Professional Documents
Culture Documents
ISO 9001:2000
Certified
v Over
ISO 9001:2000
Certified
Background
v Leading
ISO 9001:2000
Certified
Accomplishments
1985 Developed High Color Gamut Ink for Applicon Ink Jet Printers
1988 First Company to Produce SWOP Inks for Ink Jet Printers
1990 Introduced NASH Inks for Fine Art Market
1991 Developed First Waterproof Ink/Paper System for U.S. Army
1992 Developed First Graphic Arts Ink for Use in Encad Ink Jet Printers
1995 First Company to Introduce Ink Refill Kits, Compatible Cartridges &
Papers to Staples
1996 Achieved ISO 2001 Certification
1999 Developed Jasmine Inks for Encad Printers
2000 Toll Manufacturing; Developed Pinnacle Gold Lightfast Ink for Iris
Printers
ISO 9001:2000
Certified
Lord Kelvin
Lord Rayleigh
Hansell
Genschmer
Elmquist
AB Dick
Sweet/Cumming
Hertz
Endo
Hewlett-Packard
Seiko Epson
Dataproducts
Kodak
HP
Canon
Lexmark, Xerox
Tektronix
ISO 9001:2000
Certified
Facilities
v
Manufacturing in Billerica,
Massachusetts USA
ISO 9001:2000
Certified
Ink Manufacturing
ISO 9001:2000
Certified
Ink Manufacturing
ISO 9001:2000
Certified
Ink Manufacturing
ISO 9001:2000
Certified
ISO 9001:2000
Certified
ISO 9001:2000
Certified
be designed for
compatibility with hardware
vMust be suitable to application
vMust be a reliable
solution/suspension
ISO 9001:2000
Certified
COLOR SCIENCE
vMust
be designed for
compatibility with software
vMust be suitable to application
vMust maintain consistent density
and accuracy
v WHY
v Advances in
v Ink Jet Droplet Sizes
v Printhead Technology
v Photo and Fine Art Ink Jet
Media
v Ink Jet Printer Cost Down
ISO 9001:2000
Certified
Applications:
Driving the New Ink Technology
v
v Ink Requirements
v Highly Chromatic
v Highly Saturated
v Lightfast
ISO 9001:2000
Certified
Applications:
Driving The New Ink Technology
v
TEXTILE
v Cloth
v Pre and Post Treatments to acquire
Permanence
v Ink Requirements
v Specific Dye Class to react with
Cloth
v Inks must be Highly Saturated
ISO 9001:2000
Certified
Repeatability
Color Match
ISO 9001:2000
Certified
INK
Good Stability
Low Viscosity
High Surface Tension
Conductivity
Long Shelf Life
Non-Flammable
Non-Toxic
No Biological Growth
Dye Solubility
ISO 9001:2000
Certified
MATERIAL
COMPATIBILITY
DROP
EJECTION
Non-Corrosive
Plastics Compatible
Adhesives Compatible
No Particulate Formation
PRINT
High Optical Density
Color Quality
Fading Resistance
Lightfastness
Waterfastness
Solvent Resistance
Smear Resistance
Off-Setting
Crack Resistance
Media Sensitivity
Spreading
Feathering
Dry Time
Print
Quality
Nozzle
Maintenance
TRADITIONALLY:
Optimizing ink composition for one requirement happens
at the expense of another requirement
ISO 9001:2000
Certified
Properties
vViscosity
vSurface
Tension
vConductivity
v Purity
vFiltration
v End
User Properties
v Print
ISO 9001:2000
Certified
Quality of Samples
ISO 9001:2000
Certified
Viscosity
DEFINITION:
How easily an ink will flow. A property of a fluid that
characterizes its perceived thickness or resistance to
pouring. Viscosity along with surface tension determines
drop size.
vIf
ISO 9001:2000
Certified
Viscometer
EQUIPMENT:
Viscometer at a cost of $1,000 to $7,000 US. Requires a
constant temperature bath at a cost of $2,000 to $10,000.
Must check daily and calibrate at least annually.
TEST PROCESS:
Ink must be run at a constant temperature, volume and speed
to ensure accurate & consistent measurements
ISO 9001:2000
Certified
DEFINITION:
pH
ISO 9001:2000
Certified
pH Chart
What is pH?
The term pH derives from a combination of p for the word
power and H for the symbol of the element Hydrogen.
ISO 9001:2000
Certified
Surface Tension
DEFINITION:
A measure of energy necessary to increase the surface area
of a liquid. This along with viscosity determines drop size and
determines how much a drop of ink will penetrate and spread
on the paper.
vIf too high ink droplets will be too small and the
droplets may not spread enough resulting in white space
or underbanding; image will appear too light.
vIf too low ink droplets may spread too much causing
excessive bleed, wicking and overbanding. Also, the drops
may become too large reducing image resolution.
UNITS OF MEASUREMENT: Dynes per centimeter
ISO 9001:2000
Certified
Conductivity
DEFINITION:
This is a crucial measurement in determining the purity
of an ink. Since dyes usually contain a quantity of
salts i.e. NaC1 and Na2O4S, significant amounts of
these salts can precipitate from the ink and cause
clogging of the jets.
ISO 9001:2000
Certified
Conductivity Probe
EQUIPMENT:
Conductivity probe at a cost of $200 to $2,000.
TEST PROCESS:
Ink should be measured within a predefined temperature range
for consistency and accuracy of readings. The conductivity
probe and/or cell constant of the probe is key, as different
probes accurately measure conductivity only within specific
conductivity ranges. The probe being used must match well to
the sample.
ISO 9001:2000
Certified
Filterability
DEFINITION:
Determines if the ink been filtered properly. Ability to filter
the ink through a sub micron filter in a specified amount
of time.
If an ink is not filtered properly then clogging of the print
head can occur.
If too high-may indicate bad components or biogrowth.
UNITS OF MEASUREMENT: A scale of 0-20
ISO 9001:2000
Certified
Filterability Test(SDI)
EQUIPMENT:
Lab flask, filter assembly and vacuum pump at a cost of
$100-$900.
TEST PROCESS:
In this test, one measures the time ratio it takes for a
specific volume of ink to pass through a filter paper of a
predefined pore size.
ISO 9001:2000
Certified
Color
DEFINITION:
Color accuracy of dye concentration
vIf too high bleed, precipitate, image will be too
dense resulting in loss of detail.
v If too low image will be too light resulting in
loss of detail
UNITS OF MEASURMENT:
Absorbance, % Transmission and Cie L*a*b*
ISO 9001:2000
Certified
Color Measurement
EQUIPMENT:
Spectrophotometer $9,000 to $50,000. The prices vary
based on the instrument and the options on the instrument.
TEST PROCESS:
You are measuring the absorbance or percent
transmission of an ink at a specific wavelength. The ink is
diluted to a known volume (ie 1000 L of ink in a 500 ml
volumetric flask).
ISO 9001:2000
Certified
ISO 9001:2000
Certified
vParticle size
distribution
ISO 9001:2000
Certified
ISO 9001:2000
Certified
Component Chart
COMPONENT
Surfactants
Humectants
EXAMPLES
Ethoxylated alcohols, Ethoxylated
Amines, Diphenyl sulfonate derivatives
Glycols
Colorants
Water
pH Buffers
ISO 9001:2000
Certified
Surfactants
Surfactants are used to help the ink coat the media
properly and to reduce drop size(to increase image
resolution).
vMultiple
vToo
time.
ISO 9001:2000
Certified
Humectants/Viscosity
Modifiers
Humectants are used to improve the drying properties of
the ink and helps maintain the components solubility.
vIf
ISO 9001:2000
Certified
pH Buffers
pH buffers can become necessary if the pH of an ink is
not stable.
vThere
ISO 9001:2000
Certified
Colorants
Dyes
Pigment
Usually
Waterfast
More Dull Colors
UV Stable
Smaller Color Gamut
Higher Optical Density
More Media Specific
AMERICAN INK JET CORPORATION
PAST
v
v
v
v
H2O
Glycerine
Biocide
Dye
ISO 9001:2000
Certified
85-90
10-15
<1%
2-8%
PRESENT
v
v
v
v
v
v
v
v
ISO 9001:2000
Certified
1
v Solvent 2
v Surfactant
v Dyes
v Biocides
v Buffer
v Ultrafiltration
v Ultrasonics
ISO 9001:2000
Certified
Formulations
v TEXTILE
INKS
Dye or Pigment
v Biocide
v Glycols
v Glycol Ether
v Alcohol
v Surfactants
v Resins
v Electrolyte
v Manufacturing Process
v
Filtration
ISO 9001:2000
Certified
Formulations
v UV
CURABLE INKS
Dye or Pigment
v Solublizer
v Biocide
v Resins
v Glycol
v Glycol Ether
v UV Initiator
v Manufacturing Procedure
Filtration
ISO 9001:2000
Certified
vPolymer
Solution Thermodynamics
vRheology
v Reliability
vChemical
vFormulation
Sensitivities
v Functionality
vBuild
ISO 9001:2000
Certified
in Application Features
Does the ink wick into the paper (or paper fibers)?
ISO 9001:2000
Certified
ISO 9001:2000
Certified
ISO 9001:2000
Certified
AIJ-Poor
AIJ-Poor
Competitor-Poor
Competitor-Poor
AIJ-Good
AIJ-Good
OEM-Good
OEM-Good
Dot Quality
Multipurpose Copy Paper
ISO 9001:2000
Certified
This image is of a
period after an 8 point
font and is comprised
of several drops of ink.
AMERICAN INK JET CORPORATION
Dot Gain
vDot Gain is the degree of spreading of a
given dot
vControlled = smaller dots =better print quality
vNot Controlled = larger dots = poor print quality
ISO 9001:2000
Certified
Image
ImageAnalyzer
Analyzer
ISO 9001:2000
Certified
100
100
80
80
60
60
yellow
red
40
green
-100
-80
-60
20
-40
0
-20
0
-20
cyan
20
40
-80
80
20
100
-100
-80
magenta
-40
-60
60
40
blue
-60
-40
0
-20
0
-20
20
40
60
80
100
-40
-60
-80
-100
-100
OEM ink
3rd party ink
Not much difference on plain paper
ISO 9001:2000
Certified
imageXpert inc.
yellow
100
80
60
red
40
green
20
0
-100
-80
-60
-40
-20
20
40
-20
cyan
-80
80
100
magenta
-40
-60
60
OEM ink
3rd party ink
blue
-100
imageXpert inc.
120
120
100
100
80
80
60
60
40
40
20
20
0
-100
-80
-60
-40
-20
-20
20
40
60
80
100
-100
-80
-60
-40
0
-20
0
-20
-40
-40
-60
-60
-80
-80
-100
-100
OEM ink
20
40
60
80
100
imageXpert inc.
-80
-60
-40
-20
-20
20
40
60
80
100
OEM ink
3rd party ink
-40
-60
-80
-100
imageXpert inc.
Color Charts
2D Color Plots
3D Gamut
ISO 9001:2000
Certified
ISO 9001:2000
Certified
ISO 9001:2000
Certified
Defining Fade
v
ISO 9001:2000
Certified
Catalytic Fading
v
ISO 9001:2000
Certified
R2
N
h? DH
R1
R2
R1
R2
R1
R2
NH2
H2N
ISO 9001:2000
Certified
R2
HO
R1
R1
O
R2
O
N
R2
OH
R1
R2
O
O
N
1O
R1
R2
O + OHN2
ISO 9001:2000
Certified
v
v
v
Chromophore
Partial charges on selected
atoms for substituted
1-phenylazo-2-naphthols
O(20)
C(15)
H(30)
H(26)
C(13)
C(10)
C(6)
N(7)
H(29)
C(12)
H(25)
N(8)
C(1)
C(5)
C(11)
C(19)
C(2)
S(21)
C(4)
H(31)
C(3)
H(28)
ISO 9001:2000
Certified
H(9)
C(14)
C(16)
C(18)
H(27)
C(17)
H(22)
H(23)
Fade Testing
Atlas Ci3000
Xenon Weather-Ometer
ISO 9001:2000
Certified
ISO 9001:2000
Certified
Poor spread
& excess penetration
Excess penetration
& spread
Media Independence
AIJ
AIJ11on
onCanary/Paper
Canary/Paper11Poor
PoorWetting
Wetting
AIJ
AIJ11on
onXerox/Paper
Xerox/Paper22Good
GoodWetting
Wetting
ISO 9001:2000
Certified
Media Independence
AIJ
AIJ22on
onCanary/Paper
Canary/Paper11Good
GoodWetting
Wetting
AIJ
AIJ22on
onXerox/Paper
Xerox/Paper22Good
GoodWetting
Wetting
ISO 9001:2000
Certified
Pigment
PigmentBlack
Black
OEM
OEM
Acceptable Wetting
Pigment
PigmentBlack
Black
AIJ
AIJ22
ISO 9001:2000
Certified
Improved Wetting
AMERICAN INK JET CORPORATION
ISO 9001:2000
Certified
ISO 9001:2000
Certified
Inter-color bleed
ISO 9001:2000
Certified
imageXpert inc.
How to Measure
Image Quality
vCompare samples printed on the same paper
type and brand
vPrint and measure on both low cost and higher
cost substrates since print quality varies widely
vUse the same driver settings
vFlush printing system between ink sets to avoid
contamination...
ISO 9001:2000
Certified
imageXpert inc.
Intercolor Bleed
Compatible
Compatibleink
inkon
ondifferent
differentmedia
media
Multipurpose
Copy Paper
FORMULA
v
v
v
v
v
v
v
v
v
H2O
Humectant 1
Humectant 2
Humectant 3
Surfactant 1
Surfactant 2
Dye
Biocide
Dye
ISO 9001:2000
Certified
F 1944-1998
F 1857-1901
ISO 9001:2000
Certified
Copyright 2000
ISBN# 0-9700860-0-8
Website: www.tpr.com
ISO 9001:2000
Certified
Copyright 2001
ISBN# 0-8247-8903-2
Website: www.imagingnews.com