Professional Documents
Culture Documents
AASHTO T 312: Preparing and Determining the Density of HotMix Asphalt (HMA) Specimens by Means of the Superpave
Gyratory Compactor
Your browser does not support inline frames. We recommend you upgrade
to Internet Explorer 5.0 (or later) or Netscape Navigator 6.0 (or later).
Help Glossary References Search
Load = Flat and circular with a diameter of 5.89 inches (149.5 mm)
corresponding to an area of 27.24 in2 (175.5 cm2)
Number of Gyrations
The SGC establishes three different gyration numbers:
1. Ninitial. The number of gyrations used as a measure of mixture
compactability during construction. Mixes that compact too quickly
(air voids at Ninitial are too low) may be tender (prone to displace and
shove rather than compact) during construction and unstable when
subjected to traffic. Thus, Superpave mix design specifies a
maximum relative density (minimum air void content) at Ninitial.
2. Ndesign. This is the design number of gyrations required to produce a
sample with the same density as that expected in the field after the
indicated amount of traffic. A mix with 4 percent air voids at Ndesign
is usually the goal in mix design.
3. Nmax. The number of gyrations required to produce a laboratory
density that should never be exceeded in the field. If the air voids at
Nmax are too low, then the field mixture may compact too much
under traffic resulting in excessively low air voids and potential
rutting. The air void content at Nmax should never be below 2 percent
air voids. Thus, Superpave mix design specifies a maximum relative
density (minimum air void content) at Nmax.
Issues
There are two major issues with the SGC that should be known and
understood before using it because they can significantly affect test results
based on SGC compacted samples.
Mold Wear
Mold wear can also contribute to measurable differences in compacted
specimen specific gravities due to compaction equipment. Specifically,
Prowell et al. (2003) noticed that an NCAT mold (which is used
extensively) showed visible signs of wear in the compaction area. Further
analysis showed that this excessive wear led to greater clearances between
the end plates and mold walls, which resulted in unusually high end plate
movement. This end plate movement likely caused changes in the internal
angle of gyration. Mold wear can have a dramatic effect on sample specific
gravities causing changes of up to 0.028 in bulk specific gravity (Prowell et
al., 2003).
AASHTO T 312 does not currently specify measurement of the compaction
area of the molds nor does it specify what seems to be the critical
parameter: clearance between the mold walls and end plates.
Currently, internal angle of gyration issues have not been fully resolved, yet
the SGC is in use throughout the country. It is not uncommon to see
differences in measured sample specific gravities attributable to differences
in compaction equipment. Therefore, when comparing data from
specimens produced with SGCs, it is important to determine what types
of compactors made the specimens and if there is a known offset
between the two compactors based on internal angle of gyration issues.
Parameters Measured
Relative density at different gyration levels. Apart from these parameters, the Superpave
Gyratory Compactor (SGC) is used to prepare HMA samples for further testing.
Specifications
Superpave mix design specifies density (as a percentage of theoretical maximum density) to
be achieved at each of the three compaction levels.
Table 2: Superpave Mix Design
Required Relative Density Specification
Required Relative Density
(% of Gmm)
20-yr ESALs1
(millions)
Ninitial
< 0.3
91.5%
0.3 to < 3
90.5%
3 to < 10
10 to < 30
Ndesign
Nmax
96.0%
98.0%
89.0%
30
Note 1
Requirements are based on the expected loading in the design lane for a 20-year period
regardless of the anticipated design life.
Typical Values
Compaction values depend on mix design goals but are most often 96% of theoretical
maximum density (4% air voids) at Ndesign. If a mix is designed properly, it should also meet
the Ninitial and Nmax requirements. Typical values for Ninitial are 84 to 91% of theoretical
maximum density (fine-graded mixes are higher and coarse-graded mixes are lower), while
Nmax is typically 97 to 98% of theoretical maximum density (fine-graded mixes are typically
lower and coarse-graded mixes are typically higher).
Calculations
Many tests and associated calculations can be done on samples prepared with the SGC.
There are, however, only two calculations specifically associated with the SGC:
uncorrected and corrected relative density. They are used to determine sample bulk density
at any point during the compaction process.
If the bulk specific gravity (Gmb) and theoretical maximum specific gravity (Gmb) are
known, then the relative density at any point during the compaction process can be
calculated using the following equations:
Where:
Where:
Your browser does not support inline frames. We recommend you upgrade to Internet
Explorer 5.0 (or later) or Netscape Navigator 6.0 (or later).
Help Glossary References Search
Test Description
The following description is a brief summary of the test. It is not a complete procedure and
should not be used to perform the test. The standard gyratory compaction procedure can be
found in:
Summary
A sample of HMA is proportioned, mixed and short-term aged and then compacted with the
Superpave Gyratory Compactor (SGC) (Figure 10). Compaction occurs in a cylindrical
mold (Figure 11) that is 6 inches (150 mm) in diameter with a final sample height goal of
4.5 inches (115 mm). Corrections can be made for different sample heights. Compaction
occurs when a 87 psi (600 kPa) load is applied to the top of the mold as the mold is rotated
at 30 revolutions per minute at a 1.25 offset. The number of rotations, or "gyrations", is
determined by Superpave mix design procedure and is dependant on anticipated 20-year
traffic volume.
Basic Procedure
WARNING
The SGC has several known issues that should be
understood before performing the compaction
procedure or using any test results obtained from
SGC compacted samples.
1. Prepare the HMA mixture to be compacted (Figure 12). This consists of heating the
aggregate to mixing temperature and mixing it with a known quantity of asphalt
binder (Video 1).
2. Condition the mixture.
3. Heat the compaction mold, base and upper plates in an oven at the required mixing
temperature for 30 to 60 minutes.
8
20-yr ESALs1
(millions)
Ninitial
Ndesign
Nmax
< 0.3
50
75
0.3 to < 3
75
115
3 to < 30
100
160
30
125
205
Note 1
Requirements are based on the expected loading in
the design lane for a 20-year period regardless of the
anticipated design life.
8. Remove the angle from the mold, retract the loading ram and extrude the sample
from the mold (Video 3 and Figure 16).
Your browser does not support inline frames. We recommend you upgrade to Internet
Explorer 5.0 (or later) or Netscape Navigator 6.0 (or later).
Help Glossary References Search
The following description is a brief summary of the test. It is not a complete procedure and
should not be used to perform the test. The standard gyratory compaction procedure can be
found in:
Summary
A sample of HMA is proportioned, mixed and short-term aged and then compacted with the
Superpave Gyratory Compactor (SGC) (Figure 10). Compaction occurs in a cylindrical
mold (Figure 11) that is 6 inches (150 mm) in diameter with a final sample height goal of
4.5 inches (115 mm). Corrections can be made for different sample heights. Compaction
occurs when a 87 psi (600 kPa) load is applied to the top of the mold as the mold is rotated
at 30 revolutions per minute at a 1.25 offset. The number of rotations, or "gyrations", is
determined by Superpave mix design procedure and is dependant on anticipated 20-year
traffic volume.
Basic Procedure
WARNING
The SGC has several known issues that should be
understood before performing the compaction
procedure or using any test results obtained from
SGC compacted samples.
1. Prepare the HMA mixture to be compacted (Figure 12). This consists of heating the
aggregate to mixing temperature and mixing it with a known quantity of asphalt
binder (Video 1).
2. Condition the mixture.
3. Heat the compaction mold, base and upper plates in an oven at the required mixing
temperature for 30 to 60 minutes.
4. Add the HMA to the mold in one lift (Figure 13).
10
20-yr ESALs1
(millions)
Ninitial
Ndesign
Nmax
< 0.3
50
75
0.3 to < 3
75
115
3 to < 30
100
160
30
125
205
Note 1
Requirements are based on the expected loading in
the design lane for a 20-year period regardless of the
anticipated design life.
8. Remove the angle from the mold, retract the loading ram and extrude the sample
from the mold (Video 3 and Figure 16).
Your browser does not support inline frames. We recommend you upgrade to Internet
Explorer 5.0 (or later) or Netscape Navigator 6.0 (or later).
Help Glossary References Search
11