ED 6830manual PDF

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Assurance contents
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However, it shall be valid for 5 years after the warranty period expires.
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cannot be covered by the manufacturer's warranty responsibility.
Service guide
Please, contact our customer support center for service application and
consultation.
Customer support center: (031)730-7373
FAX : (031)730-7317
For the safe and correct use of this product, please make sure to read
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Notice for equipment changes

This product is subject to change without prior notice to improve its
appearance, specifications and performance.
Contents
PART
PC BASED SENSOR APPLICATION TRAINER
Equipment Application
and Installation
CHAPTER 1ED-6830 SENSOR TRAINER
5
1-1. ED-6830 INTRODUCTION TO SENSOR TRAINER
5
1-2. SPECIFICATIONS
6
1-2-1. ED-6831 Data Acquisition Module
7
1-2-2. Sensor Module
16
1-2-3. Conversion Device
19
1-2-4. Application Module
22
1-2-5. ED-6832 Signal Conditioner
23
1-2-6. Accessories
1-3. HOW TO USE EQUIPMENTS AND PRECAUTIONS
27
27
30
32
1-3-3. Transform Unit
38
CHAPTER 2SOFTWARE INSTALLATION
49
2-1. INSTALLATION GUIDE TO APPLICATION PROGRAM
49
2-1-1. PC Basic Specifications
49
49
2-1-2. Precautions to Use
50
2-1-3. ED-6830 Program Setup
2-2. APPLICATION GUIDE TO APPLICATION PROGRAM
53
2-2-1. ED-6830 Application Program Screen Explanation
53
57
2-2-2. General Program Application Order
2-2-3. Handling Order of Loop-Back Test for Equipment Self-Test
58
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PART
PC BASED SENSOR APPLICATION TRAINER
PRACTICE TEST
CHAPTER 1OPTICAL SENSOR
63
1-1. CdS
63
1-1-1. Relevant Knowledge
63
65
1-1-2. Practice Test
1-2. Photo-Diode
71
71
73
1-3. Photo-Transistor
79
79
81
1-4. Reflective Optical Sensor
87
87
89
1-5. Transmission Optical Sensor
95
95
96
1-6. Optical Fiber
102
102
103
1-7. Rotary Sensor
109
109
111
CHAPTER 2PROXIMITY SENSOR
117
2-1. Capacity-style Proximity Sensor
117
117
119
2-2. Lacteal Gland-style Proximity Sensor
125
125
126
CHAPTER 3DYNAMIC SENSOR
135
3-1. LOAD CELL
135
135
137
3-1-2. Practice Test ()
141
3-1-3. Practice Test()
3-2. Semiconductor-style Pressure Sensor
146
146
149
3-3. Flow Rate Sensor
155
155
157
3-4. Acceleration Sensor
163
163
166
CHAPTER 4CHEMICAL SENSOR
173
4-1. Gas Sensor
173
173
175
4-2. Humidity Sensor
181
181
185
4-3. pH Sensor
191
191
193
CHAPTER 5MAGNETIC SENSOR
201
5-1. Hall Sensor
201
201
203
5-2. Hall IC
208
208
210
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CHAPTER 6SOUND SENSOR
217
6-1. Ultrasound Sensor
217
217
219
6-2. Microphone
226
226
228
CHAPTER 7TEMPERATURE SENSOR
235
7-1. Thermistor
235
235
238
7-2. Thermocouple
244
244
246
7-3. Pt Resistance Temperature Detector(Pt100)
252
252
255
7-4. Pyroelectric Sensor
261
261
263
ED-6830 PC-based Sensor Application Practice Test Device
Equipment Application and Installation
PART
ED-6830
PC BASED SENSOR
APPLICATION TRAINER
ED-6830 SENSOR TRAINER
CHAPTER
1-1. INTRODUCTION TO ED-6830 SENSOR

TRAINER
1-2. SPECIFICATIONS
6
1-2-6. Accessories
1-3. How to Use Equipment and Precautions

27
CHAPTER
1ED-6830 SENSOR TRAINER
1-1. INTRODUCTION TO ED-6830 SENSOR TRAINER

Equipment ED-6830 is an integrated sensor experiment solution including
electric/ electronics, auto, and chemistry, and also a perfect PC-based equipment
which makes an individual sensor experiment/practice possible without PC.
ED-6830 consists of a total of 56 types including various kinds of conversion
devices, application modules, and accessories that are necessary for sensor
modules and sensor tests, which makes it possible to have various sensor
practices. It also maximizes the visualization of each sensor to promote an
understanding both for teaching and learning. Additionally, it was designed to let
users directly experience, using an application module, an application sphere of
the sensor that is actually used in the field.
By placing 8 selection ranges at Signal Conditioner(ED-6832), it was designed
to make all the sensor trial tests possible with PNP and NPN types, as well as
resistance, current, and voltage, according to a unique out of each sensor. As
for an application program, it provides a unique output display function for
e-book, job sheet, and sensor, as well as offers a waveform storage function
and Data storage function that saves Data 4 times per second with Excel.
[Figure 1-1] Distribution Diagram for Basic Test
ED-6830
1-2. SPECIFICATIONS
1) Self DSO Standard

Resolution : 8Bit
Analog Input Range : 0 ~ 12.75V(50mV per 1 step)
Time Division Range : 2 ~ 60ms(Variable)
2) Function Generator Module

Generation Waveform Type : 5 Types(Sine Curve, 2 Types of Sawtooth Wave,
Square Wave, Pyramidal Wave)
Frequency Output Range : 2.6 ~ 312.5Hz
Output Level : 12.75V
3) DC Voltage Output Module Specification (D/A Converter Output

Specification)
Output Level : 0 ~ 12.75V
Control Resolution : 50mV step and it is possible to adjust from 0 to 12.75V
with a slide bar or Push button switch for each BIT
4) Variable Voltage Supply

DC Output level : 0 ~ 15V output available
(Voltage output through partial pressure resistance)
5) Size(mm) : 248(W) 166(L) 86(H)

1) Dynamic Sensor
LOAD CELL
Part No. : LS6900-30
Measuring Range : Max. 50kgf
Discharging Voltage : 5V
Structure with an even input of outer load
Size(mm) : 78(W) 75(L) 75(H)
Semiconductor-style Pressure Sensor

Part No. : PS6830-1
Measuring Range : 0.1 ~ 1bar
Output Type : Voltage [V]
Discharging Voltage : DC 24V
Includes clamping device for an installation
on profile
Built-in Polarity Protection Circuit
Size(mm) : 60(W) 75(L) 84(H)
Acceleration Sensor
Part No. : AS6830-2
Measuring Range : 2 ~ 1000g
Includes clamping device for an
installation on profile
Size(mm) : 200(W) 70(L) 50(H)
ED-6830
Flow Rage Sensor

Part No. : FS6830-3
Input Pressure Range : 0.1 ~ 1bar
on profile
Size(mm) : 60(W) 75(L) 84(H)
2) Optical Sensor
CdS
Part No. : OS6830-4
Output Type : Resistance []
Applicable Temperature : -30 ~ +70
on profile
Size(mm) : 60(W) 75(L) 84(H)
Photo Diode
Part No. : OS6830-5
Output Type : Current [uA]
on profile
Size(mm) : 60(W) 75(L) 84(H)
Photo Transistor
Part No. : OS6830-6
Output Type : Current [mA]
Includes clamping device for an installation on
profile
Size(mm) : 60(W) 75(L) 84(H)
Optical Sensor Module(Transmission)

Part No. : OS6900-9, OS6900-10
Voltage : DC 24V
Response Speed : Less than 1ms
Consumption Current : Less than 40mA
Light Source in Use : InfraRed Emitting Diode
Light Receiving Element : IC Built-in Photo
Diode
Built-in Polarity Protection and Protective Circuit
for Short Circuit
Sensitivity Control : Built-in VR
Sensing Distance : 5 ~ 10m
Port Installation for Easy Wiring
Size(mm) : 60(W) 100(L) 60(H)
ED-6830
Optical Sensor Module(Reflective)

Part No. : OS6900-11
Direct Reflective
Power Supply : DC 24V
Light Source in Use : InfraRed Emitting
Diode
Switching Distance : 300mm
Built-in Polarity Protection and Protective
Circuit for Short Circuit
Movement Identification Feasibility : LED
Attachment
Size(mm) : 60(W) 100(L) 60(H)
Optical Fiber
Light Source in Use : Red LED
Convertible Motion Mode : Light On/Dark On
Movement Identification Feasibility : LED
Attachment
Size(mm) : 60(W) 75(L) 84(H)
10

Diameter : 2.2
Length : Over 1m
Allowable Bending Radio : 30r
Min. Sensing Object : Less than 0.1mm
on profile
Size(mm) : 60(W) 75(L) 84(H)
3) Magnetic Sensor
Hall Sensor
Part No. : HS6830-8
Discharging Voltage : 5V
on profile
Magnetic Polarity Distinction
Size(mm) : 60(W) 75(L) 84(H)
Hall IC
Part No. : HS6830-9
on profile
Magnetic Polarity Distinction
Size(mm) : 60(W) 75(L) 84(H)
11
ED-6830
4) Temperature Sensor
Thermistor
Part No. : TS6830-10
NTC 10k
on profile
Size(mm) : 60(W) 75(L) 84(H)
Thermocouple
K-Type
on profile
Size(mm) : 60(W) 75(L) 84(H)
Pt100(Pt Resistance Temperature Sensor)

Pt100
on profile
Size(mm) : 60(W) 75(L) 84(H)
12
Pyroelectric Sensor
Part No. : IS6830-13
Rise Time : 100ms
Active Area : 2 1mm
on profile
Size(mm) : 60(W) 75(L) 84(H)
5) Sound Sensor
Ultrasound Sensor
Part No. : US6830-15
Detection Distance : 1 ~ 50cm
Response Frequency : 40 1kHz
Output Type : Voltage (V)
on profile
Size(mm) : 70(W) 124(L) 260(H)
Microphone
Part No. : PS6830-16
Condenser Microphone Available
Output Type : Frequency Output from Sound
Source
Measuring Range : 20 ~ 20kHz
on profile
Size(mm) : 60(W) 75(L) 84(H)
13
ED-6830
6) Automation Sensor
Lacteal Gland-style Proximity Sensor (M18)
Part No. : PS6900-1
Switching Distance : Approx. 5mm
Max. Switching Frequency : 350Hz
LED Attachment-type
Flush Type
Size(mm) : 60(W) 75(L) 84(H)
Lacteal Gland-style Proximity Sensor (M12)

Part No. : PS6900-4
Max. Switching Frequency : Over 400Hz
LED Attachment-type
Non-Flush Type
Size(mm) : 60(W) 75(L) 84(H)
Capacity-style Proximity Sensor

Part No. : PS6900-6
Max. Switching Frequency : Over 50Hz
Consumption Current : Less than 15mA
LED Attachment-type
Size(mm) : 60(W) 75(L) 84(H)
14
7) Chemical Sensor
Gas Sensor
Part No. : GS6830-17
Detection Gas : LPG, LNG, Methane
Sensing Range : 500 ~ 1000ppm
on profile
Size(mm) : 60(W) 75(L) 84(H)
pH Sensor
Part No. : PH6830-18
Measuring Range : 0.00 ~ 14.00pH
Applicable Temperature : 0 ~ 60
Response Time : Within 10s for 90%
response
Includes clamping device for an
installation on profile
Size(mm) : 60(W) 75(L) 84(H)
Humidity Sensor
Part No. : HS6830-19
Measuring Range : 0 ~ 100%
on profile
Size(mm) : 60(W) 75(L) 84(H)
15
ED-6830

1) HEATING UNIT(Temperature Conversion Device)
Part No. : HU6830-14
Temperature Range : 15 ~ 70
Current Temperature Display
Use of Thermal Electric Module for Heating
and Cooling
Linking Structure with Each Temperature
Sensor Module
Temperature Variable Control Method
on profile
Size(mm) : 124(W) 166(L) 86(H)
2) Spindle Drive Unit & Motor Control Module(Distance Conversion Device)

Spindle Drive Unit
Part No. : SD6900-25
Portable Range : Over 250mm
Terminal Attachment for Limiter Signal Detection
Limiter Switch : For Location Detection
(One for left/right each)
Aluminium Reflector : For Ultrasound Sensor Test
Clamping Device Attachment for an Installation on
Profile
Size(mm) : 554(W) 100(L) 295(H)
16
Motor Control Module

Part No. : MC6900-37
Controller for SD6900-25 Location Variation
: Speed and Direction Control
End Limit Signal Input Terminal
Attachment for Protection from OVERRUN
Attachment of Motor Voltage Output Terminal
Necessary for Motor Control
Size(mm) : 124(W) 166(L) 86(H)
3) OPTICAL TRANSFORM UNIT

Part No. : OU6830-7
Light Source in Use : While Transparent
10 LED
Control from PC with D/A Converter Output
Signal of ED-6831
Port Installation for an Easy Wiring
Size(mm) : 60(W) 75(L) 84(H)
4) Chemical Transform Unit

pH Standard Solution
pH4.0 Standard Solution 500m 1BT

3 Types of Measuring Reagents
17
ED-6830
pH Stand and Gas Quantity Controlling Unit
Flexible Stand
Adjustable Form for Amount of Gas
5) SOUND CONTROL UNIT

Part No. : SU6830-25
Control from PC with D/A Converter Output Signal of
ED-6831
Port Installation for an Easy Wiring
Size(mm) : 60(W) 75(L) 84(H)
18
1) Amplifier Module
Part No. : AM6900-38
Half/Full Bridge Circuit Test Available
Built-in Standard Resistance (350)
Simple Wiring with 4 Terminal
Amplified Signal Output Using OP Amp.
Offset Adjustment Terminal Retention
Built-in Push S/W with Possible Selection of
User Programmable Standard Resistance
Size(mm) : 124(W) 166(L) 86(H)
2) Motor Speed Controller

Part No. : MS6900-20
Disk Circulation with 4 Holes
Consumption Current : 200mA
Built-in Polarity Protection and Protective Circuit for
Short Circuit
Speed Changable
Possible Attachment of Optical Fiber and 12
Lacteal Gland-style Sensor
Clamping Device Attachment for Installation on Profile
3) Lamp & Buzzer Module

Part No. : LB6900-35
Input Terminal : Over 10
Output State Display : Lamp and Buzzer
Possible Movement with NPN/PNP Signal Input
Composed of Plastic Injection Box
Clamping Device Attachment for Installation on
Profile
Size(mm) : 124(W) 166(L) 86(H)
19
ED-6830
4) Counter Module
Part No. : CM6900-36
Display Digit : 4Digit
Display Function : Impulse and Imp/s
Mode Selection Switch : 100pulse, 1000pulse,
Ext. Mode
Display Function Transfer Switch : Toggle
Type
Clamping Device Attachment for Installation
on Profile
Size(mm) : 124(W) 166(L) 86(H)
5) Application Module A (Lighting Control)

Part No. : LA6830-21
Applicable to All Sensor Modules
Built-in Self Timer
AC 220V for Power Supply
Consists of DC 24V and Control Terminal
Size(mm) : 248(W) 166(L) 86(H)
6) Application Module B (Air Pressure Automatic Door)

Part No. : PA6830-22
Built-in Self Timer
Consists of DC 24V and Control
Terminal
Size(mm) : 248(W) 166(L) 86(H)
20
7) Application Module C (Temperature Control)

Part No. : TA6830-23
Use of Quartz Heater
Consists of DC 24V and Control
Terminal
Size(mm) : 248(W) 166(L) 86(H)
8) Application Module D (Motor Control)
Part No. : MA6830-24

Use of DC FAN
Composed of Control Terminal
Size(mm) : 248(W) 166(L) 86(H)
21
ED-6830
Part No. : ED-6832

DC 24V in Use
INPUT VOLTAGE Display : 0 ~ 12V
REFERENCE VOLTAGE Display : 0 ~ 10V
8 Ranges of Multiple-choice Structures Eligible for Each Sensor Feature
User Programmable Setting of High and Low Range
Built-in Relay Drive through Sensor Output Value
Predetermines a Movement Range and Analog Input-based Control to be
Available (Output : On/Off Control)
Use of Relay Output to Drive Big-loaded Motor or SOL V/V
METER to be Used for the Realization of Voltage Display
Includes clamping device for an installation on profile
Size(mm) : 248(W) 166(L) 86(H)
22
1-2-6. Accessories
1) Pneumatic Set
Pressure Switch
Part No. : pPES-3006
Pressure Range : 0 ~ 12bar
Max. Switching Current : 5A
Contact Output : Over 1a1b
Max. Switching Frequency : 3Hz
Movement Range Setting : Sensitivity
Balancing Screw
Includes clamping device for an installation on
profile
Allocator
Part No. : pPMC-6408
Applicable Pressure : 0 ~ 9bar
Output Connector : Over 4 (Built-in Check
Valve) - 6
Opening and Shutting Hand Slide Valve
Attachment
Supply Air Connector : 1 - 6
on profile
Push Button Valve Switch

Part No. : pDV-332B-1C
Applicable Pressure : 0.5 ~ 10bar
Direct Operation-type/Spring Return-type
Normally Closed
on profile
23
ED-6830
Low Pressure Regulating Valve

Part No. : pLPR-3206
Applicable Pressure : 0 ~ 10kgf/cm
Setting Pressure Range : 0 ~ 2kgf/cm2

Pressure Gauge Attachment
on profile
Storage Tank Unit

Part No. : pAPR-0510
Applicable Pressure : 10 ~ 15bar(Guaranteed
Limitation Pressure)
Tank Capacity : Over 0.1
Input Terminal : Check Valve to Use
an Embedded Fitting
Output Part with a Sealing Shape
Air Service Unit

Part No. : pASU-10-2
Applicable Pressure : 0 ~ 10bar
Setting Pressure : 0.5 ~ 8.5bar
Consists of Air Filter and Pressure Balancing
Valve(Attached Pressure Gauge)
Automatic Drain Valve Attached
on profile
Pneumatic Cylinder
Part No. : pPD-25-125
Applicable Pressure : 0.5 ~ 10bar
Diameter and Stroke : 25, 125mm
Cylinder Output : Approx. 250N (6bar for
Standard)
24
2) Slide Unit
Part No. : SU6900-41
Slide Distance : 150mm
Possible Angle Adjustment : 90
Vernier Scale Attached
Clamping Device Attached for a
Simple Installation
Size(mm) : 170(W) 130(L) 72(H)
3) Test Set
Part No. : DS6900-40
Aluminium Case
Experimental Test Composition :
2 Types of Magnetic, 3 Types of Mild Steel ,
Stainless Steel, Aluminium, 3 Types of Plastic,
Rubber, Brass, Transparent Board, 4 Types of
Board, Sensitivity Balancing Driver, and Beaker
4) DC Power Supply
Part No. : PS-7400-2
Consists of C 24V Output
Terminal 3 Groups
Embedded Protective Circuit for
Short Circuit(Buzzer)
MAX CURRENT : 8A
Size(mm) : 248(W) 166(L) 86(H)
25
ED-6830
5) Digital Multimeter
High Accuracy in True rms
Measurement
0.05% Basic DC Voltage
Accuracy
6) Load Set
Part No. : LS6900-32
1/ea & 10 Cylindrical Load
Saved to the Case with an Easy
Storage and Carriage
7) Circuit Connection Cable & Operational Profile

Red : 800mm-5ea, 600mm-5ea, 300mm-5ea
Blue : 600mm-5ea, 300mm-5ea
Black : 800mm-5ea, 600mm-5ea, 300mm-5ea
Yellow : 600mm-5ea, 300mm-5ea, 200mm-5ea
Operational Profile
Size : Adjustable
Portable Knob Attached
26
1-3. How to Use Equipment and Precautions

1) Introduction
ED-6831 Data Acquisition Module aims at transforming signals from the sensors
into an applicable Data for an interface with PC, to get a data collection and
analysis from PC to be possible. It is comprised of the following two units : one
is A/D Converter that changes to an applicable Data for an interface with PC
after transforming Analog signals into Digital signals, and the other is D/A
Converter that transforms Digital signals into Analog signals to control exterior
units from PC or ED-6831.
The application and all the function controls regarding ED-6831 are implemented
on PC, and even if a control and application are independently possible without
PC, this device is designed to provide more detailed and convenient functions
when it works with PC-based operations.
2) Panel Description
[Figure 1-2] ED-6831 Data Acquisition Module Panel
27
ED-6830
Power Switch : On/Off Switch for ED-6831 Main Power

Input Condition Display LED : Displays the current input condition of CS, RD,
and WR as special function fins of A/D Converter.
A/D Converter Input : A/D Converter Input Terminal.(Vin(+), Vin(-))
D/A Converter Output : D/A Converter Output Terminal.(Voutput, GND)
DC Voltage Output Terminal : DC Voltage Output Terminal Variable from 0 ~ 15V.
DC Voltage Variable Volume : Controlling knob over an output voltage of DC
variable voltage output terminal.
D/A Input Condition Display LED : Displays an input condition of D/A Converter.
ON/OFF Input Switch : Uses for Input/Output hand-operated control of A/D and
D/A Converter, at time of LOCAL Control Mode setting.
D/A Output Voltage Display : Displays a voltage value taken from a D/A
Converter output.(0.00 ~ 12.75V)
A/D Input Voltage Display : Displays voltage value from A/D Converter
input.(0.00 ~ 12.75V)
Selection Switch Condition Display LED : Displays a Control Mode with current
setting among REMOTE Control Mode LOCAL Control Mode.
REMOTE Control Mode Switch : REMOTE Control Mode setting switch.
LOCAL Control Mode Switch : LOCAL Control Mode setting switch.
A/D Output Condition Display LED : Displays a transformed output Data(8Bit)
from Analog signals with A/D Converter input.
A/D CLOCK Adjustment Volume : Controlling knob over the Reference Clock of
A/D Converter.
28
3) Precautions
ED-6831 is exclusively used for AC 220V.
Serial cables provided by our company should only be used.
Any unnecessary excessive load should not be made onto DC Voltage
Output Terminal.
PC and ED-6831 should be connected with a cable after the power of
ED-6831 is OFF.
29
ED-6830

1) Introduction
ED-6832 Signal Conditioner is a device that transforms a unique sensor output
such as resistance, current, and voltage, effected by surrounding environments,
into feasible types of signal by ED-6831. It consists of 8 ranges and many forms
of sensor output can take their own range, as well as the device has an attached
terminal for an application module drive and can set up a driving time of
application modules.
[Figure 1-3] ED-6832 Signal Conditioner Panel
30
Sensor Signal Input : Connecting Terminal for Sensor Output.

Select Switch : Customized switch by a unique sensor output.
Signal Output : Output terminal with transformed feasible forms of unique
sensor output by ED-6831.
Input Voltage Display : Displays a Voltage by Signal Output.
ON/OFF Power Display LED : Presents On/Off of ED-6832.
DC 24V Input : Input Terminal of ED-6832 Power DC 24V.
Application Module Drive Output ON/OFF Display LED : Displays On/Off on
Application Module Drive Output.
Application Module Drive Output: Output Terminal for Application Module Drive.
Standard Voltage Display : Displays a voltage with already-configurated
Application Module drive time.
Standard Voltage Variable Volume : Knob for Fixing a Standard Voltage.
3) Precautions
Polarity should be carefully considered at time of power input.
Selection switches should all be OFF at time of a sensor signal input.
31
ED-6830
1) Introduction
Transform unit is a device, at time of sensor practice test, which transforms
affecting factors of sensor outputs such as light, heat, distance, and chemical
amount. That is, it is a device that transforms a voltage into heat or light using
special elements. The followings constitute the transform unit : Heating
Unit(HU6830-14) for changing temperature, Optical transform Unit(OU6830-7)
for changing the amount of light, Spindle Drive for changing distance, and Motor
Control Module(SD6900-25, MC6900-37). pH Solution and Gas Quantity Control
Unit are also included.
Temperature Transform Unit
[Figure 1-4] HEATING UNIT Panel
32
DC Power Input : DC 24V Power Input Terminal.

Temperature Setting Switch : Sets up a necessary temperature for tests.
Temperature Display : Presents the current temperature on heating fan.
Distance Transform Unit
[Figure 1-5] Motor Control Module Panel

DC +24V Input : DC +24V Input Terminal.
MOTOR Signal Output : Control terminal of for-rev motor rotation
by connecting with motor control signal input terminal of spindle drive.
Right Limit Display LED : Displays input state of Right Limit signal.
Right Limit Signal Input : Input terminal for R-Limit signal of spindle drive.
MOTOR Speed Control and Direction Switching Volume : Starts with a center to
change the knob direction and motor rotation speed, based on a variable amount.
33
ED-6830
DC 0V Input : DC 0V Input Terminal.

Left Limit Signal Input : Input Terminal for L-Limit Signal of Spindle Drive.
Left Limit Display LED : Displays an input state of Left Limit Signal.
[Figure 1-6] Scene of Spindle Drive

L-Limit Signal Output : Limit Signal Output Terminal for the protection of
left-side collision of driving part in spindle drive.
R-Limit Signal Output : Limit Signal Output Terminal for the protection of
right-side collision of driving part in spindle drive.
Motor Control Signal Input : Input terminal of motor reversible signal from
motor control modules.
34
Optical Transform Unit
[Figure 1-7] OPTICAL TRANSFORM UNIT Panel

INPUT : Terminal in control of lightness by connecting D/A Converter Output.
Chemical Transform Unit
[Figure 1-9] Gas

[Figure 1-8] pH
Quantity Controlling
Standard Solution
Unit
35
ED-6830
Sound Transform Unit
[Figure 1-10] Sound Control Unit Panel

INPUT : Signal Input Terminal that connects D/A Converter output.
Sound Balancing Volume : Knob that balances volume.
36
3) Precautions
Polarity should be carefully considered at time of DC power input.
Temperature transform unit generates heat on a heating fan and careful
attention is required.
Optical Transform Unit is sensitive to Input and only allocated D/A
Converter output should be used.
Distance Transform Unit should be connected precisely to the arranged terminal,
for a unit failure may occur when Limit Signal and Motor Control Signal are
connected reversely.
Chemical Transform Unit should be treated with special care, for it
uses a chemical material.
37
ED-6830

1) Introduction
Application Module puts its purpose in providing more direct experience on the
actual field at sites, after grasping operation principles and features of the
sensor through a basic practice test. It consists of the followings : Amplifier,
Counter, Motor Speed Control, Lamp & Buzzer, Light Control, Air Pressure
Automatic Door, Temperature Control, and Motor Control. Each module is also
applicable to all the sensor tests, and takes an outstanding presence through its
actual-looking configuration, as one good point.
Amplifier Module
[Figure 1-11] Amplifier Module Panel
Signal Input : Terminal that inputs a signal in need of amplification into the
amplifier.
38
Small Signal Amplifier : Amplifying part that coverts a input signal into a
recognizable signal level by ED-6832.
OFFSET1) Balancing Volume : Knob with OFFSET adjustment of small signal
amplifier.
Bridge Resistance ON/OFF Switch : Switch that connects or opens 350
resistance with Bridge form. (

Resistance Input : Terminal that inputs a output signal of Load Cell,
Hall Sensor with a Bridge resistance.
Signal Output : Terminal that outputs the input value by input signal terminal
through an amplification of small signal amplifier.
Motor Speed Controller
[Figure 1-12] Motor Speed Controller Panel

1) Literal meaning is Offset, and even when there is no input signal, some voltage from
OP-AMP comes out due to DC Bias within Amp.
39
ED-6830

Motor Voltage Output : DC voltage output terminal responding to motor speed.
MOTOR SPEED CONTROL SWITCH : Control Switch for Motor Speed.
Lamp & Buzzer Module
[Figure 1-13] Lamp & Buzzer Module Panel

NPN Type Signal Input : Input Terminal of NPN Type Signal.
LAMP : Displays the input state of NPN or PNP Type Signal.
PNP Type Signal Input : Input Terminal of PNP Type Signal.
40

NPN Type Signal Input Lamp & Buzzer
PNP Type Signal Input Lamp & Buzzer
Counter Module
[Figure 1-14] Counter Module Panel

Count Display : Count Display & Frequency Display.
RESET Switch & Signal Input : RESET Switch & RESET Signal Input Terminal.
(PNP Signal ONLY)
41
ED-6830
START Switch & Signal Input : START Switch & START Signal Input Terminal.
(PNP Signal ONLY).
STOP Switch & Signal Input : STOP Switch & STOP Signal Input Terminal.
(PNP Signal ONLY)
Input Type Display LED : LED indicating a current input among PNP Type or
NPN Type.
Input Type Selection Switch : Selection Switch for Input Type.
(PNP, NPN)
Outside Signal Input : Input Terminal for Outside Signal.
(Sensor Output Signal)
Mode Setting Switch : Setting Switch for EXT, 100 lmp/s, and 1000 lmp/s
Mode Display LED : Displays currently-setting mode.
Select Switch : Setting switch for the display of Count or Frequency.
State Display LED : Displays the state of currently-setting Select Switch.
42
Application Module A (Lighting Control)
[Figure 1-15] Lamp Control Application Module Panel

Control Signal Input : Driving terminal of an application module, by connecting
with ED-6832 application module driving output signal.
DC 24V Input : DC 24V Power Input Terminal.
AC220V Input
Application Module B (Air Pressure Automatic Door)
[Figure 1-16] Pneumatic Control Application Module

Panel
43
ED-6830

Air Pressure Input
Application Module C (Temperature Control)
[Figure 1-17] Temperature Control Application Module Panel

AC220V Input
44
Application Module D (Motor Control)
[Figure 1-18] Motor Control Application Module Panel

3) Precautions
Polarity should be carefully checked and authorized at time of DC power
supply connection.
Application Module C(Temp. Control) produces heat out and great carefulness
is required for any burn.
Application Module A (Lighting Control) with a hot bulb requires a great
caution at time of its driving.
45
ED-6830
PC BASED SENSOR
APPLICATION TRAINER
SOFTWARE
INSTALLATION
22
CHAPTER
CHAPTER
2-1.
47
2-1. INSTALLATION GUIDE TO APPLICATION
2-1-1. PC
PROGRAM
49
2-1-2.
2-1-1.
PC Basic
Specifications
2-1-3.
ED-6830
Program
Setup
2-1-2. Precautions to Use
2-2.
51
2-2-1. ED-6830
2-2. APPLICATION GUIDE TO APPLICATION

2-2-2. Program
PROGRAM
53
2-2-3. Self-Test Loop-Back Test

2-2-1. ED-6830 Application Program
Screen Explanation
2-2-2. General Program Application Order
2-2-3. Handling Order of
Equipment Self-Test
Loop-Back Test for
CHAPTER
2SOFTWARE INSTALLATION
2-1. Guide to Application Program Installation

ED-6830 is a device for control and measurement on PC basis, and in
order to use it, the corresponding software needs to be installed on PC. To
operate ED-6830 Sensor Trainer, the following PC specifications are
recommended:
2-1-1. PC Basic Specification

Microsoft Windows 2000, Windows NT 4.0, Windows XP
Over Pentium3 500MHz
Over Usable 100MB in Hard Disk
RAM 256MB
CD-ROM Drive
Mouse or Other Compatible Input Devices
PC with Serial Port
2-1-2. Precautions
For the safe installation of the program, any other application programs in
process are to be terminated and then insert an installation program CD
into a PC CD-ROM drive.
49
ED-6830

1) Once the arranged CD is inserted into CD-ROM drive, installations
starts with Auto-Run.
2) When an early Setup screen is on, push Next to start an installation.
3) When a window for installation path setup is on, push Next to continue
the process. (Basic path is used for an installation, without changing the
installation path.)
50
4) Once Application Install is ready, push Next to start the installation.
5) Once the installation starts, installation process bar shows the ongoing
installation state.
51
ED-6830
6) When a message of the successful installation appears, push Finish to

complete the installation.
52
2-2. Guide to Application Program Operation

2-2-1. ED-6830 Screen Explanation for Application Program
The following sequence to start a program brings the control program panel
above to appear: PC Start Program(P) ED-6830.
Then, let us inspect each of the functions.
Waveform Storage : Button for saving a necessary waveform at
ED-6830 practice tests into the form of "bmp" image file.
Data-Log : Button for saving a necessary Data at practice tests into
the Data file with Excel.
53
ED-6830
Test Launch : Button for appointing test items and launching practice
tests.
DSO : Screen that displays A/D Converter Input in the form of Digital
Oscilloscope.
Strip Chart2) : Strip Chart.
Cursor Horizontal Portable Knob : Gets Cursor to take a horizontal mobility
to X-axis(time) when Cursor is activated.
Screen Activation Button : When LED in button Run is On, it means a
continual renewal mode of measuring value by screen Oscilloscope,
but when LED becomes Off, measuring value is not renewed and
maintains the previous value, instead.
Remote Convertible Switch : ED-6830 is set up as Local Mode, once the
power supply is first On. Therefore, to have a remote control with a PC
control program, Remote should convert Mode.
Time Division Knob : Measuring time becomes shorter, when Time
division setup knob turns on the right, while measuring time gets
longer when it turns on the left.
Cursor On/Off Switch : Adjustment Switch for Cursor Activation and
Inactivation.
Reset Switch : Switch for setting variable synchronization with PC control
program and ED-6830 unit, after converting Remote Mode.

Frequency Display : Displays Wave frequency with a current output
of D/A Converter
2) It literally means Long-term recording diagram(recording unit) in use of long-band-shaped

paper" and is a display method with a display area in successive scrolling.
54
DC Voltage Display : Displays DC voltage with D/A Converter-based
output.
Output Waveform Frequency Setting Knob : Functions as setting of a
fixed output frequency, and the frequency becomes high when the
knob turns on the right, while it becomes low when it turns on the
left.
Sine Curve Selection Switch: Helps to output sine curve from D/A
Converter Wave OUT module.

Upward Sawtooth Wave Selection Switch : Helps to output an upward
sawtooth wave from D/A Converter Wave OUT module.

DC Voltage Selection Switch : Helps to output DC voltage from D/A

Square Wave Selection Switch: Helps to output a square wave from D/A

Downward Sawtooth Wave Selection Switch : Helps to output a
downward sawtooth wave from D/A Converter Wave OUT module.

Pyramidal Wave Selection Switch : Helps to output pyramidal wave
from D/A Converter Wave OUT module.

DC Voltage Output Level Setting : Sets up a output voltage level
when a output waveform is DC voltage.

Screen Conversion Control Tap : Used to move from control program
to necessary pages for test assignments and other block diagrams.

Basic Panel : Describing site of wiring diagram for practice test and
other requirements.
55
ED-6830
A/D Converter Control Input Switch : Input Terminal Switch for the control
of A/D Converter Chip ADC0804.

A/D Converter Pin State Display : Displays the state of each pin of
current A/D Converter.

A/D Converter Theoretical Document : Button that calls for an arranged
documentation about the types of A/D Converter and relevant theories.

ADC0804 data sheet : Buttons calling for ADC0804 Data sheet.
Measuring Mode Setting Switch : In case of an automatic measurement of
Oscilloscope measuring mode selection switch, ADC0804 control input

terminal performs its function with an automatic control, but when it
comes to a hand-operated measurement, a user should manipulate a
switch to the control order of ADC0804 for a normal measurement.
Manual mode conversion limits its measurement to DC mode.
Document Window : Provides necessary basic theory and job sheet
for practice tests.
56
2-2-2. General Program Operation Sequence

1) Connects RS-232 Cable and Power Supply Cable provided for ED-6830.
(RS-232 Serial Port is sure to use Port1.)
2) ED-6830 power should be On.
3) ED-6830 is set as Local mode at time of the first power input. To have
a Remote control from PC, therefore, first start ED-6830 Program and
press the switch no. to change to Remote control mode, and press
the button Reset _ times for the motivation of equipment and program.
4) All controls after this are possible by program on PC.
5) In case of any request for conversion to Local control mode during the
unit operation, press Local switch on the unit or press no. on
program to change into Local mode. The unit on Local mode operates
only with DC voltage mode but doesn't operate with Wave generation
mode.
57
ED-6830
2-2-3. Loop-Back Test Manipulation Sequence for Unit Self-Test

1) Connects RS-232 Cable and Power Supply Cable provided for ED-6830.
(RS-232 Serial Port is sure to use Port1.)
2) ED-6830 power should be On.
3) Use the provided Banana Cable to connect D/A Converter output
terminal and A/D Converter input terminal by polarity.
4) Starts an application Program of ED-6830 PC.
5) Press Remote switch no. on program control panel to change to
Remote control mote, and then push the button Reset
times for the
motivation of equipment and program.
6) First, press a switch no.
to measure a sine curve, and you can see a
cycle of sine curve on a scope screen. At this very moment, you can
turn the switch no.
to the left to set a measuring time long for
observation of several cycles.
7) The above manipulation and observation can be applied to the rest of
waveform and manipulation switch repeatedly, and if there is any
problem, it means that the unit is being operated under normal
condition.
58
ED-6830 PC-based Sensor Application Practice Test Device
Practice Test
PART
ED-6830
PC BASED SENSOR
APPLICATION TRAINER
OPTICAL SENSOR
CHAPTER
1-1. CdS
63
1-2. Photo-Diode
71
79
87
95
1-6. Optical Fiber
102
1-7. Rotary Sensor
109
CHAPTER
1OPTICAL SENSOR
1-1. CdS
1) CdS Cell
CdS Cell belongs to the classification of photoconductive cell and can be, so
called, an optical variable resistor with a changable inner resistance caused by
provided amount of light energy. It is a photoconductive with cadmium sulfide as
a main element and additionally has CdSe and CdSSe in terms of structure
material, applying a photoconductive effect, with its application in wide range of
use. Besides, CdS Cell is divided by its manufacturing method into a single
crystal form, small crystal form(multi crystal form), and deposition form. As for
a multi crystal, a temporary configuration can be made, for it forms a find
crystal layer on boards like ceramics, with a light receiving dimension in greater
scale compared to single crystal cell, and also high sensitivity can be obtained
from it. In particular, CdS has been widely used as a sensor for sunshine meters,
such as streetlight flasher sensor, camera autoexposure(AE), and road post, for
its spectral response is similar to a human visibility feature.
2) Special Features of CdS Cell

The size of CdS Cell varies from 5 to 32mm in external diameter. It is weak
against humidity and airtight sealing is applied with two ways - one is glass
sealing type and the other is metal case type. Also, for low price policy, there
are plastic case type and resin coating type, but upgraded coating materials
brought an improved weatherability trustworthiness, and resin coating type is
now in wide distribution due to low price and configuration freedom. Followings
are CdS Cell features :
Retains a spectrum sensitivity in luminous energy sphere.
Interchange motion to be available.
Strong against noises.
63
ED-6830
Later in response speed compared to other photo sensors.

Spectrum sensitivity around luminous energy sphere is likely to have an ambient
light become a disturbance light.
3) CdS Cell Functional Principles

The Table 1-1 below presented CdS Cell structure. When you install an
electrode at both end of CdS Cell, putting it in the dark, and authorizing a
voltage, you can see a small current(negative current) flow on an amperemeter.
This current is small and cell shows high resistance. When light is applied to the
CdS Cell, electric current(positive current) flows. Positive current normally
presents a signal element and negative current shows a noise element. CdS Cell
Resistance gets low when an irradiation light becomes strong, and gets high
when it becomes weak. Accordingly, CdS Cell Resistance varies by light
strongness/weakness. The use of this attribute explains the basic functional
principles of CdS.
[Figure 1-1] CdS Cell Structure
64

Purpose of Test
Understands CdS feature alteration by changes to radiation intensity, along

with extended applications.
1) Test Unit
<Table 1-1>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
OU6830-7
CdS
OS6830-4
Application Module A
LA6830-21
Circuit Connection
Cable
AC220V Power Supply
Cable
Optical Transform
Device
Remarks
Application Test
[Figure 1-2]
[Figure 1-3]
CdS Module
Scene of Wiring for CdS Test
65
ED-6830
2) Test Method
[Figure 1-4] CdS Wiring Diagram for Practice Test
Places ED-6831, ED-6832, PS-7400-2, OU6830-7, and OS6830-4

on business profile. In particular, the gap of sensing side between
OU6830-7 and OS6830-4 should be minimized and placed.
Uses AC220V power cable and connects power to ED-6831 and
PS-7400-2.
Uses a serial cable to connect PC and ED-6831, turns ED-6831 power
on, to run an application program.
Uses a circuit connection cable to connect each module for wiring
diagrams, after watching "CdS Wiring Diagram of Practice Test".
Turns PS-7400-2 power on and sets ED-6832 Select Switch at HIGH
RESISTANCE.
Clicks the following button by order in application program : Run
66
Remote Reset. And checks to see if a while line appears on the

DSO screen.(The buttons Run and Remote show On in the final setting.)
Selects Optical Sensor CdS among test Tab and clicks a button
for test start to begin the test.
[Figure 1-5] Application Program Screen for CdS Practice Test
Sets D/A Converter output with DC and takes a variable voltage to

observe output voltage and unique output value, with its value recorded
on Table 1-2.
67
ED-6830
<Table 1-2>
D/A Output
Voltage
Output Voltage
Unique Output
0 [V]
[V]
[]
2 [V]
[V]
[]
4 [V]
[V]
[]
6 [V]
[V]
[]
8 [V]
[V]
[]
10 [V]
[V]
[]
12 [V]
[V]
[]
Remarks
D/A Converter output voltage of ED-6831 isn't set as a precise integer voltage based on D/A
Converter features, so an approximate value is set, instead.
How does CdS output make changes by a radiation intensity alteration?

Make a graph based on the data of Table 1-2 as above.
Once you set D/A output voltage on 0[V] and clicks the button Data-Log
of the application program, a file named "CdS Feature Test" is saved as

shown in Table 1-6.
68
[Figure 1-6] CdS Output Value Storage
As shown in no., you can adjust the DC output voltage of D/A
Converter and clicks a button for test termination to exit the test.
You forms a chart with a Excel chart function by opening the file
"CdS Feature Test" saved in Excel file.

Let us compare and analyze the graph for no. and Excel chart.
69
ED-6830
3) Application Practice Test Method

Purpose of Test

[Figure 1-7] Wiring Diagram for CdS Application Test
Makes a wiring diagram-based correct connection using the circuit

connection cable, as shown in Table 1-7, and sets up REFERENCE
VOLTAGE at 7[V] using Vref ADJ knob of ED-6832.
Fixes D/A Converter output at 12[V] and gets application module
bulbs to be On and Off, with D/A Converter voltage decreased, and
then sets it at 12[V] again. How does the application module operate?
The process no. takes a repeat test, as REFERENCE VOLTAGE is
fixed differently in the process no. using Vref ADJ knob.
70
1-2. Photo-Diode
1) Photo-Diode
Photo-Diode is a kind of optical sensor that transforms an optical energy into an
electric energy, and consists of semiconductor P-N copula added with an optical
detection function. There is a general physical interaction between light and
material. in which material absorbs optical energy and consequently emits an
electron which is called photoelectric effect. Besides, there is a photovoltaic
effect that has a voltage at semiconductor copula as a result of photoelectric
effect. Photovoltaic effect can also be found between metal electrode and
semiconductor, and between electrode and electrolyte. Photo-Diode is the cell
in use of photoelectric effect that occurs at PN copula which forms p type layer
on n type board, and consists of a dielectric layer on the surface for an effective
use of incident rays. Photo-Diode uses materials that can form PN junction,
such as Si, Ge, GaAs, and InGaAs. Light receiving wavelength varies in its
sphere by material, shape, and PN junction location. Table 1-8 below shows the
functional principles of Photo-Diode.
[Figure 1-8] Photo-diode Functional Principles and Many Types of Photo-diode
Electron goes upward to conduction band, if incident ray energy is greater than
bandcap energy(Eg), with holes left in a valence band. This occurs p layer,
depletion layer, and n layer inside a cell, and the electron in depletion layer
accelerates toward n layer and holes toward p layer, by means of electric field
operation. The electron generated in n layer is assembled to n layer conduction
71
ED-6830
band with the electron from p layer, while a hole extensively accelerates from n
layer to PN junction and is assembled to p layer valence band. Therefore, inner
Photo-Diode applies a respective electrification to positive(+) on p layer and
negative(-) on n layer, in proportion to the amount of incident rays, to form a
kind of generator. Light receiving sphere of Photo-Diode is mainly decided by
junction structure, but is generally used from 400 to 1100nm in wavelength
sphere, showing the maximized sensitivity especially between 700 and 900nm.
Photo-Diode contains the following features :
Possesses a good linearity in optical current output of incident rays.
Shows a good response feature.
Contains broadband wavelength sensitivity.
Low in noises.
Small in size and light in weight.
Strong against turbulence and impact.
Low in output current.
72

Purpose of Test
Understands and applies various features of Photo-Diode in terms of radiation

intensity alteration.
1) Test Unit
<Table 1-3>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
OU6830-7
Photo Diode
OS6830-5
Application Module B
PA6830-22
Circuit Connection
Cable
AC220V Power Supply
Cable
Optical Transform
Device
[Figure 1-9] Photo-Diode Module
Remarks
Application Test
[Figure 1-10] Scene of Photo-Diode Wiring
73
ED-6830
2) Test Method
[Figure 1-11] Wiring Diagram for Photo-Diode Practice Test
Places ED-6831, ED-6832, PS-7400-2, OU6830-7, and OS6830-5 on

business profile. In particular, OU6830-7 and OS6830-5 are placed
at intervals of approx. 10cm to 12cm.
Uses AC220V power cable to connect power to ED-6831 and
PS-7400-2.
Uses a Serial Cable to connect PC and ED-6831, then turns ED-6831
power On to execute an application program.
diagrams, after watching "Wiring Diagram of Photo Diode for Practice
Test".
Turns PS-7400-2 power On and sets ED-6832 Select Switch at CURRENT.
DSO screen.(The buttons Run and Remote show On in the final setting.)
74
Selects Optical Sensor Photo-Diode among test Tab and clicks

a button for test start to begin the test.
[Figure 1-12] Application Program Screen for Photo-Diode Practice Test
Sets D/A Converter output with DC and takes a variable voltage to

observe output voltage and unique output value, with its value
recorded on Table 1-4.
75
ED-6830
<Table 1-4>
D/A Output
Voltage
Output Voltage
Unique Output
0 [V]
[V]
[]
2 [V]
[V]
[]
4 [V]
[V]
[]
6 [V]
[V]
[]
8 [V]
[V]
[]
10 [V]
[V]
[]
12 [V]
[V]
[]
Remarks
How does Photo-Diode output make changes by a radiation intensity

alteration? Make a graph based on the data of Table 1-4 as above.
Once you set D/C output voltage of D/A Converter as 0[V] and clicks
the button Data-Log of the application program, a file named "Photo-Diode

Feature Test" is saved as shown in Table 1-13.
76
[Figure 1-13] Photo-Diode Output Value Storage
"Photo-Diode Feature Test" saved in Excel file.

77
ED-6830

Purpose of Test
Photo-Diode application capability can be acquired through the

application practice test.
[Figure 1-14] Wiring Diagram for Photo-Diode Application Test

connection cable, as shown in Table 1-14, and sets REFERENCE
VOLTAGE as 5[V] using Vref ADJ knob of ED-6832.
Raises DC output voltage of D/A Converter on a gradual basis. How
does the application module work out?
78
1) Photo-Transistor
When light is applied to PN copula, an electron and hole made from light energy
takes an output process to an exterior circuit. Once an electron and hole are
created by incident rays, countercurrent increases, and an output current
responding to the incident rays is obtained, which is called an optical current.
Photo-Transistor has two types - diode cell of PN junction and triode cell of
NPN junction, among which NPN junction with amplifying function has been
used for recent Photo-Transistor in many cases. Besides, Photo-Transistor
also has silicon and germanium, among which silicon Photo-Transistor is mostly
used in terms of sensitivity and stability. The following Table 1-15 is the
structure of NPN Silicon Photo-Transistor. Unlike a normal Transistor which
needs a base electrode, some Photo-Transistors do not have any electrode, for
light replaces a base current.
[Figure 1-15] Structure of Photo-Transistor and Many Types of Photo-Transistor
Now that light receiving sensitivity of Photo-Transistor shows the most

efficiency, when wavelength stays near approx. 8000, GaAs light emitting diode
or tungsten lamp executes the most efficient light energy transformation.
Besides, a good responsiveness leads to multiple use in high-speed switching.
79
ED-6830
Features of Photo-Transistor are as follows :
Very large in optical output current.

Small-sized and easy to handle.
Little elapse of the year, good durability, and great signalization.
Little negative current found with stability.
Photo-Transistor can be applicable to the following fields.
Card Tape Reader
Photoconductive Pattern Recognition
Photoelectric Type Counter
Infra-red Directory
Photoelectric Type Automatic Control Unit
80

Purpose of Test
Understands and applies various features of Photo-Transistor in terms of

radiation intensity alteration.
1) Test Unit
<Table 1-5>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
OU6830-7
Photo Transistor
OS6830-6
Application Module D
MA6830-24
Circuit Connection
Cable
AC220V Power Supply
Cable
Optical Transform
Device
Remarks
Application Test
[Figure 1-16]
Photo Transistor Module
[Figure 1-17] Scene of Photo Transistor Wiring
81
ED-6830
2) Test Method
[Figure 1-18] Wiring Diagram of Photo Transistor for Practice Test
Places ED-6831, ED-6832, PS-7400-2, OU6830-7, and OS6830-5
on
business profile. In particular, OU6830-7 and OS6830-6 are placed

at intervals of approx. 10cm to 12cm.
PS-7400-2.
Uses a serial cable to connect PC and ED-6831, turns ED-6831
power on, to run the application program.
diagrams, after watching "Wiring Diagram of Photo Transistor for
Practice Test".
Turns PS-7400-2 power On and sets ED-6832 Select Switch at
HIGH CURRENT.
82

DSO screen.(The buttons Run and Remote show On in the final
setting.)
Selects Optical Sensor Photo-Tr among test Tab and clicks a
button for test start to begin the test.
[Figure 1-19] Application Program Screen for Photo-Transistor Practice Test
Sets D/A Converter output as DC and takes a variable voltage to

observe output voltage and unique output value, with its value recorded
on Table 1-6.
83
ED-6830
<Table 1-6>
D/A Output
Voltage
Output Voltage
Unique Output
0 [V]
[V]
[]
2 [V]
[V]
[]
4 [V]
[V]
[]
6 [V]
[V]
[]
8 [V]
[V]
[]
10 [V]
[V]
[]
12 [V]
[V]
[]
Remarks
How does Photo-Transistor output make changes by a radiation intensity

alteration? Make a graph based on the data of Table 1-6 as above.
Once you set D/C output voltage of D/A Converter as 0[V] and clicks
the button Data-Log of the application program, a file named "Photo-Transistor

Feature Test" is saved as shown in Table 1-20.
84
[Figure 1-20] Photo-Transistor Output Value Storage
"Photo-Transistor Feature Test" saved in Excel file.
85
ED-6830

Purpose of Test
Photo-Transistor application capability can be acquired through the application

practice test.
[Figure 1-21] Wiring Diagram of Photo Transistor for Practice Test
Uses a circuit connection cable for connection by wiring diagrams as

shown in Table 1-21.
Uses a Vref ADJ volume of ED-6832 and sets REFERENCE VOLTAGE
at 5[V]. Does the application module FAN keep rotating?
Raises DC output voltage of D/A Converter on a gradual basis. How
does the application module work out?
86

1) Optical Sensor
Module type Optical Sensor, rather than detecting light itself quantitatively, uses
light to detect existence and nonexistence of an object, or is used for the
decision of speed or location, as well as widely used for level detection or
identification of a specific indication. Optical Sensor has many types like its
wide range of application area, largely divided into a single unit and separation
unit, based on whether or not a sender or emitter & receiver are formed, among
which a single unit is divided into direct reflective type and mirror reflective
type. This type of classification is also applied to Fiber Optical Sensor which is
used for the detection of minute part or any worrying impact like temperature or
mechanic transformation caused by surrounding environments.
Reflective
Unlike a separation sensor, direct reflective sensor contains sender or emitter
& receiver in one body, featuring a single-acting determination of detection
distance, and uses a detection method for an object existence by getting the
light from floodlight part to be reflected from the target object surface to reach
the receiver. When light reflecting on the receiver comes in, we call it Light On
type, for it is judged that there is an object when it becomes bright, as shown in
Table 1-22 for a case study. Direct reflective sensor is not as complicated as a
reflective type or mirror reflective sensor which need to keep some steady
distance through a consistent optical axis, but when the sensing object is black,
detection is not possible and lots of caution need to be considered. In general,
the sensing distance of a direct reflective sensor is shorter than other optical
sensors, but some of the recent optical sensors contain a detection capability up
to many meters(m), and its application has been a lot more diversified by means
of an optical fiber.
87
ED-6830
[Figure 1-22] Application and Exterior of Reflective Optical Sensor
88

Purpose of Test
Understands the features of transmission type optical sensor and grasps its
principle through several changes to compositions.
1) Test Unit
<Table 1-7>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
OS6900-11
Composition Set
DS6900-40
Lamp & Buzzer
LB6900-35
Slide Unit
SU6900-41
Vernier Calipers
PA6830-22
Application Test
Circuit Connection
Cable
AC220V Power Supply
Cable
Proximity Photo
Sensor
Remarks
[Figure 1-23] Reflective Type
[Figure 1-24] Wiring Scene of Reflective
Optical Sensor Module
Type Optical Sensor Test
89
ED-6830
2) Test Method
[Figure 1-25] Wiring Scene of Reflective Optical Sensor for Practice Test
Places ED-6831, ED-6832, PS-7400-2, OS6900-11, and SU6900-41 on

business profile.
PS-7400-2.
Uses a Serial Cable to connect PC and
ED-6831, and then turns
ED-6831 power on and executes the application program.

diagrams, after watching "Wiring Diagram of Reflective Optical Sensor
for Practice Test".
Turns PS-7400-2 power On and sets ED-6832 Select Switch at NPN
TYPE.
90
Remote Reset. And checks to see if a white line appears on the

DSO screen. (The buttons Run and Remote show On in the final
setting.)
Selects Optical Sensor Direct Reflective Type among test Tab and
clicks a button for test start to begin the test.
[Figure 1-26] Application Program Screen for Practice Test of Reflective

Optical Sensor
Equips a slide unit (SU6900-41) to be consistent with a sensing side of

sensor and firmly sticks vernier callipers to a magnetic part, and adjusts
the starting point to "0" by setting a zero point of vernier callipers. (Sets
up a sensor "sens." as minimum with a driver for adjustability.)
Identifies a detection feature and motion attribute in regard to colors,
by approaching a sensor in rotation of parti-colored acrylic among
provided compositions, and then records on Table 1-8 a recognition
distance by composition type and material. (Recognition distance
91
ED-6830
makes use of vernier callipers.)

<Table 1-8>
Composition Type
Recognition Distance
Blue Acrylic
[mm]
Red Acrylic
[mm]
Transparent Acrylic
[mm]
White Acrylic
[mm]
Black Acrylic
[mm]
Remarks
[Figure 1-27] Wiring and Motion Features of Reflective Type

Optical Sensor
Converts a reflective type optical sensor output into PNP and sets Select
Switch of ED-6832 as PNP TYPE, to repeat the above process for a

test.
Connects the reflective type optical sensor output to
Lamp & Buzzer
Module (LB6900-35) or Counter Module(CM6900-36) and takes a test.
92
[Figure 1-28] How to Wire and Use a Counter Module
[Figure 1-29] How to Wire and Use a Lamp & Buzzer Module
93
ED-6830

Purpose of Test
Application capability of a reflective type optical sensor can be acquired by an

[Figure 1-30] Wiring Diagram for the Application Test of Reflective Type
Optical Sensor

connection cable, as shown in Figure 1-30.
Sets REFERENCE VOLTAGE at 10[V] using Vref ADJ knob of ED-6832,
and gets white acrylic near an optical sensor to take a look with
some gradual distance.
From what distance does the application module start to work? Takes
a test using some compositions.
94

1) Optical Sensor
Module type Optical Sensor, rather than detecting light itself quantitatively, uses
light to detect existence and nonexistence of an object, or is used for the
identification of a specific indication.
Optical Sensor has many types with its wide range of application areas, largely
divided into a single unit and separation unit, based on whether or not a sender
& receiver are formed, among which a single unit is divided into direct
reflective type and mirror reflective type. This type of classification is also
applied to Fiber Optical Sensor which is used for the detection of minute part or
any worrying impact like temperature or mechanical transformation caused by
surrounding environments.
Transmission Type : Through Beam

Transmission type optical sensor, as shown in Figure 1-31 below, consists of a
sender which emits light and a receiver that receive light under a different body.
It is a sensor which creates an output signal through an isolation and
transmission, in which a sender and receiver face each other, with an optical
axis fixed into them, to let an object go through the opening. This type of sensor
is hardly used for detecting a transparent object, and when it needs to be used
with several sensors placed vertically, keen attention is required, for it may
bring an error by a light extension.
[Figure 1-31] Application Fields and Exterior of Transmission Type Optical Sensor
95
ED-6830

Purpose of Test
Understands the features of transmission type optical sensor and grasps its
principles through the changes to many compositions.
1) Test Unit
<Table 1-9>
96
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
Circuit Connection
Cable
AC220V Power Supply
Cable
Proximity Photo
Sensor
Composition Set
1set
OS6900-9,10
DS6900-40
Lamp & Buzzer
LB6900-35
PA6830-22
Remarks
Floodlighting, Light
Receiving
Application Test
[Figure 1-32] Transmission Type
[Figure 1-33] Wiring Scene of Transmission Type
Optical Sensor Module
Optical Sensor Test
2) Test Method
[Figure 1-34] Wiring Diagram for Practice Test of

Transmission Type Optical Sensor
Places ED-6831, ED-6832, PS-7400-2, and OS6900-9,10 on

business profile.
PS-7400-2.
Uses a Serial Cable to connect PC and ED-6831, then turns
ED-6831 power On to execute an application program.
diagrams, after watching "Wiring Diagram for Practice Test of
Transmission Type Optical Sensor".
NPN TYPE.
97
ED-6830

DSO screen.(The buttons Run and Remote show On in the final
setting.)
Selects Optical Sensor Transmission Type among test Tab and
[Figure 1-35] Application Program Screen for Practice Test of Transmission

Type Optical Sensor
Places an optical sensor face to face and confirms it if the current

optical sensor operates.
Identifies a detection feature and motion attribute of optical sensor by colors,
by approaching a sensor in rotation of parti-colored acrylic among provided
compositions, and then records on Table 1-10 a sensing result by
composition type and material.
98
<Table 1-10>
Composition Type
Sensing
Result(,)
Remarks
Blue Acrylic
Red Acrylic
Transparent Acrylic
White Acrylic
Black Acrylic
[Figure 1-36] Wiring Diagram and Motion Features

of Transmission Type Optical Sensor
Converts a transmission type optical sensor output into PNP and sets
Select Switch of ED-6832 as PNP TYPE, to repeat the above process for
a test.
Connects the transmission type optical sensor output to Lamp & Buzzer
Module (LB6900-35) or Counter Module(CM6900-36) and takes a test.
99
ED-6830
[Figure 1-38] How to Wire and Use Lamp & Buzzer Module
100

Purpose of Test
Application capability of a transmission type optical sensor can be acquired

by an application practice test.
[Figure 1-39] Application Test Diagram of Transmission Type Optical

Sensor

Sets REFERENCE VOLTAGE at 10[V] using Vref ADJ knob of
ED-6832, and gets a transparent acrylic and black acrylic to be near
an optical sensor in turn.
What color of acrylic makes an application module operate?
101
ED-6830
1-6. Optical Fiber

1) Optical Sensor
Module Type Optical Sensor, rather than detecting light itself quantitatively,
uses light to detect existence and nonexistence of an object, or is used for the
identification of a specific indication.
Optical Sensor has many types with its wide range of application areas, largely
divided into a single unit and separation unit, based on whether or not a sender
& receiver are formed, among which a single unit is divided into direct
reflective type and mirror reflective type. This type of classification is also
applied to Fiber Optical Sensor which is used for the detection of minute part or
any worrying impact like temperature or mechanical transformation caused by
surrounding environments.
Special Features of Optical Fiber Sensor

Optical Fiber Sensor, eliminated a lens which was the absolute condition for a
previous photosensor, was designed to detect the existence and nonexistence of
mark detection and microminiature object by assembling an optical fiber cable,
instead. This sensor can be freely connected and used even at small sites
through the flexibility of an optical fiber. Its basic operation principles is similar
to the transmission type and reflective type sensor, which is more likely to be
the combination type of Optical Fiber and sensor to provide a flexibility to the
installation location of a sensor.
[Figure 1-40] Multiple Optical Fiber Sensors
102

Purpose of Test
Understands the features of Optical Fiber and grasps its principles through
several changes to compositions.
1) Test Unit
<Table 1-11>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
Circuit Connection
Cable
AC220V Power Supply
Cable
1set
Optical Fiber
Composition Set
Remarks
DS6900-14, OS6900-15 1 trillion

DS6900-40
Lamp & Buzzer
LB6900-35
Slide Unit
SU6900-41
Incl. Vernier Callipers
MA6830-24
Application Test
[Figure 1-41] Optical Fiber
[Figure 1-42] Wiring Scene of Optical Fiber
Module
Test
103
ED-6830
2) Test Method
[Figure 1-43] Wiring Diagram for Practice Test of Optical Fiber
Places ED-6831, ED-6832, PS-7400-2, DS6900-14, OS6900-15, SU6900-41

on business profile.
Uses AC220V power cable and connects power to ED-6831 and PS-7400-2.
Uses a Serial Cable to connect PC and ED-6831, and then turns
ED-6831 power on and executes the application program.
Uses a circuit connection cable to connect each module for wiring diagrams,
after watching Wiring Diagram for Practice Test of Optical Fiber.
NPN TYPE.
104
setting.)
Selects Optical Sensor Fiber among test Tab and clicks a button
for test start to begin the test.
[Figure 1-44] Application Program Screen for Practice Test of

Optical Fiber

the starting point to "0" by setting a zero point of vernier callipers.
Connects 0[V] to a Control Terminal to have Light On in motion,
and fits a white acrylic into a slide unit(SU6900-41) to control
SENS. with the adjustability driver, to let Optical Fiber recognize at
40[mm].
105
ED-6830
Identifies a detection feature and motion attribute of Optical Sensor
by colors, by approaching a sensor in rotation of parti-colored

acrylic among provided compositions, and then records on Table
1-12 a recognition distance by composition type and material.(Recognition
distance makes the use of vernier callipers.)
<Table 1-12>
Composition Type
Blue Acrylic
[mm]
Red Acrylic
[mm]
Transparent Acrylic
[mm]
White Acrylic
[mm]
Black Acrylic
[mm]
Remarks
[Figure 1-45] Wiring and Motion Features of Optical Fiber
Connects an Control Terminal of Optical Fiber to +24V to get Dark
On in motion, followed by a test through a repeat process as above.

Connects an Optical Fiber Output to Lamp & Buzzer Module(LB6900-35)
or Counter Module(CM6900-36) to take a test.
106
[Figure 1-46] How to Wire and Use Counter Module
[Figure 1-47] How to Wire and Use Lamp & Buzzer Module
107
ED-6830

Purpose of Test
Application capability of Optical Fiber can be acquired by the application

practice test.
[Figure 1-48] Wiring Diagram for Application Test of Optical Fiber

ED-6832, and gets a white acrylic to locate near the sensor.
How far does the application module proceed before stopping?
Changes compositions in turn to take a test.
108
1-7. Rotary Sensor

1) Rotary Sensor
[Figure 1-49] Construct Concept Map for Rotary Encoder
When there is a rotating object, Rotary Encoder is used to present a precise

rotation angle. Rotary Encoder has 2 types : one is photoelectric in use of LED
and optical sensor, the other is magnetic type in use of magnetic sensor. If one
uses the Rotary Encoder, it can detect a rotation angle and rotation speed(rotational
frequency) per hourly traveling distance. In particular, it can be also used even
for a linear scale to the direction of straight line, when one jointly use a certain
tool which converts a direction traveling to the straight line into a rotary
direction traveling. The Figure 1-49 above shows a construct concept map for
Rotary Encoder.
Rotary Encoder is divided into 2 types : one is Incremental type and the other is
Absolute type. Incremental type, as a demerit, contains an accumulated noises
caused by 90 phase difference one another through rotation. Absolute type, on
the other hand, owns a hole on a code which corresponds to the location
coordinates of a rotation board, to generate an output signal for the code, so
one can grasp the current absolute location. Therefore, it hardly occurs, like the
incremental type, to lose the location even when the power gets On again after
its Off. The resolving power of rotation angle becomes 1/2n when there is a
109
ED-6830
hole of n line in the direction of radius. In general, the output signal of Rotary
Encoder is easy to use, for it is a digital signal compatible with TTL IC, and it is
variously used for : digital media appliances such as XY plotter, electronic
typewriter; measuring instruments such as high-precision linear scale or
electronic scale; motion instruments including XY table and rotation table.
[Figure 1-50] Actual Scene of Rotary Encoder
110
1-7-2. Purpose of Test

Purpose of Test
Understands the features of Rotary Sensor and grasps its principles, as per
the types of sensor.
1) Test Unit
<Table 1-13>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Circuit Connection
Cable
AC220V Power Supply
Cable
Optical Fiber
Remarks
OS6900-14, OS6900-15 1 trillion
Proximity Sensor
PS6900-4
Counter Module
CM6900-36
Motor Speed
Controller
MS6900-20
M12(PNP)
[Figure 1-52] Wiring Scene of Rotary Sensor

[Figure 1-51] Motor Speed Controller
Test
111
ED-6830
2) Test Method
[Figure 1-53] Wiring Diagram for Practice Test of Rotary Sensor
Places ED-6831, ED-6832, PS-7400-2, PS6900-4, MS6900-20, CM6900-36,

OS6900-14, and OS6900-15 on business profile.
Uses AC220V power cable to connect power to ED-6831 and PS-7400-2.
ED-6831, and then turns the
ED-6831 power On and executes the application program.

Uses a circuit connection cable to connect each module for the wiring
diagram, after watching "Wiring Diagram for Practice Test of Rotary
Sensor".
Turns PS-7400-2 power On and sets ED-6832 Select Switch at PNP
TYPE.
112

setting.)
Selects Optical Sensor Rotary Type among test Tab and clicks a
[Figure 1-54] Application Program Screen for Practice Test of Rotary Sensor
Installs a lacteal gland type sensor and Optical Fiber on both side of
Motor Speed Controller(MS6900-20) at their optimum angle.
Connects an output of each sensor to a counter module input
terminal NPN and PNP.
Sets a speed control switch at "1" with a fixed motor speed in
steadiness, and uses a mode select switch of counter module to

compare and test a frequency response feature of lacteal gland type
sensor and Optical Fiber.
113
ED-6830
Uses a speed control switch to make speed variable step by step,
and then make a repeat test as above, followed by recording a

sensor output in each phase on the Table 1-14, along with the
storage
and
analysis
of
waveform
by
the
function
Storage".
<Table 1-14>
Speed(lmp./s)
Switch Location
1
2
3
4
5
6
7
8
9
10
11
12
114
Lacteal Gland
Type Sensor
Optical Fiber
Remarks
"Waveform
ED-6830
PC BASED SENSOR
APPLICATION TRAINER
PROXIMITY SENSOR
CHAPTER
CHAPTER
2-1.
111
2-1. Capacity-style Proximity Sensor
117
2-1-1.
2-1-2.
2-2.
118
2-2. Lacteal Gland-style Proximity Sensor
125
2-2-1.
2-2-2.
CHAPTER
2PROXIMITY SENSOR
2-1. Capacitive Proximity Sensor

Capacitive Proximity Sensor

Capacitive Proximity Sensor makes use of the principle that a capacitance
between a detection electrode and a ground rises when a detection object
approaches sensor, so detections of all objects such as a conductor and
dielectric substance are possible. Capacitance is determined by types of
electrode conductor size, electrode interval, and dielectric substance. Figure
2-1 below shows the simple definition of Capacitive Proximity Sensor. When
there is no cracker, capacitance C 1 has been formed between test plate and
board. As the cracker enters a specific area, the body forms 2 new capacitors
around. That is, supposing that C a, as capacitance between body and test plate,
and C b as the one between body and board, we can find a new capacitance
between test plate and ground as follows :
C = C 1 + C
= C1+
C aC b
C a +C b
As such, when someone breaks into sensor, capacitance between sensor

electrode and ground shows a substantial increase. Followings are the
summarized features of Capacitive Proximity Sensor(Switch) :
Strengths : Unlike a lacteal gland type sensor, an electric field is used as
detection media. So, it is also possible to detect metal and dielectric
substance. Besides, since detection is drawn by the difference of
dielectric substances, it is possible to sense an object contained in
non-metal utensils such as paper, glass, and plastic. Additionally, it
is not influenced by the exterior condition of detection object such
as polish or color, and the detection of transparent object is also
possible.
Weakness : Rather slower in response speed than a lacteal gland style. Capacitive
117
ED-6830
Proximity Sensor has now completed with its development, so it can

detect a wet detection object without any maloperation.
[Figure 2-1] Appearance and Motion Principle of Module Type Proximity Sensor
118

Purpose of Test
Understands the features of capacitive proximity sensor and grasps its

principles through several changes to compositions.
<Table 2-1>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Proximity Sensor
PS6900-6
Capacitive
Slide Unit
SU6900-41
Incl. vernier callipers
Composition Set
DS6900-40
Lamp & Buzzer
LB6900-35
MA6830-24
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
Application Test
1) Test Unit
[Figure 2-2] Capacitive Proximity
[Figure 2-3] Wiring Scene of Capacitive Proximity
Sensor Module
Sensor Test
119
ED-6830
2) Test Method
[Figure 2-4] Wiring Diagram for Practice Test of Capacitive Proximity Sensor
Places ED-6831, ED-6832, PS-7400-2, PS6900-6, and SU6900-41

PS-7400-2.
the ED-6831 power On and executes the application program.

Uses a circuit connection cable to connect each module for the
wiring diagram, after watching "Wiring Diagram for Practice Test of
Capacitive Proximity Sensor".
TYPE.
120

setting.)
Selects Optical Sensor Capacitive Proximity Sensor among test
Tab and clicks a button for test start to begin the test.
[Figure 2-5] Application Program Screen for Practice Test

of Capacitive Proximity Sensor

Identifies a detection feature and motion attribute of sensor as per
color and material, by approaching the provided compositions to
sensor in turn, and then records on Table 2-2 a recognition distance
by types and materials of composition.(Recognition distance makes
the use of vernier callipers.)
121
ED-6830
<Table 2-2>
Composition Type
Brass
[mm]
Stainless Steel
[mm]
Aluminium
[mm]
Copper
[mm]
Plastic
Transp
arent
[mm]
Black
[mm]
Sensing Result
(,)
Remarks
Connects an Capacitive Proximity Sensor Output to Lamp & Buzzer
Module(LB6900-35) or Counter Module(CM6900-36) to take a test.
[Figure 2-6] How to Wire and Use Counter Module
122
123
ED-6830

Purpose of Test
Application capacity of Capacitive Proximity Sensor can be acquired by the

[Figure 2-8] Wiring Diagram for Application Test of

Capacitive Proximity Sensor

and one secures some distances from it through a slide unit (SU6900-41),
after getting a metal composition to be consistent with a sensing side
of sensor.
From what distance does the application module start to motion? You
can change compositions to take a test.
124
2-2. Lacteal Gland Style Proximity Sensor

1) Lacteal Gland Style Proximity Sensor
Lacteal Gland Style or High Frequency Oscillation Proximity Sensor is used for
the detection of metallic object and particularly shows a good detection
sensitivity and long detection distance for a ferrous target. Detection coil wound
up by ferrite core consists of part of high-frequency oscillator circuit.
Alternating current flows through a detection coil to generate high-frequency
magnetic field, and once metallic object enters the inner part of the magnetic
field, eddy current flows through the inner part of metal conductor by an
electronic induction action, which causes a loss of heat. This leads to the
change in loss resistance of the detection coil and inductance. This change
takes an output through the change of oscillation frequency or oscillation
amplitude of oscillation circuit. Figure 2-9 below shows the constitution and
motion principle of Lacteal Gland Style Proximity Sensor.
[Figure 2-9] Structure and Exterior of Lacteal

Gland Style Proximity Sensor
[Figure 2-10] Application Fields of Lacteal Gland Style Proximity

Sensor
125
ED-6830

Purpose of Test
Understands the features of Lacteal Gland Style Proximity Sensor and grasps
its principles through several changes to compositions.
1) Test Unit
<Table 2-3>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Proximity Sensor
PS6900-1
Inductive
Slide Unit
SU6900-41
Incl. vernier callipers
Composition Set
DS6900-40
Lamp & Buzzer
LB6900-35
MA6830-24
Circuit Connection
Cable
AC220V Power Supply
Cable
126
Remarks
Application Test
[Figure 2-11] Lacteal Gland Style
[Figure 2-12] Actual Wiring Scene of Lacteal
Proximity Sensor Module
2) Test Method
[Figure 2-13] Wiring Diagram for Practice Test of Lacteal Gland Style
Proximity Sensor

PS-7400-2.

wiring diagram, as shown in "Wiring Diagram for Practice Test of
Lacteal Gland Style Proximity Sensor".
TYPE.
127
ED-6830

setting.)
Selects Proximity Sensor Lacteal Gland Style Proximity Sensor
among test Tab and clicks a button for test start to begin the test.
[Figure 2-14] Application Program Screen for Practice Test

of Lacteal Gland Style Proximity Sensor

Identifies a detection feature and motion attribute of sensor as per
color and material, by approaching the provided compositions to
sensor in turn, and then records on Table 2-4 a recognition distance
by types and materials of composition.(Recognition distance makes
the use of vernier callipers.)
128
<Table 2-4>
Composition Type
Brass
[mm]
Stainless Steel
[mm]
Aluminium
[mm]
Copper
[mm]
Plastic
Transp
arent
[mm]
Black
[mm]
Sensing Result
(,)
Remarks
Connects an Lacteal Gland Style Proximity Sensor Output to Lamp &
Buzzer Module(LB6900-35) or Counter Module(CM6900-36) to take a

test.
129
ED-6830
130

Purpose of Test
Application capacity of Lacteal Gland Style Proximity Sensor can be acquired

by the application practice test.
[Figure 2-17] Wiring Diagram for Application Test of Lacteal


ED-6832, and secures some distances gradually from it through a
slide unit (SU6900-41), after getting a metal composition to be consistent
with a sensing side of sensor.
From what distance does the application module start to motion? You
can change compositions to take a test.
131
v
ED-6830
PC BASED SENSOR
APPLICATION TRAINER
33
CHAPTER
CHAPTER
DYNAMIC SENSOR
3-1. LOAD CELL
127
3-1. LOAD CELL
135
3-1-1.
3-1-1.
Relevant
Knowledge
3-1-2.
()
3-1-2.
Practice
Test ()
3-1-3.
()
3-2.
137
3-2. Semiconductor-style Pressure Sensor
146
3-2-1.
3-2-1.
Relevant
3-2-2.
Knowledge
3-3.
145
3-3. Flow Rate Sensor
155
3-3-1.
3-3-1.
Relevant
3-3-2.
Knowledge
3-4.
152
163
3-4-1.
3-4-1.
Relevant
3-4-2.
Knowledge
CHAPTER
3DYNAMIC SENSOR
3-1. LOAD CELL

1) LOAD CELL
Load Cell is sensor which outputs an elastic body strain by load that is
transformed into an electronic signal, after applying strain gage to a metallic
conductor. The manufacturing outline of commercialized Load Cell takes as
follows : As 4 strain gages generating a tension and compressure are connected
in the form of bridge circuit, each junction is constituted additionally by zero
compensation, temperature compensation, and young modules compensated
resistance, along with a structure of dampproofing and secrecy preservation.
Strain gage of 350 primary resistance is used for most of Load Cells many
times, with a precision as approx. 1/1000 to 1/5000. Regarding a bridge
simulation voltage 1V, it presents 1 to 4 sensitivity at maximum load and
simulation voltage is generally between 10V and 20V. Deformation under a
rated load is designed to be within 0.2mm, with natural frequency mostly less
than 300. But, an error occurs
involving an eccentric load, when the load
applied to Load button doesn't take a vertical direction towards deformation, and
a measuring error by angles shows approx. 0.05 to 1%/deg.
2) Types of LOAD CELL

Column Type
It is column-shaped and load is applied up and down, with 2 pieces of
strain gage applied vertically and horizontally for measuring. As for
strengths, it is easy for the production of large-capacity Load Cell, but
low precision and high error in imposed load leaning on one side require
precautions in use.
135
ED-6830
Ring Type
It has 4 pieces of strain gages applied to the inner part of round shape,
allowing a higher precision than column type, and both use of tension and
compressure
as
good
point,
while
weak
point
points
out
that
large-capacity and small-capacity production are difficult.

Bending Type
It pursues a way of measuring a bending amount taken with a rectangular
stick in support of one or both side. As for a good point, it is easy to
attach and shows high precision, while large-capacity production is
difficult
and
structurally
hard
sealing
lies
under
the
environmental
restrictions, as a weak point.

Shear type
Measuring a sheer stress by attaching strain gage at the angle of 45
degrees, it allows a good lateral load measurement and strong internal
force as a good point, but hard processing is a weak point
[Figure 3-1] Many Types of LOAD CELL
136

Purpose of Test
Understands the features of LOAD CELL and grasps its principles, as per
changes to load.
1) Test Unit
<Table 3-1>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
LOAD CELL
LC6900-30
Amplifier Module
AM6900-38
Load Set
LS6900-32
PA6830-22
Circuit Connection
Cable
AC220V Power Supply
Cable
[Figure 3-2] LOAD CELL Module
Remarks
Application Test
[Figure 3-3] Wiring Scene of LOAD CELL Test()
137
ED-6830
2) Test Method
[Figure 3-4] Wiring Diagram for Practice Test(I) of LOAD CELL
Places ED-6831, ED-6832, PS-7400-2, LS6900-30, AM6900-38 on

business profile.
PS-7400-2.

wiring diagram, as shown in "Wiring Diagram for Practice Test(I) of
Load Cell".
VOLTAGE.
138
setting.)
Selects Dynamic Sensor
Load Cell Test(I) among test Tab
and clicks a button for test start to begin the test.
[Figure 3-5] Application Program Screen for Practice Test of

Load Cell
Adjusts all red switches of Amplifier Module(AM6900-38) to OFF

(
) and uses OFFSET control knob to fix DSO voltage at
5[V].
Uses a load set to put 1kg load on Load Cell installation stall, and
then observes an output voltage. This way takes tests by increasing
a simulation load by 1kg and records the result on Table 3-2.
139
ED-6830
<Table 3-2>
Simulation Load
(kg)
Output Voltage
[V]
[V]
[V]
[V]
[V]
[V]
[V]
[V]
[V]
10
[V]
How does Load Cell output change? Use Table 3-2 Data to make a
graph as below.
Inspects output features of Load Cell through the drawn graph in

the process.
140

Purpose of Test
Understands the features of Load Cell and grasps its principles through
changes to pressure.
1) Test Unit
<Table 3-3>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
LOAD CELL
LC6900-30
Amplifier Module
AM6900-38
Air Pressure Set
1set
Compressor
AC-7808
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
[Figure 3-7] Wiring Scene of LOAD CELL

[Figure 3-6] LOAD CELL Module
Test()
141
ED-6830
2) Test Method
[Figure 3-8] Wiring Diagram for Practice Test(II) of LOAD CELL
Places ED-6831, ED-6832, PS-7400-2, LS6900-30, and AM6900-38

PS-7400-2.

wiring diagram, as shown in "Wiring Diagram for Practice Test(II) of
Load Cell".
VOLTAGE.
142
setting.)
Selects Dynamic Sensor Load Cell Test(II) among test Tab
[Figure 3-9] Application Program Screen for Practice Test of LOAD CELL
Adjusts all red switches of Amplifier Module(AM6900-38) to OFF

(
) and uses OFFSET control knob to fix DSO voltage at
5[V].
Removes the Load Cell installation stall and attaches an air pressure
cylinder onto the location instead, followed by the connection in use
of air pressure hose, based on compressor, in the following sequence
: Compressor Air Service Unit Divider Low Pressure Control
Valve Load Cell Air Pressure Cylinder.
143
ED-6830
Inputs air pressure and uses a low-pressure control valve to
increase the pressure of air pressure cylinder before taking a test,

and records the result on Table 3-4.
<Table 3-4>
Simulation
Pressure(Mpa)
144
Output Voltage
Corresponding
Load
0.05
[V]
[]
0.1
[V]
[]
0.15
[V]
[]
0.2
[V]
[]

Purpose of Test
Application capacity of Load Cell can be acquired by the application practice

test.
[Figure 3-10] Wiring Diagram for LOAD CELL Application Test

Sets REFERENCE VOLTAGE at 5.5[V] using Vref ADJ knob of ED-6832,
and increases pressure gradually using a low pressure control valve.
At what point does the application module start to motion? Also, How much
of load does the pressure correspond to?
145
ED-6830
3-2. Semiconductor Type Pressure Sensor

1) Semiconductor Type Pressure Sensor
Pressure Sensor, as a pressure-measuring cell in a process or system, is one of
the most widely and multiply-used sensors in : industrial instrumentation,
automatic control, medical treatment, auto engine control, environmental control,
and electronic appliances. Its measuring principle exploits displacement,
transformation, magnetism - thermal conductivity, and frequency, putting many
of the types to a current practical use. Due to the advanced semiconductor
technology and micro machine technology, people have recently been showing
their keen interest in more miniaturized and complicated multiple-function smart
sensor.
2) Types of Pressure Sensor

Mechanical Pressure Sensor
Mechanical Pressure Sensor, has many types but its leading one is Bourdon
Tube, Diaphragm, and Bellows. Elastic Bourdon is mostly used among them and
its section consists of a round or parallel metal pipe, making use of the principle
in which other vertical hem of sealed pipes makes a motion when a measuring
pressure is introduced from an open fixed end. The motion vector of this pipe
line is in proportions to pressure size of the inner pipe, so the motion vector
indicates a mechanically-expanded pressure.
Diaphragm, and Bellows are also in current use in many cases next to Elastic
Bourdon. Diaphragm measures each pressure according to the benting degree of
round plate in proportions to a pressure gap, while Bellows measures each
pressure based on the displacement in proportions to pressure gaps, by having
expand and contract bellows through interior cylinder and exterior pressure
gap.
146
Electronic Pressure Sensor

Most of the Electronic Pressure Sensors are basically the same as the
mechanical
type,
only
different
in
transformation
part
which
converts
mechanical displacement into electric signals. Capacitive pressure sensor

basically exploits a measuring method with which an electric capacitance
alteration and in-between displacement of 2 objects(electrode) are measured.
Besides, there are other types : piez-electric type using strain gage,
piez-electric type using organic or inorganic piez-electric element, and coil
style with LVDT inductive type. Optical type pressure sensor using an optical
fiber or optical path difference has been recently in practical use, for the
purpose of ultra-heat environment or remote sensitivity. Piez-electric sensor
utilizing strain gage is holding a predominant position in performance and price,
to be most-widely used.
Semiconductor Type Pressure Sensor

Accelerating a recent practical use, Semiconductor Type Pressure Sensor
shows no creep and excels in linearity, along with a strongness against vibration
despite its miniature and light weight. Besides, it boasts of its higher sensitivity
and reliability than a mechanical type, as well as excellent mass production.
This is composed of 2 parts : one is diaphragm which converts pressure into a
leaning stress, and the other is what converts the power from the diaphragm
into an electric signal.
Diaphragm forms chemically-etched single crystal silicon, and mainly uses
piez-electric type and electric capacitance in many cases, though there are
other types that exploit a natural frequency alteration of oscillator and surface
acoustic wave, through the conversion method which transforms the stress from
diaphragm into an electric signal. Piez-electric type among them is called
resistance diffusion type or diffusion type, for impurity diffusion process of
semiconductor is exploited when piez-electric element needs to be formed.
Electric capacitance has an electric capacity between electrodes change, when
electrode plate intervals facing one another are changed by exterior stress.
Stress is detected when the electric capacity alteration is converted to a
electric signal. Electric capacitance, compared to piez-electric resistance, has
more complicated structure in its high sensitivity, electrode formation and
147
ED-6830
connection with exterior circuit, and it has few demands due to bad
responsiveness. On the other hand, it has an excellent temperature feature, a
miniature size and high sensitivity, so lots of advantages are drawn when it is
used in low pressure area like living body. Besides, polycrystalline silicon
pressure sensor consists of a transformation gage with polycrystalline Si thin
film, and the diaphragm made on metal to allow measuring pressure area to be
extended. In addition, there is SOS(Silicon On Sapphire) even applicable to a
weak environment like high temperature and corrosiveness atmosphere. This
sensor exploits the SOS film as a detection element, by having the epitaxial
growth of silicon thin film on a sapphire plate.
[Figure 3-11] Many Types of Pressure Sensor
148

Purpose of Test
Understands the features of Semiconductor Type Pressure Sensor and grasps

its principles through changes to pressure.
1) Test Unit
<Table 3-5>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Pressure Sensor
PS6830-1
Air Pressure Set
1set
Compressor
PA6830-22
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
Application Test
[Figure 3-12]
Semiconductor Type Pressure
[Figure 3-13] Wiring Scene of Semiconductor Type
Sensor Module
Pressure Sensor Test
149
ED-6830
2) Test Method
[Figure 3-14] Wiring Diagram for Practice Test of Semiconductor Type Pressure
Sensor
Places ED-6831, ED-6832, PS-7400-2, and PS6830-1 on business

profile.
Uses AC220V power cable and connects power to
ED-6831 and
PS-7400-2.

Semiconductor Type Pressure Sensor".
VOLTAGE.
150
DSO screen. (The buttons Run and Remote show On in the final setting.)
Selects Dynamic Sensor Semiconductor Type Pressure Sensor
[Figure 3-15] Application Program Screen for Practice Test of Semiconductor

Type Pressure Sensor
Applies an air pressure hose to the input part of Semiconductor

Type Pressure Sensor with the following sequence : Compressor
Air Service Unit Low Pressure Control Valve Semiconductor
Type Pressure Sensor.
Use a low pressure control valve for Semiconductor Type Pressure
Sensor and increase voltage up to 0.00 ~ 0.1[Mpa] to observe the
output and record its value on Table 3-6 before completing a graph.
(Maximum input pressure of pressure sensor is 0.1[Mpa].
151
ED-6830
<Table 3-6>
Pressure[Mpa]
Output Voltage
0.01
[V]
0.02
[V]
0.03
[V]
0.04
[V]
0.05
[V]
0.06
[V]
0.07
[V]
0.08
[V]
0.09
[V]
0.1
[V]
Remarks
Adjusts pressure range of low pressure control valve to 0.00[Mpa],
and clicks an application program Data-Log to save the file "Feature

Test of Semiconductor Type Pressure Sensor" as shown in Figure
3-16.
152
As presented in no., uses a low pressure control valve to increase
pressure, followed by the test taken up to 0.1[Mpa] before exiting

the test by clicking a test termination.
Exploits an Excel chart function to build a chart, after opening the
file "Feature Test of Semiconductor Type Pressure Sensor" in Excel.

Analyzes the features of Semiconductor Type Pressure Sensor, by
comparing the graph drawn at no. in Excel chart.
[Figure 3-16] Output Storage of Semiconductor Type Pressure Sensor
153
ED-6830

Purpose of Test

[Figure 3-17] Wiring Diagram for Practice Test of Semiconductor Type Pressure
Sensor

and increases pressure gradually using a control valve.
At what point does the application module start to motion?
Changes REFERENCE VOLTAGE to implements a repeat test.
154
3-3. Flow Sensor

1) Flow Sensor
Flow Sensor measures flow using the changes such as fluid pressure, power,
location, heat, and frequency. That is, Flow Sensor measures flow using the
changes such as fluid pressure, power, location, heat, and frequency. As fluid
industry including petrochemistry, auto, aviation, and energy has been in
development with its bigger size, a precise and accurate flow measurement is
now gaining a lot of importance for an efficient process management and
commercial transaction. Regarding flow measurement, there are several flow
measuring methods in practical use, for measuring conditions are quite various
according to flow state, fluid temperature and pressure, measuring range, and
installation site, as well as fluid type as a measuring object. Therefore, when
one needs to implement a flow measurement, measuring conditions should be
reviewed appropriately beforehand and a required accuracy and convenience in
maintenance should also be inspected, before using the sensor eligible for its
application. In recent pace with a rapid increase in the employment of electronic
flow sensor which measures all kinds of gas for auto and semiconductor
industry, desperate necessity for localization is required more than ever.
2) Types
The flow sensor in current practical use is largely divided up into 8 types :
differential pressure type, area type, positive displacement type, rotative
velocity detection type, electronic type, ultrasonic type, parasitic type, and heat
type. Differential pressure type flow sensor is most-frequently used especially
for an industrial purpose, with its wide application range from small flow to big
flow, exploiting the point that the square root of front-and-rear pressure
difference of the throttle installed on a pipeline is in proportion to flow. Area
type flow sensor changes a throttle size through the combination of taper pipe,
buzzer, piston and slit, as well as it is used for minute flow measurement by
exploiting the change of throttle size and flow. Positive displacement type flow
sensor is mostly used for integrating flowmeter, through a measuring method in
155
ED-6830
which rotor and case, and piston and cylinder are exploited, keeping fluid in a
certain measurement with emission repeated in regular cycle, consequently to
measure flow by frequency per hour. Turbine flow sensor is used for fluid
measurement under difficult environments like high temperature, high pressure,
or very low temperature, by exploiting principle that the frequency of rotor is in
proportions to flow. Electronic flow sensor features no impact from fluid
temperature,
viscosity,
and
density,
by
exploiting
the
principle
that
electromotive force occurs in the direction of right angle toward both sides,
after applying a magnetic field at a right angle to the flow of conductivity fluid.
Ultrasonic flow sensor is mostly used for a large-caliber pipeline, based on a
measuring method in which time difference, phase difference, and Doppler
effect are exploited for electric wave velocity alteration of ultrasonic wave by
flux. Parasitic type presents Vortex flow sensor as its leading unit, adopting a
flow calculating method through the measurement of fluid parasitic frequency.
Heat type flow sensor owns a simple structure and wide measuring range, by
exploiting the changes in heat diffusion from heating element by flux. In addition
to this, the methods adopting the use of mass flow sensor and laser
interferometer are available. Mass flow sensor, as a good point, is free from the
impact from temperature and pressure, while laster interferometer type is
non-contact type with high accuracy, which is mostly used for many researches
and standard maintenance.
156

Purpose of Test
Understands the features of Flow Velocity Sensor and grasps its principles
through changes to flux.
1) Test Unit
<Table 3-7>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Flow Sensor
FS6830-3
Air Pressure Set
1set
Compressor
PA6830-22
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
Application Test
[Figure 3-18] Flow Velocity Sensor
[Figure 3-19] Wiring Scene of Flow
Module
Velocity Sensor Test
157
ED-6830
2) Test Method
[Figure 3-20] Wiring Diagram for Practice Test of Flow Velocity Sensor
Places ED-6831, ED-6832, PS-7400-2, and FS6830-3 on business

profile.
ED-6831 and
PS-7400-2.
Uses a Serial Cable to connect PC and ED-6831, and then turns the
diagram, as shown in "Wiring Diagram for Practice Test of Flow
Velocity Sensor".
VOLTAGE.
158
setting.)
Selects Dynamic Sensor Flow Velocity Sensor among test Tab
[Figure 3-21] Application Program Screen for Practice Test of Flow

Velocity Sensor
Applies an air pressure hose to the input part of Flow Velocity

Sensor with the following sequence : Compressor Air Service Unit
Low Pressure Control Valve Flow Velocity Sensor.
Use a low pressure control valve for Flow Velocity Sensor and
increase voltage up to 0.00 ~ 0.1[Mpa] to observe the output and
record its value on Table 3-8 before completing a graph. (Maximum
input pressure of pressure sensor is 0.1[Mpa].
159
ED-6830
<Table 3-8>
Pressure[Mpa]
Output Voltage
0.01
[V]
0.02
[V]
0.03
[V]
0.04
[V]
0.05
[V]
0.06
[V]
0.07
[V]
0.08
[V]
0.09
[V]
0.1
[V]
Remarks
Adjusts pressure range of low pressure control valve to 0.00[Mpa],
and clicks an application program Data-Log to save the file "Feature

Test of Flow Velocity Sensor" as shown in Figure 3-22.
160
As presented in no., uses a low pressure control valve to increase
pressure, followed by the test taken up to 0.1[Mpa] before exiting

the test by clicking a test termination.
file "Feature Test of Flow Velocity Sensor" in Excel.

Analyzes the features of Flow Velocity Sensor, by comparing the
graph drawn at no. in Excel chart.
[Figure 3-22] Output Storage of Flow Velocity
161
ED-6830

Purpose of Test
Application capability of Flow Velocity Sensor can be fostered through

[Figure 3-23] Wiring Diagram for Practice Test of Flow Velocity Sensor

ED-6832, and increases pressure gradually with a control valve.
At what point does the application module start to motion? Changes
REFERENCE VOLTAGE to implements a repeat test.
162

1) Acceleration Sensor
Acceleration Sensor, designed for the sensing of dynamic mechanical state of
acceleration and vibration, detects motion of an object instantaneously and is
considered as an essential element not only in various transportation such as
auto and aircraft, but also in several engineering fields. Acceleration Sensor,
according to detection method, is broadly divided up into inertia type,
capacitance type, and semiconductor-type. First of all, inertia type, as shown in
Figure 3-24 below, exploits an inertial force from the acceleration applied to
mass. When a pendulum is supported by low-friction pivot and acceleration a is
imposed, the pendulum gets a displacement to opposite direction, from which
the displacement is measured to be converted to acceleration.
[Figure 3-24] Acceleration Sensor through

Pendulum
Figure 3-25 below shows an acceleration sensor through vibration and the mass
inside elements is fixed with a string on both sides. Once acceleration is
applied, the tension of the string on both sides of mass forms a difference,
163
ED-6830
through which the frequency of string is detected to be f1 and f2 each. The

difference in frequency is converted into acceleration.
[Figure 3-25] Acceleration Sensor

through Vibration
Capacitance Acceleration Sensor is divided up into 2 parts ; one is fixed part as

the exterior of element, and the other is the mass with an inner flat board
structure, attached to the fixed part. The inner flat board is a function of
distance d, and when the distance is changed by acceleration, capacitance
varies. The left of Figure 3-26 below shows a section structure of acceleration
sensor in use of capacitance. Inner flat board has a sandwich structure and the
right figure below shows a low-part cross section of flat board, along with a
shape of supporting part for flat board mass. Capacitance acceleration sensor
output
is
described
by
acceleration-based
capacitance
difference
and
temperature function.
Semiconductor type acceleration sensor supplemented flaws of inertia type. For
example, inertia type acceleration sensor is comparatively complicated in
structure, heavy, low in credibility, and difficult in mass production of same
standard.
164
[Figure 3-26] Structure of Acceleration Sensor by Capacitance
Semiconductor type, on the other hand, based on IC(Integrated Circuit), shows

high credibility and is easy for mass production due to its miniature and
lightness. It is mainly manufactured by using silicon, and though it has a
piez-electric resistance as a leading factor, it exploits piez-electric effect and
makes acceleration sensor. Piez-electric acceleration sensor takes a formation
of vibration type mass, with cantilever beam hanging on fixed outward shape.
Piez-electric resistance element corresponds to a diffusion layer and is formed
in cantilever. It is produced on a silicon substrate by etching and has a glass
board attached to both sides for capsulation. Piez-electric resistance has a high
temperature modulus and an expanded resistance for temperature compensation
is manufactured on a chip to compensate that. Figure 3-27 below is the exterior
of acceleration sensor of various types.
[Figure 3-27] Various Types of Acceleration Sensor
165
ED-6830

Purpose of Test
Understands the features of Acceleration Sensor and grasps its principles

through changes to acceleration.
1) Test Unit
<Table 3-9>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
AS6830-2
Circuit Connection
Cable
AC220V Power Supply
Cable
Acceleration Sensor
[Figure 3-28] Acceleration Sensor

Module
166
Remarks
2) Test Method
[Figure 3-29] Wiring Diagram for Practice Test of Acceleration Sensor
Places ED-6831, ED-6832, PS-7400-2, and AS6830-2 on business

profile.
ED-6831 and
PS-7400-2.
Acceleration Sensor".
VOLTAGE.
167
ED-6830
setting.)
Selects Dynamic Sensor Acceleration Sensor among test Tab
Adjusts SPEED ADJ knob of acceleration sensor to "1" and observes
the sensor output, followed by the storage of waveform through
waveform storage function.
[Figure 3-30] Application Program Screen for Practice

Test of Acceleration Sensor
Do you see the waveform output as the Figure 3-31 below?
168
[Figure 3-31] Acceleration Sensor Output Waveform
As shown in no., implement a test with a gradual increase phase
by phase and record its output on Table 3-10.

(Clicks a button "CLEAR" in each increase by phase.)
<Table 3-10>
Acceleration
SPEED ADJ
Forward Direction
Max.
Opposite Direction
Max.
[g]
[g]
[g]
[g]
[g]
[g]
[g]
[g]
[g]
[g]
[g]
[g]
[g]
[g]
Remarks
How does the acceleration sensor output waveform change as acceleration
increases?
169
ED-6830
PC BASED SENSOR
APPLICATION TRAINER
44
CHAPTER
CHEMICAL SENSOR
CHAPTER
4-1.
161
4-1. Gas Sensor
173
4-1-1.
4-1-1.
Knowledge
4-1-2.
Relevant
4-2.
169
181
4-2-1.
4-2-1.
Knowledge
4-2-2.
Relevant
4-3. pH
178
4-3. pH Sensor
191
4-3-1.
4-3-1.
Knowledge
4-3-2.
Relevant
CHAPTER
4CHEMICAL SENSOR
4-1. Gas Sensor

1) Gas Sensor
Gas Sensor is an element with a function which corresponds to the smell among
5 human senses, as well as a kind of chemical sensor which has been in use for
detection and quantification of various kinds of gas in the air. It has many types
as follows : semiconductor type gas sensor, solid electrolyte type gas sensor,
electrochemical gas sensor, and combustible catalytic gas sensor.
2) Types
Semiconductor Type Gas Sensor
It has electric resistance type and non-electric resistance type ; electric
resistance type follows the principle that semiconductor electric resistance
makes a change by contact of a gas element with its surface, while non-electric
resistance type exploits the special feature that capacity - voltage and current
- voltage are based on the gas sensing element of diode or MOSFET type.
Electric Resistance Type Gas Sensor : Electric resistance changes, when gas
element generates a chemical response through the absorption of gas element
on the surface of semiconductor. This type is mainly found in a sensing
element for combustible gas.
Non-electric Resistance Type Gas Sensor : Its structure contains the followings
; sinter of metal oxide semiconductor, induction part like diaphragm or thin
film, heater, and explosion proof net. It exploits the point that electric
conductivity makes a change through the sorts of semiconductor and gas, when
gas touches a semiconductor with a continual high temperature.
173
ED-6830
Electrochemical Gas Sensor

Electrochemical Gas Sensor is a measuring unit for current flowing through the
outside circuit, obtained right after target gas is oxidized or converted. In
addition, it has another type which exploits an electromotive force, formed by
the processed ion electrode of solution among electrolyte solution or ion on
ionized gas.
Potentiostatic Gas Sensor : It executes an electrolysis, maintaining the interface
of electrode and electrolyte solution with a steady electric potential. Then,
specific gas can be quantifiable by changing the stated electric potential.
Galvanic Electronic Gas Sensor : Like potentiostatic sas sensor, it measures a
gas density from the current which flows by the electrolysis of sensing target
gas.
Solid Electrolyte Type Gas Sensor

Ion conductor or solid electrolyte among solid isolators is substance which
presents conductivity by ion movement at high temperature.
Combustible Catalytic Gas Sensor

Used for the sensing of combustible gas, it is a gas detection element which
exploits the change of heating wire(platinum wire), made by getting the heat
from detection gas to raise the temperature of element.
[Figure 4-1] Various Types of Gas Sensor
174

Purpose of Test
Understand features of Gas Sensor and grasps its principle, regarding gas
influx.
1) Test Unit
<Table 4-1>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Gas Sensor
GS6830-17
Gas Control Device
MA6830-24
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
Application Test
[Figure 4-3] Wiring Scene of Gas

[Figure 4-2] Gas Sensor Module
Sensor Test
175
ED-6830
2) Test Method
[Figure 4-4] Wiring Diagram for Practice Test of Gas Sensor
Places ED-6831, ED-6832, PS-7400-2, and GS6830-17 on business

profile.
PS-7400-2.
Gas Sensor".
VOLTAGE.
176

setting.)
Selects Chemical Sensor Gas Sensor among test Tab and clicks
[Figure 4-5] Application Program Screen for Practice

Test of Gas Sensor
Waits until gas sensor becomes stabilized.

When it reaches a state of stabilization and gas control device for
gas supply to gas sensor is exploited, you can discover output is
making changes as shown in Figure 4-6.
Gas Control Device is flammable, so you should keep it out and handle with care.
177
ED-6830
[Figure 4-6] Gas Sensor Output with Gas Alteration in Amount
Clicks application program Data-Log to save the file "Feature Test
of Gas Sensor" as shown in Figure 4-7.
[Figure 4-7] Gas Sensor Output Storage
178
As presented in no., when gas sensor become a state of

stabilization, exploit gas control device for gas supply to gas sensor,
watching output change. When it becomes a state of stabilization
again, clicks a button for test termination and exits the test.
file "Feature Test of Gas Sensor" in Excel.

Compares and analyzes the output waveform and Excel chart of Gas
Sensor which were examined with Strip Chart in no..
179
ED-6830

Purpose of Test
Application capacity of Gas Sensor can be fostered through an application

practice test.
[Figure 4-8] Wiring Diagram for Practice Test of Gas Sensor
Uses a circuit connection cable and makes a correct connection based

on the wiring diagram, as shown in Figure 4-8.
Uses Vref ADJ knob of ED-6832 and adjusts REFERENCE VOLTAGE
to 7[V].
Provides gas for gas sensor using a gas control device, and then
inspects motions of application module.
Does the gas supply motivate the application module?
180

1) Humidity Sensor
Humidity is the amount of vapor included in the air and is described as either of
the followings : absolute humidity
unit volume, specific humidity
(g/m 3 ) demonstrating the mass of vapor per
( kg/kg ' ) which is the mass of vapor per unit
mass of dry air, or relative humidity(%Rh) which is presented as a proportion of

actual vapor pressure against saturated vapor pressure of the air under a
certain temperature. Each unit of them can be convertible one another, by dew
point temperature or wet bulb temperature. The applicable principles for
humidity measurement cover the followings : swelling nature such as hair or
cellulose, the difference between dry air temperature and dumid air temperature,
electric resistance or capacitance change of dihumidity such as semiconductor
and porosity ceramic, dew point temperature, and infrared absorption.
2) Types
Swelling Type
It is a method which utilizes a swelling nature in humidity of organic materials.
That is, it has a feature that expansion and contraction by moisture absorption
or moistureproofing becomes different. Regarding dihumidity materials, porous
substances such as hair, cotton fiber, and high molecular film are widely used
and it's commonly called a hair hygrometer in many cases. This type are
frequently used for environmental control devices by home humidity indicator or
mechanical contact point, whose measuring range is 20 to 100% Rh, error not
exceeding 5%, and category temperature range is approx. 0 to 60.
Dry-and-Wet Bulb Thermometer Type

Dry bulb temperature measures a surrounding air temperature in a normal way,
while wet bulb temperature is a dropped water film temperature created by heat
of vaporization, when a thin cloth is rolled up around a thermometer and kept in
water. At this moment, transferring heat from air to water film causes an action
181
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to raise temperature. Temperature gets steady at the point where heat loss by
evaporation and heat gaining by electric heat reach the same. When we suppose
that dry bulb temperature is t a, wet bulb temperature as t w, and saturated
vapor pressure at t
e= e
w -0.0664(
as
t a- t
e w, the vapor pressure in the air is calculated to be

w ).
Saturated vapor pressure at t
takes a steady
value, and if we use the e drawn from the above formula, relative humidity is
calculated. As such, dry-and-wet bulb thermometer type hygrometer calculates
humidity using a difference in dry-and-wet bulb temperature.
Ceramic Type
Ceramic humidity sensor draws out a conducting wire, after thinly plating a
metal oxide such as oxidation aluminium( AL 2O 3) on the sinter porous ceramic
structure, by means of a precious metal electrode. At the time, vapor is
absorbed into porosity oxide layer through metallic layer, humidity is measured
by the phenomenon that electric resistance or electric capacity changes
according to the number of absorbed water molecule. Ceramic sensor is
small-sized and light-weighted, wide in measuring range, available with successive
measurement, and excellent in corrosion resistance. As a weak point, it presents
low precision resulted from the modified features involving pollution by
impurities and time passage.
High Molecule Type

Designed to get absorption of high molecule substance to cause an electric
feature, this sensor also brings a change, in case resistance type is concerned.
Ammonium series is mainly used for resistance type, but cellulose series
polymer is primarily utilized for electric capacity type. Followings are what the
features of this type of sensor are all about : strong against pollution, mass
production at low price, high in temperature modulus, high temperature over 6
0 and low humidity environment not exceeding 30%, limited in use under high
humidity environment over 90%Rh, and hysteresis of approx. 2%. Capacitive
sensor exploits the principle that permitivity substantially increases around both
sides of cellulose film with approx. 20 thick. This method presents a special
point that the temperature from -35 to 80 is applicable and straight
182
characteristics appears from 10 to 95%Rh which covers wide range. Also, it is

strong against pollution and excellent in durability, resulting in a wide variety of
use as detection elements of miniature humidity measuring apparatus.
Electrolysis Type
Electrolysis type humidity sensor shows its structure as follows : winds up an
inert electrode with 2 strands on capillary, made of quartz or fluorine
hydrocarbon, and then thinly applies electrolyte material such as phosphorus
pentoxide ( P
O 5 ). Electrolyte dihumidity material absorbs the water in the
air with the exposure of the sensor, and water electrolysis occurs by authorized
voltage. At this phase, electron is necessary to decompose each water
molecule, so the current going through a cell is in proportions to the number of
decomposed water molecules. Therefore, when you measures an electrolysis
current under steady temperature, you can discover the density of vapor
included in the air. Now that electrolysis type hygrometer can measure an
extremely-low humidity, it has been frequently used for dry air measurement.
Thermal Conductivity Type

Constituting a bridge circuit by exploiting one dry-air sealed thermistor, one
air-contact thermistor, and 2 fixed resistors, the sensor has a very fast
response velocity in less than 15 seconds, with almost no hysteresis, and allows
the entire range measurement from less than 60 to 100%Rh to be possible.
However, as it has no selection tendency for gas types, it is impossible to
measure when other gas but standard air and vapor are mixed, so attentive care
is required involving an impact of pressure.
Infrared Absorption Type

Applying the fact that vapor absorption spectrum exists throughout the
wavelength such as 1.38, 1.87, 2.7, 4.3, 6.0, it exploits the phenomenon that
the amount of vapor included in the air increases a radiant energy absorptance
on a proportional basis. The measuring process of infrared hygrometer is :
arranges the same wavelength infrared absorbed smoothly into vapor, and then
makes one side go through the standard gas with humidity, and let the other
side pass the sample air for measurement, and finally executes measurement
183
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using relative intensity of the infrared that passed the routes. This type of
sensor is excellent in sensitivity or response velocity, but high in price.
184

Purpose of Test
Understand features of Humidity Sensor and grasps its principle by the

change of humidity.
1) Test Unit
<Table 4-2>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Humidity Sensor
HS6830-19
MA6830-24
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
Application Test
[Figure 4-10] Wiring Scene of Humidity Sensor

[Figure 4-9] Humidity Sensor Module
Test
185
ED-6830
2) Test Method
[Figure 4-11] Wiring Diagram for Practice Test of Humidity Sensor
Places ED-6831, ED-6832, PS-7400-2, and HS6830-19 on business

profile.
PS-7400-2.
Humidity Sensor".
VOLTAGE.
186
setting.)
Selects Chemical Sensor Humidity Sensor among test Tab and
[Figure 4-12] Application Program Screen for Practice Test of Humidity

Sensor
Watches a humidity sensor output and confirms it if the current

humidity output is correct.
When you watch the current humidity and blow on the front of
humidity sensor, you can identify that, as in Figure 4-13, output
voltage increases and humidity goes up.
187
ED-6830
[Figure 4-13] Humidity Sensor Output by the Change of Humidity
Clicks Data-Log on application program to save the file "Feature
Test of Humidity Sensor" as shown in Figure 4-14.
[Figure 4-14] Humidity Sensor Output Storage
188
As presented in no., when humidity sensor indicates its original
humidity and become a state of stabilization, you blow on the front

of sensor for any change. When it becomes a state of stabilization
again, clicks a button for test termination and exits the test.
file "Feature Test of Humidity Sensor" in Excel.

Compares and analyzes the output waveform of humidity sensor and
Excel chart, checked with Strip Chart of no..
189
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Purpose of Test
Application capability of Humidity Sensor can be fostered by application

practice test.
[Figure 4-15] Wiring Diagram for Practice Test of Humidity Sensor
Uses a circuit connection cable and connects correctly as per the

wiring diagram as shown in Figure 4-15.
Uses Vref ADJ knob of ED-6832 and adjusts REFERENCE VOLTAGE
to 7[V].
Inspects the motion of application module after blowing on the sensor
of humidity sensor.
Does the application module move when humidity goes up?
190
4-3. pH Sensor
1) pH Sensor
The measurement of hydrogen ion concentration is applied to the following
fields : chemical plant process line, food process line, neutralization facility at
waste water treatment site , water culture, filtration plant and fishery, coating
treatment facility, and other water quality-concerned fields. The hydrogen ion
density in solution is indicated as a hydrogen index. Hydrogen ion gram in
solution 1 means warm water and is displayed as a sign pH. What is generally
taken is common logarithms of reciprocal in gram electro-analyzed water of
hydrogen ion existing in solution 1. Regarding plain water, the standard point is
formed at about 10-7 gram ion of hydrogen ion(H+) density under the air
pressure 1 & 25, and based on this, it is called that pH=log 1/[H+]=7
corresponds to neutrality, pH below 7 to acidity, and pH over 7 to alkalinity.
Fresh water pH for fish is 6.7 to 8.6 and pH plays a significant role in
implementing a chemical treatment like neutralization or cohesion in case of
waste water treatment. The 2 types are used for pH measurement : potential
drop method and color-comparative method. Hydrogen ion, an atomic nucleus of
hydrogen, gets a hydrogen atom to lose 1 orbital electron and become 1 positive
ion, equivalent to proton. It is also marked as H+. Hydrogen ion doesn't exist in
stability on an independent basis, so when materials with easily-ionizable
hydrogen atom are diluted into water, oxonium ion(H3O+(H+H2O) which is
added to water and formed is mainly considered, instead. This contains a
significant meaning in acid and is described by hydrogen ion density. Besides,
hydrogen atom sometimes forms the ion which accepts 1 electron, and it is,
what is called, hydrogenation ion as it is anion, H-, distinguished from hydrogen
ion. Hydrogen ion density measurement used for today's industrial analysis is
based on glass-electrode-based measuring principle that, when 2 different
types of solution are put on both ends of thin films of glass, electromotive force
in proportions to pH difference in both solution is generated on both ends of thin
films of glass.
191
ED-6830
[Figure 4-16] Scene of pH Sensor Available At Stores
192

Purpose of Test
Understand features of pH Sensor and grasps its principle based on the

change of pH density.
1) Test Unit
<Table 4-3>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
pH Sensor
PH6830-18
pH Standard Solution
CU6830-20
1set
pH 4, 7, 10 Solution
pH Stand
CU6830-20
Flexible Stand
Beaker
Incl. in Composition
Set
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
[Figure 4-18] Wiring Scene of pH Sensor

[Figure 4-17] pH Sensor Module
Test
193
ED-6830
2) Test Method
[Figure 4-19] Wiring Diagram for Practice Test of pH Sensor
Places ED-6831, ED-6832, PS-7400-2, and PH6830-18 on business

profile and connects pH sensor of BNC terminal and module.
PS-7400-2.
wiring diagram, as shown in "Wiring Diagram for Practice Test of pH
Sensor".
VOLTAGE.
194

setting.)
Selects Chemical Sensor pH Sensor among test Tab and clicks
[Figure 4-20] Application Program Screen for Practice Test of pH Sensor
Erects pH sensor onto pH stand and pours pH4.0 solution into the
beaker with composition set, with the front of pH sensor soaked.
Carries the beaker to the bottom of pH stand to have pH sensor soaked,
and inspects its output. Besides, implements a test after adjusting pH
standard solution to 7.0, 10.0 and records its output on Table 4-4.
195
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<Table 4-4>
pH Solution
Output Voltage
4.0
[V]
7.0
[V]
10.0
[V]
Remarks
Inspects to see if the output is drawn out like Figure 4-21.
[
[Figure 4-21] pH Sensor Output As Per pH Density
196
3) Application Practice Test
Purpose of Test
Application capability of pH sensor can be fostered by application practice

test.
As shown in "Wiring Diagram for Practice Test of pH Sensor", uses a

circuit connection cable and makes a correct connection based on the
wiring diagram.
Let's measure pH density of tap water or purified water, instead of
standard solution.
What do you find as the output?
Let's measure pH density of other liquid.
197
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PC BASED SENSOR
APPLICATION TRAINER
CHAPTER
CHAPTER
MAGNETIC SENSOR
5-1. Hall Sensor
187
5-1. Hall Sensor
201
5-1-1.
5-1-1.
Relevant
5-1-2.
Knowledge
5-2. Hall IC
194
5-2. Hall IC
208
5-2-1.
5-2-1.
Relevant
5-2-2.
Knowledge
CHAPTER
5MAGNETIC SENSOR
5-1. Hall Sensor

1) Hall Sensor
Hall element has a simple structure with 4 lead tracks attached to
semiconductor side. Principle of the element operation is Hall Effect for which
voltage occurs in protons of current and magnetic field at a right angle, when
current goes through semiconductor and magnetic field is applied at a right
angle with current, among which input terminal is displayed as current terminal,
while output terminal as hall voltage terminal. Semiconductor materials for hall
element put Ge, Si, InAs, InSb, and GaAs to practical use. In particular, hall
element using GaAs material has an outstanding point in use and feature, leading
to lots of attention.
The structure of hall element includes :
Flakes single-crystal material.
Builds an activation area by applying epitaxial deposition and ion implantation to
semi-insulating material.
Vacuum plating used for the production of thin film element using IC technology.
How to use hall element includes the followings.
Method by which different physical quantity converted between magnetic fields
is detected when a certain amount of current is applied to sensor.
Method of exploiting 2 types of positive multiplication process, after converting
the proton of current and magnetic field flowing through sensor.
Method of using the phenomenon that the first current in input terminal shows
the hall voltage generation of opposite direction, if output terminal receives the
current in the same direction as the sensor output from current-applied input
terminal, as electro magnetic field.
201
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Drive method of hall element has 2 types : constant current and constant
voltage. The former gets hall voltage to be dependent on electron density of
semiconductor substrate, while the latter on electron mobility.
Features of hall element are as follows :
Drastic change in characteristics according to modification of application.
Small-sized possible.
Positive in proportions of magnetic field.
Hall element is widely applied not only to various types of brushless motors
used for VTR, record player, and floppy disk, but also to fluxmeter, ammeter,
magnetism record head, electrometer, revolution indicator, speedometer,
wattmeter, frequency converter, isolator, and gyrator.
[Figure 5-1] Actual Scene and Basic Structure of Hall Sensor
202
1) Test Unit
<Table 5-1>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Hall Sensor
HS6830-8
Slide Unit
SU6900-41
Composition Set
DS6900-40
Amplifier Module
AM6900-38
PA6830-22
Circuit Connection
Cable
AC220V Power Supply
Cable
[Figure 5-2] Hall Sensor Module
Remarks
Application Test
[Figure 5-3] Wiring Scene of Hall Sensor Test
203
ED-6830
2) Test Method
[Figure 5-4] Wiring Diagram for Practice Test of Hall Sensor
Places ED-6831, ED-6832, PS-7400-2, HS6830-8, AM6900-38,

SU6900-41 on business profile.
PS-7400-2.
Hall Sensor".
VOLTAGE.
204

setting.)
Selects Chemical Sensor Hall Element among test Tab and
[Figure 5-5] Application Program Screen for Practice Test of Hall Sensor
Draws
out
the
magnetic
composition
from
composition
set
(DS6900-40) and fixes it onto the slide unit(SU6830-41), adjusting

basic output voltage to 7.5[V] using OFFSET control volume of
Amplifier Module(AM6900-38). (Turns Amplifier Module red switches
all to OFF(
.)
Exploits slid unit(SU6900-41) to move magnet near Hall Sensor. Do

you find any magnetic polarity detected? You can repeat this process
with the magnet fixed on opposite side.
205
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Inspects to see if magnet polarity is detected as shown in Figure
5-6.
[Figure 5-6] Screen of Hall Sensor Magnetic Pole Detection
Use slide unit(SU6900-41) to keep some distance between Hall
Sensor and magnet changable, before recording Hall Sensor output in

Table 5-2.
<Table 5-2>
Distance(cm)
Output Voltage(N)
Output Voltage(S
Pole)
[V]
[V]
[V]
[V]
[V]
[V]
[V]
[V]
10
[V]
[V]
Remarks
Implements a test like the
process, by exploiting a rubber magnet

with weak magnetism among the ones included in the composition
set(DS6900-40).
206
Purpose of Test
Application capability of Hall Sensor can be fostered by application practice

test.
[Figure 5-7] Wiring Diagram for Application Test of Hall Sensor
Makes a wiring diagram-based connection using a circuit connection

cable, as shown in Figure 5-7.
Moves Vref ADJ knob of ED-6832 to fix REFERENCE VOLTAGE at
10[V], and gets magnet pole N and S to the sensor in turn, using slide
unit (SU6900-41).
Which pole activates the application module?
207
ED-6830
5-2. Hall IC
1) Hall IC
Si hall element allows about 10 ~ 2OmV/KOe for magnetic field sensitivity, but
has lower sensitivity than the one with other materials. To improve this weak
point, Si Hall IC came out with the point that it is integrated with IC
technology-based signal processing circuit. Currently many products involving
temperature sensor, pressure sensor, and optical sensor have been IC, among
which Si Hall IC is the first sensor that has been IC.
Hall IC features are as follows :
Shows high sensitivity covering whole sensor, due to the integration with
electron circuit.
Use of IC manufacturing technology, leading to easy production.
Obtains an eligible signal voltage.
Unbalance voltage is high and difficult in its processing.
Hall IC has 2 types : one is linear type sensor whose output is in proportions to
the magnetic field intensity, and the other is switch type sensor which allows
On/Off by magnetic sensor more than critical value. Switch type intentionally
assigns a hysteresis phenomenon to clarify switch motions. Hall element
exploits Bipolar and MOS technology as its manufacturing technology, but the
commercialized sensor is Bipolar type. Hall IC has been widely used for
magnetic interrupt, Hall motor, solid state distributor, fluxmeter, wattmeter,
electrometer, displacement system, revolution indicator, switch, and keyboard
switch. Figure 5-8 and Figure 5-9 show the actual scene and structure of Hall
IC with a Bipolar type.
208
[Figure 5-8] Actual Scene of Hall IC
[Figure 5-9] Hall IC Structure and Its Feature
209
ED-6830

Purpose of Test
Understands features of Hall IC and grasps its principle based on the change
of magnetic pole(N,S) and magnetic intensity.
1) Test Unit
<Table 5-3>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Hall IC
HS6830-9
Slide Unit
SU6900-41
Composition Set
DS6900-40
PA6830-22
Circuit Connection
Cable
AC220V Power Supply
Cable
[Figure 5-10] Hall IC Module
210
Remarks
Application Test
[Figure 5-11] Wiring Scene of Hall IC Test
2) Test Method
[Figure 5-12] Wiring Diagram for Practice Test of Hall IC
Places ED-6831, ED-6832, PS-7400-2, HS6830-9, and SU6900-41

Uses AC220V power cable and connects the power to ED-6831 and
PS-7400-2.
Uses a Serial Cable to connect PC and ED-6831, turning ED-6831
power On and executes the application program.
diagram, as shown in "Wiring Diagram for Practice Test of Hall IC".
VOLTAGE.
211
ED-6830
setting.)
Selects Magnetic Sensor Hall IC among test Tab and clicks a
[Figure 5-13] Application Program Screen for Practice Test of Hall IC
Draws out the magnetic composition from composition set(DS6900-40)

and fixes it onto the slide unit (SU6900-41).
Exploits slid unit(SU6900-41) to move magnet near Hall Sensor. Do
you find any magnetic polarity detected? You can repeat this process
with the magnet fixed on opposite side.
Inspects to see if magnet polarity is detected as shown in Figure
5-14.
212
[Figure 5-14] Screen of Hall IC Polarity Detection
Use slide unit(SU6900-41) to keep the distance between Hall IC and
magnet changable, before recording the Hall IC output in Table 5-4.

<Table 5-4>
Output Voltage
(N Pole)
Output Voltage
(S Pole)
[V]
[V]
[V]
[V]
[V]
[V]
[V]
[V]
[V]
[V]
Distance(cm)
Remarks
Implements a test like the
process, by exploiting a rubber magnet

with weak magnetism among the ones included in the composition
set(DS6900-40).
213
ED-6830
Purpose of Test
Application capability of Hall IC can be fostered by application practice test.
[Figure 5-15] Wiring Diagram for Practice Test of Hall IC

cable, as shown in Figure 5-15.
Moves Vref ADJ knob of ED-6832 to fix REFERENCE VOLTAGE at 8[V],
and gets magnet pole N and S to the sensor in turn using the slide unit
(SU6900-41).
Which pole activates the application module?
214
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PC BASED SENSOR
APPLICATION TRAINER
66
CHAPTER
SOUND SENSOR
CHAPTER
6-1.
203
217
6-1-1.
6-1-1.
Knowledge
6-1-2.
Relevant
6-2. Microphone
212
6-2. Microphone
226
6-2-1.
6-2-1.
Knowledge
6-2-2.
Relevant
CHAPTER
6SOUND SENSOR

1) Ultrasound Sensor
Ultrasound sensor possesses high frequency sound wave that is not audible to a
human and generally means oscillation frequency over 20kHz. Features of
ultrasound indicate that it as a wave energy such as light or electric wave,
shows a slow electric wave and is easily likely to be reflective. The natural
world has surprisingly many animals that produce ultrasound beyond human's
audible area, with bats or dolphins as a leading example for ultrasound
utilization. For example, nocturnal bats generate ultrasound in the dark by
themselves, to recognize objects by detecting the reflected sound wave.
Ultrasound sensor is for the detection of relatively-high frequency band among
sound energy, with a possible definition as a detection element of sound energy
over 20kHz, and its applications include existence and nonexistence for objects
in short distance, distance measurement, and speed measurement. Ultrasound
means an inaudible sound wave with oscillation more than 20,000 times per
second. That is, it is very high frequency and people with normal auditory sense
cannot feel in any way. This ultrasound is either applied as information to
several application fields, or sometimes uses oscillation energy as power.
Recently, ultrasound has been very usefully used even for telecommunication
and various ultrasound sensors have been contributing itself to the production of
hi-tech home appliances. Practically, it is a fundamental rule to decide the
frequency applied to ultrasound sensor as per its use, but the frequency range
of ultrasound sensor used for detecting objects in the air generally varies from
9kHz to 50kHz which can easily generate a powerful ultrasound pulse, and also
directivity pattern can be easily acquired.
Ultrasound sensor utilizes echo effect of sound wave, whose basic principle
says that it has a transmitting part generating sound wave, which analyzes time
difference in the return of sound wave, to sense object existence or measure
217
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the distance of target objects. Ultrasound sensor consists largely of transducer,

analyzer, and output circuit. Distance measurement principle of ultrasound
sensor is to measure a delay time for ultrasound pulse launched from the sensor
to return to its original position, through the reflection on the surface of target
object, along with the compensation for sound velocity by ultrasound temperature
in the air, through which distance is calculated. The propagation velocity of
sound wave is 340m/sec in the air, but 1480m/sec under water. Ultrasound is
sensitive to temperature and should consider medium temperature. In general,
sound velocity in the air can be obtained as follows:
331.5 + 0.607T
T is centigrade temperature and the formula above shows that sound velocity
moves 0.17% each time, when the air temperature turns 1. So, you should
measure temperature to compensate for sound velocity. Following is a relation
for measuring distance to target object.
L =
( 0.5)Vt
[Figure 6-1] Various Types of Ultrasound Sensors
218

Purpose of Test
Understands features of Ultrasound Sensor and grasps its principle based on

the change in distance.
1) Test Unit
<Table 6-1>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Ultrasonic Sensor
US6830-15
Motor Control Module
MC6900-37
Spindle Drive
SD6900-25
LA6830-21
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
Application Test
[Figure 6-2] Ultrasound Sensor
[Figure 6-3] Wiring Scene of Ultrasound
Module
Sensor Test
219
ED-6830
2) Test Method
[Figure 6-4] Wiring Diagram for Practice Test of Ultrasound Sensor
Places ED-6831, ED-6832, PS-7400-2, US6830-15, SD6900-25, and

MC6900-37 on business profile.
PS-7400-2.
diagram, as shown in "Wiring Diagram for Practice Test of Ultrasound
Sensor".
VOLTAGE.
Clicks the following button by order in the application program : Run
220
Remote Reset. And checks to see if a white line appears on

the DSO screen. (The buttons Run and Remote show On in the final
setting.)
Selects Sound Sensor Ultrasound Sensor among test Tab and
[Figure 6-5] Application Program Screen for Practice Test of Ultrasound

Sensor
Places a spindle drive(SD6900-25) and ultrasound sensor(US6830-15)

with a spindle drive reflector facing with the ultrasound sensor.
Connects a motor control module(MC6900-37) for drive of a spindle
drive, as shown in Figure 6-6.
221
ED-6830
[Figure 6-6] Wiring Diagram for Spindle Drive and Motor Control Module
Uses an adjustment knob of motor control module and moves a
spindle drive LOAD to check if Limit operates properly, before

getting the spindle drive LOAD to be located 2[cm] ahead of the
ultrasound sensor.
Vary distance using a motor control module and watch the output,
and then record the different output as per distance in Table 6-2,
before making a graph.
222
<Table 6-2>
Distance(cm)
Output
Remarks
[V]
[V]
[V]
[V]
10
[V]
12
[V]
14
[V]
Moves the spindle drive LOAD to reach 2[cm] ahead of sensor and
clicks a button Data-Log, to save the file "Ultrasound Sensor Feature

Test" as shown in Figure 6-7.
Takes a test with a gradual increase in distance like the process
and clicks a button for test termination to exit the test.
223
ED-6830
Opens the file "Ultrasound Sensor Feature Test" in Excel and forms
a chart with Excel charting, before you compare and analyze the
graph drawn in the process
and the Excel-based chart.
[Figure 6-7] Ultrasound Sensor Output Storage
224

Purpose of Test
Application capability of Ultrasound Sensor can be fostered by application

practice test.
[Figure 6-8] Wiring Diagram for Practice Test of Ultrasound Sensor

cable as shown in Figure 6-8, and handles Vref ADJ knob of ED-6832
to fix REFERENCE VOLTAGE at 1[V].
Keeps some gradual and greater distance using a motor control module,
after watching the application module bulb turn On and Off. How does the
application module move?
Makes
some
change
in
the
process
no.
where
REFERENCE
VOLTAGE is differently fixed by Vref ADJ knob, and then makes a

repeat test through the process no.
225
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6-2. Microphone
1) Microphone
Each sound measurement needs a sound sensor that converts sound energy into
electric energy, which is generally called microphone. Electric sound converter
has several ways for its converting principles and one of the followings is being
applied to the microphone : coin type, electrostatic type, piezoelectric type, and
contact resistance type(carbon type). In general, below is requirements for
sound measurement microphone.
Almost flat in frequency response, and wide in applicable frequency range.
Stable against the change of external conditions such as temperature, humidity,
and air pressure, and against a mechanical impact, as well as low in inclination
variation.
High in sensitivity and small-sized.
Wide in measurable range(dynamic range) of sound pressure.
Judging from the point that these conditions can easily be satisfied relatively,
microphones in current use for sound measurement are mostly electrostatic
type with direct bias, and partly utilize a piezoelectric type using ceramic
elements at time of measuring ultrasound or ultrasound pressure. What has
recently come out is a long lasting electret film, and the electrostatic
microphone of electret type also started to be used for sound measurement. It is
expected that electrostatic microphone would be staying as a mainstream in
sound measurement, but the microphone of new materials (piezoelectric high
molecule film) or new method(light application) would be put to practical use.
Electrostatic Microphone
Direct Current Bias Style : electrostatic microphone forms a broadside
condenser with a mobile electrode(oscillation film) of an oscillation displacement
by sound pressure, and a fixed electrode encountered with an extremely-small
gap. Also, when the oscillation film becomes a displacement by sound pressure,
its electric capacity varies slightly. Applying the direct current bias voltage
226
between both electrodes is the most common method to detect this change in
electric capacity through an electric signal (direct bias style). Now that the
output voltage of electrostatic microphone is in proportions to oscillation
displacement, oscillometer should be designed to allow a uniform-sized drive
force to generate a steady oscillation displacement, regardless of frequency.
There are some conditions for measurement microphones covering stability,
high sensitivity for the most important thing, and wide range of frequency.
Piezoelectric Microphone
When an object gets a transformation from outside force, electric charge in
proportions to the transformation is produced to generate voltage, which is so
called Piezoelectric Effect. It is now found in some crystal magnetism or high
molecule films, and used for a variety of use. Elements by magnetism like zircon
lead carbonate has been in use(ceramic microphone). Ceramic element is
structured with, so called, a bimorph and is designed to generate electric charge
against bending stress. Since ceramic element shows a high mechanical
impedance, it has a structure in which outside force is imposed on elements
through formed diaphragm and load, to be in conformity with low impedance air.
[Figure 6-9] Electrostatic Microphone Structure and Various Microphone Pictures
227
ED-6830

Purpose of Test
Understands features of Microphone and grasps its principle based on the

change of sound-level.
1) Test Unit
<Table 6-3>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Microphone
PS6830-16
Sound Control Unit
SU6830-25
Circuit Connection
Cable
AC220V Power Supply
Cable
[Figure 6-10] Microphone Module
228
Remarks
[Figure 6-11] Sound Control Unit
2) Test Method
[Figure 6-12] Wiring Diagram for Practice Test of Microphone

on business profile. In particular, places PS6830-16 and SU6830-25
with 5cm apart.
PS-7400-2.
Microphone".
Turns PS-7400-2 power On and sets ED-6832 Select Switch at AC
VOLTAGE.
229
ED-6830

setting.)
Selects Sound Sensor Microphone among test Tab and clicks a
[Figure 6-13] Application Program Screen for Practice Test of Microphone
Selects "SIN" for the D/A Converter output in application program

and moves the Freq Dial to the maximum frequency(312.5Hz).
Manipulates
the
sound
control
knob
of
sound
control
unit
(SU6830-25) with a gradual change in phases, and then watch and

save the waveform using "Waveform Storage" function. Checks to see
if the output is drawn out as shown in Figure 6-14.
230
[Figure 6-14] Output Based on Change in Sound Control Unit(SU6830-25) Range
Inspects the change of waveform, getting the location of sound
control unit (SU6830-25) to be near/far from the microphone, before

you raise a question as to why waveform makes a change.
231
ED-6830
Purpose of Test
Microphone application capability can be fostered by application practice test.
As shown in "Wiring Diagram for Practice Test of Microphone", uses

a circuit connection cable to make a correct connection based on the
wiring diagram.
Let us apply sound of clapping or whistle to the microphone, instead
of sound control unit(SU6830-25).
What type of wave form do you find as an output? Let us use a bell
sound of mobile phone or human voice for a test.
Let us think where the microphone with these features can be
applied?
232
ED-6830
PC BASED SENSOR
APPLICATION TRAINER
TEMPERATURE SENSOR
CHAPTER
77
CHAPTER
7-1. Thermistor
221
7-1. Thermistor
235
7-1-1.
7-1-1.
Knowledge
7-1-2.
Relevant
7-2. Thermocouple
229
7-2. Thermocouple
244
7-2-1.
7-2-1.
Knowledge
7-2-2.
Relevant
7-3. (Pt100)
236
252
7-3-1.
7-3-1.
Knowledge
7-3-2.
Relevant
7-4.
244
261
7-4-1.
7-4-1.
Knowledge
7-4-2.
Relevant
CHAPTER
7TEMPERATURE SENSOR
7-1. Thermistor
1) Thermistor
Thermistor is a resistor with a changed resistance by temperature and is
divided into PTC(Positive Temperature Coefficient) thermistor and NTC(Negative
Temperature Coefficient) thermistor. The former features that resistance increases
by temperature rise according to the quality of resistance, while the latter
shows a resistance decrease by temperature rise based on the opposite feature.
[Figure 7-1] Temperature Feature of NTC
Regarding features of thermistor, it has a wide range of change in resistance

involving temperature change, featuring a high degree of freedom for shape or
resistance, solid and low in price, easy electric processing of output. It, on the
other hand, has a small scope of measuring temperature(-100 ~ 500) and an
occasional failure to the linearity of feature curve. Bead type thermistor is
covered with glass and can be used for high temperature with its excellence in
reliability and stability, along with a good confidentiality for element, but
generally high in price concerning production.
235
ED-6830
[Figure 7-2] Bead Type Thermistor
Chip type thermistor is a small-sized product secondary to the bead type,

featuring eligibility for mass production and low price. It is usually eligible
for temperature measurement up to 150, but piezoelectric type allows the
measurement ranging 200 to 300. But, it shows slightly less stability than
bead type. For the reason, it has been widely used more for home or
industry, than high-precision measurement.
[Figure 7-3] Chip Type Thermistor
Disk type thermistor has been widely used for air conditioner or cooler,
because it is low in price and possible for mass production, as well as for
rush current control at time of switching regulator power input. Regarding
its weak point, it is difficult to miniaturize and hard confidentiality due to
its simple exterior, resulting in its eligible use for a temperature measurement
with low response velocity. Precautions indicate that it allows no confidentiality
and should only detect a dry air without any contact with water or vapor.
236
[Figure 7-4] Disk Type Thermistor
237
ED-6830

Purpose of Test
Understands NTC features and grasps its principle based on a temperature

change.
1) Test Unit
<Table 7-1>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Thermistor
TS6830-10
Heating Unit
HU6830-14
MA6830-24
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
Application Test
[Figure 7-6] Wiring Scene of Thermistor

[Figure 7-5] Thermistor Module
238
Test
2) Test Method
[Figure 7-7] Wiring Diagram for Practice Test of Thermistor(NTC)
Places ED-6831, ED-6832, PS-7400-2, TS6830-10, and HU6830-14

PS-7400-2.
Thermistor(NTC)".
HIGH RESISTANCE.
239
ED-6830

setting.)
Selects Temperature Sensor Thermistor among test Tab and
[Figure 7-8] Application Program Screen for Practice Test of Thermistor
Increases the Heating Unit range by one phase to the point that
temperature is completely conducted and stabilized, and then records
its output on Table 7-2. Repeats this process with temperature
reaching at 70 for a test and records its value.
240
<Table 7-2>
Temperature()
Output Voltage
Unique Output
Normal
Temperature
(OFF)
[V]
[]
15
[V]
[]
20
[V]
[]
30
[V]
[]
40
[V]
[]
50
[V]
[]
60
[V]
[]
70
[V]
[]
Remarks
How does the Thermistor output change according to a temperature

change? Form a graph with the Date above.
Sets the Heating Unit range at 15, and when the temperature
reaches 15, clicks the button Data-Log of application program to

save "Thermistor Feature Test" as shown in Figure 7-9.
241
ED-6830
[Figure 7-9] Thermistor Output Storage
As shown in no., raises the Heating Unit range to 70 for a test,
clicking a button for test termination and exits the test.

Forms a chart with Excel charting, after opening the file "Thermistor
Feature Test" in Excel.

Compares and analyzes the graph and Excel chart as drawn in no..
242
Purpose of Test
Thermistor application capability can be fostered by application practice test.
[Figure 7-10] Wiring Diagram for Thermistor Application Test
As shown in Figure 7-10, uses a circuit connect cable to connect

correct as per the wiring diagram.
Moves the Vref ADJ knob of ED-6832 to fix REFERENCE VOLTAGE
at 9.7[V], and when Heating Unit range reaches at the fixed point of
70, puts the point back on 15 to implement an application test.
How does the output voltage change as temperature gets down? How
does the application module move, when INPUT VOLTAGE gets higher
than REFERENCE VOLTAGE?
243
ED-6830
7-2. Thermocouple
1) Thermocouple
Electric current runs through a conducting wire, when 2 different types of metal
conducting wires are pasted with difference temperature on both ends. This is
called thermocurrent and the potentiometer for this occasion is called
thermoelectromotive
force.
Besides,
the
unit
regarding
this
is
called
Thermocouple. thermoelectromotive force presents a respective value for 2

types of metal. As for a pair of same metal, the greater the temperature gap of
both
ends
becomes,
the
greater
thermoelectromotive
force
becomes.
Thermocouple has been widely used with the following features ; wide in
operation range, precision on a comparative basis, small-sized, short in reaction
time, and possible with electric unit control using the electric current in
generation. Thermocouple can be used as a thermometer measuring a
temperature gas on both ends, and auto engine temperature measuring device is
based on the thermocouple. Weak points, however, exist as follows ; little
electromotive force in generation causing a difficulty in measurement, and when
temperature itself needs to be measured instead of the measurement of
temperature difference, either side should be maintained with a standard
temperature. The metal used for thermocouple gets its access to high
temperature and should meet the following conditions.
Superior in thermal resistance.
Stable in materials and free from oxidation and structure modification.
Great in thermoelectromotive force.
Reasonable in price.
Thermocouple consisted of platinum and 90% platinum & 10% rhodium has now
been adopted as an international standard thermometer, ranging from 903.89K
to 1337.58K.
244
[Figure 7-11] Thermocouple Types As Per Purpose
245
ED-6830

Purpose of Test
Understands Thermocouple features and grasps its principle based on

temperature change.
1) Test Unit
<Table 7-3>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Thermocouple
TS6830-11
Heating Unit
HU6830-14
MA6830-24
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
Application Test
[Figure 7-13] Wiring Scene of

[Figure 7-12] Thermocouple Module
246
Thermocouple Test
2) Test Method
[Figure 7-14] Wiring Diagram for Practice Test of Thermocouple(K-type)

PS-7400-2.
Thermocouple(K-type)".
VOLTAGE.
247
ED-6830
setting.)
Selects Temperature Sensor Thermocouple among test Tab and
[Figure 7-15] Application Program Screen for Practice Test of Thermocouple
reaching at 70 for a test and records its value. (Many thermocouples
are for high temperature and start from 40.)
248
<Table 7-4>
Temperature()
Output Voltage
Unique Output
Normal
Temperature(OFF)
[V]
[]
40
[V]
[]
50
[V]
[]
60
[V]
[]
70
[V]
[]
Remarks
How does the Thermocouple output change according to a temperature

change? Form a graph with the Date above.

save "Thermocouple Feature Test" as shown in Figure 7-16.

Forms a chart with Excel charting, after opening the file "Thermocouple
Feature Test" saved in Excel.
249
ED-6830
[Figure 7-16] Thermocouple Output Storage
250
Purpose of Test
Thermocouple application capability can be acquired by application practice

test.
[Figure 7-17] Wiring Diagram for Thermocouple(K-type) Application Test
As shown in Figure 7-17, uses a circuit connection cable to connect

70, puts the point back on 15 to implement an application test.
How does the output voltage change as temperature gets down? How does
the application module move, when INPUT VOLTAGE gets higher than
REFERENCE VOLTAGE?
251
ED-6830

1) Pt Resistance Temperature Detector(Pt100)
In general, metal electric resistance varies by temperature, and platinum
compared to other metal allows a linear change in temperature coefficient, light
in weight, superiority in its physical and chemical quality, resulting in high purity
output, to have been used for a long-term temperature measuring sensor with
stability. Regarding Pt resistance temperature detector(Pt 100, 500, 1000),
metal electric resistance generally increases or decreases by changes in
temperature with a certain relevance between them. The meter measuring
temperature with the resistance is a resistance thermometer, while what uses a
resistance change in platinum wire is a platinum resistance thermometer.
Measurement ohmmeter retains platinum, bronze, and nickel for its type, among
which platinum wire sensitive to the change in temperature to show an increase
and decrease in electric resistance, has been widely used with its applicable
temperature range at -200 to 600. Pt resistance temperature detector has a
platinum winding around glass tube and another one winding around mica,
consisted of an insulation tube preventing short circuit between resistance
element and internal conducting wire, protection tube for inner part, and a
terminal tube. Resistance temperature detector presents the output for
resistance vs. temperature, and only needs 1mA for its operation, for it is a
passive instrument. Resistance temperature detector in most use is a 100ohm,
constant 0.00385ohms/ohm/, platinum sensor.
2) Features
Resistance temperature detector used for an industrial application has special
points as follows, compared to other temperature sensor.
Excellent in sensitivity.
Superior in stability and reproducibility.
High-resolution available.
252
3) Structure and Measuring Method

Structure
Resistance element is called a metal conducting wire which follows the
phenomenon that temperature changes electric resistance, with platinum used
as a measurement sensor in general. This is so called RTD element (Resistance
Temperature Detector Element), and RTD is generally composed of RTD
element, lead wires, protection tube, and terminal.
Measuring Method
2-Wires Connection (W type)
Presents cost-saving effect by connecting each conducting wire to RTD
element and 2 terminal, but not eligible for any demand for high accuracy due
to the impact of conducting wire resistance.
3-Wires Connection (X type)
Connects 2 conducting wires to the Terminal at one end of RTD elements, and
only one conducting wire to the other end, to reduce the impact from
conducting wire resistance, showing high credibility to be most-widely applied.
4-Wires Connection (Y type)
Eliminates the impact of conducting resistance by connecting 2 conducting
wires each to both ends of RTD element, eligible especially for any demand on
temperature measurement of high accuracy.
3) Precautions
To have higher-precision temperature measurement, it is most important to
select
an
appropriate
resistance
temperature
detector
for
temperature
measuring site. So, before you decide a resistance temperature detector, you
should first consider cautiously the structure of internal resistance against
neighboring environments such as heat, corrosion, and mechanical impact, along
with installation method, RTD element, and protection tube.
253
ED-6830
[Figure 7-18] Ceramic Type Pt RTD (Pt100)
254

Purpose of Test
Understands Pt RTD(Pt100) features and grasps its principle based on a

temperature change.
1) Test Unit
<Table 7-5>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Pt100
TS6830-12
Heating Unit
HU6830-14
MA6830-24
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
Application Test

[Figure 7-19] Pt100 Module
Pt100 Test
255
ED-6830
2) Test Method
[Figure 7-21] Wiring Diagram for Pt100 Practice Test

PS-7400-2.
Pt100".
RESISTANCE.
256

setting.)
Selects Temperature Sensor Pt Resistance Temperature Detector
[Figure 7-22] Application Program Scree for Pt100 Practice Test
reaching at 70 for a test and records its value.
257
ED-6830
<Table 7-6>
Temperature()
Output Voltage
Unique Output
Normal
Temperature(OFF)
[V]
[]
15
[V]
[]
20
[V]
[]
30
[V]
[]
40
[V]
[]
50
[V]
[]
60
[V]
[]
70
[V]
[]
Remarks
How does the Pt100 output change according to a temperature

change? Let's form the graph below with the Date above and
compare it with the Pt100 temperature table.

save "Pt100 Feature Test" as shown in Figure 7-23.
258
[Figure 7-23] Pt100 Output Storage

Forms a chart with Excel charting, after opening the file "Pt100
Feature Test" saved in Excel.

259
ED-6830
Purpose of Test
Pt100 application capability can be fostered by application practice test.
[Figure 7-24] Wiring Diagram for Pt100 Application Test
As shown in Figure 7-24, uses a circuit connection cable to connect

70, puts the point back on 15 to implement the application test.
How does the output voltage change as temperature gets down? How does
the application module move, when INPUT VOLTAGE gets higher than
REFERENCE VOLTAGE?
260

1) Pyroelectric (human body detection) Sensor
Pyroelectric temperature sensor measures infrared rays and detects the
temperature of objects thermally, based on the change in pyroelectric material
surface charge which is generated, when the infrared rays emitted from objects
get into pyroelectric materials through a window. Pyroelectric material has an
inner spontaneous polarization and generates positive and negative charge on
the surface, maintaining an electric neutrality by capturing a floating charge in
the air. When infrared lays are incident to pyroelectric material, its temperature
rises to change the size of spontaneous polarization. At this point, surface
charge finds no way to respond to the change of temperature as fast as the
spontaneous polarization, so the surface of pyroelectric material suffers lack of
charge as much as the change of spontaneous polarization, and can measure
electric charge for a short period of time, though. Therefore, here is a
pyroelectric temperature sensor which can design electrode and measure
electric current, to generate the pyroelectric current or voltage that is used for
temperature measurement. This sensor allows no way to detect output, if the
temperature of pyroelectric material is stably maintained to detect a transitional
change in temperature. In order to have a continuous output, what is necessary
is chopper which impose a temperature change on pyroelectric materials
through a discontinuous incidence of infrared rays. In fact, to help with the
absorption of infrared rays, surface should be painted black to create an
absorber, which can be used in harmonization with field effect and transistor. In
general, pyroelectric temperature sensor should have the following features :
quick in response velocity, large in pyroelectric coefficient as selection standard
for sensor material, small in thermal capacity and temperature change, big in
element electric capacity, and small in loss of induced electricity. As such,
leading materials for pyroelectric temperature sensor in current use are
ferroelectric ceramics such as TGS, PZT, and PT. Pyroelectric sensor can only
detect the temperature of mobile, temperature-variable objects.
Below is the figure which explains pyroelectric sensor types and its operation
261
ED-6830
principles.
[Figure 7-25] Types and Operation Principle of Pyroelectric Sensor
262

Purpose of Test
Understands and applies Pyroelectric Sensor principles of sensing human

body.
1) Test Unit
<Figure 7-7>
Name of Unit
Part NO.
Qty.
DC Power Supply
PS-7400-2
DAQ Module
ED-6831
Signal Conditioner
ED-6832
Business Profile
1set
Photo Transistor
IS6830-13
LA6830-21
Circuit Connection
Cable
AC220V Power Supply
Cable
Remarks
Application Test
[Figure 7-26] Pyroelectric Sensor
Module
Pyroelectric Sensor Test
263
ED-6830
2) Test Method
[Figure 7-28] Wiring Diagram for Practice Test of Pyroelectric Sensor
Places ED-6831, ED-6832, PS-7400-2, and IS6830-13 on business

profile.
PS-7400-2.
Pyroelectric Sensor".
VOLTAGE.
264

setting.)
Selects Temperature Sensor Pyroelectric Sensor among test
Tab and clicks a button for test start to begin the test.
Waits till the output of pyroelectric sensor becomes a state of
stabilization.
[Figure 7-29] Application Program Screen for Practice Test of Pyroelectric

Sensor
Moves a hand to the left and right around the stabilized pyroelectric
sensor, and then confirms to see if the Strip Chart changes like the
Figure 7-30. (Please make hands should not touch the sensor directly.)
265
ED-6830
[Figure 7-30] Scene of Pyroelectric Sensor

Output
Clicks the button Data-Log on the application program to save
"Pyroelectric Sensor Feature Test" as shown in Figure 7-31.
[Figure 7-31] Pyroelectric Sensor Output Storage
As shown in no., moves your hand to the left and right around the
pyroelectric sensor, and clicks the button for test termination to exit
the test.
Forms a chart with Excel charting, after opening

"Pyroelectric Sensor Feature Test" saved in Excel.
the
Compares and analyzes the Figure 7-30 in no. and Excel chart.
266
file
Purpose of Test
Application capability of Pyroelectric(human body detection) Sensor can be

fostered by application practice test.
[Figure 7-32] Wiring Diagram for Practice Test of Pyroelectric(Human Body

Detection) Sensor
As in the Figure 7-32, makes a wiring diagram-based connection using

circuit connection cable.
Exploits ED-6832 Vref ADJ knob to fix REFERENCE VOLTAGE
approx. 1[V] higher than the voltage of stabilized pyroelectric sensor.
Moves your hand to the left and right around the pyroelectric sensor,
and lets the application module watch motions.
Does this show the same motions as the house entrance as the
pyroelectric sensor application?
267

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PC BASED SENSOR APPLICATION TRAINER

CHAPTER 1ED-6830 SENSOR TRAINER

1-3. HOW TO USE EQUIPMENTS AND PRECAUTIONS

CHAPTER 2SOFTWARE INSTALLATION

2-2. APPLICATION GUIDE TO APPLICATION PROGRAM

2-2-3. Handling Order of Loop-Back Test for Equipment Self-Test

PC BASED SENSOR APPLICATION TRAINER

CHAPTER 1OPTICAL SENSOR

1-4. Reflective Optical Sensor

1-5. Transmission Optical Sensor

1-6. Optical Fiber

1-7. Rotary Sensor

CHAPTER 2PROXIMITY SENSOR

2-2. Lacteal Gland-style Proximity Sensor

CHAPTER 3DYNAMIC SENSOR

3-2. Semiconductor-style Pressure Sensor

3-3. Flow Rate Sensor

3-4. Acceleration Sensor

CHAPTER 4CHEMICAL SENSOR

4-2. Humidity Sensor

CHAPTER 5MAGNETIC SENSOR

CHAPTER 6SOUND SENSOR

CHAPTER 7TEMPERATURE SENSOR

7-3. Pt Resistance Temperature Detector(Pt100)

7-4. Pyroelectric Sensor

ED-6830 PC-based Sensor Application Practice Test Device

Equipment Application and Installation

ED-6830 SENSOR TRAINER

1-1. INTRODUCTION TO ED-6830 SENSOR

1-3. How to Use Equipment and Precautions

1ED-6830 SENSOR TRAINER

1-1. INTRODUCTION TO ED-6830 SENSOR TRAINER

[Figure 1-1] Distribution Diagram for Basic Test

1) Self DSO Standard

2) Function Generator Module

3) DC Voltage Output Module Specification (D/A Converter Output

4) Variable Voltage Supply

5) Size(mm) : 248(W) 166(L) 86(H)

1-2-2. Sensor Module

Semiconductor-style Pressure Sensor

Flow Rage Sensor

Optical Sensor Module(Transmission)

Optical Sensor Module(Reflective)

Part No. : OS6900-15

Pt100(Pt Resistance Temperature Sensor)

Lacteal Gland-style Proximity Sensor (M12)

Capacity-style Proximity Sensor

1-2-3. Conversion Device

2) Spindle Drive Unit & Motor Control Module(Distance Conversion Device)

Motor Control Module

3) OPTICAL TRANSFORM UNIT

4) Chemical Transform Unit

pH4.0 Standard Solution 500m 1BT

pH Stand and Gas Quantity Controlling Unit

5) SOUND CONTROL UNIT

1-2-4. Application Module

2) Motor Speed Controller

3) Lamp & Buzzer Module

5) Application Module A (Lighting Control)