and modeling of
borehole shear failure in order to diagnose the mechanisms of
instability and thus select the appropriate remedial action.
It is observed that instability due to shear failure of intact rock
(borehole breakout) can be suppressed by increasing mud
weight. However, where pre-existing planes of weakness such
as bedding planes and fractures dominate the mechanism of
instability, mud weight increases do not necessarily lead to a
more stable hole and can in fact further destabilize the
wellbore.
Introduction
Despite considerable effort from the drilling, subsurface and
geomechanics communities, many oil wells continue to suffer
from wellbore instability problems during drilling. Although
instability is quite common, in the majority of cases a
considerable amount of uncertainty exists around exactly
where, when and why the instability occurred.
Unfortunately, it is almost axiomatic that logs will not be run
in an unstable wellbore. Direct measurements of the borehole
shape and condition which can be obtained from caliper and
image logs are therefore rarely acquired in the wellbores
where (from a geomechanics point of view) they would be
most valuable. Modeling and cavings analysis alone, can leave
considerable uncertainty as to the location and to some extent
the mechanism of failure.
An exception to the axiom can be where LWD image data is
acquired. It is still unlikely that LWD imaging tools would be
run in a well where significant instability was expected.
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Wellbore 2
In 2002, wellbore 1 was sidetracked. This sidetrack (wellbore
2 in Figure 2) was drilled at 60 degrees, down dip (i.e. subparallel to the dip of the bedding, or perpendicular to the strike
of the bedding). The bedding angle is 12 degrees. The relative
angle between the wellbore and bedding in the plane of the
wellbore (the attack angle) is therefore 18 degrees.
The 8 diameter section of wellbore 2 was drilled from
approximately 7100 MD to 13,427 MD (12,232 TVD). The
mud weight was increased in stages throughout the hole from
10 and 10.8 ppg in response to signs of instability (tight hole
and cavings). The first indications of instability occurred after
drilling to approximately 12,400 ft MD. Tight hole was noted
tripping back in and large pieces of shale (cavings) were seen
over the shakers. No cavings were kept or recorded in detail.
From the available descriptions however, a variety of shapes
and sizes of cavings were seen. The mud weight was increased
from 10 to 10.3 ppg at this stage. While drilling ahead to
13,300 ft MD, tight spots were encountered and
washing/reaming was required on trips. The mud weight was
raised again to 10.5 and then to 10.7 ppg in response to the
hole conditions, which did not appear to improve and cavings
continued to be seen on the shakers. Hole conditions appeared
to be worst below around 12,400 ft MD. On tripping back in
the hole, the BHA was unable to ream past 12,407 ft MD.
After more tight spots and over-pull while tripping out, it was
observed that the lower part of the BHA was left in the hole.
Some time was spent in fishing attempts (while continued
instability was experienced) before deciding to set a cement
plug and re-drill this wellbore from approximately 10,700 ft
MD.
LWD Borehole Images in wellbore 2.
The LWD tools were recovered and the memory data
downloaded. An Azimuth Density Neutron (ADN) tool was
included in the LWD suite. Details of the ADN tool are
available from Anadrill. In brief, the tool measures density as
a function of azimuth around the hole. Density measurements
are binned into 16 sectors (each sector covers a 22.56 degrees
arc) to create a density image.
Figure 3 shows the ADN image from wellbore 2 from 13000
to 13100 ft MD. The figure is from a standard field log ADN
presentation. The data displayed (from left to right) is as
follows:
1st track shows the rotational speed of the tool in RPM
2nd and 3 rd tracks show the raw photo-electric absorption
factor data
4th track is the azimuthal photo-electric factor image
5th track is the azimuthal density image and gamma ray
6th and 7th tracks are the raw density data
Drilling mud has a higher photo-electric absorption factor and
a lower density than the formation. Thus, where wellbore
instability has occurred and mud instead of formation is
adjacent to the tool, a high photo-electric factor and low
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Conclusions
Two modes of instability can occur in the same hole at the
same time but require different treatments. In this example the
two modes observed were:
Shear failure of intact rock at the point of maximum
stress concentration on the borehole wall.
Roof collapse due to splitting of weak (fissile shale)
bedding planes where the angle between the wellbore
and the bedding planes was approximately 18
degrees.
Increasing mud weight appeared to prevent the shear failure
mode but worsen the roof collapse mode. This implies that
mud was preferentially penetrating the bedding planes or other
pre-existing planes of weakness (such as fractures). This mud
penetration appears to have been detected from the resistivity
tool.
A combination of LWD imaging, cavings analysis and
modeling is required to unambiguously diagnose the location
and mode of wellbore instability.
LWD imaging offers a rare glimpse at a severely unstable
wellbore. It is a key tool for any attempts at real-time wellbore
stability. There is enormous potential to improve our
understanding of wellbore instability from further LWD
imaging studies and in particular from time-lapse LWD
imaging.
Refrences
1. Bradley, W.B. Failure of inclined boreholes. Transactions
of the ASME Volume 101, December 1979.
2. Santarelli, F.J., Dahen. D., Baroudi, H., Silman, K.B.,
Mechanisms of borehole instability in heavily fractured rock
media. International Journal of Rock Mech. Min. Sci. and
Geochem. Abstracts. 1992 (29) 457 467.
3. Last, N., Plumb, R., Harkness, R., Charlez, P., Alsen, J.,
Mclean, M. An integrated approach to evaluating and
managing wellbore stability in the Cusiana field, Colombia.
1995. SPE 30464
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WEST
EAST
LINE
SUBJECT WELLS
TOP OF 12.5#
PRESSURE
SALT
SALT
5000
Figure 1. Regional West-East seismic line showing the general structural setting of the discussed GOM shelf wellbores 1-4.
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EAST
WEST
Shallower Target
Target Anomaly
Bed Dips ~12 Degrees
Fault
Wells 2&3:
60 Degrees
Fault
Well 4: 36 Degrees
Well 1: 50 Degrees
1000
Figure 2. Detail of structural setting of wellbores 1 -4. The angle between wellbore and bedding (for the bottom secti ons of wellbores 2 and 3 is
18 degrees.
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13000 MD
Bottom of Hole
Bedding Plane
13100 MD
Top of Hole
10
Bedding plane
orientation
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11
Bottom of Hole
12500 ft
12550 ft
Breakouts on
side of hole
Top of Hole
12
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13
2.5
150
2.3
100
2.1
50
1.9
1.7
-50
1.5
-100
1.3
-150
1.1
0.9
WB2_LWD_Res_P40H
WB2_LWD_Res_A40L
0.7
WB3 LWD_Res_P40H_RT
WB3 LWD_Res_A40L_RT
WB2_LWD_GR
WB3_LWD_GR_RT
0.5
12800
12900
13000
13100
-200
-250
-300
13200
14
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15
Shear failure on
sides of hole
produces angular
cavings
Wellbore 1
Wellbores 2 and 3
Possible fractures
related to Fault
Trend
B ed D
ip = 1
2 Deg
rees
X100
Roof collapse on
bedding planes
produces blocky tabular cavings
Figure 9. Summary of structural setting, instability
mechanism and resulting cavings in wellbores 1 to 4. The
ADN image shown here with wellbore 4 is actually from
wellbore 2 (see text) but the type of failure is interpreted to be
the same.
Wellbore 4