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Product Range
One homogeneous overhead rate is no longer an appropriate average for
overhead cost allocation in company which involves huge product variety and
product line complexity. Since overhead resources are used by different products
and product lines at substantially different rates, a change in product mix can
lead to dramatically cost changes that will not be predicted accurately by
traditional cost systems. Arbitrary costs under traditional costing method leads to
incorrect make/buy decisions. Therefore, companies with wide product range are
more prone to accepting ABC techniques for pricing and product mix decision.
Companies with only a few products and markets aren't likely to get as much
benefit from basing costs on activities as companies operating with diverse
products, service lines, channels and customers.
Competitive Environment
Number produced
Sales
Direct labor
Direct material
Overhead
Total costs
Profit
Cost per unit
Profit per unit
Profit % of sales
Product A
100000
$900 000,00
$130 000,00
$200 000,00
$480 000,00
$810 000,00
$90 000,00
$8,10
$0,90
10,00%
Product B
1000
$500 000,00
$25 000,00
$75 000,00
$90 000,00
$190 000,00
$310 000,00
$190,00
$310,00
62,00%
Next table summarizes costs using ABC system. The same products (A and B)
are used.
Table 2
Costs using ABC system approach
Number produced
Direct labor
Direct material
Overhead
Setup cost
Inspection cost
Depreciation
Other
Total overhead
Total cost
Cost per unit
Selling price per
unit
Profit per unit
Profit % of sales
Product A
100000
$130 000,00
$200 000,00
Product B
1000
$25 000,00
$75 000,00
$25 000,00
$10 000,00
$50 000,00
$12 000,00
$97 000,00
$427 000,00
$4,27
$9,00
$75 000,00
$85 000,00
$100 000,00
$95 000,00
$355 000,00
$455 000,00
$455,00
$500,00
$4,73
52,56%
$45,00
9,00%
Obviously there is a big difference in costs amount and therefore in profit per
unit. Decisions based on traditional cost allocation system could be wrong,
because of inaccurate costs allocations. You should take into an account that
such a difference often appears when costs are allocated among two products or
services in production, where overhead costs are not volume-based. It means
that when sales increase then costs also proportionally increase. It is also true for
two products when one is high-volume and the second is low-volume.
provide, it will not outweigh the cost of buying, implementing and maintaining
activity based system.
Too complicated implementation
Companies that implement activity-based costing run the risk of spending too
much time, effort, and even money on gathering and going over the data that is
collected. Too many details can prove frustrating for managers involved in ABC.
On the other hand, a lack of detail can lead to insufficient data. Activity definition
may become too detailed and organizations may build a model.
(Words 1595)
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References
1. Roztocki, N., Valenzuela, J. F., Porter, J. D., Monk, R. M., and Needy, K.
L., 1999, "A Procedure for Smooth Implementation of Activity Based
Costing in Small Companies", Proceedings from the 1999 ASEM National
Conference, American Society for Engineering Management, pp. 279-88.
2. Dr Pavlatos Odysseas, 2008, Insights into factors affecting the adoption
of ABC systems in the hospitality industry: evidence from Greece,
Department of Economics, University of Crete Panepistimioupoli Gallou,
Rethimno, Greece
3. Roland Bardy and Al Hartgraves , ABC: pitfalls & problems caveats &
remedies. Is there a "transatlantic divide" ? , Goizueta Business School,
Emory University, Atlanta, GA 30322
4. Kengo lighting company
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