Professional Documents
Culture Documents
Enhancement Parts
iR7105/7095/7086 Series
Jun 20 2006
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol
Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.
In the diagrams,
represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow
indicates the
direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in
supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors
used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the
DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 Replacement Parts
1.1 Durability enhancement parts list (Single parts replacement case)............................................................ 1-1
1.2 Durability enhancement parts list (Assembly replacement case) ............................................................. 1-10
Chapter 2 Parts Replacement Procedure
2.1 Items to Be Replaced as Instructed in the Service Manual (every 6 million, 12 million, and 18 million prints).
2-1
2.2 Items to Be Replaced as Instructed in the Service Manual (every 6 million pick-up) ................................. 2-1
2.3 Photosensitive Drum and Power Supply Brush Unit (every 6 million, 12 million, and 18 million prints) ..... 2-1
2.4 Items at the Rear of the Machine (every 6 million, 12 million, and 18 million prints) .................................. 2-2
2.5 Pre-Registration Roller (lower; every 6 million, 12 million, and 18 million prints) ....................................... 2-8
2.6 Fixing Web Solenoid/One-Way Cam (1)/Claw Reciprocating Gear (every 6 million, 12 million, and 18 million
prints).......................................................................................................................................................... 2-13
2.7 Outside Delivery Roller, Flapper Solenoid, and Upper Delivery Assembly (every 6 million, 12 million, and 18
million prints) .............................................................................................................................................. 2-15
2.8 Registration Upper Roller/Registration Collar (every 6 million and 18 million prints) ............................... 2-17
2.9 160-Brush Motor (every 6 million and 18 million prints)............................................................................ 2-20
2.10 Reciprocating Arm (every 6 million and 18 million prints) ....................................................................... 2-21
2.11 Registration/Transfer-Related Items (every 12 million prints)................................................................. 2-21
2.12 Vertical Path Swing Guide (every 12,000,000 prints) ............................................................................. 2-27
2.13 Main Pickup Drive Assembly (delivery 12,000,000 prints)...................................................................... 2-28
2.14 Drum Drive Assembly (every 12,000,000 prints) .................................................................................... 2-32
2.15 Drum Shaft Gear (every 12,000 prints)................................................................................................... 2-33
2.16 Main Drive Assembly (every 12,000,000 prints) ..................................................................................... 2-33
2.17 Waste Toner Pipe Assembly (every 12,000,000 prints).......................................................................... 2-38
2.18 Drum Intake Fan (every 12,000,000 prints) ............................................................................................ 2-39
2.19 Cleaner Drive Assembly (every 12,000,000 prints) ................................................................................ 2-40
2.20 Drum Shaft (every 12,000,000 prints)..................................................................................................... 2-42
2.21 Curler Drive Roller (vertical; every 1,200,000 prints) .............................................................................. 2-43
2.22 Vertical Path Curling Unit (every 12,000,000 prints)............................................................................... 2-43
2.23 Pre-registration Vertical Path Guide (every 12,000,000 prints) .............................................................. 2-47
2.24 Process Unit (12,000,000 prints) ............................................................................................................ 2-49
2.25 Developing Drive Assembly (every 12,000,000 prints) ........................................................................... 2-55
2.26 Fixing/Feeding Assembly Base (For 1,200,000 pc of Paper) ................................................................. 2-59
2.27 Fixing/Feeding Kit (For 1,200,000 pc. of Paper) ..................................................................................... 2-68
2.28 Duplexing Assembly (For 3 and 9 million pc of Paper) ........................................................................... 2-70
2.29 Dulplexing Assembly (For 6,000,000 pc. of Paper) ................................................................................ 2-72
2.30 Left deck pickup assembly (every 3,000,000 pickup operations) ........................................................... 2-87
2.31 Left deck pickup kit (Every 3,000,000 pickup operations and exclude the DC motor)............................ 2-92
2.32 Vertical path drive assembly (every 3,000,000 pickup operations)......................................................... 2-94
2.33 Lifter Driver assembly (every 3,000,000 pickup operations)................................................................... 2-95
2.34 Cassette pickup drive assembly (every 3,000,000 pickup operations) ................................................... 2-96
2.35 Manual feed tray drive assembly (every 3,000,000 pickup operations).................................................. 2-98
2.36 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup operations) ..................... 2-99
2.37 Right door (Lower) unit (every 3,000,000 pickup operations) ............................................................... 2-101
2.38 105-ppm/95-ppm Model DF Unit (every 2,000,000 prints; stream reading + fixed reading)................. 2-102
Contents
2.39 86-ppm Model ADF (every 1,000,000 prints; stream reading).............................................................. 2-117
2.40 Reader DF Unit (every 2,000,000 prints; stream reading + fixed reading) ........................................... 2-125
2.41 Reader DF Unit (every 1,000,000 prints; stream reading + fixed reading) ........................................... 2-128
2.42 Reader Unit (every 2,000,000 prints; stream reading + fixed reading)................................................. 2-131
2.43 Reader Unit (every 1,000,000 (Stream scan)+200,000 (Fixed)........................................................... 2-149
2.44 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup operations), Unit Replacement
2-159
2.45 Right door (Lower) unit (every 3,000,000 pickup operations), Unit Replacement ................................ 2-160
Contents
Contents
1.1 Durability enhancement parts list (Single parts replacement case) ...............................................................................1-1
1.2 Durability enhancement parts list (Assembly replacement case) ................................................................................1-10
Parts #
6000K
12000K
18000K
Symptom
Drum
*
FM2-4872
FG6-5396
F43-8401
BRUSH UNIT
FG6-2295
DEVELOPING ASSEMBLY
ROLLER ASSEMBLY
FL2-3531
FG6-5397
FB4-1354
BELT, TIMING
XF9-0533
ROLLER, INTERNAL
DELIVERY
FB5-6833
ROLLER, DELIVERY,
OUTER
FB5-3407
ROLLER,
REGISTRATION,
UPPER
FF5-7877
FIXING WEB
SOLENOID
Single parts
SOLENOID UNIT,1
Fixing Feeder Unit
CAM, ONE-WAY, 1
GEAR, 22T
FB4-2235
FS7-0002
DELIVERY UNIT,
UPPER
FM1-0668
COLLAR,
REGISTRATION,
LOWER
FB5-7676
GEAR, 32T
FS6-0056
HOPPER ASSEMBLY
*
FM2-4063
Hopper Assembly
MOTOR, DC24V
FK2-0015
GUIDE, VERTICAL PATH SWING, U
FF6-1531
Main
Function
Expected Life (total counter)
Description
Drive A
18000K
GEAR, 29T
FU6-0959
GEAR, 24T/40T
FS7-0021
GEAR, 24T/48T
FS7-0022
GEAR, 18T
FS7-0026
GEAR, 28T/48T
FU3-0414
GEAR, 36T
FU3-0415
GEAR, 36T
FU3-0416
GEAR, 32T
FU6-0961
GEAR, 23T
FU6-0962
GEAR, 32T
FS2-0485
GEAR, 20T
FS3-0046
GEAR, 20T
FS4-0157
FU5-3436
SHAFT, DEVELOPING
DRIVE, 3
FB5-7375
CLUTCH,
ELECTROMAGNETIC
FH6-5017
Symptom
-E013 is displayed.
-Noise or clogging of waste toner
occurs due to wear in the teeth or
internal diameter of the gear.
-Toner leaks from the cleaner.
*
-E010 is displayed.
-Noise or uneven density at regular
interval occurs due to wear in the teeth
or internal diameter of the gear.
*
*
GEAR, 27T
FS7-0072
GEAR, 25T
FU6-0963
COUPLING,
REGISTRATION
FB2-7841
BUSHING, PL
FS1-1449
PULLEY
FU5-3435
GEAR, 40T
FS3-0165
GEAR, 20T
FU6-0964
GEAR, 32T
FU6-0961
GEAR, 20T/32T
FS6-0096
GEAR, 68T
FS7-0035
*
*
*
*
GEAR, 50T
FS7-0036
MOTOR, BRUSHLESS
FH6-1935
GEAR, 19T/63T
FS7-0010
GEAR, 49T
RS6-0057
MOTOR, BRUSHLESS
FH6-1934
FG6-7322
GEAR, 90T
FS7-0011
BELT, TIMING
FB4-1766
COUPLING, INPUT
FB2-1047
GEAR, 38T/36T/
PULLY, 22T
FB5-6895
-E015 is displayed.
-Noise or a blurred image occurs due
to wear in the teeth or internal
diameter of the gear.
-Uneven registration amount at the
lead edge
-A jam frequently occurs in pickup
operation, registration, or operation in
the double-sided unit.
-E012 is displayed.
-Noise or uneven density at regular
interval occurs due to wear in the teeth
or internal diameter of the gear.
Noise or uneven density at regular
interval occurs due to wear in the
shaft.
-E010 is displayed.
-A delivery jam
(010B,020B,010C,020C) occurs.
PULLEY, 22T
FS5-3609
PULLEY
FS5-3612
PULLEY, 18T
FS5-3890
GEAR, 50T/24T/18T
FS7-0012
GEAR, 24T
FS7-0014
GEAR, 20T
FS7-0016
GEAR, 18T/27T
FS7-0017
GEAR, 24T
FS7-0018
GEAR, 26T
FS7-0019
GEAR, 44T
FS7-0896
GEAR, 40T
FS7-0897
GEAR, 39T
FS7-0898
MOTOR, BRUSHLESS
FH6-1935
FS7-0027
-E820 is displayed.
-Double transfer occurs.
-010B jam occurs frequently. (Paper
does not enter the fixing assembly.)
12000K
FU5-3434
Drum Shaft
Drum shaft gear
6000K
PULLEY
Parts #
FAN, INTAKE
FH6-1550
Main
Function
Expected Life (total counter)
Description
Vertical roller path
unit
Drive B
Pre-registration
vetical guide
Parts #
ROLLER, VERTICAL
PATH
FB4-1420
GEAR, 18T
FS2-0566
MOUNT, VERTICAL
PATH
FF6-1516
ROLLER ASSEMBLY
FG6-5396
GUIDE, VERTICAL
PATH
FB4-3811
PAPER FEEDER
SENSOR ASSEMBLY
FG6-2311
6000K
12000K
18000K
Symptom
*
*
*
*
*
Main
Function
Expected Life (total counter)
Description
Parts #
INNER DELIVERY
SENSOR UNIT
6000K
12000K
*
FM2-4876
COUPLING, DRIVE
FB2-1035
DEFLECTOR, 1
FB4-2305
DEFLECTOR, 2
FB4-2306
DEFLECTOR, 3
FB4-2307
DEFLECTOR, 4
FB4-2308
BELT, TIMING
FB4-2314
FLAG, SENSOR
FB6-2373
EXTERNAL
DELIVERY SENSOR
ASS'Y
FM2-5855
18000K
Symptom
-020A/010F is displayed. (Jam Code:
COPIER > DISPLAY > JAM)
-Misfeeding or a jam occurs due to
wear in the delivery sensor lever.
-Misfeeding occurs in delivery
operation. (010B/020B/020A/010C/
020C/010F/020D, etc.)
-Noise occurs.
BUSHING
FS5-1803
PULLEY, 18T
FS5-3615
*
*
GEAR, 38T
FS6-0899
GEAR, 37T
FS6-0991
GEAR, 28T/45T
FS6-0992
GEAR, 39T/46T
FS6-0993
GEAR, 16T/26T
FS6-0994
GEAR, 21T
FS6-0995
GEAR, 20T/38T
FS6-0996
GEAR, 18T
FS6-0997
GEAR, 15T/32T
FS6-0998
GEAR, 30T
FS6-0999
GEAR, 22T
FS7-0002
SENSOR, REVERSE
JAM
FK2-0149
MOTOR, BRUSHLESS
FK2-1002
GUIDE, PREREGISTRATION,
LOWER
FL2-3520
GUIDE, PREREGISTRATION,
UPPER
FL2-3471
FF5-7878
FF6-1053
ROLLER,
REGISTRATION,
LOWER
FF6-1049
SENSOR UNIT,
PAPER FEEDER
FL2-3539
CLUTCH,
ELECTROMAGNETIC
FH6-5013
GEAR,
REGISTRATION
DRIVE INPUT
FS7-0901
GEAR, 20T
FS6-0081
*
*
*
*
*
*
*
*
*
BUSHING
*
*
FS6-1149
PLATE, POSITIONING, FIXING
FF5-7658
BUSHING
FS5-1798
BUSHING
FS5-1804
BUSHING QTY2
FS5-1468
Main
Function
Expected Life (total counter)
Description
CAM
Parts #
6000K
SUPPORT, DRUM
SIDE
PAPER FEED CLAW
ASS'Y
AP Kit
AP kit
18000K
Symptom
Toner overflows from the post corona
assembly.
FB4-1622
ARM,
RECIPROCATING
12000K
FB6-2400
FB4-1575
FG1-3472
GEAR, 14T
FS6-0121
GEAR, 18T
FS6-0136
GEAR, 30T
FS6-0138
GEAR, 14T
FS6-0972
GEAR, 14T/26T
FS6-0973
GEAR, 21T
FS6-0975
GEAR, 20T
FS6-0976
GEAR, 14T/26T
FS6-0977
GEAR, 14T
FS6-0978
GEAR, 26T
FS7-0048
GEAR, 23T/39T
FS7-0050
-Noise occurs.
-Toner leaks from the cleaner.
T-1-2
Duplexing
Function
Expected life (actual usage)
Description
Parts #
SOLENOID UNIT,3
3000K
6000K
9000K
Symptom
FG6-5399
Single parts
FF6-1520
FF9-1910
ROLLER, REVERSE
FF6-1519
Duplexing
Function
Expected life (actual usage)
Description
Duplexing
Duplexing unit
Parts #
3000K
6000K
GUIDE, REVERSE
DELIVERY
FB4-2106
DEFLECTOR
FB4-2135
GUIDE, DUPLEXING
OUTLET
FB6-0625
GUIDE, LEFT
FF5-8202
GUIDE, LOWER
FEEDER, UPPER
FF5-8200
ROLLER, FEEDER
FB5-6925
ROLLER, FEEDER
FB6-0560
ROLLER, FEEDER
FB6-0575
GUIDE, REVERSING,
UPPER
FB4-2114
FF6-1536
FB6-0525
PLATE, SENSOR
SUPPORT
FF5-7737
SUPPORT, FEEDER
SENSOR
FF6-1843
SUPPORT, SENSOR,
FEEDER, LEFT
FF6-1844
*
*
*
*
*
*
*
*
*
*
*
SENSOR UNIT,
DUPLEX REVERSE
FL2-3540
FAN, COOLING
FH6-1490
MOTOR, STEPPING
FH6-1939
MOTOR, STEPPING
FH6-1940
CLUTCH,
ELECTROMAGNETIC
FH6-5014
BUSHING, PL
FS1-1401
GEAR, 16T
FS5-0338
GEAR, 20T
FS5-0514
GEAR, 16T
FS5-0710
GEAR, 20T
FS5-0714
PULLEY, 14T
FS5-3314
GEAR, 16T/24T
FS5-3613
PULLEY, 30T
FS5-3617
GEAR, 18T/16T
FS5-3942
PULLEY, 18T
FS5-3943
GEAR, 16T
FS5-3945
GEAR, 40T
FS6-0070
GEAR, 16T
FS6-0145
9000K
Symptom
Misfeeding (various types of jam)
occurs in the double-sided unit.
(**07/**11/**12/**10: delay,
stationary jam, 0105 jam, 020A/020D
jam)
T-1-3
Righ deck
pick up
function
Expected life (actual usage)
Description
Parts #
3000k
Symptom
FG6-8018
Right deck
pick up unit
DC MOTOR
Lifter drive unit
FK2-0017
T-1-4
Left deck
pick up
function
Expected life (actual usage)
Description
Parts #
CLUTCH,
ELECTROMAGNETIC
3000k
Symptom
Misfeeding (0102/0202/0113/0213/
0112 jam) occurs in pickup operation.
FH6-5043
CLUTCH, ONE-WAY
SHAFT, PAPER
FEEDER ROLLER
Single parts Left deck pick up unit GUIDE, PICK-UP,
LOWER
FB4-9043
FC7-4553
FB6-0524
UPPER GUIDE,
PICKUP
FF6-1535
LEVER, PAPER
FB2-7720
SOLENOID
FK2-0126
GEAR, 24T
FS2-0544
GEAR, 16T
FS5-0338
PULLEY, 16T
FS5-3333
GEAR, 20T
FS6-0053
DC MOTOR
FK2-0017
*
*
PULLEY, 39T
FS2-3494
GEAR, 20T
FS5-0514
GEAR, 32T
FS6-0056
T-1-5
Cassette
pick up
function
Expected life (actual usage)
Description
Parts #
3000k
Symptom
Misfeeding (**03/**04/**07/**08:
delay, stationary jam, 0106) occurs in
pickup operation.
Cassette pick up
drive unit
Cassette
pick up
PULLEY, 39T
FS2-3494
GEAR, 36T
FS4-0014
GEAR, 20T
FS4-0145
GEAR, 76T
FS6-0055
GEAR, 32T
FS6-0056
GEAR, 40T
FS3-0165
GEAR, 40T
FS5-0398
ROLLER, VERTICAL
PATH
FB4-1350
GEAR, 18T
FS2-0566
GUIDE, VERTICAL
PATH, MIDDLE
FB6-6578
MOUNT, PAPER
PATH SENSOR
FF5-8194
GUIDE, VERTICAL
PATH
FB2-7750
GUIDE, VERTICAL
PATH SWING, L
FF6-1532
Misfeeding (**03/**04/**07/**08:
delay, stationary jam) occurs in
pickup operation.
Misfeeding (0203/0204/0207/0208/
0206: stationary jam, 0105: delay
jam) occurs in pickup operation.
Misfeeding (0203/0204/0207/0208/
0206: stationary jam, 0105: delay
jam) occurs in pickup operation.
*
*
Misfeeding (0203/0204/0207/0208/
0206: stationary jam, 0105: delay
jam) occurs in pickup operation.
*
*
Misfeeding (0203/0204/0207/0208/
0206: stationary jam, 0105: delay
jam) occurs in pickup operation.
*
*
T-1-6
Reader
ADF Unit
(In case of
replacing
Reader and
ADF at
same time)
105PPM
95PPM
86PPM
AB
FM2-4754
AB
FM2-4754
AB
FM2-4754
FM2-4755
FM2-4755
FM2-3197
inch/A
FM2-4756
inch/A
FM2-4756
inch/A
FM2-3196
inch/AB
FM2-4757
inch/AB
inch/AB
FM2-3198
FM2-4757
T-1-7
Reader Unit
(If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FM2-4749
AB
FM2-4749
AB
FM2-4749
FM2-4750
FM2-4750
FM2-3193
inch/A
FM2-4751
inch/A
FM2-4751
inch/A
FM2-3192
inch/AB
FM2-4752
inch/AB
inch/AB
FM2-3194
FM2-4752
T-1-8
Reader Unit
(If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FM2-4749
AB
FM2-4749
AB
FM2-4749
FM2-4750
FM2-4750
FM2-3193
inch/A
FM2-4751
inch/A
FM2-4751
inch/A
FM2-3192
inch/AB
FM2-4752
inch/AB
FM2-4752
inch/AB
FM2-3194
T-1-9
Label
(prohibitted
usage) (If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FC6-0983
AB
FC6-0983
AB
FC6-0983
FC6-0998
FC6-0998
FC5-3057
inch/A
FC6-0984
inch/A
FC6-0984
inch/A
FC5-3056
inch/AB
FC6-0984
inch/AB
inch/AB
FC5-3056
FC6-0984
T-1-10
Service
label (If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FL2-3447
AB
FL2-3447
AB
FL2-3447
FL2-3447
FL2-3447
FL2-5188
inch/A
FL2-3447
inch/A
FL2-3447
inch/A
FL2-5188
inch/AB
FL2-3447
inch/AB
inch/AB
FL2-5188
FL2-3447
T-1-11
ADF Unit
(If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FM2-2440
AB
FM2-2440
AB
FM2-2440
FM2-0675
FM2-2440
FM2-2440
inch/A
FM2-2440
inch/A
FM2-2440
inch/A
FM2-0675
inch/AB
FM2-2440
inch/AB
inch/AB
FM2-0675
FM2-2440
T-1-12
95PPM
86PPM
AB
FL2-3447
AB
FL2-3447
AB
FL2-3447
FB4-8044
FB4-8044
FC5-3052
inch/A
FB4-8043
inch/A
FB4-8043
inch/A
FC5-3051
inch/AB
FC6-0992
inch/AB
inch/AB
FC5-3062
FC6-0992
T-1-13
Original set
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8042
AB
FB4-8042
AB
FB4-8042
-
FC6-0994
FC6-0994
inch/A
FC6-0993
inch/A
FC6-0993
inch/A
inch/AB
FC6-0993
inch/AB
FC6-0993
inch/AB
T-1-14
ADF Stack
bypass size
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8048
AB
FB4-8048
AB
FB4-8048
-
FB4-8050
FB4-8050
inch/A
FB4-8049
inch/A
FB4-8049
inch/A
inch/AB
FC6-0995
inch/AB
inch/AB
FC6-0995
T-1-15
ADF Stack
bypass set
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8046
AB
FB4-8046
AB
FB4-8046
inch/A
inch/A
inch/A
inch/AB
inch/AB
inch/AB
T-1-16
Main
Function
Expected Life (total counter)
Description
Parts #
6000K
12000K
18000K
F43-8401
BRUSH UNIT
FG6-2295
DEVELOPING ASSEMBLY
FM2-4872
* (Not
necessary to
replace
when
replacing
vertical path
unit FG68016 at
12000K)
DRUM
FG6-5396
BELT, DRIVE, PAPER PICK-UP
FB4-1354
BELT, TIMING
XF9-0533
Single parts
kit
ROLLER, INTERNAL
DELIVERY
FB5-6833
ROLLER, DELIVERY,
OUTER
FB5-3407
ROLLER,
REGISTRATION,
UPPER
FF5-7877
FIXING WEB
SOLENOID
FL2-3531
FG6-5397
CAM, ONE-WAY, 1
FB4-2235
GEAR, 22T
FS7-0002
DELIVERY UNIT,
UPPER
FM1-0668
COLLAR,
REGISTRATION,
LOWER
FB5-7676
HOPPER
ASSEMBLY
GEAR, 32T
FS6-0056
HOPPER ASSEMBLY
FM2-4063
*
*
MOTOR, DC24V
FK2-0015
FF6-1531
FM2-4877
DEVELOPER
DRIVE UNIT
PICH UP MAIN
Drive kit A DRIVE UNIT
DEV. DRIVE
ASSEMBLY
FM2-4109
GEAR, 32T
FU6-0961
GEAR, 23T
FU6-0962
PICK-UP MAIN
DRIVE ASSEMBLY
FM2-4878
GEAR, 25T
FU6-0963
Drive Kit B
*
*
FG6-8008
*
*
DRUM SHAFT
FG6-7322
FG6-7324
FM2-4089
FG6-2020
FM2-4104
FG6-1976
FB4-1420
FG6-8016
FG6-2242
*
*
Remarks
Main
Function
Expected Life (total counter)
Description
FIXING/FEEDER ASSEMBLY
Parts #
6000K
FM2-5875
FM2-5874
12000K
18000K
iR7086N 100V
iR7105i 200V
iR7095i 200V
iR7105 208V UL
iR7095 208V UL
iR7095P 208V UL
iR7086 208V UL
iR7086 230V GB
iR7086 230V AU
iR7086 230V EUR
FM2-6146
FM2-6999
Fixing
feeding kit
FM2-5876
FM2-6123
FM2-6149
iR7086B
FM2-6148
iR7105B 200V
iR7095P 230V GB
iR7095P 230V AU
iR7095P 230V EUR
FM2-6147
AP kit
FF5-7658
BUSHING
FS5-1798
BUSHING
FS5-1804
BUSHING QTY' 2
FS5-1468
POST CAM
FB4-1622
AP KIT
ARM, RECIPROCATING
Remarks
FM2-5870
iR7086N 100V
iR7105i 200V
iR7095i 200V
iR7105 230V A/B
iR7095 230V A/B
iR7095 220V CN
iR7105 230V GB
iR7095 230V GB
iR7086 230V GB
iR7105 220V CN
iR7105 230V AU
iR7095 230V AU
iR7086 230V AU
iR7105 230V EUR
iR7095 230V EUR
iR7086 230V EUR
FM2-6958
iR7105B 200V
iR7086B 100V
iR7105 208V UL
iR7095 208V UL
iR7086 208V UL
iR7095P 208V UL
iR7095P 230V GB
iR7095P 230V AU
iR7095P 230V EUR
FB6-2400
T-1-17
Duplexing
Function
Expected life (actual usage)
Description
Single parts
kit
Duplexing
kit
Parts #
3000K
SOLENOID UNIT,3
FG6-5399
FF6-1520
GUIDE, REVERSE, 2
FF5-1910
ROLLER, REVERSE
FF6-1519
DUPLEX ASSEMBLY
FM2-5872
6000K
9000K
*
*
Remarks
T-1-18
Righ deck
pick up
function
Expected life (actual usage)
Description
Right deck
pick up unit
Parts #
3000k
FG6-8018
FG6-2243
T-1-19
Remarks
Left deck
pick up
function
Expected life (actual usage)
Description
Left deck
pick up unit
Parts #
3000k
FG9-3890
FG6-2243
FG6-1996
T-1-20
Remarks
Cassette
pick up
function
Expected life (actual usage)
Description
Cassette
pick up kit
Parts #
3000k
FG9-3888
FG5-4449
FG6-8577
FG6-1975
FG6-2313
FM2-4874
T-1-21
Reader
ADF Unit
(In case of
replacing
Reader and
ADF at
same time)
105PPM
95PPM
86PPM
AB
FM24754
AB
FM2-4754
AB
FM2-4754
FM24755
FM2-4755
FM2-3197
inch/A
FM24756
inch/A
FM2-4756
inch/A
FM2-3196
inch/AB
FM24757
inch/AB
inch/AB
FM2-3198
105PPM
95PPM
86PPM
AB
FM2-4749
AB
FM2-4749
AB
FM2-4749
FM2-3193
FM2-4757
T-1-22
Reader Unit
(If
Replacing
Reader
separately
from ADF)
FM2-4750
FM2-4750
inch/A
FM2-4751
inch/A
FM2-4751
inch/A
FM2-3192
inch/AB
FM2-4752
inch/AB
inch/AB
FM2-3194
FM2-4752
T-1-23
Reader Unit
(If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FM2-4749
AB
FM2-4749
AB
FM2-4749
Remarks
Reader Unit
(If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
FM2-4750
FM2-4750
FM2-3193
inch/A
FM2-4751
inch/A
FM2-4751
inch/A
FM2-3192
inch/AB
FM2-4752
inch/AB
FM2-4752
inch/AB
FM2-3194
T-1-24
Label
(prohibitted
usage) (If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FC6-0983
AB
FC6-0983
AB
FC6-0983
FC6-0998
FC6-0998
FC5-3057
inch/A
FC6-0984
inch/A
FC6-0984
inch/A
FC5-3056
inch/AB
FC6-0984
inch/AB
inch/AB
FC5-3056
FC6-0984
T-1-25
Service
label (If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FL2-3447
AB
FL2-3447
AB
FL2-3447
FL2-3447
FL2-3447
FL2-5188
inch/A
FL2-3447
inch/A
FL2-3447
inch/A
FL2-5188
inch/AB
FL2-3447
inch/AB
inch/AB
FL2-5188
FL2-3447
T-1-26
ADF Unit
(If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FM2-2440
AB
FM2-2440
AB
FM2-2440
FM2-2440
FM2-2440
FM2-0675
inch/A
FM2-2440
inch/A
FM2-2440
inch/A
FM2-0675
inch/AB
FM2-2440
inch/AB
inch/AB
FM2-0675
FM2-2440
T-1-27
95PPM
86PPM
AB
FL2-3447
AB
FL2-3447
AB
FL2-3447
FB4-8044
FB4-8044
FC5-3052
inch/A
FB4-8043
inch/A
FB4-8043
inch/A
FC5-3051
inch/AB
FC6-0992
inch/AB
FC6-0992
inch/AB
FC5-3062
T-1-28
Original set
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8042
AB
FB4-8042
AB
FB4-8042
-
FC6-0994
FC6-0994
inch/A
FC6-0993
inch/A
FC6-0993
inch/A
inch/AB
FC6-0993
inch/AB
inch/AB
FC6-0993
T-1-29
ADF Stack
bypass size
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8048
AB
FB4-8048
AB
FB4-8048
-
FB4-8050
FB4-8050
inch/A
FB4-8049
inch/A
FB4-8049
inch/A
inch/AB
FC6-0995
inch/AB
inch/AB
FC6-0995
T-1-30
ADF Stack
bypass set
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8046
AB
FB4-8046
AB
FB4-8046
-
inch/A
inch/A
inch/A
inch/AB
inch/AB
inch/AB
Contents
Contents
2.1 Items to Be Replaced as Instructed in the Service Manual (every 6 million, 12 million, and 18 million prints)..........2-1
2.2 Items to Be Replaced as Instructed in the Service Manual (every 6 million pick-up) ..................................................2-1
2.3 Photosensitive Drum and Power Supply Brush Unit (every 6 million, 12 million, and 18 million prints) ...................2-1
2.4 Items at the Rear of the Machine (every 6 million, 12 million, and 18 million prints) .................................................2-2
2.5 Pre-Registration Roller (lower; every 6 million, 12 million, and 18 million prints) .....................................................2-8
2.6 Fixing Web Solenoid/One-Way Cam (1)/Claw Reciprocating Gear (every 6 million, 12 million, and 18 million prints)
2-13
2.7 Outside Delivery Roller, Flapper Solenoid, and Upper Delivery Assembly (every 6 million, 12 million, and 18 million
prints) .............................................................................................................................................................................2-15
2.8 Registration Upper Roller/Registration Collar (every 6 million and 18 million prints) ..............................................2-17
2.9 160-Brush Motor (every 6 million and 18 million prints) ...........................................................................................2-20
2.10 Reciprocating Arm (every 6 million and 18 million prints) ......................................................................................2-21
2.11 Registration/Transfer-Related Items (every 12 million prints)..................................................................................2-21
2.12 Vertical Path Swing Guide (every 12,000,000 prints) ...............................................................................................2-27
2.13 Main Pickup Drive Assembly (delivery 12,000,000 prints) ......................................................................................2-28
2.14 Drum Drive Assembly (every 12,000,000 prints)......................................................................................................2-32
2.15 Drum Shaft Gear (every 12,000 prints) .....................................................................................................................2-33
2.16 Main Drive Assembly (every 12,000,000 prints) ......................................................................................................2-33
2.17 Waste Toner Pipe Assembly (every 12,000,000 prints) ............................................................................................2-38
2.18 Drum Intake Fan (every 12,000,000 prints)...............................................................................................................2-39
2.19 Cleaner Drive Assembly (every 12,000,000 prints) ..................................................................................................2-40
2.20 Drum Shaft (every 12,000,000 prints) .......................................................................................................................2-42
2.21 Curler Drive Roller (vertical; every 1,200,000 prints)...............................................................................................2-43
2.22 Vertical Path Curling Unit (every 12,000,000 prints)................................................................................................2-43
2.23 Pre-registration Vertical Path Guide (every 12,000,000 prints) ................................................................................2-47
2.24 Process Unit (12,000,000 prints)................................................................................................................................2-49
2.25 Developing Drive Assembly (every 12,000,000 prints) ............................................................................................2-55
2.26 Fixing/Feeding Assembly Base (For 1,200,000 pc of Paper) ....................................................................................2-59
2.27 Fixing/Feeding Kit (For 1,200,000 pc. of Paper).......................................................................................................2-68
2.28 Duplexing Assembly (For 3 and 9 million pc of Paper) ............................................................................................2-70
2.29 Dulplexing Assembly (For 6,000,000 pc. of Paper) ..................................................................................................2-72
2.30 Left deck pickup assembly (every 3,000,000 pickup operations)..............................................................................2-87
2.31 Left deck pickup kit (Every 3,000,000 pickup operations and exclude the DC motor) ............................................2-92
2.32 Vertical path drive assembly (every 3,000,000 pickup operations)...........................................................................2-94
2.33 Lifter Driver assembly (every 3,000,000 pickup operations) ....................................................................................2-95
2.34 Cassette pickup drive assembly (every 3,000,000 pickup operations) ......................................................................2-96
2.35 Manual feed tray drive assembly (every 3,000,000 pickup operations) ....................................................................2-98
2.36 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup operations) .......................................2-99
2.37 Right door (Lower) unit (every 3,000,000 pickup operations) ................................................................................2-101
2.38 105-ppm/95-ppm Model DF Unit (every 2,000,000 prints; stream reading + fixed reading) .................................2-102
2.39 86-ppm Model ADF (every 1,000,000 prints; stream reading) ...............................................................................2-117
2.40 Reader DF Unit (every 2,000,000 prints; stream reading + fixed reading) .............................................................2-125
2.41 Reader DF Unit (every 1,000,000 prints; stream reading + fixed reading) .............................................................2-128
2.42 Reader Unit (every 2,000,000 prints; stream reading + fixed reading) ...................................................................2-131
2.43 Reader Unit (every 1,000,000 (Stream scan)+200,000 (Fixed) ..............................................................................2-149
2.44 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup operations), Unit Replacement ......2-159
Contents
2.45 Right door (Lower) unit (every 3,000,000 pickup operations), Unit Replacement ................................................ 2-160
2.2 Items to Be Replaced as Instructed in the Service Manual (every 6 million pickup)
0012-9792
2.3 Photosensitive Drum and Power Supply Brush Unit (every 6 million, 12 million,
and 18 million prints)
0012-5060
[2]
[3]
F-2-1
2) Remove the power supply unit [2] from the photosensitive drum.
Pull off the flange [1] found at the rear.
[1]
[2]
F-2-2
3) Pull out the flat heater (drum heater) [1] found inside the photosensitive drum [2].
[1]
F-2-3
[1]
[2]
F-2-4
2.4 Items at the Rear of the Machine (every 6 million, 12 million, and 18 million
prints)
0012-5163
[4]
[1]
[3]
[2]
[4]
F-2-5
[2]
[3]
[1]
[2]
F-2-6
[2]
[1]
F-2-7
[1]
[2]
F-2-8
F-2-9
[1]
[2]
F-2-10
[1]
F-2-11
3-2 Developing Input Gear (FU6-0962)/32T Gear (FU6-0961) Refer to "the develop assembly drive assembly (12 million sheets)" at 12 million-sheet.
1) Remove the developing drive assembly. (See the Service Manual.)
2) Remove the developing input gear [1].
1 E-ring [2]
1 bearing [3]
[1]
[3]
[2]
F-2-12
[1]
[5]
[3]
[4]
[2]
[2]
[5]
[5]
F-2-13
4) Remove the developing cylinder clutch [1] and the developing cylinder deceleration clutch [2].
[1]
[2]
F-2-14
[1]
[2]
F-2-15
F-2-16
F-2-17
[1]
F-2-18
[2]
[2]
[1]
[2]
[2]
F-2-19
[1]
F-2-20
F-2-21
[2]
[2]
[3]
[1]
[2]
F-2-22
[2]
[1]
F-2-23
[2]
[1]
F-2-24
Go through the following steps to remove the curler drive roller before mounting the developing drive assembly.
2.5 Pre-Registration Roller (lower; every 6 million, 12 million, and 18 million prints)
0012-5065
[1]
[2]
F-2-25
[3]
[1]
F-2-26
[4]
[3]
[2]
[2]
F-2-27
[7]
[6]
[5]
F-2-28
4) Remove the pre-registration roller (lower) [1] together with its attachments.
1 spring [2] each at front and rear
1 spring [3]
1 E-ring [4]
1 pin [5]
[1]
[5]
[4]
[2]
[3]
F-2-29
[4]
[3]
[2]
[1]
F-2-30
1 screw [2]
[1]
[2]
F-2-31
[1]
F-2-32
F-2-33
[4]
[3]
[2]
[1]
F-2-34
[1]
[1]
F-2-35
[2]
[2]
[3]
[4]
[5]
[5]
[1]
[5]
[2]
[5]
[2]
F-2-36
[4]
[3]
[1]
[4]
[4]
[2]
[3]
F-2-37
[3]
[2]
[1]
[3]
[4]
F-2-38
[1]
[2]
F-2-39
[1]
[2]
F-2-40
[2]
F-2-41
[1]
F-2-42
[2]
[3]
F-2-43
2.7 Outside Delivery Roller, Flapper Solenoid, and Upper Delivery Assembly (every
6 million, 12 million, and 18 million prints)
0012-5313
[1]
[2]
F-2-44
[1]
[3]
[2]
F-2-45
[1]
[2]
F-2-46
[2]
[1]
[3]
F-2-47
[3]
[4]
[1]
F-2-48
[2]
[1]
F-2-49
[1]
[2]
F-2-50
[5]
[4]
[5]
[4]
[3]
[2]
[1]
F-2-51
[2]
[3]
F-2-52
[2]
F-2-53
[2]
[3]
F-2-54
[1]
[2]
[3]
F-2-55
[1]
[2]
F-2-56
[2]
[3]
F-2-57
8) Remove the registration upper roller [1] and the transfer front guide (upper) together.
[1]
F-2-58
9) Detach the registration upper roller [2] from the transfer front guide (upper) [1].
[2]
[1]
F-2-59
F-2-60
[2]
[1]
F-2-61
[1]
[2]
[2]
F-2-62
[3]
F-2-63
[1]
F-2-64
[2]
[3]
F-2-65
[2]
F-2-66
[2]
[3]
F-2-67
[1]
[2]
[3]
F-2-68
[1]
[2]
F-2-69
[2]
[3]
F-2-70
8) Remove the registration upper roller [1] and the transfer front guide (upper) together.
[1]
F-2-71
9) Detach the registration upper roller [2] from the transfer front guide (upper) [1].
[2]
[1]
F-2-72
F-2-73
[2]
[1]
F-2-74
3) Remove the screw [1], the screw from the side [2], and the grounding screw [3].
[1]
[2]
[3]
F-2-75
1 bushing [4]
[2]
[4]
[3]
[1]
F-2-76
[1]
[2]
F-2-77
[2]
[1]
F-2-78
7) Detach the transport sensor [1] connected to the transport sensor flag unit.
1 transport sensor flag [2]
[2]
[1]
F-2-79
[2]
[1]
F-2-80
[3]
[1]
[3]
F-2-81
[2]
[3]
[2]
[2]
[3]
[1]
[3]
[2]
F-2-82
[1]
[4]
[3]
[2]
F-2-83
[1]
F-2-84
3) Remove the 2 springs [1] and the roll [2] from the vertical path swing guide (upper).
snapped in place
[1]
[2]
F-2-85
[2]
[2]
[2]
[2]
F-2-86
1 E-ring [2]
[1]
[2]
F-2-87
[1]
[2]
F-2-88
[2]
[1]
F-2-89
[2]
[1]
F-2-90
[1]
[2]
[2]
F-2-91
2) Remove the 68T helical gear [1]. Take care not to drop the parallel pin.
1 E-ring [2]
2 hex screws [3]
[1]
[2]
F-2-92
[1]
[2]
F-2-93
[1]
[2]
F-2-94
[1]
F-2-95
F-2-96
F-2-97
[2]
[2]
[2]
[2]
F-2-98
3) Remove the 7 50T gears [1] and the 40T gear [2].
1 E-ring each
[1]
[1]
[1]
F-2-99
[1]
F-2-100
[3]
[2]
[3]
F-2-101
[2]
[2]
[1]
[2]
F-2-102
2) Remove the D1 gear [1] and the B sleeve drive gear 2 [2].
1 E-ring [3] each
[2]
[1]
[3]
F-2-103
[1]
[2]
F-2-104
- H2 gear (FS7-0017)
- H3 gear (FS7-0018)
- H4 gear (FS7-0019)
- F1 gear (FS7-0896)
- 40T gear (FS7-0897)
- 39T gear (FS7-0898)
- DC brushless motor (FH6-1935)
2. Before Starting the Work
1) Remove the waste toner drive assembly. (See the Service Manual.)
2) Remove the main drive assembly [1].
2 connectors [2]
2 wire saddles [3]
8 screws [4]
[4]
[4]
[2]
[1]
[3]
[4]
[4]
[3]
F-2-105
3. Replacement Procedure
3-1 Removing the DC brushless Motor, 18T Pulley, and H4 Gear
1) Remove the DC brushless motor [1].
4 screws w/ washer [2]
[2]
[1]
[2]
F-2-106
[1]
[2]
[3]
F-2-107
[4]
[1]
[2]
F-2-108
[3]
[3]
[2]
[1]
[4]
F-2-109
3-2 Removing the M3 Gear, H1 Gear, 40T Gear, M1 Gear, H2 Gear, and T1 Gear Pulley (8500)
1) Remove the unit rear plate [1].
4 screws [2]
[1]
[2]
[2]
[2]
F-2-110
2) Remove the T1 gear pulley (8500) [1], 40T gear [2], and H1 gear [3].
1 E-ring [4]
[3]
[4]
[2]
[4]
[1]
F-2-111
[2]
F-2-112
[2]
F-2-113
[2]
[3]
[1]
F-2-114
3-3 Removing the Fixing Drive Belt, 22T Pulley, F1 Gear, 40T Gear, and Input Coupling
1) Remove the gear support plate (right) [1].
2 screws [2]
[2]
[1]
[2]
F-2-115
2) Remove the input coupling [1] and the 40T gear [2].
2 E-rings [3]
[1]
[3]
[2]
F-2-116
[2]
F-2-117
[1]
[2]
F-2-118
[1]
F-2-119
[1]
[2]
F-2-120
[1]
[2]
[2]
F-2-121
[1]
[2]
[3]
F-2-122
[1]
[3]
[1]
[2]
F-2-123
[1]
[3]
[2]
F-2-124
[2]
[3]
[1]
F-2-125
[1]
[2]
F-2-126
3-3 Removing the C5A Gear, C3 Gear, C2 Gear, and C4A Gear
1) Remove the gear support plate [1].
3 screws [2]
[2]
[2]
[1]
[2]
F-2-127
2) Remove the C5A gear [1], C3 gear [2], C2 gear [3], and C4A gear [4].
1 E-ring [5]
[1]
[5]
[2]
[3]
[4]
[2]
F-2-128
[2]
[1]
F-2-129
[1]
F-2-130
[2]
[2]
[1]
[2]
F-2-131
[1]
F-2-132
[1]
[1]
[2]
F-2-133
[1]
[2]
F-2-134
[3]
[1]
F-2-135
[4]
[3]
[2]
[2]
F-2-136
[7]
[6]
[5]
F-2-137
4) Remove the pre-registration roller (lower) [1] together with the attachments.
1 spring [2] each at front and rear
1 spring [3]
1 E-ring [4]
1 pin [5]
[1]
[5]
[4]
[2]
[3]
F-2-138
[4]
[3]
[2]
[1]
F-2-139
1 screw [2]
[1]
[2]
F-2-140
[1]
F-2-141
F-2-142
[4]
[3]
[2]
[1]
F-2-143
[1]
F-2-144
[1]
[2]
F-2-145
[1]
[2]
F-2-146
[3]
[1]
F-2-147
[4]
[3]
[2]
[2]
F-2-148
[7]
[6]
[5]
F-2-149
[2]
[1]
F-2-150
5) Remove the 3 cord clamps [2] and the feed sensor unit [3] connected to the pre-registration vertical path guide [1].
2 screws [4]
1 connector [5]
[2]
[1]
[4]
[3]
[5] [4]
F-2-151
3. Replacement Procedure
3-1 Removing the MG Input Gear
1) Remove the MG input gear [1].
1 E-ring [2]
[2]
[1]
F-2-152
[1]
[3]
[2]
[3]
F-2-153
[1]
[2]
F-2-154
[1]
[2]
F-2-155
3-4 Removing the Input Gear, Waste Toner Gear, Gear 4 (14T), Idler Input Gear 1/2, Reciprocating Arm, Reciprocating Gear, and Reciprocating Cam Gear
1) Remove the reciprocating arm [1].
1 screw [2]
[2]
[1]
F-2-156
[1]
[2]
F-2-157
[3]
[1]
[2]
F-2-158
[1]
F-2-159
[2]
F-2-160
[2]
[2]
[1]
F-2-161
[1]
F-2-162
[2]
[1]
F-2-163
3-5 Removing the Input Gear, Cam Gear, and Idler Gear
1) Remove the developing fan [1].
2 screws [2]
[2]
[1]
[2]
F-2-164
[3]
[2]
[2]
F-2-165
3) Remove the cam gear [1] and the idler gear [2].
1 E-ring [3] each
[1]
[3]
[2]
F-2-166
[1]
F-2-167
[2]
[1]
F-2-168
[1]
F-2-169
[3]
[2]
F-2-170
3-2 Removing the 20T Gear $, 32T Gear $, Feed Pressure Gear (20T; FS3-0046), M Gear (27T; FS7-0072), and Electromagnetic Clutch (FH6-5017)
1) Remove the clutch support plate [1].
2 connectors [2]
1 wire saddle [3]
2 edge saddles [4]
5 screws [5]
[5]
[1]
[4]
[3]
[4]
[2]
[2]
[5]
[5]
F-2-171
2) Remove the developing cylinder clutch [1] and the developing cylinder deceleration clutch [2].
[1]
[2]
F-2-172
[1]
[2]
F-2-173
[2]
F-2-174
[1]
[4]
[3]
[2]
F-2-175
[1]
[2]
F-2-176
[2]
[5]
F-2-177
8) Remove the E-ring [2] and the bearing [3] connected to the developing cylinder clutch (electromagnetic clutch) [1].
[1]
[3]
[2]
F-2-178
F-2-179
F-2-180
[2]
[2]
[1]
[2]
[2]
F-2-181
[1]
F-2-182
5) Remove the 32T gear [1] from the G3 shaft (8500) [2].
1 bearing [3]
3 E-rings [4]
1 parallel pin [5]
[4]
[1]
[5]
[2]
[4]
[3]
F-2-183
[3]
[2]
[3]
[3]
F-2-184
3-2. Removing of 20T Gear (FS6-0081), Idler Gear 5(21T, FS6-0995), Fixing Web Solenoid (FK2-0976), Claw Reciprocating Gear (22T, FS7-0002, Idler
Gear 5(21T, FS6-0995, Idler Gear 6(20-38T, FS6-0996), Mickey Gear (Front 15-32T, FS6-0998, One-way Cam (1, 1) (FB4-2235) and Claw
Reciprocating Gear (FS7-0002)
1) Remove the Motor Supporting Plate [1].
2 Edge Saddles [2]
4 Screws [3]
[3]
[2]
[1]
[3]
[3]
[2]
F-2-185
[1]
[2]
F-2-186
[1]
[2]
F-2-187
[2]
F-2-188
[1]
[2]
F-2-189
[1]
F-2-190
7) Remove 20T Gear [2] from the Electro-magnetic Clutch [1]. Do not drop the Parallel-pin.
1 Bearing [3]
1 Washer [4]
1 E-ring [5]
[1]
[2]
[3]
[4]
[5]
F-2-191
8) Remove the Claw Reciprocating Gear [1], Mickey Gear (Front 15-32T) [2], and Idler Gear 6 (20-38T) [3].
2 E-rings [4]
[1]
[4]
[3]
[2]
F-2-192
[2]
[1]
[3]
[2]
F-2-193
[2]
[1]
F-2-194
[1]
[2]
F-2-195
3-4. Removing of the Driving Input Gear (FS6-0899), -Idler Gear 1 (37T, FS6-0991), Idler Gear 2 (28-45T, FS6-0992), Idler Gear 3 (39-46T, FS6-0993),
Mickey Gear (Rear 18T, FS6-0997), Idler Gear 4 (16-26T, FS6-0994), and Outside Delivery Gear (Rear 30T, FS6-0999)
1) Remove the Driving Input Gear [1].
2 E-rings [2]
[2]
[1]
F-2-196
[2]
[1]
F-2-197
[2]
[1]
F-2-198
[1]
[2]
F-2-199
[1]
[2]
F-2-200
[1]
[2]
F-2-201
[1]
[2]
F-2-202
3-5. Removing of the No. 2 Flapper (1, FB4-2305), No. 2 Flapper (2, FB4-2306), No. 2 Flapper (3, FB4-2307), No. 2 Flapper (4, FB4-2308), S2M Pulley
(18T, FS5-3615), Inside Delivery Sensor (FM2-4876), Feeding Sensor Flag Supporting Plate (FL2-3539), Stationary Sensor Flag (FB6-2373), Outside
Sensor Unit (FM2-5855), and S2M Belt (88, FB4-2314).
3-5-1. Replacement Preparations
1) Remove the Gear Plate [1].
2 Screws [2]
[2]
[1]
F-2-203
[1]
[2]
[3]
F-2-204
[1]
[2]
[3]
F-2-205
[2]
[3]
[4]
F-2-206
[1]
1 Connector [2]
4 Screws [3]
[3]
[2]
F-2-207
[1]
F-2-208
[2]
[1]
F-2-209
[1]
[2]
[3]
F-2-210
[1]
[3]
[2]
[1]
F-2-211
[2]
[3]
[1]
F-2-212
[1]
F-2-213
2) Remove the No.2 Flapper (1) [1], No.2 Flapper (2) [2], No.2 Flapper (3) [3], and No.2 Flapper (4) [4].
Snapped in Place
3) Remove the M2S Pulley (18T) [1] and M2S Pulley (88) [2].
[6]
[1]
[4]
[5]
[2]
F-2-214
[6]
[3]
[1]
[1]
[2]
F-2-215
[1]
[2]
F-2-216
[1]
[2]
F-2-217
[2]
[1]
F-2-218
[1]
[2]
F-2-219
[1]
[2]
F-2-220
[2]
F-2-221
[2]
[2]
F-2-222
[2]
[1]
[2]
F-2-223
[3]
[4]
[2]
F-2-224
3. Replacement Procedures
3-1. Removing of the Reversal Flapper Solenoid (FG6-5399)
1) Remove the PCB Cover [1].
3 Screws [2]
[2]
[2]
[1]
F-2-225
[2]
[3]
[1]
F-2-226
[2]
[1]
[3]
F-2-227
[6]
[2]
[5]
[4]
[1]
[6]
[2]
[5]
[4]
[3]
F-2-228
[1]
[4] [3]
F-2-229
[2]
[3]
5 E-rings [2]
1 Screw [3]
[3]
[2]
[2]
[2]
[1]
F-2-230
[1]
[3]
[4]
[2]
F-2-231
[2]
[2]
[1]
F-2-232
[2]
[3]
[1]
F-2-233
[2]
[1]
[3]
F-2-234
2 Spacers [4]
2 Bearings [5],
2 Collars [6]
[6]
[2]
[5]
[4]
[1]
[6]
[2]
[5]
[4]
[3]
F-2-235
[1]
[4] [3]
[2]
F-2-236
3-4. Removing of the Reversal Roller (FF6-1519), 18T Pulley (FS5-3943) and Gear 16T (FS5-0710)
1) Remove the Reversal Roller [1], 18T Pulley [4], and Gear 16T [5].
5 E-rings [2]
1 Screw [3]
[3]
[2]
[2]
[1]
[4] [5] [2]
F-2-237
[3]
[2]
[1]
[2]
[3]
F-2-238
[1]
[2]
F-2-239
[1]
[4]
[3]
[2]
F-2-240
[3]
[1]
[6]
[5]
[2]
[4]
[5]
F-2-241
[6]
[1]
[4]
[2]
[5]
F-2-242
[5]
[6]
[1]
[5]
F-2-243
[2]
[4]
[3]
[2]
[3]
[2]
[4]
F-2-244
[2]
[2]
[3]
[1]
F-2-245
[2]
[3]
F-2-246
3-9 Removing the Idler stepped gear (FS5-3942), 16T gear (FS5-3945), 18T pulley (FS5-3943), and Pulley (round 14, FS5-3314)
1) Remove the motor support plate [1].
6 screws [2]
[2]
[2]
[1]
[2]
F-2-247
[2]
[1]
[2]
[2]
[1]
[1]
F-2-248
[1]
[4]
[2]
[3]
[1]
[4]
[3]
F-2-249
[1]
[3] [2]
F-2-250
[2]
[1]
F-2-251
3-10 Removing the Screw gear (Y, FS5-0714), 20T gear A (FS5-0514), P2M30T pulley (FS5-3617), 16T gear (FS6-0145), Pulley gear 1 (FS5-3613), and
40T gear (FS6-0070)
1) Remove the clutch upper plate [1].
4 connectors [2]
3 screws [3]
1 coil spring [4]
[3]
[4]
[2]
[1]
[3]
[2]
F-2-252
[2]
F-2-253
3) Remove the 20T gear A [1] and P2M30T pulley [2]. Be sure not to drop the parallel pin.
1 E-ring [3]
1 spacer [4]
[2]
[4]
F-2-254
[2]
[1]
[3]
F-2-255
[3]
[1]
[2]
[1]
F-2-256
3-11 Removing the Left guide (FF5-8202), Bearing (FS1-1401), and Flapper (FB4-2135)
1) Remove the left guide [1] along with the bearing and flapper.
1 screw [2]
1 guide pin [3]
1 spring [4]
[1]
[4]
[3]
[2]
F-2-257
2) Remove the bearing [2] and the flapper [3] from the left guide [1].
1 self-tapping screw [4]
1 side plate [5]
1 spring [6]
[3]
[6]
[2]
[1]
[4]
[5]
F-2-258
3-12 Removing the Upper U-turn guide (FB4-2114) and Reversing sensor support plate (FL2-3540)
1) Remove the upper U-turn guide [1] along with the reversing sensor support plate.
4 screws [2]
2 springs [3]
1 connector [4
[2]
[4]
[3]
[2]
[1]
F-2-259
2) Remove the housing [2], two wire saddles [3], and reversing sensor flag [4] from the upper U-turn guide [1].
2 screws [5]
[5]
[4]
[3]
[2]
[1]
F-2-260
3) Remove the reversing sensor [2] and edge saddle [3] from the reversing sensor support plate [1].
[3]
[2]
[1]
F-2-261
[1]
[4]
[2]
F-2-262
[3]
[2]
[1]
[2]
[1]
F-2-263
[2]
[1]
[2]
[3]
[3]
F-2-264
4) Remove two pressure blocks [2] from the lower feed upper guide [1].
2 self-tapping screws [3] each
[1]
[2]
[2]
[3]
[1]
[3]
F-2-265
[1]
[3]
F-2-266
[2]
2) Remove the U-turn outlet roller [2] from the U-turn outlet guide [1].
2 springs [3]
2 bearings [4]
[3]
[2]
[4]
[3]
[1]
[4]
F-2-267
3-15 Removing the Duplexing outlet guide (FB6-0625) and Feed sensor support plate (FF6-1843)
1) Remove the harness retainer [1].
2 self-tapping screws [2]
[2]
[1]
F-2-268
2) Remove the feed sensor support plate [1] along with the feed sensor.
2 self-tapping screws [2]
[1]
[2]
F-2-269
3) Remove the feed sensor [2] from the feed sensor support plate [1].
[2]
[1]
F-2-270
[4]
[1]
[2]
[3]
F-2-271
[1]
F-2-272
2) Remove two sensor support plates [1] along with the sensor.
1 screw [2] each
[1]
[2]
F-2-273
3) Remove the sensor [2] and edge saddle [3] from the sensor support plate [1].
[2]
[3]
[1]
F-2-274
[1]
[3]
[2]
F-2-275
[1]
[2]
F-2-276
[2]
[3]
[5]
[5]
[4]
[3]
[1]
F-2-277
3-18 Removing the Left deck guide (lower) (FF6-1536), Left deck guide (upper, FB6-0525) and Feed sensor supporting plate (left, FF6-1844)
1) Remove the left deck guide (upper) [1].
2 screws [2]
1 connector [3]
[3]
[1]
F-2-278
2) Remove the feed sensor supporting plate (left) [2] from the left deck guide (upper) [1].
2 screws [3]
[3]
[2]
[1]
F-2-279
[1]
[2]
F-2-280
3-19 Removing the Feed roller (left) (FB6-0560) and Feed roller (center) (FB6-0575)
1) Remove the feed roller (left) [1].
2 E-rings [2]
2 bearings [3]
[2]
[3]
[1]
[3]
[2]
F-2-281
[2]
[3]
[3]
[1]
[3]
[3]
[2]
[2]
[1]
F-2-282
[1]
[2]
[3]
F-2-283
[1]
F-2-284
3-2 Removing the Left deck pickup clutch (FH6-5043), Roller gear (FS5-0338), One-way clutch (FB4-9043), and Gear T20 (FS6-0053)
1) Remove the left deck pickup clutch [1].
1 connector [2]
1 C-ring [3]
[1]
[3]
[2]
F-2-285
[2]
F-2-286
[2]
[1]
F-2-287
4) Remove two roller gears [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
2 E-rings [3]
[1]
[1]
[2]
[2]
F-2-288
[1]
F-2-289
6) Remove the 20T gear [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
[1]
[2]
F-2-290
3-3 Removing the upper pickup guide (FF6-1535) and lower pickup guide (FB6-0524)
1) Remove the upper pickup guide [1].
2 screws [2]
[2]
[1]
F-2-291
[2]
[1]
[2]
F-2-292
[5]
F-2-293
[1]
F-2-294
[3]
[4]
[1]
[2]
F-2-295
F-2-296
[1]
F-2-297
[3]
[2]
[3]
F-2-298
[3]
[4]
[3]
[1]
[2]
F-2-299
[1]
[2]
F-2-300
2) Remove the S2M pulley (16T) [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
[1]
[2]
F-2-301
2.31 Left deck pickup kit (Every 3,000,000 pickup operations and exclude the DC
motor)
0012-9752
[1]
[2]
[2]
F-2-302
3 Replacement Procedure
3-1 Removing the S3M39T (6) Pulley (FS2-3494), 20T gear A (FS5-0514), and 32 T gear (FS6-0056)
1) Remove the unit rear plate [1].
5 screws [2]
[2]
[2]
[1]
F-2-303
2) Remove the 20T gear [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
[2]
[1]
F-2-304
3) Remove the 20T gear [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
1 spacer [3]
[1]
[2]
F-2-305
[1]
[2]
F-2-306
[2]
F-2-307
6) Remove the 32T gear [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
[1]
[3]
[2]
[3]
[3]
[4]
F-2-308
[1]
[2]
[2]
F-2-309
F-2-310
[1]
[2]
F-2-311
4) Remove the 40Z gear [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
[1]
[2]
F-2-312
[1]
F-2-313
[2]
[1]
F-2-314
[2]
[3]
F-2-315
[1]
[2]
[1]
[2]
F-2-316
4) Remove the 32T gear [1]. Be sure not to drop the parallel pin.
2 E-rings [2]
[2]
[1]
F-2-317
5) Remove two swing gears [1]. Be sure not to drop the parallel pin.
1 E-ring [2] each
[1]
[2]
[1]
[2]
F-2-318
6) Remove two 36T gears [1]. Be sure not to drop the parallel pin.
1 E-ring [2] each
[2]
[2]
[1]
[1]
F-2-319
7) Remove the S3M39T (6) pulley [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
1 flange [3]
[1]
[2]
[3]
F-2-320
2.35 Manual feed tray drive assembly (every 3,000,000 pickup operations)
0012-9773
[2]
F-2-321
[2]
[2]
[1]
F-2-322
[2]
[1]
F-2-323
[1]
[2]
F-2-324
2.36 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup
operations)
0012-9775
[2]
[1]
F-2-325
[1] [2]
[1]
F-2-326
3) Remove the relay path guide [1] along with the sensor.
1 screw [2]
[1]
[2]
F-2-327
4) Remove the vertical path roller [1] along with the E-ring and the like.
1 E-ring [2]
[1]
[2]
F-2-328
5) Remove the 18T gear [2], two bearings [3], and the parallel pin from the vertical path roller [1].
3 E-rings [5]
[5]
[3]
[3]
[1]
F-2-329
6) Remove two swing guides [1] from the relay path guide (21).
1 screw [2] each
[2] [5]
[4]
[2]
[2]
[1]
[1]
F-2-330
7) Remove the feed sensor flag unit [2], three wire saddles [3], and the edge saddle [4] from the relay path guide (21) [1].
2 screws [5]
[5]
[3]
[2]
[5]
[4]
[1]
[3]
F-2-331
8) Remove the feed sensor [2] from the feed sensor flag [1].
[1]
[2]
F-2-332
[1]
F-2-333
[1]
F-2-334
3) Remove two screws [2], two bearings [3], and the roller [4] from each swing guide [1].
[1]
[2]
[3]
[2]
[4]
[4]
[3]
F-2-335
2.38 105-ppm/95-ppm Model DF Unit (every 2,000,000 prints; stream reading + fixed
reading)
0013-2550
iR7105 / iR7095 /
Parts to Replace
- DF unit (FM2-2440)
1. Replacement Procedure
1) Disconnect the communication cable [1] of the DF unit.
[1]
F-2-336
F-2-337
If you have replaced the DF unit, perform the following adjustments in sequence:
[1] ADF height adjustment
[2] ADF right angle adjustment
[3] Skew removal
[4] Horizontal registration adjustment
[5] Original stop position adjustment
[6] Stram reading speed adjustment
[1] ADF Height Adjustment
1) Remove the front cover [1].
- 3 screws [2] (Remove it.)
- 1 screw [3] (Loosen it.)
F-2-338
F-2-339
F-2-340
2) With the DF unit closed, loosen the 2 fixing screws [3] each of the magnet catcher (left, right) [2] to make adjustments.
[1]
[3] [2]
F-2-341
Left side
[3]
[1]
F-2-342
Right side
3) When done, tighten the fixing screw, and attach the front cover.
[2] ADF Right Angle Adjustments
Here, the adjustments are made so that the original moved by the machine is at a right angle in relation to the copier's scanner.
10mm
10mm
10mm
10mm
F-2-343
[1]
F-2-344
3) Place another sheet of copy paper over the image obtained in step 2), and see if the image is at a right angle.
A<1mm
B<1mm
A
F-2-345
F-2-346
[2]
F-2-347
[1]
F-2-348
2) Set the DIP switch (SW1) on the ADF controller PCB as follows:
F-2-349
3) Place a single sheet of A4 or LTR copy paper (original) [1] in the original tray.
F-2-350
4) Push the push switch (SW2) on the ADF controller PCB once.
- The original will be picked up and stopped on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-351
5) Open the ADF carefully, and check to see that the difference between A and B is 2 mm or less.
Close the ADF, and push the push switch (SW2) on the ADF controller PCB once.
- The original will be discharged to the output tray.
BA
A
B
2mm
2mm
F-2-352
[1] Original
[If Not as Indicated]
Adjust the mounting position of the registration roller.
1) Open the upper cover [1], and loosen the fixing screw [3] of the registration roller mounting plate [2]; then, slide the plate up and down to adjust the
mounting angle of the registration roller.
If A>0, slide the mounting plate down.
If B>0, slide the mounting plate up.
F-2-353
2) When done, tighten the fixing screw of the registration roller mounting plate.
3) Set the DIP switch (SW1) on the ADF control PCB back to its initial configuration.
b. Pickup from the Manual Feeder Tray
1) Set the DIP switch (SW1) on the ADF controller PCB as follows:
F-2-354
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper [2].
- Be sure to butt the copy paper against the rear.
F-2-355
F-2-356
[3] Butted.
3) Push the push switch (SW2) on the ADF controller PCB once.
- The original will be picked up and stopped on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-357
4) Open the ADF carefully, and check to see if the difference between A and B of the original [1] shown is 2 mm or less.
A
B
BA
2mm
2mm
F-2-358
5) Close the ADF, and push the push switch (SW2) on the ADF controller PCB once.
- The original will be discharged to the output tray.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-359
F-2-360
2) When done, tighten the fixing screw of the manual feeder registration roller mounting plate.
3) Set the DIP switch (SW1) on the ADF controller PCB back to its initial configuration.
c. Duplexing Reversal
1) Set the DIP switch (SW1) of the ADF controller PCB as follows:
F-2-361
F-2-362
3) Push the push switch SW2 on the ADF controller PCB twice.
- A press on the push switch (SW2) will cause the machine to pick up the original and stop it on the copyboard glass (normal direction of rotation). Another
press will cause the machine to turn over the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-363
4) Open the ADF with care, and check to see that the difference between A and B of the original [1] is 2 mm or less as shown in the figure.
A
B
BA
2mm
2mm
F-2-364
5) Close the ADF; then, push the push switch (SW2) on the ADF controller PCB.
- The original will be discharged to the output tray.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-365
F-2-366
F-2-367
F-2-368
2) Push the push switch (SW2) on the ADF controller PCB once.
- A press on the push switch (SW2) causes the machine to pick up the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-369
3) Open the DF unit with care, and check to make sure that C of the original [1] shown in the figure is as indicated:
T-2-1
Original size
A4
3.1+/-1mm
LTR
11.9+/-1mm
C
F-2-370
4) Close the DF unit; then, push the push switch (SW2) on the ADF controller PCB once.
- The original will be discharged to the output tray.
[If Not as Indicated]
If the dimension is not as indicated, adjust the position of the original tray.
1) Loosen the 2 tray fixing screws [1], and adjust the position of the original tray [2].
F-2-371
If C>3.1 mm for A4 or 11.9 for LTR, move the original tray toward the rear.
If C>3.1 mm for A4 or 11.9 for LTR, move the original tray toward the front.
2) When done, tighten the original tray fixing screw.
3) Set the DIP switch (SW1) on the ADF controller PCB to its initial configuration.
b. Pickup from the Manual Feeder Tray
1) Set the DIP switch (SW1) on the ADF controller PCB as shown.
F-2-372
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper in the tray.
- Be sure to butt the copy paper against the rear.
F-2-373
F-2-374
[3] Butted.
3) Push the push switch (SW2) on the ADF controller PCB once.
- A press on the push switch (SW2) causes the machine to pick up the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-375
4) Open the ADF with care, and check to see that C of the original [1] is as indicated.
T-2-2
C
3.1+/-1mm
F-2-376
5) Close the ADF, and push the push switch (SW2) on the ADF controller PCB once.
- The original will be discharged to the output tray.
[If Not as Indicated]
If the dimension is not as indicated, adjust the position of the manual feeder tray.
1) Loosen the manual feeder tray fixing screw [1], and adjust the position of the manual feeder tray [2].
F-2-377
If C>3.1 mm, move the manual feeder tray toward the rear.
If C<3.1 mm, move the manual feeder tray toward the front.
2) When done, tighten the manual feeder tray fixing screw.
3) Set the DIP switch (SW1) of the ADF controller PCB back to its initial configuration.
[5] Adjusting the Original Stop Position
Adjust the original stop position for the following:
a. pickup from the original tray
b. pickup from the manual feeder tray
a. Pickup from the Original Tray
1) Set the DIP switch (SW1) on the ADF controller PCB as shown.
F-2-378
2) Place a single sheet of A4 or LTR copy paper [1] in the original tray.
F-2-379
3) Push the push switch (SW2) on the ADF controller PCB once.
- A press on the push switch (SW2) once causes the machine to pick up the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-380
4) Open the ADF with care, and check to be sure that D of the original [1] is 11 +/-1 mm. Then, close the ADF with care.
11
1mm
F-2-381
5) Adjust the original stop position using the push switches (SW3, SW4) on the ADF controller PCB.
A press on each switch causes the original stop position to shift by 0.5 mm. When done, push the push switch SW2.
- The original will be discharged, and the change will be saved.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-382
T-2-3
Switch
SW3
right
SW4
left
SW4
SW3
F-2-383
[1] Original
Holding down the push switch will not shift the copy paper more than a single interval.
EX: If the copy paper is displaced on the copyboard glass by 12 mm,
Keeping the copy paper on the copyboard glass, close the ADF carefully.
To shift the stop position to the left by 1 mm, press the push switch (SW4) twice (i.e., 1/0.5 = 2); then, press the push switch SW2.
- The copy paper will be discharged, and the change will be saved.
b. Pickup from the Manual Feeder Tray
1) Set the DIP switch (SW1) on the ADF controller PCB as follows:
F-2-384
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper [2] in it.
- Be sure to butt the copy paper against the rear.
F-2-385
[3] Butted.
3) Push the push switch (SW2) on the ADF controller PCB once.
- A press on the push switch (SW2) causes the machine to pick up the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-386
4) Open the ADF carefully, and check to make sure that D of the original [1] is 11 +/-1 mm.
- Close the ADF carefully.
11
1mm
F-2-387
5) Adjust the original stop position using the push switch (SW3, SW4) on the ADF controller PCB.
A press on each switch will shift the original stop position [1] by 0.5 mm.
When done, push the push switch SW2.
- The original will be discharged, and the change will be saved.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-388
T-2-4
Switch
SW3
right
SW4
left
SW4
SW3
F-2-389
Holding down the push switch will not shift the copy paper more than a single interval.
EX: If the copy paper is displaced on the copyboard glass by 12 mm,
Keeping the copy paper on the copyboard glass, close the ADF carefully.
To change the stop position to the left by 1 mm, push the push switch (SW4) twice (1/0.5 = 2), and press the push switch SW2.
- The copy paper will be discharged, and the change will be saved.
[6] Stram reading speed adjustment
1) Place the test chart in the original pickup tray, and make a copy at a 100% reproduction ratio.
2) Put the copy and chart together, and compare the length of the image in feed direction, making sure that dimension a is as indicated. If not, go to the
next step.
standard: a </= 1 mm
F-2-390
3) Make the following selections: FEEDER>ADJUST>LA-SPEED; then, change the setting to make adjustments.
-To make the image on the copy longer, decrease the setting (so that the stream reading speed will be decreased).
-To make the image on the copy shorter, increase the setting (so that the stream reading speed will be increased).
[ range -30 to 30 : -3 to + 3 % ]
4) Attach the ADF controller cover.
3. Attaching the Labels
Attach the following labels. For parts No., see the Parts List.
- size label
- original placement label
- manual feeder size label
- manual feeder placement label
iR7086
1. Item to Replace
- DF unit (FM2-0675)
2. Replacement Procedure
1) Disconnect the communication cable [1] of the DF unit from the host machine.
F-2-391
[1]
[3]
[2]
[1]
F-2-392
F-2-393
2. Adjustment Procedure
If you have replaced the DF unit, perform the following basic adjustments in strict sequence:
1 height adjustment
2 right angle adjustment
3 magnification adjustment*1
4 horizontal registration adjustment*1
5 lead edge registration adjustment*1
6 hinge pressure adjustment
7 white level adjustment*1
*1: Performed using the host machine's service mode.
[1] Adjusting the Height
1) Keeping the DF unit closed, check to be sure that the left front/rear adjusting roll [1] is in contact with the reading glass [2].
[1]
[2]
F-2-394
Note
Turn on the scanning lamp using the host machine's service mode to facilitate the work: COPIER>FUNCTION>MISC-R>SCANLAMP.
[If Not in Contact]
If the left front/rear height adjusting roll [1] is not in contact with the reading glass [2], turn the fixing screw [3] found at the top of the left hinge to adjust.
[3]
F-2-395
10mm
10mm
10mm
F-2-396
10mm
[A]
F-2-397
3) Loosen the 2 knurled screws [1] found at the front of the right hinge unit.
4) Bend up the rubber cover [2] found at the rear of the right hinge unit, and loosen the fixing nut [3] and turn the bolt [4] (w/ hex hole) to adjust.
[2]
[4]
[3]
[1]
F-2-398
F-2-399
7) Remove the screw [1], and lightly tighten it in the screw hole [2].
[1]
[2]
F-2-400
If A>B,
Move the plate [1] up to adjust.
If A<B,
Move the plate [1] down to adjust.
8) After the adjustment, tighten the screw [1] in its initial hole.
9) Make a copy of the test chart once again, and check to ensure the correct right angle.
[3] Magnification Adujustment
1) Place the test chart in the original pickup tray, and make a copy at a 100% reproduction ratio.
2) Put the copy and chart together, and compare the length of the image in feed direction, making sure that dimension a is as indicated. If not, go to the
next step.
standard: a </= 1 mm
F-2-401
3) Make the following selections: FEEDER>ADJUST>LA-SPEED; then, change the setting to make adjustments.
-To make the image on the copy longer, decrease the setting (so that the stream reading speed will be decreased).
-To make the image on the copy shorter, increase the setting (so that the stream reading speed will be increased).
[ range -30 to 30 : -3 to + 3 % ]
[4] Adjusting the Horizontal Registration
Note
If the image is not as indicated after adjustment made using the host machine's service mode, adjust the side guide position of the ADF original pickup tray.
a. Making Adjustments Using the Host Machine's Service Mode
1) Place the test chart in the original pickup tray, and make a copy at 100% magnification.
2) Put the test chart over the output of step 1), and check to make sure that the following is true:
A</=1mm
B</=1mm
If not, go to step 3).
F-2-402
3) On the control panel, press the User Mode key, keys 2 and 3 at the same time, and the User Mode key once again to start service mode.
4) Make the following selections to change the setting: COPIER>ADJUST>ADJ-XY>Y-DF.
[unit: 0.1 mm]
(range of adjustment: -30 to 30)
5) Make a copy of the test chart once again, and check to see that the image is as indicated.
b. Adjusting the Side Guide Plate Position (slide guide) of the ADF Original Pickup Tray
1) Open the feeder cover, and detach the inside cover.
2) Retach the cover [2].
3 mounting screws [1]
[2]
[1]
F-2-403
3) Loosen the mounting screw [1], remove the screw [2] from the positioning hole, and lightly tighten it in the adjusting long hole [3].
If A>1 mm, move the volume unit [6] toward the front.
If B>1 mm, move the volume unit [6] toward the rear.
[1]
[4]
[2]
[3]
F-2-404
4) Move the original width volume unit [4] toward the front or the rear to adjust.
5) Tighten the screw [1] that has been lightly tightened and the screw [3] fitted in the adjusting long hole.
6) When done, attach the cover.
7) Make a copy of the test chart, and check to see that the image is as indicated.
[5] Adjusting the Lead Edge Registration
1) Place the test chart in the original tray, and make a copy at 100% magnification.
2) Check dimension A to see if the output of step 1) is as indicated with reference to the test chart.
A</=1mm
B</=1mm
If not, go to step 3).
F-2-405
3) On the control panel, press the User Mode key, keys 2 and 8 at the same time, and the User Mode key once again to start service mode.
4) Make the following selections to change the settings: FEEDER>ADJUST>DOCST.
If A >/=1 mm, increase the value (i.e., to increase the margin).
If B>/=1 mm, decrease the value (i.e., to decrease the margin).
[unit: 0.5 mm]
(range of adjustment: -30 to 10; -5 to +5 mm)
5) Make a copy of the test chart once again to make sure that the image is as indicated.
[6] Adjusting the Hinge Pressure
1) Open the DF unit, and measure its height in terms of when it stops to close.
2) Check to see that the height measured in step 1) is between 10 and 20 cm.
[If Not as Indicated]
1. If 10 cm or less,
Using a hex wrench, turn it counterclockwise to adjust.
2. If 20 cm or more,
Using a hex wrench, turn it clockwise to adjust.
Note:
Service Tool
hex wrench (8 mm; CK-0540)
10 20cm
F-2-406
[7]White Level
1) Place A4 or LTR paper on the copyboard glass, and close the machine.
Make sure that the paper is not too small. Otherwise, white level may not be adjusted.
2) Make the following selections on the Service Mode screen to bring up the Adjustment screen: COPIER>FUNCTION>CCD.
3) Touch [DF-WLVL1] to highlight.
4) Press the OK key.
In response, the machine runs an auto adjustment session, and will indicate 'OK!' if it ends normally.
5) Remove the paper from the copyboard glass, and place it in the original pickup tray of the machine.
6) Press [DF-WLVL2] on the touch panel to highlight.
7) Press the OK key.
In response, the machine will run an auto adjustment session (duplexing stream reading).
8) Press the Reset key twice to end service mode.
3. Attaching the Labels
Attach either one of the following labels:
- size label A (FC5-3052)
- size label Inch/A (FC5-3051)
- size label Inch/AB (FC5-3062)
2.40 Reader DF Unit (every 2,000,000 prints; stream reading + fixed reading)
0013-2715
iR7105 / iR7095 / /
1. Items to Replace
- reader DF unit (For the parts No., see the List.)
2. Before Starting the Work
2-1 Removing the Sub Hopper Unit (See the Service Manual.)
2-2 Removing the Fan Unit
1) Remove the fan cover [1].
- 1 self-tapping screw [2]
[1]
[2]
F-2-407
F-2-408
[1]
F-2-409
[2]
[1]
[2]
F-2-410
3. Replacement Procedure
1) Remove the reader left cover [1].
- 7 screws [2]
[1]
[2]
[2]
[2]
F-2-411
[2]
F-2-412
[1]
F-2-413
[1]
F-2-414
[2]
[2]
[3]
[3]
F-2-415
6) Remove the 2 tightening screws [1] from the left side of the reader unit.
[1]
F-2-416
[1]
F-2-417
[1]
F-2-418
2.41 Reader DF Unit (every 1,000,000 prints; stream reading + fixed reading)
0013-3056
iR7086
1. Items to Replace
- reader DF unit (For the parts No., see the List.)
2. Before Starting the Work
2-1 Removing the Sub Hopper Unit (See the Service Manual.)
2-2 Removing the Fan Unit
1) Remove the fan cover [1].
- 1 self-tapping screw [2]
[1]
[2]
F-2-419
F-2-420
[1]
F-2-421
[2]
- 2 connectors [2]
[1]
[2]
F-2-422
3. Replacement Procedure
1) Remove the reader left cover [1].
- 7 screws [2]
[1]
[2]
[2]
[2]
F-2-423
[2]
F-2-424
[1]
F-2-425
[1]
F-2-426
[2]
[2]
[3]
[3]
F-2-427
6) Remove the 2 tightening screws [1] from the left side of the reader unit.
[1]
F-2-428
[1]
F-2-429
[1]
F-2-430
2.42 Reader Unit (every 2,000,000 prints; stream reading + fixed reading)
0013-3047
iR7105 / iR7095 / / /
1. Items to Replace
- reader unit AB (FM2-4749)
- reader unit A (FM2-4750)
- reader unit inch/A (FM2-4751)
- reader unit inch/AB (FM2-4752)
2. Before Starting the Work
2-1. Removing the reader unit
1) Disconnect the communication cable [1] of the DF unit.
[1]
F-2-431
F-2-432
[1]
[2]
F-2-433
F-2-434
[1]
[2]
F-2-435
[1]
[2]
F-2-436
3. Replacement Procedure
1) Remove the reader left cover [1].
- 7 screws [2]
[1]
[2]
[2]
[2]
F-2-437
[2]
F-2-438
[1]
F-2-439
F-2-440
[1]
[2]
[2]
[3]
[3]
F-2-441
6) Remove the 2 tightening screws [1] from the left side of the reader unit.
[1]
F-2-442
[1]
F-2-443
[1]
F-2-444
4. Making Adjustments
If you have reattached the DF unit, perform the following adjustments in sequence:
[1] ADF height adjustment
[2] ADF right angle adjustment
[3] Skew removal
[4] Horizontal registration adjustment
[5] Original stop position adjustment
[6] Stram reading speed adjustment
[1] ADF Height Adjustment
1) Remove the front cover [1].
- 3 screws [2] (Remove it.)
- 1 screw [3] (Loosen it.)
F-2-445
F-2-446
F-2-447
2) With the DF unit closed, loosen the 2 fixing screws [3] each of the magnet catcher (left, right) [2] to make adjustments.
[1]
[3] [2]
[3]
F-2-448
Left side
[1]
F-2-449
Right side
3) When done, tighten the fixing screw, and attach the front cover.
[2] ADF Right Angle Adjustments
Here, the adjustments are made so that the original moved by the machine is at a right angle in relation to the copier's scanner.
10mm
10mm
10mm
10mm
F-2-450
[1]
F-2-451
3) Place another sheet of copy paper over the image obtained in step 2), and see if the image is at a right angle.
A<1mm
B<1mm
A
F-2-452
F-2-453
[1]
[2]
F-2-454
[1]
F-2-455
2) Set the DIP switch (SW1) on the ADF controller PCB as follows:
F-2-456
3) Place a single sheet of A4 or LTR copy paper (original) [1] in the original tray.
F-2-457
4) Push the push switch (SW2) on the ADF controller PCB once.
- The original will be picked up and stopped on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-458
5) Open the ADF carefully, and check to see that the difference between A and B is 2 mm or less.
Close the ADF, and push the push switch (SW2) on the ADF controller PCB once.
- The original will be discharged to the output tray.
BA
A
B
2mm
2mm
F-2-459
[1] Original
[If Not as Indicated]
Adjust the mounting position of the registration roller.
1) Open the upper cover [1], and loosen the fixing screw [3] of the registration roller mounting plate [2]; then, slide the plate up and down to adjust the
mounting angle of the registration roller.
If A>0, slide the mounting plate down.
If B>0, slide the mounting plate up.
F-2-460
2) When done, tighten the fixing screw of the registration roller mounting plate.
3) Set the DIP switch (SW1) on the ADF control PCB back to its initial configuration.
b. Pickup from the Manual Feeder Tray
1) Set the DIP switch (SW1) on the ADF controller PCB as follows:
F-2-461
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper [2].
- Be sure to butt the copy paper against the rear.
F-2-462
F-2-463
[3] Butted.
3) Push the push switch (SW2) on the ADF controller PCB once.
- The original will be picked up and stopped on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-464
4) Open the ADF carefully, and check to see if the difference between A and B of the original [1] shown is 2 mm or less.
BA
A
B
2mm
2mm
F-2-465
5) Close the ADF, and push the push switch (SW2) on the ADF controller PCB once.
- The original will be discharged to the output tray.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-466
F-2-467
2) When done, tighten the fixing screw of the manual feeder registration roller mounting plate.
3) Set the DIP switch (SW1) on the ADF controller PCB back to its initial configuration.
c. Duplexing Reversal
1) Set the DIP switch (SW1) of the ADF controller PCB as follows:
F-2-468
F-2-469
3) Push the push switch SW2 on the ADF controller PCB twice.
- A press on the push switch (SW2) will cause the machine to pick up the original and stop it on the copyboard glass (normal direction of rotation). Another
press will cause the machine to turn over the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-470
4) Open the ADF with care, and check to see that the difference between A and B of the original [1] is 2 mm or less as shown in the figure.
A
B
BA
2mm
2mm
F-2-471
5) Close the ADF; then, push the push switch (SW2) on the ADF controller PCB.
- The original will be discharged to the output tray.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-472
F-2-473
F-2-474
F-2-475
2) Push the push switch (SW2) on the ADF controller PCB once.
- A press on the push switch (SW2) causes the machine to pick up the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-476
3) Open the DF unit with care, and check to make sure that C of the original [1] shown in the figure is as indicated:
T-2-5
Original size
C
3.1+/-1mm
LTR
11.9+/-1mm
A4
F-2-477
4) Close the DF unit; then, push the push switch (SW2) on the ADF controller PCB once.
- The original will be discharged to the output tray.
[If Not as Indicated]
If the dimension is not as indicated, adjust the position of the original tray.
1) Loosen the 2 tray fixing screws [1], and adjust the position of the original tray [2].
F-2-478
If C>3.1 mm for A4 or 11.9 for LTR, move the original tray toward the rear.
If C>3.1 mm for A4 or 11.9 for LTR, move the original tray toward the front.
2) When done, tighten the original tray fixing screw.
3) Set the DIP switch (SW1) on the ADF controller PCB to its initial configuration.
b. Pickup from the Manual Feeder Tray
1) Set the DIP switch (SW1) on the ADF controller PCB as shown.
F-2-479
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper in the tray.
- Be sure to butt the copy paper against the rear.
F-2-480
F-2-481
[3] Butted.
3) Push the push switch (SW2) on the ADF controller PCB once.
- A press on the push switch (SW2) causes the machine to pick up the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-482
4) Open the ADF with care, and check to see that C of the original [1] is as indicated.
T-2-6
C
3.1+/-1mm
F-2-483
5) Close the ADF, and push the push switch (SW2) on the ADF controller PCB once.
- The original will be discharged to the output tray.
[If Not as Indicated]
If the dimension is not as indicated, adjust the position of the manual feeder tray.
1) Loosen the manual feeder tray fixing screw [1], and adjust the position of the manual feeder tray [2].
F-2-484
If C>3.1 mm, move the manual feeder tray toward the rear.
If C<3.1 mm, move the manual feeder tray toward the front.
2) When done, tighten the manual feeder tray fixing screw.
3) Set the DIP switch (SW1) of the ADF controller PCB back to its initial configuration.
[5] Adjusting the Original Stop Position
Adjust the original stop position for the following:
a. pickup from the original tray
b. pickup from the manual feeder tray
a. Pickup from the Original Tray
1) Set the DIP switch (SW1) on the ADF controller PCB as shown.
F-2-485
2) Place a single sheet of A4 or LTR copy paper [1] in the original tray.
F-2-486
3) Push the push switch (SW2) on the ADF controller PCB once.
- A press on the push switch (SW2) once causes the machine to pick up the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-487
4) Open the ADF with care, and check to be sure that D of the original [1] is 11 +/-1 mm. Then, close the ADF with care.
11
1mm
F-2-488
5) Adjust the original stop position using the push switches (SW3, SW4) on the ADF controller PCB.
A press on each switch causes the original stop position to shift by 0.5 mm. When done, push the push switch SW2.
- The original will be discharged, and the change will be saved.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-489
T-2-7
Switch
SW3
right
Switch
SW4
left
SW4
SW3
F-2-490
[1] Original
Holding down the push switch will not shift the copy paper more than a single interval.
EX: If the copy paper is displaced on the copyboard glass by 12 mm,
Keeping the copy paper on the copyboard glass, close the ADF carefully.
To shift the stop position to the left by 1 mm, press the push switch (SW4) twice (i.e., 1/0.5 = 2); then, press the push switch SW2.
- The copy paper will be discharged, and the change will be saved.
b. Pickup from the Manual Feeder Tray
1) Set the DIP switch (SW1) on the ADF controller PCB as follows:
F-2-491
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper [2] in it.
- Be sure to butt the copy paper against the rear.
F-2-492
[3] Butted.
3) Push the push switch (SW2) on the ADF controller PCB once.
- A press on the push switch (SW2) causes the machine to pick up the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-493
4) Open the ADF carefully, and check to make sure that D of the original [1] is 11 +/-1 mm.
- Close the ADF carefully.
11
1mm
F-2-494
5) Adjust the original stop position using the push switch (SW3, SW4) on the ADF controller PCB.
A press on each switch will shift the original stop position [1] by 0.5 mm.
When done, push the push switch SW2.
- The original will be discharged, and the change will be saved.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-495
T-2-8
Switch
SW3
right
SW4
left
SW4
SW3
F-2-496
Holding down the push switch will not shift the copy paper more than a single interval.
EX: If the copy paper is displaced on the copyboard glass by 12 mm,
Keeping the copy paper on the copyboard glass, close the ADF carefully.
To change the stop position to the left by 1 mm, push the push switch (SW4) twice (1/0.5 = 2), and press the push switch SW2.
- The copy paper will be discharged, and the change will be saved.
[6] Stram reading speed adjustment
1) Place the test chart in the original pickup tray, and make a copy at a 100% reproduction ratio.
2) Put the copy and chart together, and compare the length of the image in feed direction, making sure that dimension a is as indicated. If not, go to the
next step.
standard: a </= 1 mm
<If Shorter on Chart>
F-2-497
3) Make the following selections: FEEDER>ADJUST>LA-SPEED; then, change the setting to make adjustments.
-To make the image on the copy longer, decrease the setting (so that the stream reading speed will be decreased).
-To make the image on the copy shorter, increase the setting (so that the stream reading speed will be increased).
[ range -30 to 30 : -3 to + 3 % ]
4) Attach the DF controller cover.
5. Attaching the Labels
Attach the following labels.
- prohibitted usage label AB (FC6-0983)
- prohibitted usage label A (FC6-0998)
- prohibitted usage label inch/A (FC6-0984)
- prohibitted usage label inch/AB (FC6-0984)
- service label (FL2-3447)
iR7086
1. Items to Replace
- reader unit A(FM2-3193)
- reader unit inch/A(FM2-3192)
- reader unit inch/AB(FM2-3194)
2. Before Starting the Work
2-1. Removing the reader unit
1) Disconnect the communication cable [1] of the DF unit.
F-2-498
[1]
[3]
[2]
[1]
F-2-499
F-2-500
2-2 Removing the Sub Hopper Unit (See the Service Manual.)
2-3 Removing the Fan Unit
1) Remove the fan cover [1].
- 1 self-tapping screw [2]
[1]
[2]
F-2-501
F-2-502
[1]
F-2-503
[2]
[1]
[2]
F-2-504
3. Replacement Procedure
1) Remove the reader left cover [1].
- 7 screws [2]
[1]
[2]
[2]
[2]
F-2-505
[2]
F-2-506
[1]
F-2-507
[1]
F-2-508
[2]
[2]
[3]
[3]
F-2-509
6) Remove the 2 tightening screws [1] from the left side of the reader unit.
[1]
F-2-510
[1]
F-2-511
[1]
F-2-512
4. Adjustment Procedure
If you have reattached the DF unit, perform the following basic adjustments in strict sequence:
1 height adjustment
2 right angle adjustment
3 magnification adjustment*1
4 horizontal registration adjustment*1
5 lead edge registration adjustment*1
6 hinge pressure adjustment
7 white level adjustment*1
*1: Performed using the host machine's service mode.
[1] Adjusting the Height
1) Keeping the DF unit closed, check to be sure that the left front/rear adjusting roll [1] is in contact with the reading glass [2].
[1]
[2]
F-2-513
Note
Turn on the scanning lamp using the host machine's service mode to facilitate the work: COPIER>FUNCTION>MISC-R>SCANLAMP.
[If Not in Contact]
If the left front/rear height adjusting roll [1] is not in contact with the reading glass [2], turn the fixing screw [3] found at the top of the left hinge to adjust.
[3]
F-2-514
10mm
10mm
10mm
10mm
F-2-515
[A]
F-2-516
3) Loosen the 2 knurled screws [1] found at the front of the right hinge unit.
4) Bend up the rubber cover [2] found at the rear of the right hinge unit, and loosen the fixing nut [3] and turn the bolt [4] (w/ hex hole) to adjust.
[2]
[4]
[3]
[1]
F-2-517
F-2-518
7) Remove the screw [1], and lightly tighten it in the screw hole [2].
[1]
[2]
F-2-519
If A>B,
Move the plate [1] up to adjust.
If A<B,
Move the plate [1] down to adjust.
8) After the adjustment, tighten the screw [1] in its initial hole.
9) Make a copy of the test chart once again, and check to ensure the correct right angle.
[3] Magnification Adujustment
1) Place the test chart in the original pickup tray, and make a copy at a 100% reproduction ratio.
2) Put the copy and chart together, and compare the length of the image in feed direction, making sure that dimension a is as indicated. If not, go to the
next step.
standard: a </= 1 mm
<If Shorter on Chart>
F-2-520
3) Make the following selections: FEEDER>ADJUST>LA-SPEED; then, change the setting to make adjustments.
-To make the image on the copy longer, decrease the setting (so that the stream reading speed will be decreased).
-To make the image on the copy shorter, increase the setting (so that the stream reading speed will be increased).
[ range -30 to 30 : -3 to + 3 % ]
[4] Adjusting the Horizontal Registration
Note
If the image is not as indicated after adjustment made using the host machine's service mode, adjust the side guide position of the ADF original pickup tray.
a. Making Adjustments Using the Host Machine's Service Mode
1) Place the test chart in the original pickup tray, and make a copy at 100% magnification.
2) Put the test chart over the output of step 1), and check to make sure that the following is true:
A</=1mm
B</=1mm
If not, go to step 3).
F-2-521
3) On the control panel, press the User Mode key, keys 2 and 3 at the same time, and the User Mode key once again to start service mode.
4) Make the following selections to change the setting: COPIER>ADJUST>ADJ-XY>Y-DF.
[unit: 0.1 mm]
(range of adjustment: -30 to 30)
5) Make a copy of the test chart once again, and check to see that the image is as indicated.
b. Adjusting the Side Guide Plate Position (slide guide) of the ADF Original Pickup Tray
1) Open the feeder cover, and detach the inside cover.
2) Retach the cover [2].
3 mounting screws [1]
[2]
[1]
F-2-522
3) Loosen the mounting screw [1], remove the screw [2] from the positioning hole, and lightly tighten it in the adjusting long hole [3].
If A>1 mm, move the volume unit [6] toward the front.
If B>1 mm, move the volume unit [6] toward the rear.
[1]
[4]
[2]
[3]
F-2-523
4) Move the original width volume unit [4] toward the front or the rear to adjust.
5) Tighten the screw [1] that has been lightly tightened and the screw [3] fitted in the adjusting long hole.
6) When done, attach the cover.
7) Make a copy of the test chart, and check to see that the image is as indicated.
F-2-524
3) On the control panel, press the User Mode key, keys 2 and 8 at the same time, and the User Mode key once again to start service mode.
4) Make the following selections to change the settings: FEEDER>ADJUST>DOCST.
If A >/=1 mm, increase the value (i.e., to increase the margin).
If B>/=1 mm, decrease the value (i.e., to decrease the margin).
[unit: 0.5 mm]
(range of adjustment: -30 to 10; -5 to +5 mm)
5) Make a copy of the test chart once again to make sure that the image is as indicated.
[6] Adjusting the Hinge Pressure
1) Open the DF unit, and measure its height in terms of when it stops to close.
2) Check to see that the height measured in step 1) is between 10 and 20 cm.
[If Not as Indicated]
1. If 10 cm or less,
Using a hex wrench, turn it counterclockwise to adjust.
2. If 20 cm or more,
Using a hex wrench, turn it clockwise to adjust.
Note:
Service Tool
hex wrench (8 mm; CK-0540)
10 20cm
F-2-525
[7]White Level
1) Place A4 or LTR paper on the copyboard glass, and close the machine.
Make sure that the paper is not too small. Otherwise, white level may not be adjusted.
2) Make the following selections on the Service Mode screen to bring up the Adjustment screen: COPIER>FUNCTION>CCD.
3) Touch [DF-WLVL1] to highlight.
4) Press the OK key.
In response, the machine runs an auto adjustment session, and will indicate 'OK!' if it ends normally.
5) Remove the paper from the copyboard glass, and place it in the original pickup tray of the machine.
6) Press [DF-WLVL2] on the touch panel to highlight.
7) Press the OK key.
In response, the machine will run an auto adjustment session (duplexing stream reading).
8) Press the Reset key twice to end service mode.
5. Attaching the Labels
Attach either one of the following labels:
- prohibitted usage label A(FC5-3057)
- prohibitted usage label inch/A(FC5-3056)
- prohibitted usage label inch/AB(FC5-3056)
- service label (FL2-5188)
2.44 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup
operations), Unit Replacement
0013-7760
[2]
[1]
[1] [2]
F-2-526
[1]
F-2-527
3) Remove the relay path guide unit [1] along with the sensor.
1 screw [2]
[1]
[2]
F-2-528
[2]
F-2-529
2.45 Right door (Lower) unit (every 3,000,000 pickup operations), Unit Replacement
0013-8218
2 Replacement Procedure
1) Remove the lower right cover (rear) [1].
1 screw [2]
[2]
[1]
F-2-530
2) Lift up and then remove the right door (lower) unit [1].
[1]
F-2-531
Jun 20 2006