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Abstract
In recent times, the oil industry has shown increasing
awareness towards maintaining optimum well productivity
through better HP-HT drilling/completion fluids design.
However, the mechanisms of drilling fluid filtration and
impact on productivity performance are not well understood,
especially in an HP-HT environment.
In open hole completions the productivity losses are critical
because the near-wellbore damage is not by-passed
by perforations.
Furthermore, a satisfactory model for field applications to
simulate the near-wellbore damage in terms of well flow
performance from laboratory core test analysis still is
not available.
In this paper, the results of in-depth experimental research into
rheology, filtration and formation damage phenomena and the
relationships between them. The experimental data combined
with data analysis of static and dynamic filtration models
provided the database for the semi-empirical mechanistic
models that were developed. These models have been
combined and incorporated into a design and evaluation tool the productivity tool, for predicting the effect of HP-HT
drilling fluid filtration on formation productivity.
A number of results have been presented to illustrate how the
new tool can be used to evaluate the damage factor of a given
fluid, specify the invaded zone skin as well as the depth of
invasion, two key parameters that are useful and relevant to
optimum fluid selection and management in addition to well
test data interpretation.
Introduction
The most common source of formation damage has proved to
be drilling operations1. Permeability is a characteristic of the
formation, and can be altered by solids and mud filtrate
invasion during drilling operations. Drilling fluids are used to
SPE/IADC 85335
obtained
from
selective
HP-HT
Fann
viscometer measurements.
The HP-HT Fann-70 viscometer was used for the
measurement of the rheological profiles under different
temperature and pressure conditions (150-300 0F and 1517000 psi respectively). Two common HP-HT drilling fluids
have been used namely lignosulphonate WBM and synthetic
OBM (C14 - C16 olefin).
The models often used to describe the behaviour of the two
fluids are Bingham Plastic15, Power Law16 and Herschel
Bulkley models17. However in this study the WBM and OBM
rheological data are best described by the Herschel
Bulkley model.
The main difference between OBM and WBM are the effects
of pressure, which are more pronounced for OBM than WBM.
For WBM the effect of pressure is very small, but is highly
affected by an increase in temperature.
Temperature and pressure affects behaviour and interactions
of water or oil, clay, polymers and solids in mud. The effect of
increasing the temperature of a liquid is to reduce the cohesive
forces while simultaneously increasing the rate of molecular
interchange. The former effect tends to cause a decrease of
shear stress, while the latter causes it to increase. The net
result is that liquids show a reduction in viscosity with
increasing temperature.
The effect of increased pressure on OBM is to increase the
cohesive forces, which tends to increase the viscosity.
A comparison between the experimental data and HP-HT
rheological models prediction has been made and validated
with Gulf of Mexico field data Fig (1&2), which shows
agreement in range of <6% error.
i = s [ AC exp( AP + BT )]
(1)
SPE/IADC 85335
(2)
(3)
PT = Pf + PC
(4)
(5)
The static and dynamic filter cake build up has been simulated
based on modified filtration equations (2) & (3). Fig (6) shows
agreement as a comparison is made between experimental
data, model prediction and previously published cake build up
model7 with relative error of 2 %.
B. Depth of Solids Invasion.
Semi-empirical
equations have been developed for predicting the depth of
solids invasion. These models depend largely on rheological
behaviour of the drilling fluids.
For Herschel Bulkley and Power Law fluid the model has
been computed as:
(6)
C1Pf Dp(1+ n )
LS =
KVPn (C2
3n + 1 n
)
n
DP2
(C4 PVP + C5 y DP )
(7)
(8)
= FR
(9)
Then the mean pore throat diameter can then be calculated as:
Dp = 4.08 ( K / )0.5
(10)
SPE/IADC 85335
3
2rw Y1t (Y12 + 4Y2t )1.5 Y1
+
2Y2
12Y2
12Y2
(11)
2rw t (1 ms ) K
f s
(12)
(13)
(14)
(15)
(16)
SPE/IADC 85335
kf = formation permeability
kd = permeability damage
LS = depth of solids
m = ratio of wet to dry cake
n = Power law index
P = applied pressure
PIactual = productivity index after formation damage
PIideal = productivity index before formation damage
PT = total differential pressure
Pf = pressure across formation
Pc = pressure across filter cake
rf = radius of filtrate invasion
rW = wellbore radius
s = solids concentration
sd = drilling skin factor
t = time
T = temperature
V= filtrate volume
VP = velocity in porous medium
Y1 , Y2 , X 1 , X 2 , X 3 = filtration coefficients
Greek Symbols
= tortuosity
P = plastic viscosity
y = yield point
s = shear stress at standard condition
i = shear stress at depth of interest
= porosity of formation
f = density of filtrate
Acronyms
BHA = bottom hole assembly
LP-LT = low pressure-low temperature
HP-HT = high pressure-high temperature
OBM = oil based mud
md = millidarcy
WBM = water based mud
References
1.
2.
3.
4.
5.
6.
7.
SPE/IADC 85335
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
Ex p e rime nt a l D a t a l
M o d e l P re d ic t io n
300
2 50
200
15 0
10 0
Te mp e ra t ure :3 0 0 F
P re s s ure :12 0 0 0 p s i
50
0
0
200
400
600
800
10 0 0
12 0 0
S he a r ra t e ( s e c *- 1)
Te mp e ra t ure :2 5 0 F
P re s s ure :12 0 0 0 p s i
20
0
0
200
400
600
800
10 0 0
12 0 0
S he a r ra t e ( 1/ s e c )
Ex p e ri me nt a l D a t a
M o d e l P re d i c t i o n
Fig (2) Model validation with external field data for OBM
E x p e r i me n t a l D a t a
Mo d e l P r e d i c t i o n
Mo d e l P r e d i c t i o n D y n a mi c f r o m S t a t i c
30
25
20
15
10
5
0
0
50
10 0
15 0
200
250
300
350
F i l t r a t i o n Ti m e ( m i n )
400
SPE/IADC 85335
C lashach sandstone
50
40
30
E xp e rim e n t a l d a t a
M o d e l p re d ic t io n
20
10
0
0
10 0 0
2000
3000
4000
5000
P e rm e a bilit y ( m d)
E xp e rim e n t e xt e rn a l d a t a
WB M, s a n d f a c e
300
2 50
WB M, f i l t e r c a k e
40
OB M, s a n d f a c e
30
OB M, f i l t e r c a k e
200
B e re a s a n d s t o n e
20
15 0
10
10 0
50
0
0
50
10 0
15 0
200
2 50
300
500
3 50
Time ( mi n)
10 0 0
15 0 0
2000
P e rm e a b ilit y ( m d )
Fig (5) Pressure drop across filter cake and sand face versus time
X- ra y m a p p in g & m o d e l p re d ic t io n
m o d e l p re d ic t io n = 1.9 0 c m
24
22
20
18
16
14
12
10
8
6
3
2
1
0
0
4
2
0
0
30
60
90
12 0
T i me ( mi n)
15 0
S t a t i c f i l t e r c a ke
E ro d e d c a ke
18 0
2 10
B a riu m
S u lp h a t e
C a lc iu m
4000
3500
3000
2500
2000
15 0 0
10 0 0
500
0
3
2 .5
2
1.5
1
0 .5
0
m o d e l p re d ic t io n = 1.4 5 c m
0
0 .1
0 .15
0 .2
0 .2 5
0 .3
0 .3 5
0 .4
M o d e l p re d ic t io n
Lim e s t o n e
B a riu m
2 .5
C a lc iu m
0 .5
1
1.5
2
D is t a n c e f ro m f ilt e r c a k e ( c m )
S u lp h a t e
P o ro s it y
10 0
1
1.5
2
2 .5
D is t a n c e f ro m f ilt e r c a k e ( c m )
240
D y na mi c f i l t e r c a k
C umul a t i v e c a k e
Li u a t a l . mo d e l
0 .0 5
0 .5
C la s h a c h s a n d s t o n e
WB M
OB M
1.5
80
1
60
Te mp e ra t ure : 3 0 0 F
P re s s ure :2 0 0 p s i
P e rme a b il it y :4 0 0 md
0 .5
40
20
0 .0 5
0 .1
0 .15
0 .2
0 .2 5
0 .3
P o ro s it y
200
400
600
800
N e t P o re Vo lu m e
10 0 0
12 0 0
SPE/IADC 85335
2
1.8
1.6
1.4
1.2
1
0 .8
0 .6
0 .4
0 .2
0
H e rs c h e l- B u lk le y p re d ic t io n
B in g h a m - P la s t ic p re d ic t io n
P o we r La w p re d ic t io n
6
0 .8
5
0 .6
200
0 .4
T e m p e ra t u re : 3 0 0 F
P re s s u re :2 0 0 p s i
P e rm e a b ilit y:4 0 0 m d
0 .2
4 0 0 6 0 0 8 0 0 10 0 0 12 0 0
N e t P o re Vo lu m e
W B M , d e p t h o f s o l i d s i nv a s i o n
O B M , d e p t h o f s o l i d s i nv a s i o n
W B M , P e rme a b i l i t y re d uc t i o n F a c t o r
O B M , P e rme a b i l i t y re d uc t i o n f a c t o r
16 0 0
2400 3200
4000 4800
H e rs c h e l- B u lk le y P re d ic t io n
B in g h a m P la s t ic P re d ic t io n
14
12
1.8
1. 6
1. 4
10
1. 2
1.6
1.4
T e m p e ra t u re : 3 0 0 F
P re s s u re :2 0 0 p s i
P e rm e a b ilit y:4 0 0 m d
1.2
5600
P e rm e a b ilit y ( m d )
800
0.8
0.6
0.4
0.2
0
0
900
18 0 0
2700
3600
4500
5400
1
0
20
40
60
80
10 0
D rillin g T im e ( h rs )
12 0
14 0
WB M, D e p t h o f In v a s i o n
OB M, D e p t h o f i n v a s i o n
WB M, P e r m e a b i l i t y a l t e r a t i o n F a c t o r
OB M, P e r m e a b i l i t y a l t e r a t i o n f a c t o r
H e rs c h e l- B u lk le y P re d ic t io n
B in g h a m P la s t ic P re d ic t io n
2 .5
1. 0 0
10 5 0
0 .9 0
900
2
1.5
1
0 .8 0
750
0 .70
600
0 .6 0
0 .50
4 50
0 .4 0
T e m p e ra t u re : 3 0 0 F
P re s s u re :2 0 0 p s i
P e rm e a b ilit y:4 0 0 m d
0 .5
0
0
10
15
20
25
30
35
40
300
45
50
0 .2 0
55
F ilt ra t io n T im e ( h rs )
50 0
10 0 0
15 0 0
2000
0 . 10
2 50 0
Fig (16) Depth of solids invasion versus filtration time for WBM
3 .5
0 .3 0
15 0
H e rs c h e l- B u lk le y P re d ic t io n
10
B in g h a m P la s t ic P re d ic t io n
2 .5
2 0 0 ps i
5 0 0 ps i
8 0 0 ps i
1.5
0 .5
T e m p e ra t u re : 3 0 0 F
P e rm e a b ilit y:4 0 0 m d
T e m p e ra t u re : 3 0 0 F
P re s s u re :2 0 0 p s i
P e rm e a b ilit y:4 0 0 m d
2
1
0
0
10
15
20
25
10
20
30
40
50
60
70
F ilt ra t io n T im e ( h rs )
D rillin g T im e ( h rs )
SPE/IADC 85335
WB M , H e rs c h e l- B u c k le y P re d ic t io n
WB M , B in g h a m P la s t ic P re d ic t io n
OB M
350
T e m p e ra t u re : 3 0 0 F
P re s s u re :2 0 0 p s i
P e rm e a b ilit y:4 0 0 m d
300
250
WB M
0 .8
OB M
0 .75
0 .7
200
0 .6 5
15 0
Te mp e ra t ure : 3 0 0 F
P re s s ure :2 0 0 p s i
D ril li ng t i me :2 0 hrs
0 .6
10 0
50
0 .55
0
0
20
40
60
80
D rillin g T im e ( h rs )
10 0
12 0
14 0
0 .5
0
10 0 0
2000
3000
4000
P e rme a b i li t y ( md )
OB M
1
T e m p e ra t u re : 3 0 0 F
P re s s u re :6 0 0 p s i
P e rm e a b ilit y:4 0 0 m d
0 .9
0 .8
R e t u rn p e rm e a b ilit y%
P e rm e a b ilit y re d u c t io n f a c t o
0 .7
0 .6
0 .5
0 .8
0 .8
0 .6
0 .6
0 .4
0 .4
0 .2
0 .2
0 .4
0 .3
0
20
40
60
80
10 0
12 0
14 0
D rillin g T im e ( h rs )
WB M
0 .7
200
400
600
800
10 0 0
P re s s u re ( p s i)
OB M
T e m p e ra t u re : 3 0 0 F
P re s s u re :2 0 0 p s i
P e rm e a b ilit y:4 0 0 m d
0 .6 5
0
0
R e t u rn p e rm e a b ilit y%
0 .6
P e rm e a b ilit y re d u c t io n f a c t o r
0 .5 5
0 .5
0 .4 5
0 .8
0 .8
0 .6
0 .6
0 .4
0 .4
0 .2
0 .2
0 .4
0
200
400
600
800
10 0 0
12 0 0
O v e rb a la n c e p re s s u re ( p s i)
OB M
T e m p e ra t u re : 3 0 0 F
P re s s u re :6 0 0 p s i
P e rm e a b ilit y:4 0 0 m d
0 .9
0 .8
0 .6
0 .5
0 .4
15 0
200
250
300
T e m p e ra t u re , F
200
400
600
P re s s u re ( p s i)
800
10 0 0
0 .7
10 0
0
0
350