Ecofel Boiler Service Manual

ECOFEL/KB1-24CE
ADVANCED CLIMATE TECHNOLOGIES
BOILER SRVICE MANUAL
PUBLICATION NO: K05-08

Revision Date: 29.02.2008, No: 0
ECOFEL BOILER SERVICE MANUAL
Contents
Ecofel KB1-24C
1.
2.
3.
4.
5.
5.1
6.
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
6.20
7.
8.
9.
9.1
10.
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11.1
11.2
11.3
12.
12.1
12.2
13.
13.1
14.
14.1
14.2
15
Contents ........................................................................................................................................................1
Product Identification ....................................................................................................................................2
Advantages ..................................................................................................................................................3
Technical Specifications ................................................................................................................................4
Safety Measures............................................................................................................................................5
Detailed view diagram .................................................................................................................................. 6
Piping Circuit Diagram ..................................................................................................................................6
Functional Components ................................................................................................................................7
Fan ................................................................................................................................................................7
Air Pressure Switch ......................................................................................................................................7
Burner............................................................................................................................................................7
Circulation Pump ..........................................................................................................................................7
Gas Valve ......................................................................................................................................................8
Expansion Tank ............................................................................................................................................8
Main Heat Exchanger ....................................................................................................................................8
Hydraulic Block ............................................................................................................................................9
Automatic Bypass ........................................................................................................................................9
Ignition and Ionization Electrode ..................................................................................................................9
Limit Thermostat..........................................................................................................................................10
NTC Sensor ..............................................................................................................................................10
Flow Control Switch ....................................................................................................................................10
Filler Valve ..................................................................................................................................................10
Flow Limiter ................................................................................................................................................11
Combustion Chamber..................................................................................................................................11
Main Card ....................................................................................................................................................11
Water Pressure Pressure Switch ................................................................................................................11
Safety Valve ................................................................................................................................................12
Thermo-manometer ....................................................................................................................................12
Operation in Heater Mode ..........................................................................................................................13
Operation in Usage Water Mode ................................................................................................................13
Control Panel ..............................................................................................................................................15
Product Label .............................................................................................................................................16
Installation Instructions ..............................................................................................................................16
Installation Location and Conditions ..........................................................................................................13
Installation ..................................................................................................................................................17
Flue Kit Installation ......................................................................................................................................17
Homocentric Flue Kit Application ................................................................................................................18
Installation of Hydraulic Systems ................................................................................................................18
Natural Gas LPG Conversion ..................................................................................................................19
Gas Pressure and Capacity Table ..............................................................................................................19
Gas Valve Measurement Points ..................................................................................................................20
Gas Valve Adjustments................................................................................................................................20
Electrical Connections ................................................................................................................................21
Terminal Connections ..................................................................................................................................21
Electrical Measurements ............................................................................................................................22
Main Card View ..........................................................................................................................................22
Programming of Parameters ......................................................................................................................23
Switching to Test Mode................................................................................................................................24
Failure Codes and Solution Techniques ....................................................................................................25
Failure Solution Techniques ..................................................................................................................26-27
Accessories ................................................................................................................................................27
Homocentric Flue Kit (C 12 60/100) ............................................................................................................27
System connection pipes; ..........................................................................................................................27
SPARE PARTS EXPLODED VIEW ........................................................................................................28-34
-1-
Revision Date: 29 February 2008, Rev. No: 0
ECOFEL KB1-24C(E)
1. Product Identification:
ECOFEL Code Expansion

ECOFEL KB1-24C(E)
Name of the wall type
appliance
Conventional boiler
Heat exchanger type
Version
Capacity 24 kW
Exhaust gas type
Integrated hot usage
water
-2-
2. Advantages:
730 mm

345 mm

Contemporary Design
24.3 Kw / 20,124 kcal/h Hermetic
93.1 % net output
Electronic ignition
Natural gas and LPG operation
High combustion efficiency with stainless steel burner
Directive 89/42/CE compliant 3 star combustion performance
Main Heat Exchanger made of copper
Heater and usage water adjustment with 1C accuracy
Quick hot water production even at low mains water pressures
(0.5 bars)
Silent and long life pump
Automatic failure diagnosis system
Ease of installation (20 mm side space)
Access to all parts from face plate
Room thermostat or Timer installation (optional)
IP x 4D electrical protection
2 phase frost safety system
403 mm
1.
In heater mode, after the thermostat is closed, the circulation pump circulates the water in the system for 3 minutes. In
this way, accumulation of water in the heat exchanger is prevented.
2. Meets heating up to 150 m2 and hot water demands.
3. For heating and hot usage water, it has full flame modulation reducing the flame length and providing fuel economy.
4. Provides easy diagnosis by the user and service through 9 different failure codes delivered by the LED light
system on the control panel.
5. Airfel boilers provide easy transportation and installation, thanks to their contemporary design (lower connection
kit, suspension bracket and mounting template is supplied with the appliance).
6. Conversion from NG to LPG and vice versa by replacing only the burner injectors is inexpensive and easy.
7. Flue kit connection is easily performed with the hermetic flue kit supplied as standard. Also, by adding original
extension parts, hermetic flue kit can be horizontally extended up to 3 m after the first elbow.
8. Two phase frost safety system.
9. As optional equipment, room thermostat can be connected.
10. TSE Certificated, efficient and widespread service within 24 hours is guaranteed.
11. For Airfel Ecofel and Weili Ecofel models, 3 years free, total 10 years original spare parts and service guarantee.
-3-
3. Specifications:
KB1-24 CE
Gas Type
Natural gas - LPG
General Specifications
Max. / Min. Heating Capacity
Max. Usage Water Capacity
UNITS
VALUES
KW
24,3 - 8,00
KW
24,3
Electrical Power
Watts
110
Supply Voltage
Volts
220
Electrical Protection Class
IP X4D
Combustion Efficiency / Thermal Efficiency (80-60C)
93,01 / 92,1
Max. / Min. Gas Consumption (Natural gas G-20)
m3/h
2,6 / 1,0
Circulation Pump Total Head (3 Level)
mss
mbar
20
Usage Specifications
Natural gas Operational Pressure (G 20)
LPG Operational Pressure
mbar
28
pieces
12
Injector Diameter Natural gas (G 20)
mm.
1,35
Injector Diameter LPG (G 31)
mm.
0,77
System Operational Pressure
Bars
1,5
Min. / Max. Operational Pressure
Bars
0,5 - 3
82-35
Number of Injectors
Heater Circuit
Max. / Min. Water Temperature

Expansion Tank Capacity
Bars
Operational Pressure (Max. / Min. )
Bars
10 - 0,5
Min. Operational Flow
l/min
2,7
55-35
Dimensions (H x W x D)
mm.
730 x 403 x 345
Net Weight
Kg.
34
Gross Weight
Kg.
38
Flue Kit Gas Temperature (60/80) 1m
136,3
CO2 Amount
6,7
CO Amount
ppm
36,9
ppm class
38 / 4th class
Heater Circuit Stream-Return
Diameter
Usage Water Circuit Inlet-Outlet
Diameter
Gas Inlet
Diameter
mm.
60 /100
Max. Flue Kit Length
90 Elbow Loss
45 Elbow Loss
0,5
Expansion Tank Pre-Pressure

Usage Water Circuit
Max. / Min. Water Temperature

Dimensions
Emission Values
NO x
Piping Connections
Flue Kit Connection

Pipe Diameter Homocentric
-4-
4. Safety Measures:
4.1 Flue Kit Safety System:
It is controlled by the differential pressure switch (pressure switch).
4.2 Pump Anti-blockage system:

In case the boiler is not operated for a long time, to prevent jamming of the circulation pump it is activated every 24
hours for 30 seconds. For this function to operate, the incoming power must be on even if the boiler is turned off.
4.3 Overheating safety system:

It is controlled by the limit thermostat. Limit thermostat shuts down the boiler when water temperature at main heat
exchanger outlet reaches 105C (4C). When the water temperature cools down to 80C 12C, boiler should be
reset for restarting.
4.4 Waterless Operation Safety System:

It is a safety system preventing waterless operation of the boiler when the closed circuit water pressure on the
hydraulic block falls below 0.8 bars.
4.5 Ionization Flame Control:

The burner cuts off the gas automatically when there is no flame on its surface or the flame goes out due to any reason
and the user is warned via the failure code.
4.6 Safety Valve (3 bars):

Protects the heater system and boiler against probable high pressure.
4.7 Automatic Air Purger:

Provides the discharge of the air in heater system and prevents air compression within the system.
4.8 Frost Safety System:

It is developed for preventing the heater system and boiler against freezing. It is controlled by the sensor located at
the main heat exchanger outlet. When the water temperature falls to +8C, only the circulation pump and burner are
activated and turned off after raising the water in the heater circuit to 36C. For this function to operate, the incoming
power and gas must be on even if the boiler is turned off.
4.9 Low Voltage Safety System:

In case of low voltage supply from the network, the boiler continues to operate safely up to 186 Volts.
4.10 Automatic Bypass System:

By creating a short circuit between the heater stream and return piping, the boiler is prevented against damage.
4.11 IP X 4D Electrical protection:

Electronic card block is protected against water splash and humidity.
-5-
5. Detailed View Diagram:

1
Heater return piping
Cold water inlet
Gas inlet
Usage hot water outlet
Heater stream piping
Gas valve
Usage water temperature sensor
Heater water temperature sensor
Ignition electrode
10
Burner
11
Heat exchanger
12
Fan
13
Pressure switch
14
Expansion tank
15
Limit thermostat
16
Ionization electrode
17
3 bars safety valve
18
Automatic air purger
19
Circulation pump
20
Flow control sensor
21
Filler valve
5.1 Piping Circuit Diagram:

A
B
C
D
E
F
G
H
I
J
K
L
M
N
0
P
Q
R
S
T
U
V
Filler Valve
Flow Control Switch
3 Bars Safety Valve
Circulation Pump
Automatic Air Purger
Expansion Tank
Pressure Switch
Hermetic Flue Kit
Fan
Heater Circuit Sensor
Limit Thermostat
Main Heat Exchanger
Burner
Gas Valve
Bypass
Closed Circuit Pressure Pressure Switch
Hot Usage Water Sensor
Cold Water Inlet
Hot Usage Water Outlet
Heater Water Stream
Heater Water Return
Gas Inlet
-6-
6. Functional Components:
6.1 Fan:
It is located above the combustion chamber.
They are specially designed for boilers and they operate efficiently and very
quietly. Steel propeller is balanced dynamically and fastened to the motor
axle with three screws. Its function is to vacuum the fresh air required for
combustion into the combustion chamber while evacuating the burnt exhaust
gases.
6.2 Air Pressure Switch:

It is a safety component controlling the operation of the fan and evacuation
of burnt gases in hermetic boilers. It is connected to the venturi on the fan
motor via a silicon hose. As soon as the fan motor starts, the effect of the
pressure formed on the venturi turns off the contacts. Thus, the electronic
card receives the information that the fan is running and the exhaust gas line
is clear.
6.3 Burner:
It is formed by coupling a group of stainless steel perforated
pipes by leaving an appropriate distance between them. The gas
coming from the valve passes through the injectors thus entering
the venturi of the burner and here it is mixed with primary air. It
then gets out through the numerous holes on the pipes and start
burning. The air drawn from the combustion chamber is used as
the secondary air. The quantity of primary air is self adjusted
according to the diameter of the injectors and does not require
adjustment during the initial starting phase.
During periodic maintenance, burner injectors should be
cleaned. Various dirt may partially congest the burner injectors,
thus causing a bad combustion that shows itself with a long and
smoky flame.
6.4 Circulation Pump:

Circulation pump is mounted on the return line of the heating circuit; its function is to circulate the water in the closed
system during heating and usage water production. In the body of the circulation pump there is an automatic air
purger. Circulation pump used in Airfel boilers has 5 mSS total head.
HEATER CIRCUIT CIRCULATION PUMP
Brand : Grundfos
Model : 15/50 Three stages
3rd STAGE
2nd STAGE
1st STAGE
-7-
6.5 Gas Valve:

Honeywell Moduplus VK4105 model gas valve is used on the boiler.
There are 2 safety and 1 regulating valves. Safety valves are
mechanically connected in series, however electrically they function
as if they are parallel connected. The valves having two coils connected in
parallel electrically, but in series mechanically is designed to obtain a
safer structure. Modulator is a component of the gas valve. Voltage
variation in the coil provides proportional opening of the valve and
delivery of right amount of gas to the burner, thus providing flame
modulation. In case of an abnormal situation, gas valve will shut off the
gas rapidly. In order to reactivate the boiler, it must be reset and the
abnormal situation must be corrected.
6.6 Expansion Tank:

It is located at the back of the boiler. Has 7 liters volume, rubber
diaphragm, nitrogen pre-loading at 1 bar pressure. As the water in
heater piping gets hotter, it will expand in volume. This expansion
pressurizes the nitrogen in the tank and compresses the nitrogen with
the help of diaphragm. The excess pressure thus formed in the system
is absorbed by the expansion tank and system pressure is continuously
kept stable. Care must be taken for anti-freeze products to be added
to the water in closed system against freezing should not be harmful for
the rubber diaphragm. The function of expansion tank is to counterbalance
the increase in volume of water in a closed cycle. Operation pressure
is 3 bars and maximum operation pressure is 4.3 bars.
6.7 Main Heat Exchanger:

It is located in the combustion chamber. Bi-thermic
(dual pass) main heat exchanger is composed of an
oval profile two pipe coil. To increase the heat transfer
surface, lamella is placed on the pipes.
Turbulators are placed in the pipes. Turbulators prevent
boiling of the water regionally. The smoke due to
combustion provides heating of the water in heat
exchanger by passing through the lamella on the surface
of the heat exchanger. Additionally, heat exchanger
surface is coated with a silicon based paint against
overheat and corrosion.
-8-
6.8 Hydraulic Block:
Flow Control
Component
Safety Valve
3 Bars
Water Pressure
Pressure Switch
Pump
Water Filler Tap
Flow Control System
6.9 Automatic Bypass system:

It is located in the right hydraulic block. Copper By-Pass pipe provides
passage between heater stream and right hydraulic block. By-pass is active
in usage water and heater modes. Function: Under normal conditions, if
the pressure losses in piping are low, Bypass will not open and hot water
in the heater circuit will flow to piping. If pressure losses are high, water
will lose all its heat and return to the boiler; this considerably cooled water
shall cause thermal shocks in the heat exchanger and shall also cause
condensation by cooling down the flue kit gas temperature. To avoid this
situation, automatic by-pass shall prevail over the spring tension and
by-pass valve will be opened. Thus, a short circuit will occur between
stream and return of heater piping and water coming out the heat
exchanger will be mixed with returning water.
6.10 Ignition and Ionization Electrode:

It is located in front of the burner, at right and left foremost position. Inside of the
electrodes are metal. Outer surface is coated with ceramic material which functions
as electrical insulator.
The ignition electrode is mounted such that the distance of its end to the
surface of the burner is 3mm.
Its function is to provide spark formation by making the high voltage transmitted
from the ignition transformer jump on the surface of the burner.
Lonization electrode is mounted at 3mm distance to the surface of the burner.
Its function is to provide the transmission of the electric current generated on the
electro by the flame formed on the surface of the burner.
-9-
6.11 Limit Thermostat:

It is mounted on main heat exchanger outlet pipe via a clip.
It prevents damage to the boiler due to overheat. Limit thermostat
shuts down the boiler when water temperature at main heat exchanger
outlet reaches 102C (4C). When the water temperature cools
down to 80C 12C, boiler should be reset for restarting. It is an
automatic reset thermostat. It is bimetal type.
6.12 NTC Sensor:

First one is used for measuring heater water temperature on the main heat
exchanger outlet pipe. The second one is located on the hot usage water
outlet of plated type heat exchanger.
NTC (Negative Temperature Control) Sensor is a thermistor, resistance
value of which falls down with the increase in temperature.
Modulation circuit is based on the adjusted resistance value of the usage
water or heater circuit temperature adjustment button. After comparing the
adjusted value with the reading of the NTC sensor (depending on the supply
voltage passing over) the information is transmitted to the main card; based
on this information main card changes the voltage value of the gas valve
coil providing modulation. To sum up, when there is an increase in water
temperature, voltage value of the gas valve coil falls down and gas valve reduces
the gas pressure in burner through modulation.
Heater NTC Sensor
TEMPERATURE
(C)
0
10
20
25
30
40
50
60
70
80
RESISTANCE
(k)
27
17
12
10
8
5
4
3
2
1.5
Usage water NTC Sensor
6.13 Flow Control Switch and Mechanism:

Its function is to sense usage water demand. It will start to rotate
a wheel according to the water flow rate at usage water inlet when
water flow begins (hot usage water tap is opened) and at least
2.7 l/min water begins to pass. The rotation of the magnetic field
above this wheel is detected by the sensor located at the top and
transmitted to the main card after converting to frequency. In this
way, the frequency transmitted to the main card and the quantity
of water flowing from the tap is determined, thus reaching the
desired temperature of usage water with 1C accuracy.
There is a gauze filter at the cold water inlet, protecting the flow
switch against piping dirt.
6.14 Filler Valve:

Provides connection between heater circuit and usage water
circuit. By the help of this valve, water can be filled in the heater
system from the mains.
- 10 -
6.15
Flow Limiter:
Function of the flow limiter is to reduce the water flow at the inlet of usage water heat
exchanger. With its o-ring inner structure, it limits the quantity of water flowing into
the boiler for heating with 10 l/min.
6.16 Combustion Chamber:

The walls of the combustion chamber are bended from sheet metal so
as to allow the placement of mineral wool. Mineral wool is made of
ceramic and fiber material. It is not harmful for environment. It has
insulating characteristic. Operating temperature of mineral wool is
about 1200C and its melting temperature is nearly 1700C. Therefore,
it is not affected by direct contact with the flame of the burner. It
provides the transfer of heat generated on the surface of the burner
fully to the face of heat exchanger.
6.17 Main Card:

The functions and components of the boiler are controlled by the main
card. Display card allows adjusting the user settings and display of failure
codes and water temperatures.
6.18 Water Pressure Pressure Switch:

The pressure switch located on the left side of the hydraulic
block prevents waterless operation of the boiler by opening and
closing with the mechanical motion gained from a diaphragm
unit. If the primary circuit (closed circuit) pressure falls below 0.8
bars, the boiler delivers failure. The boiler is put into use again
by filling water to the closed circuit from boiler filler valve.
Pressure pressure switch
- 11 -
6.19 Safety Valve:

Its function is to protect the heater piping and the boiler against pressure increases due to
volume increase of the heated water. If the water pressure in the heater piping exceeds 3
bars, the spring in the safety valve pushes the valve and opens automatically. Thus, the
pressure in the piping is reduced. In this case, the boiler should be shut down and water
pressure should be reduced to 1.5 bars by opening the discharge valve after the water in
the system cools down. Safety valve should not be used for discharging the piping water.
6.20 Thermo-manometer:
Thermo-manometer measures the boiler outlet water temperature with the
capillary tube connected to the heating water heat exchanger outlet. With the
other capillary tube, it shows the water pressure in the system. It is an analog
gauge.
- 12 -
7. Operation in Heater Mode:

When the boiler is in the heater operation mode it checks all circuit components. If there is water pressure of more
than 0.8 bar in the boiler, circulation pump starts working. The main card compares the heating water temperature
data coming from the stream sensor with the temperature set by the user via the heater temperature adjustment button
on the front panel.
Fan starts running; the low pressure generated in the hermetic cabin turns off the pressure switch micro switch contact
by moving the pressure switch diaphragm with pressure measurement probes on the fan. Thus, main card receives
the information that the fan is running. By transmitting voltage to the gas valve and ignition transformer, main card
provides spark formation with the ignition electrode on the burner. In this way, flame is formed on the burner with
minimum ignition gas pressure. The ionization electrode on the burner transmits the current (at nano amperes
strength) generated by the effect of the flame to the main card. Main card detects the flame formation on the burner
and brings the heater water to the temperature set by the user by applying the pre-set partial load gas pressure from
the gas valve to the burner. As it approaches closer to the desired temperature, main card performs modulation by
reducing the voltage transmitted to the gas valve and when the heating water in the system reach 5C above the
desired temperature, main card puts out the flame by cutting the energy transmitted to the gas valve. Burner waiting time
starts. Fan stops. Circulation pump keeps running. When the pre-set burner waiting time is over, the main card
measures the temperature of the heating water. If heating water temperature is 3C below the desired water
temperature, burning process restarts.
ON/OFF controls the components
of the boiler.
System pressure is measured.

It should be above 0.8 bars.
Circulation pump starts.
Heat demand comes from the

heater temperature adjustment
button or room thermostat
Current temperature < 3C From
adjusted temperature = operation
demand continues
Fan motor starts.
Air pressure switch transmits information

to the main card that the fan is running.
Current is transmitted to the gas
valve and ignition electrode and flame
is generated.
Ionization electrode detects the
flame formation and sends information to
the electronic card
Boiler outlet water temperature >5C From
adjusted temperature = Boiler stops.
- 13 -
8. Operation in Usage Water Mode:

When a hot water tap is turned on while the boiler is in heater or usage water mode and when water flow rate from
the flow control switch is more than 0.3 bar (2.7 l/min), the wheel within the flow control rotates and informs the flow
sensor. Thus, the information that water is on is transmitted to the main card. Closed circuit water pressure is
checked. Circulation pump stops. As the fan starts running, the low pressure formed in the hermetic cabin turns off
the pressure switch micro switch contact by moving the pressure switch diaphragm with pressure measurement
probes on the fan. Thus, main card receives the information that the fan is running. By transmitting voltage to the
gas valve and ignition transformer, main card provides spark formation through the ignition electrode on the burner.
In this way, flame is formed on the burner with minimum ignition gas pressure. The ionization electrode on the burner
transmits the current (at nano amperes strength) generated by the effect of the flame to the main card. Main card
detects the flame formation on the burner. By comparing the desired usage water temperature with the temperature
it measures from the usage water sensor, the main card increases or decreases the voltage it transmits to the modulation coil. At 8C above the desired temperature, the burner shuts down. Constant hot water comfort with 1 degree accuracy is provided by modulation.
ON/OFF Controls the components

of the boiler.
System pressure is measured.

It should be above 0.8 bars.
Pump Does not Operate.
Demand comes from the usage water

temperature adjustment button.
Fan motor starts.
Air pressure switch transmits information to the

main card that the fan is running.
Current is transmitted to the gas valve and
ignition electrode. Flame is generated.
Ionization electrode detects the flame formation
and sends information to the electronic card
In gas valve modulation, hot water
with 1C accuracy is obtained.
Boiler outlet water temperature >8C From

adjusted temperature = Boiler shuts down.
When hot water tap is turned off, the burner
goes out. The pump discharges the heat
on it, the boiler stops.
- 14 -
9. Control Panel:
Item Nr.
Function Description
Explanation
Program timer (Optional)
Used for daily or weekly programming of the operation time of the

boiler.
Thermo-manometer
Indicates heater outlet water temperature and closed circuit water

pressure.
It should be around 1.5 bars.
Usage water temperature

adjustment button
Allows the adjustment of usage water temperature to the desired

value between 35-55C.
Usage water cancelled mode
When hot usage water is not required from the boiler, hot usage
water adjustment button is turned to this symbol. No hot water will
be produced even if the hot water tap is turned on.
Exhaust gas emission

measurement function
This function is used by the authorized service when measuring

the exhaust gas emission values. When the usage water temperature
adjustment button is turned to this symbol, the boiler will operate
at maximum power.
Symbol
When the boiler is in summer mode, this led is on continuously.

Green led indicating that usage
When the tap is turned on, the led starts to blink indicating that
water is operating
the boiler is operating in the hot usage water mode.
Red led indicating the failures

during operation
Green led indicating that

heater mode is operating
Heater temperature
adjustment button
Summer mode
Standby
OFF
Reset mode
In any failure in the boiler due to any reason, this led lights and
warns the user. The boiler shall be restarted by turning the heater
temperature adjustment button to Off and then readjusting the
desired temperature.
When the boiler is in winter mode, this led lights continuously. If
the boiler starts operating to heat the house, the led will blink to
indicate that the boiler is operating in the heater mode.
Allows the adjustment of heater water temperature to the desired
value between 35-80C. In winter mode the boiler will perform
both heating and hot usage water functions.
In summer mode the boiler will perform only hot usage water
function.
The boiler is off in standby mode. In this mode only frost protection
ant pump anti-blockage functions are active.
- 15 -
9.1. Product Label:

In ECOFEL KB1-24CE model boilers, declaration label is
located at the right side of the appliance. All characteristic
data and serial number (production date, production
code) of the appliance are given on the declaration label.
SERIAL NUMBER
MODEL
NOx Class
Type
Category
Gas Type (G20)
Gas Type (G30)
Nominal Load (Q)
Nominal Power (P)
Electrical Power
Electrical Protection Class
Usage Water Flow
Usage Water Max. Operational Pressure
Heater Circuit Max. Operational Pressure
Usage Water Circuit Temperature (C)
Heater Circuit Temperature (C)
Destination Country
15 DIGITS
Ecofel/KB1-24CE
4
C12
Natural Gas P: 20mbars [X]
LPG
P:30 mbars [ ]
Min: 10.2 kW Max:26.2kW
Min: 9.02 kW Max 24.3 kW
220V-50Hz/110W
IPX4D
(T=30C) 10 l/min
10 bars
3 bars
35-55
35-82
TR
NUMBER OF MANUFACTURED ITEMS WITHIN THE

DAY
YEAR OF MANUFACTURE
WEEK OF MANUFACTURE
DAY OF MANUFACTURE
WORK ORDER NR
BOILER TYPE
BOILER MANUFACTURED IIN
HENDEK
DAY OF MANUFACTURE
1
Manufactured in AIRFEL Production Facilities,

AIRFEL HEATING and COOLING SYSTEMS IND. TRADE INC.
TYPE NR
H3302001240100 14 DIGITS
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
10. Installation Instructions:
YEAR OF MANUFACTURE
20
07
20
08
20
09
20
10
21
11
20
12
20
13
23
14
20
15
20
16
23
17
20
18
BOILER TYPE
10.1 Installation Location and Conditions:
AA
WEILI BI-THERMIC 24 KW
AB
WEILI MONO-THERMIC 24 KW
WEEK OF MANUFACTURE
1st WEEK 24th WEEK 47th WEEK
nd
2 WEEK 25th WEEK 48th WEEK
3rd WEEK 26th WEEK 49th WEEK
4th WEEK 27th WEEK 50th WEEK
7th WEEK 30th WEEK
8th WEEK 31st WEEK
9th WEEK 32nd WEEK
10th WEEK 33rd WEEK
11th WEEK 34th WEEK
12th WEEK 35th WEEK
13th WEEK 36th WEEK
14th WEEK 37th WEEK
15th WEEK 38th WEEK
16th WEEK 39th WEEK
17th WEEK 40th WEEK
18th WEEK 41st WEEK
19th WEEK 42nd WEEK
20th WEEK 43rd WEEK
21st WEEK 44th WEEK
22nd WEEK 45th WEEK
23rd WEEK 46th WEEK
AC WEILI MONO-THERMIC 28 KW
Hermetic boilers should be installed at locations permitted
BA AIRFEL BI-THERMIC 24 KW
by the gas organizations. However, the location of the apBB AIRFEL MONO-THERMIC 24 KW
pliance should allow the evacuation of burnt gases out
BC AIRFEL MONO-THERMIC 28 KW
and intake of required fresh air from outside.
In case of installing at outdoors, the boiler should be protected against external factors that may negatively effect
its operation and may cause the warranty conditions to become invalid (wind, humidity, frost, etc. ) for this reason
the boiler should be installed at a location having good ventilation and protected from external factors.
The wall on which the boiler will be installed should bear hanging of 35 kg load and should be of fireproof material.
Do not install the boiler in environments containing flammable and explosive chemicals.
If the combi boiler is being replaced (in place of the old one), all piping tubes should be cleaned prior to installation.
Safety valve should be connected to a water outlet.
Usage water circuit operational pressure is 10 bars.
It is wrong to replenish heater system water frequently. Frequent replenishment of water shall cause calcification
within the heat exchanger.
Strainer (filter) should be installed on heater system stream and return pipes. At the heater piping return filter
on valve, at the usage water inlet filter on valve should be installed.
220 Volts / Hz power supply should be provided for the boiler. In places where voltage is not stable, voltage
regulator should be used.
Determining the Volume of Heating System

system volume (liters)
U
Z
Y
X
Panel Radiators
Convectors
Radiators
Floor heating system
heat power (kW)
* When the quantity of water in the system exceeds 100 l, capacity of

the expansion tank should be increased proportionally. The
expansion tank in the boiler is 7 liters.
- 16 -
10.2 Installation:
A. Mounting the Suspension Hook of the Appliance
Place the template on the wall.

Mark the fixation points.
Remove the template and drill the marking points on the wall.
Fix the suspension hook on the wall with dowels.
Make sure that the hook fully grips the boiler when suspended
on the wall and the boiler does not lean forward. Check with
water balance that the boiler is mounted evenly.
B. Installing in Cabinet or Outdoors

When installing in cabinets, the specified service spaces
should be left.
In case of installing at outdoors, the boiler should be protected
against external factors that may negatively effect its operation
and may cause the warranty conditions to become invalid.
If the appliance is covered with a cabinet in open balcony, five
sides of the cabinet must be closed and insulated, and it
should also cover the heating and usage water piping.
10.3 Flue Kit Installation:

Hermetic flue kit connection must necessarily protrude outdoors. Flue kit should be installed with 3 degrees
inclination.
If the wall through which the flue kit is passing is not made of appropriate material, then the flue kit should be
coated with insulating material at least 20 mm thick.
Do not pass flue kit pipes through the ceiling. If passing through the ceiling is indispensable, the flue kit pipe should
be coated with insulating material at least 20 mm thick.
The space between the flue kit pipe and the wall it is passing should not be filled with hard material such
as concrete or cement as this will cause inconvenience for maintenance.
Flue kit pipe should protrude out fully and it should not be blocked.
It should be ensured that waste gas evacuation and incoming air flow is implemented properly.
The distance between the top level of the flue kit pipe and ceiling should not be less than 50 cm.
If it is necessary to use additional pipes, all seams should be thoroughly sealed. There should not be exhaust gas
leakage into the house.
Combi boiler should be installed with flue kit pipe(s) and the pipes should be extended out. It is strictly forbidden
to use the combi boiler without hermetic flue kit.
Only C12 type homocentric flue kit can be installed to the system.
It is advisable to fix every one meter additional flue kit to the wall with fixing brackets.
A View
Standard flue kit pipe
A View
Standard elbow
Additional flue kit pipe
- 17 -
10.4 Homocentric Flue Kit Application:

In homocentric (Standard) flue kit connections, two metal rings for limiting the exhaust gas pipe are supplied in the
users manual bag. Depending on the flue kit length, the corresponding ring should be placed or installed in the
exhaust gas pipe. In the table below, usage of the metal rings according to flue kit length is given. Improper usage
of the metal rings shall impair combustion and cause decline in efficiency. Therefore, care should be taken for proper
usage of the metal rings.
Throttle shim
Flue Kit Horizontal Length
(m)
1 m less
THROTTLE SHIM DIMENSIONS
90 Degrees Elbow Loss
41
between 1m and 2m
40
more than 2 meters
Shall not be installed
1 meter
Homocentric flue kit pipes can be installed in compliance with installation requirements.
In the above table, horizontal lengths of homocentric flue kit pipes with and without flow limiting ring.
Note: Each 90 degrees elbow is equivalent to 1m flue kit loss, i.e. it can be assumed that for each elbow installed 1m pipe is added to the system.
10.5 Installation of Hydraulic Systems:
Fasten water inlet and outlet pipes as defined below.

Heater system and usage water system connections are described below.
Heater stream piping
Usage hot water outlet
Gas Inlet
City Water Inlet
Heater Return Piping
On the radiator return line strainer and on the top and bottom of the strainer full passage ball valves should
be installed.
At the mains water inlet strainer and full passage ball valve should be installed.
To the gas line of the appliance gas valve and gas filter should be installed.
If there is an extra hot usage water generator connected to the piping, it should be blocked with blind plug or valve
after the installation is completed.
- 18 -
10.6 NG-LPG Conversion:
During conversion shut off the electrical fuse and gas valve of the boiler to avoid hazards.
Dismantle the outer box and combustion chamber covers.
According to the conversion gas type install 12 injectors suitable to the diameters specified in the tables.
By logging into the parameter table, identify the gas type to the electronic card. (Refer to parameter table)
Replace the 12 injectors. When replacing the injectors,

the shims supplied with the set must be placed under
the LPG injectors.
Category
Natural gas (G20)
LPG ( G30 )
24 KW
24 KW
1.35 mm
0.77 mm
12
12
Gas Inlet Pressure
20 mbar
30 mbar
Max. Gas Pressure
11.5 mbar
28 mbar
Min. Gas Pressure
0.9 mbar
2.8 mbar
Power
Injector Diameter
Number of Injectors
10.7 Gas Pressure and Capacity Table:

KB 24-1CE
Through more comfortable heating of the water in the heating system by reducing
the capacity to a level that will meet the heat requirement of the boiler, energy
saving is achieved.
Natural Gas
(mbar)
Capacity
(kW)
11,50
24,30
The heat energy produced in the boiler is transferred to the water and transmitted
to radiators by means of the circulation pump.
10,30
22,80
9,70
21,20
24 kW (20640 kcal) energy can be transferred to the radiators through circulation

of approximately 20640/20= 1000 l/h water.
8,50
20,70
6,20
16,20
If the piping does not allow circulation of 1000 liters of water per hour, there will
not be adequate heating in some portion of the radiators and the boiler shall
operate inefficiently.
4,60
13,30
3,20
11,00
1,60
9,10
If the capacity requirement of the house is lower and the capacity of the boiler can
be adjusted to the requirement of the house, it will be observed that the radiators
are heated better after capacity adjustment.
1,30
8,50
For example:
If in a house requiring 12 KW (10320 kcal) heat the heater capacity is adjusted to 11000 kcal, and if the produced
energy can circulate 550 l/h heater system water, radiators will be easily heated.
The difference between 1000 l/h at 24kW and 550 l/h at 12kW is deemed serious.
- 19 -
10.8 Gas valve measurement points:

Brand
Model
Modulation Range
Max. Operational Pressure
Power Supply
Gas valve outlet, burner manifold connection
: Honeywell
: VK41105 M V7335A
: 30 mA - 165 mA
: 60 mbar
: 230 V
Outlet pressure
measurement point
230 VOLT EV2

Gas Adjustment
Point Max.-Min.
Safety Coil
230 VOLT EV1

Modulation
connection
Pin number
Inlet pressure
measurement point
Safety coil
Gas Inlet
STM P0085
10.9 Gas Valve Adjustment:
Adjusting the Maximum Gas Pressure

Remove the protective cover of adjusting bolt (figure STM
P003).
Loosen screw nr.2 and connect the manometer hose (figure
STM P0039).
Turn the usage water temperature adjustment button to
maximum and turn on the hot water tap to the full extent or
switch the boiler to the test mode.
Hold the bolt nr.4 fixed and by means of a No.8 flat spanner
turn the bolt nr.3 at the outer side (clockwise it increases,
counter clockwise it decreases) and adjust the required gas
pressure according to the maximum gas pressure table. (figure
STM P0040) See maximum gas pressure table
STM P0039
Adjusting the Minimum Gas Pressure

Remove one of the modulation coil cables (figure STM
P0041).
Hold the bolt nr.3 fixed and by means of a No.5 flat spanner
turn the bolt nr.4 at the inner side (clockwise it increases) and
adjust the required gas pressure according to the minimum
gas pressure table (figure STM P0041). See minimum gas
pressure table. When finished, reinstall the modulation coil
cable.
STM P0040
After the adjustment is done, turn off the hot water tap,
remove the manometer hose and tighten the screw nr.2.
Reinstall the adjusting bolts protective cover.
STM P0041
- 20 -
11.1 Electrical Connections:
AC 220V PUMP PHASE
AC 220V GAS VALVE SAFETY
AC 220V FAN NEUTRAL FAN PHASE
USAGE WATER TEMPERATURE SENSOR
USAGE WATER FLOW TURBINE
HEATER CIRCUIT PRESSURE
PRESSURE SWITCH
LIMIT THERMOSTAT
EXHAUST GAS SWITCH
ROOM THERMOSTAT
HEATER WATER TEMPERATURE SENSOR
GAS VALVE MODULATION
AC 220V FAN
NEUTRAL
Electrical connection cables of Ecofel boilers should be connected to a 3A circuit breaker.

220V and 50Hz power supply should be provided for the boiler. In case these conditions are not satisfied, voltage
regulator should be used.
For the room thermostat, 2x0.75mm2 cable should be used.
Ionization
Green
Red
Green
Ignition
Ignition Ground
Computer Connection
11.2 Terminal Connections:

Among the terminals located in the electrical box, the one with the bridge is room thermostat connection terminal.
The other is 220V room thermostat or timer connection terminal.
- 21 -
11.3 Electrical Measurements:

NTC Sensor
Heater P2 socket 3-4
Usage water P5 socket 1-6
ELECTRICAL MEASUREMENT TABLE
COMPONENT NAME
MEASUREMENT
ENDS
MEASUREMENT
VALUES
VOLTAGE
RESISTANCE
FAN
P9 SOCKET
ENDS NO. 1-2
220 AC
105
PUMP MOTOR
P9 SOCKET
ENDS NO. 5-6
220 AC
256
GAS VALVE SAFETY

VALVES
P9 SOCKET
ENDS NO. 3-4
220 AC
4.7 K
GAS VALVE
REGULATOR VALVES
P2 SOCKET
ENDS NO. 1-2
10-2V DC
AIR PRESSURE
SWITCH
P3 SOCKET
ENDS NO. 1-5
SHORT
CIRCUIT
WATER PRESSURE
PRESSURE SWITCH
P3 SOCKET
ENDS NO. 4-7
SHORT
CIRCUIT
LIMIT THRMOSTAT
P3 SOCKET
ENDS NO. 2-6
SHORT
CIRCUIT
ROOM THERMOSTAT
P2 SOCKET
ENDS NO. 5-6
TURBINE (Hz)
P5 SOCKET
ENDS NO. 2-3
47
0
0
MAX 120-MIN 18 HZ
Temperature C
Resistance K
22
10
18
15
14
20
12
25
10
30
35
40
45
50
55
60
2,6
65
2,3
70
75
1,8
80
1,4
85
1,2
90
95
0,9
12. Main Card:
- 22 -
12.1 Programming the Parameters:
To start parameter programming procedure:

a)
b)
c)
d)
Turn the R80 potentiometer to Test and R81 potentiometer to Summer modes.
Within 2 seconds set R81 to OFF, SUMMER OFF, SUMMER and finally to any value in winter mode respectively.
CR6, CR7 and CR8 leds blink simultaneously for 2 seconds. Parameter adjustment is accessed.
Each led represents a parameter. Switching between the parameters (leds) to be programmed with R81 button
is possible. By means of R80 button, the value of the selected parameter can be changed.
Parameter
Led
P 01CR
6 (Green)
P 02CR
7 (Red)
P 03CR
8 (Green)
Explanation
Options
Led
Max. Heating Power
0100% current range

transmitted to the modulation coil
Lights Steadily
Time to elapse for the

restart of the boiler shut
down by entering regime
0 / 120 seconds
Gas Type Selection
Natural gas - LPG
Blinking = 0 seconds
Steady Lighting = 2 minutes
Blinking = Natural gas
Steady Lighting = LPG
Parameter adjusting shall remain active for 2 minutes. Parameter programming menu can be exited by applying
the access method or by cutting the power of the appliance.
After the parameter value is changed, the new value will be saved to the card processor in 5 seconds. When
saving is realized, Leds blink for 2 seconds.
- 23 -
12.2 Switching to Test Mode:
Test Mode Access Procedure:

Bring R80 to Test Mode and R81 to Summer positions.
Using R81, select UW OFF TEST MODE / UW OFF TEST MODE in 2 seconds. Leave the button in any usage
water temperature. When Test Mode starts 3 leds start to blink.
Test mode shall operate the boiler at maximum capacity for 15 minutes. During this operation maximum-minimum
gas pressure adjustment can be done.
Test mode can be exited by performing the accessing steps. When there is usage water demand, test mode is
suspended.
- 24 -
13. Failure Codes and Solution Techniques:

By means of three leds on the control panel of the boiler, failures are diagnosed and the user is warned. Possible
failure situations and led status are shown in the table below.
Green Led
Red Led
Green Led
Boiler Status
EXPLANATION
Closed circuit water pressure is low
ON L
ON
OFF
Fill water to the boiler
No flame formation although ignition is done
OFF
ON
OFF
Reset manually
Shut down by safety thermostat
ON
ON
OFF
Reset manually
Exhaust gas failure
OFF
ON
ON
Reset manually
Heater water temperature sensor failure
OFF
ON L
ON L
Call authorized service
Usage water temperature sensor failure
ON L
ON L
OFF
Improper ionization
ON L
ON
ON L
Boiler configuration error
(1)
(1)
(1)
Pump blockage
ON
ON
ON
Normal operation
Flue kit mode (Test mode)
ON L
ON L
ON L
Used by authorized service
Heater system demand
OFF
OFF
ON L
Normal operation
Usage water demand
ON L
OFF
OFF
Normal operation
Heater circuit frost protection application
ON L
ON L1
OFF
Normal operation
OFF/RESET Mode
ON L1
OFF
OFF
Normal operation
Winter mode + Usage water mode are active and in standby status
ON
OFF
ON
Normal operation
Winter mode + Usage water mode are inactive and in standby status
OFF
OFF
ON
Normal operation
Summer mode + Usage water mode are active and in standby status
ON
OFF
OFF
Normal operation
Summer mode + Usage water mode are inactive and in standby status
OFF
OFF
OFF
Normal operation
ON L1: 5 sec. ON 0.2 sec. OFF

ON L: 0.5 sec. ON 0.5 sec. OFF
ON: LED IS ON
OFF: LED IS OFF
- 25 -
3.1 Failure Solution Techniques:
Flame Cut off
Ignition or gas supply error. In this case
red led lights steadily.
Solution: Check whether the gas valve is open, RESET to restart the boiler and perform ignition. Gas pressure is
checked through gas valve inlet control nozzle. If the gas pressure is below 2 mbar, user is informed that the gas
pressure is low. If it is normal, gas valve safety valve supply voltage output is checked from P9 ends no. 3-4 on the
main card. If there is no output, the main card is replaced. If there is output, resistance of the gas valve safety coils
are checked. If 800 resistance is seen, replace the connecting cable. If not, replace the gas valve.
Overheating
It is understood that the water temperature in the heater system exceeds 102-103C. In this case
leds light steadily.
and
Solution: When the temperature falls to 70C, press RESET button to restart the boiler. Boiler piping, valves,
connectors, etc. are checked. If there is a problem, it is repaired. If there is no problem, according to the situation
after the appliance is reset two different sequencing checks described below are performed.
If the interference of limit thermostat has disappeared and the boiler has restarted, by adjusting the heater mode
temperature to minimum, going off of the burner is checked first in modulation and then when the required temperature
is reached. When the required temperature is reached if the burner goes off, the customer should be explained that
this failure is due to valves, filters, radiator valves in the system at high temperature demand (about 80C). If the
burner does not go off when the required temperature is reached, primary circuit (heater) heat sensor is checked. If
in the measurements 10C = 15 k, 20C = 12 , 40C = 5.7 k, 60C = 3 k values are not obtained, NTC heat
sensor is replaced. If these temperature values are not obtained, NTC heat sensor is checked fro the Main card P2
ends no. 3-4. If the same values cannot be read, connection cable is replaced or repaired. If it can be read, main
card is replaced.
If there is still limit thermostat interference, temperature of the environment in which limit thermostat exists is checked.
If the temperature is below 75C, limit thermostat contacts are measured. In case 0 (closed circuit) is not obtained,
limit thermostat is changed. If 0 (closed circuit) is obtained, ohmage check is performed by multimeter at Main
card P3 ends no. 2-6. If 0 (closed circuit) is not obtained connection cable, if 0 (closed circuit) is obtained main
card is replaced.
Burnt Gas Exhaust Failure
Flue kit system may be clogged or counter wind may be blowing. In this case
and
leds light steadily.
Solution: Shut down the boiler, check if the flue kit pipes are clogged, if they are please remove the clogging objects
and restart the boiler. If the fan motor has no rotational movement and the pressure switch cannot change position,
the voltage coming to the fan motor is measured. If the measured voltage is below 186 volts, supply voltage
coming to the boiler is checked. If the same value is obtained in supply voltage, the customer is informed that the
voltage is low. In case the voltage coming to the motor coil is above 190 volts, the venturi located in the fan exhaust
section and high pressure measurement pipes are checked against clogging, getting dirty and thawing. If there is any
problem, it is cleaned or replaced. If there is no problem, mechanical strength of the fan propeller is checked. If there
is any problem, it is repaired/replaced. If there is no problem, pressure switch hoses are checked. In case of clogging
(water), thawing due to exterior factors, blowing out the hoses are replaced, otherwise pressure switch, diaphragm
and contacts are checked. In case 0 (closed circuit) is not seen, pressure switch is replaced. If 0 (closed circuit)
is seen, check is performed at Main card P3 ends no. 2-5. If 0 (closed circuit) is not seen connection cable is
replaced /repaired. If 0 (closed circuit) is seen main card is replaced.
- 26 -
Heater Circuit Water Pressure is Inadequate
There is no adequate water in the heater system. In this case
led blinks and
led lights steadily.
Solution: Primary circuit water pressure is checked. If it is below 0.8 bars, water pressure is increased / described
to the customer. If the water pressure is above 0.8 bars, operation of the circulation pump is checked. If it is operating,
before checking primary circuit flow control pressure switch it is provided that there is no air in the primary circuit within
the boiler. If the flow control pressure switch still cannot cut off the contact after the air is discharged, circulation pump
rotation speed, flow control pressure switch diaphragm, flow control pressure switch contacts are checked in this
order. Any defective part is replaced. If 0 (closed circuit) is seen at flow control pressure switch and the failure
continues while 0 (closed circuit) is seen at P3 socket ends no. 4-7, main card is replaced.
Usage Hot Water Sensor Failure
It means hot usage water sensor is short circuited or operating improperly. In this case
together.
and
leds blink
Solution: Hot usage water NTC heat sensor is checked. If 10C = 15 k, 20C = 12 , 40C = 5.7 k, 60C = 3 k
values are not read, heat sensor is replaced. In case these values are read, measurement at main card P5 ends no.
1-6 is made. If the value cannot be read, connection cable is replaced / repaired. If correct values can be read, main
card is replaced.
Heater Circuit Sensor Failure
It means heater circuit sensor is short circuited or operating improperly. In this case
together.
and
leds blink
Solution: Primary circuit (heater) NTC heat sensor is checked. If 10C = 15 k, 20C = 12 , 40C = 5.7 k, 60C
= 3 k values cannot be read, heat sensor is replaced. In case these values are read, measurement at main card
P2 ends no. 3-4 is made. If the value cannot be read, connection cable is replaced / repaired. If correct values can
be read, main card is replaced.
14. Accessories
14.1 Homocentric Flue kit (C 12 60/100)
14.2 System connection pipes;
2 pieces usage water inlet outlet connection element

2 pieces heater water stream and return connection element
- 27 -
SPARE PARTS EXPLODED VIEW

ECOFEL BOILER (KB1-24CE)
ASSEMBLY GROUP
PICTURE
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NAME
Front Cover Sheet Painted
Inspection Window and Gasket
Hermetic Cabin Cover Assembly
Hermetic Cabin Cover Gasket 6 MM Sponge - Y
Left Side Cover
Paddle Box
Fan Gasket
Flue Kit Throttle Shim 40
Fan
Terminal (Sheet Single)
Lower Bracket Sheet Painted
Right Side Cover Assembly
Gas Valve
Gas Valve Pipe - Y
Cable Passage Rubber D4 - Y
Cable Passage Rubber D15 - Y
Combustion Chamber Insulation Set
Combustion Chamber
Pressure Switch Passage Rubber
Hermetic Cabin (Bi-thermic)
Pressure Switch Flange Plate (Painted)
Pressure Switch
Rear Chassis (Painted)
Expansion Tank Flange Plate Painted
Expansion Tank CIMM-760792 - Y
Suspender (Plate Painted)
- 28 -
PART CODE
7021660006
7020010228
7021070006
7020010231
7022220005
7020580008
7020010226
7020260005
7020830009
7022330005
7020100005
7022040005
7020920016
7020910006
7021210005
7021210003
7022510012
7022510010
7020010235
7021080002
7021940013
7021940011
7020140002
7020970004
7020940007
7020160004

BURNER GROUP
PICTURE
NO
PART NAME
PART CODE
Ignition Electrode
7020180010
Ionization Electrode
7021190006
Burner
7020450014
Gas Valve Pipe Passage Rubber
7020930004
NG Conversion Set
7020700015
LPG Conversion Set
7021510012
- 29 -

HEAT EXCHANGER GROUP
PICTURE
NO
PART NAME
PART CODE
Heat Exchanger Bi-thermic GQ-PRB502 - Y
7020120014
Pipe Clip 13 MM G-MPMM09
7021370049
Usage Water Outlet Pipe and Passage Rubber
7021460011
Usage Water Inlet Pipe and Passage Rubber
7021460009
Surface Type NTC Sensor Y (T7335D1123)
7021630014
Surface Type NTC Sensor Y (T7335D1081)
7021630012
Thermo-manometer Clip
7021170009
Heating Water Inlet Pipe and Passage Rubber
7021180010
Heating Water Outlet Pipe and Passage Rubber
7021180008
10
Pipe Clip 18 MM G-MPMM18
7021370051
11
Limit Thermostat - Y ( 2455R-01000077 )
7021500008
12
1.9x18.4x11 Klingerite Gasket 1/2"
7020010208
13
Gasket 1.9 x 24.1 x 16.9 MM - Klingerite
7020010224
- 30 -

WATER GROUP
PICTURE
NO
PART NAME
PART CODE
Water Pressure Pressure Switch
7021940009
Safety Valve
7020780010
Pump (CESAO-3 PUMP 15/50)
7021890013
Bypass Valve
7020520005
By-pass Pipe
7020540006
Brass Part Clip
7021370062
Clip Between Water Inlet Hydraulic Block and Pump (21mm)
7021370061
Flow control switch
7020860002
10
Water Inlet Hydraulic Block and Filler Tap
7020680003
11
Heating Water Outlet Block
7021180005
12
By-Pass Pipe Assembly Clip (18mm)
7021370053
13
1.90x4.30x11.30 mm Klingerite Gasket
7020010207
- 31 -

WATER INLET GROUP
PICTURE
NO
PART NAME
PART CODE
Water Inlet Hydraulic Block Spare Inner Group
7022020008
Water Inlet Hydraulic Block Flow Limiter
7022280007
Water Inlet Hydraulic Block Filter
7022020007
Aluminum Shim (18x14.2 Sp.1.5) B0020
7020090002
Filler Tap Spare Shaft (10.0051)
7020690002
Filler Tap Spare Head (10.0157)
7020660003
- 32 -

PANEL GROUP
PICTURE
NO
PART NAME
PART CODE
Panel Front Cover H Type
7020750011
Potentiometer Button
7020200009
BMBC Electronic Card
7020130014
Panel Body
7020740005
Panel Back Cover
7020760011
Thermo-manometer IMIT D40
7021170006
Panel Bracket Feeder
7022610002
Panel Bracket Pin Bearing
7022620002
- 33 -

CABLE GROUP
PICTURE
NO
PART NAME
PART CODE
Grounding cables group
7022350010
P9 Connector cable group
7021220014
7021220013
7021220012
7021220011
7021220010
- 34 -
ECOFEL/KB1-24CE
Revision Date: 29.02.2008, No: 0
BOILER SRVICE MANUAL
PUBLICATION NO: K05-08
ADVANCED CLIMATE TECHNOLOGIES

Ecofel Boiler Service Manual

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ECOFEL/KB1-24CE

ADVANCED CLIMATE TECHNOLOGIES

BOILER SRVICE MANUAL

PUBLICATION NO: K05-08

ECOFEL BOILER SERVICE MANUAL

Revision Date: 29 February 2008, Rev. No: 0

ECOFEL BOILER SERVICE MANUAL

ECOFEL Code Expansion

Revision Date: 29 February 2008, Rev. No: 0

ECOFEL BOILER SERVICE MANUAL

Revision Date: 29 February 2008, Rev. No: 0

ECOFEL BOILER SERVICE MANUAL

Natural gas - LPG

Electrical Protection Class

Combustion Efficiency / Thermal Efficiency (80-60C)

Max. / Min. Gas Consumption (Natural gas G-20)

Circulation Pump Total Head (3 Level)

Injector Diameter Natural gas (G 20)

Injector Diameter LPG (G 31)

System Operational Pressure

Min. / Max. Operational Pressure

Max. / Min. Water Temperature

Operational Pressure (Max. / Min. )

Min. Operational Flow

730 x 403 x 345

Flue Kit Gas Temperature (60/80) 1m

Heater Circuit Stream-Return

Usage Water Circuit Inlet-Outlet

Max. Flue Kit Length

Expansion Tank Pre-Pressure

Max. / Min. Water Temperature

Flue Kit Connection

Revision Date: 29 February 2008, Rev. No: 0

ECOFEL BOILER SERVICE MANUAL

4.2 Pump Anti-blockage system:

4.3 Overheating safety system:

4.4 Waterless Operation Safety System:

4.5 Ionization Flame Control:

4.6 Safety Valve (3 bars):

4.7 Automatic Air Purger:

4.8 Frost Safety System:

4.9 Low Voltage Safety System:

4.10 Automatic Bypass System:

4.11 IP X 4D Electrical protection:

Revision Date: 29 February 2008, Rev. No: 0

ECOFEL BOILER SERVICE MANUAL

5. Detailed View Diagram:

Heater return piping

Cold water inlet

Usage hot water outlet

Heater stream piping

Usage water temperature sensor

Heater water temperature sensor

3 bars safety valve

Automatic air purger

Flow control sensor

5.1 Piping Circuit Diagram:

Revision Date: 29 February 2008, Rev. No: 0

ECOFEL BOILER SERVICE MANUAL

6.2 Air Pressure Switch:

6.4 Circulation Pump:

Revision Date: 29 February 2008, Rev. No: 0

ECOFEL BOILER SERVICE MANUAL