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Abstract
Exploiting the Troll reservoir in the Norwegian North Sea
requires horizontal drilling through relatively loose sandstone
and local hard calcite-cemented zones. Depending on the
orientation of the calcite interval, and the drilling parameters
when entering or exiting the calcite interval, the bit can be
forced aside to create a potentially severe local dogleg. High
local doglegs introduce significant stresses into the drilling
system that can rapidly accelerate fatigue of the BHA
components and connections. Until recently, the driller could
only identify local doglegs in the vertical plane when a rapid
change of a near-bit inclination measurement was reported to
the surface. No means were available for detecting azimuthal
doglegs in the horizontal plane.
A new downhole dynamics tool, positioned above the
rotary steerable system, is capable of measuring the bending
moments in the BHA generated by side forces at the bit. If
transmitted to the surface while drilling, the BHA bending
information allows early detection and quantification of local
doglegs independent of their orientation.
The paper explains the details of the bending moment
measurement and the bending response of the BHA to local
doglegs. Several field examples demonstrate the sensitivity of
the measurement and the remedial actions initiated in response
to the downhole BHA bending information. In one case
drilling was stopped earlier than planned due to the detection
of an extremely severe local dogleg, and a potentially
catastrophic failure close to TD was avoided.
Introduction
The Troll field is one of the largest offshore gas fields in the
world, extending into four blocks in the Norwegian North Sea
over an area of about 770 square kilometers. It consists of two
main structures, Troll East which is essentially a dry gas
SPE/IADC 79918
(y) =
M
y
I
, ..(1)
M
EI
, ..(2)
M total = M x2 + M y2
..(3)
SPE/IADC 79918
Field Examples
The data presented in Figures 6-9 were recorded on different
wells on Troll West in 2001 and 2002. Figures 6-8 are depthbased log excerpts of drilling process data recorded at surface
and downhole, along with formation data. Figure 9 is a timebased log excerpt of drilling process data. For the
interpretation of the depth-based logs it is important to keep in
mind that the gamma and density data, the hole caliper and the
bending moment data are plotted at sensor depth while all
other data are plotted at bit depth. This is illustrated in
Figure 6 in which the black dots mark a set of data recorded at
the same point in time. While the bending moment sensors are
located 13.9 m behind the bit, it will be demonstrated in the
examples below that the sensors respond to doglegs in the well
path between bit and sensor position due to the transmission
of the bending signal along the BHA.
The logs presented are based on memory data for
maximum log quality. The equivalent logs available while
drilling, and based on transmitted data, have a data density
which is generally lower and depends on the rate of
penetration (ROP) and the selected data transmission interval.
Example 1: The log excerpt in Figure 6 shows data from the
last 75 m of the reservoir section of well 31/2-N-23A Y1H.
The interval was drilled with an 8 Tungsten Carbide Insert
(TCI) roller cone bit at rotary speeds of 50100 RPM. From
4325 m onwards, the lithology was mostly calcite-cemented
sandstone with short intervals of looser sandstone, as indicated
by the variation in the density data and the corresponding
washouts in the borehole caliper. The ROP varied between
1-2 m/hr in the calcite intervals and about 6-8 m/hr in the
sand. The inclination angle measured in the RSS 1.1 m behind
the bit stayed close at 90; the bending moment varied
between 8-12 kNm in this interval.
At 4345 m the near bit inclination angle started to increase
slightly. In response, an attempt was made to steer the bit
downwards. The WOB was reduced to control the ROP and to
give the bit time to cut into the rock on the low side of the
hole. However, the near bit inclination continued increasing
and finally rose dramatically by 4 over a distance of less than
five meters. The inclination stabilized at 95 and then
decreased slightly while drilling with high WOB and low
ROP. About 8 m after the start of the steep increase of the near
bit inclination the bending moment started to increase
significantly and reached a maximum value of 67 kNm. In the
same interval the gamma ray and resistivity measurements
failed. Alerted by the high bending moment and the sensor
failures, the drilling crew tried for two hours to reduce the
dogleg by reaming the last 20 m of the hole several times.
However, the near bit inclination and bending moment
transmitted to the surface showed that the remedial action had
little effect in this case. Since similar high local doglegs had
earlier led to two catastrophic failures in the Troll field, it was
decided to stop drilling this reservoir section, which was
originally planned to be 300 m longer.
It is assumed that this severe dogleg was created when the
bit hit a calcite nodule at a low dip angle and followed the path
of least resistance into the loose sand. The bit had accumulated
about 25 drilling hours before the high local dogleg occurred.
the RSS to steer the bit upward. The rotary speed was kept at
100 RPM until the complete BHA had passed the local dogleg
and the bending moment had decreased to a level of 20 kNm.
After an RPM increase at 2140 m, and a WOB increase at
2143 m, drilling continued with a high instantaneous ROP of
90120 m/hr.
The higher density between 2110 m and 2120 m indicates
that the dogleg was caused by a calcite-cemented zone. While
drilling this interval the transmitted bending moment data was
the only information indicating the severity of the dogleg.
Compared to the example in figure 6 the changes in near bit
inclination were relatively small. The survey data at 2133 m,
however, showed an azimuthal change of 5 in the horizontal
plane, revealing the severity of the dogleg at this depth.
Example 4: The time-based log in figure 9 shows a three hour
period of slow drilling through a calcite stringer on well 31/2N-21 Y1H. Over the two meters drilled during the first hour
on the log excerpt, the bending moment increased from
24 kNm to 36 kNm. In response, the rotary speed was reduced
to minimize the fatigue rate of the BHA components. At
21.25 hours, an attempt was made to remedy the local dogleg
by reaming the last 15 m of the hole. A reduction in the
bending moment by about 2.5 kNm could be achieved.
Discussion
The examples above have demonstrated that several actions
can be taken once a high local dogleg has been detected from
the near bit inclination or the bending moment measurement.
In some cases repeated reaming was successful in
decreasing the bending moment in the BHA. In other cases,
however, reaming made the problem worse by enlarging the
hole in the looser sand in front of a stringer, and ultimately led
to an increase in the bending moment when drilling ahead. All
available information needs to be carefully reviewed prior to
deciding to ream a hole section with a high dogleg.
Reducing the rotary speed helps to minimize the fatigue
rates in the BHA when drilling through a high dogleg. On the
Troll drilling rigs both occurrence and severity of the doglegs
are now recorded on so-called Hole Restriction Forms.
During tripping in and out of the hole, rotation of the BHA is
avoided in the critical sections.
As shown in the first example, the most dramatic action
that might have to be taken in response to an extreme dogleg
is to simply stop drilling.
While the real-time BHA bending information helps to
reduce the risk while drilling, it became obvious in the course
of the problem analysis that doglegs cannot be cured but need
to be prevented. It was decided to investigate changes in the
design of the BHA and drilling program that would eliminate
or at least reduce the occurrence of high local doglegs.
The unique downhole closed-loop mode of the RSS is
designed to actively resist propagation of local doglegs in the
vertical plane. To cope with the extreme contrasts in rock
hardness on Troll, the steering parameters of the closed-loop
mode were altered to react faster and more aggressively to
unwanted direction changes. However, once a dogleg in the
well path has been detected, the RSS is steered less
aggressively back to the target vertical depth.
SPE/IADC 79918
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Acknowledgments
The authors would like to thank Norsk Hydro and Baker
Hughes INTEQ for the support and the permission to publish
this paper. They would also like to thank all individuals from
both Norsk Hydro and INTEQ who were involved in the
successful introduction of the downhole diagnosis system on
the Troll field. In particular, the authors would like to thank
John Dexter with Norsk Hydro and Marianne Stavland, Harald
Fiksdal and Geir Johnson with INTEQ for their contributions
to this paper. Thanks are extended to John Macpherson and Ed
Robnett with INTEQ for the critical review of the paper.
References
1.
2.
3.
4.
5.
6.
7.
8.
SPE/IADC 79918
Major calcite
stringers
Local calcites
Fig. 1 Calcite stringers and nodules observed in the Bridport Sands at the Dorset Coast in the UK
Fig. 2 Artistic illustration of a high local dogleg (HLD) developed at the surface of a calcite cemented stringer
SPE/IADC 79918
Downhole Dynamics
Diagnosis Tool
Gamma Resistivity
1.1 m
Near Bit
Inclination
Inclination
Azimuth
Porosity
Bending Moment
Measurement Point
10.2 m
13.9 m
15,8 m
20.9 m
Fig. 3 Bottom Hole Assembly (BHA) including Rotary Steerable System (RSS), downhole dynamics tool and LWD tool suite
gravity
bending moment maxima
Minimum
Maximum
Fig. 4 Calculated bending moment and side force distribution in the BHA in Fig 3
assuming a perfectly straight, in-gage horizontal hole
Tension
Material Fiber
y
(y)
M
Compression
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Bending
RPM
DEPTH
DEPTH
Gamma Ray
Bending Moment
( MWD API)
( kN-m)
0.0
150.0 0.0
60.0
Density
( g/cc)
( degrees)
1.80
2.80 85.0
95.0
Rate of Penetration
Axial Vibration
( m/hr)
1.00 m Average
(g_RMS )
150.0
0.0 0.0
1:500
1:500
Caliper
( rpm)
( inch)
450.0 7.50
Downhole WOB
Downhole Torque
Avg. DH RPM
( tonnes)
( kN-m)
( rpm)
25.0 0.0
0.0
25.0 -50.00
450.0 0.0
Surface WOB
Surface Torque
Min DH RPM
( tonnes)
( kN-m)
( rpm)
25.0 0.0
50.0 -50.0
4300
4350
450.0
Max DH RPM
-50.0
0.0
5.0
( rpm)
-50.0
METER
METERS
S
Reduced WOB to
control ROP and
dogleg
Fig. 6 Example 1: Depth-based log excerpt with drilling and formation data
showing high local dogleg in vertical plane
450.0 0.0
9.50
Lateral
Vibration II
( g_RMS)
10.0
Lateral
Vibration I
( g_RMS)
10.0
SPE/IADC 79918
Bending
RPM
DEPTH
DEPTH
Gamma Ray
Bending Moment
( MWD API)
( kN-m)
0.0
150.0 0.0
60.0
Density
( g/cc)
1.80
( degrees)
2.80 85.0
95.0
Rate of Penetration
Axial Vibration
( m/hr)
1.00 m Average
(g_RMS )
150.0
1:500
1:500
0.0 0.0
5.0
Caliper
( rpm)
( inch)
450.0 7.50
Downhole WOB
Downhole Torque
Avg. DH RPM
( tonnes)
( kN-m)
( rpm)
25.0 0.0
0.0
25.0 -50.00
450.0 0.0
Surface WOB
Surface Torque
Min DH RPM
( tonnes)
( kN-m)
( rpm)
25.0 0.0
50.0 -50.0
Surface instrumentation
failed, drilling operation was
controlled w/ transmitted
downhole data only
Survey at 3625 m
Inclination 90.2
Azimuth 137.8
3650
450.0
Max DH RPM
-50.0
0.0
3600
( rpm)
-50.0
METER
METERS
S
Survey at 3652 m
Inclination 90.1
Azimuth 134.5
450.0 0.0
9.50
Lateral
Vibration II
( g_RMS)
10.0
Lateral
Vibration I
( g_RMS)
10.0
10
SPE/IADC 79918
Bending
RPM
DEPTH
DEPTH
Gamma Ray
Bending Moment
( MWD API)
( kN-m)
0.0
150.0 0.0
60.0
Density
( g/cc)
1.80
1:500
1:500
95.0
( rpm)
-50.0
METER
METERS
S
450.0
Max DH RPM
Caliper
( rpm)
( inch)
-50.0
450.0 7.50
Downhole WOB
Downhole Torque
Avg. DH RPM
( tonnes)
( kN-m)
( rpm)
25.0 0.0
0.0
450.0 0.0
25.0 -50.00
Rate of Penetration
Axial Vibration
Surface WOB
Surface Torque
Min DH RPM
( m/hr)
1.00 m Average
(g_RMS )
( tonnes)
( kN-m)
( rpm)
150.0
0.0 0.0
5.0
0.0
Higher density
indicates calcite
cemented zone
25.0 0.0
50.0 -50.0
9.50
Lateral
Vibration II
( g_RMS)
10.0
Lateral
Vibration I
450.0 0.0
( g_RMS)
10.0
2100
Survey at 2105 m
Inclination 90.49
Azimuth 171.12
Bending
Moment
Near-bit
Inclination
ROP Improvement
after RPM increase
Survey at 2133 m
Inclination 90.25
Azimuth 166.08
2150
RPM reduction
to drill local
calcite zone
RPM increase
after passing
local dogleg
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11
Bending
RPM
Time
-50.0
hh:mm
( rpm)
450.0
Max DH RPM
( rpm)
-50.0
Block Position
Bending Moment
-5.0
30.0 0.0
Axial Acceleration
Avg. DH RPM
( tonnes)
( kN-m)
( rpm)
5.0 85.0
25.0 0.0
0.0
60.0
( g_RMS)
0.0
Downhole Torque
( kN-m)
( m)
( degrees)
0.0
95.0
450.0
Downhole WOB
25.0 -50.00
450.0 0.0
Surface WOB
Surface Torque
Min DH RPM
( tonnes)
( kN-m)
( rpm)
25.0 0.0
50.0 -50.0
450.0 0.0
Lateral
Vibration II
( g_RMS)
10.0
Lateral
Vibration I
( g_RMS)
10.0
Survey at 3579 m
Inclination 89.91
Azimuth 145.42
3598 m
RPM decreases in response to
high bending moment
3599 m
21:00
3600 m
3601 m
22:00
Reaming of last 15 m
to reduce bending moment
3602 m
23:00
Survey at 3608 m
Inclination 90.89
Azimuth 145.21
12
SPE/IADC 79918
35%
30%
25%
20%
33.0%
15%
10%
17.5%
5%
0%
Short Gauge RSS PDC Bit
25,000
20,000
15,000
10,000
5,000
0
Q1 '01
Q2 '01
Q3 '01
Q4 '01
Q1 '02
Q2 '02
Q3 '02
Fig. 10 Effect of bit gauge length on the occurrence of high local doglegs (HLD)