TIB-722-GB-0711 2-Way Control Valves With Pneum - Actuator PDF

Technical Manual
Instructions for installation,

operation and maintenance
722
2-WAY CONTROL VALVES
Fig. 440-446, with pneumatic actuators
DP32 / DP33 / DP34
DP32 with short manual emergency adjustment
Publication nr
Supersedes
TIB-722-GB-0711
TIB-722-GB-0508
Operating and Installation Instructions

Straightway Control Valves Fig. 440-446
Fig. 12.440
22.440
23.440
34.440
35.440
55.440
55.445
Fig. 12.441
22.441
23.441
34.441
35.441
55.441
55.446
Contents
1.0 General Information on Operating Instructions ..2 5.3 Installation Instructions Concerning Actuators .............6
2.0 Notes on Possible Dangers ......................................2 6.0 Notes on Dangers During Installation, Operation
and Maintenance .....................................................6
2.1 Significance of Symbols ............................................... 2
2.2 Safety-Related Definitions ............................................ 2 7.0 Putting the Valve into Operation............................6
2.3 Qualified Personnel....................................................... 2 8.0 Care and Maintenance ............................................7
3.0 Handling ...................................................................3 8.1 Spindle Packings / Assembly.........................................7
3.1 Storage .......................................................................... 3
3.2 Transport ....................................................................... 3
3.3 Handling Before Installation......................................... 3
4.0 Description ...............................................................3

4.1
4.2
4.3
4.4
8.2
8.3
8.4
8.5
Packings with PTFE V-ring unit ....................................7

Stuffing Box Packings....................................................8
Bellow Seal ....................................................................9
Replacing the Plug, Spindle and Seating .......................9
Scope of Applications ................................................... 3 9.0 Troubleshooting .....................................................11

Operating Principles...................................................... 3 10.0 Troubleshooting Table .........................................12
Diagram / Plug Designs ................................................ 4 11.0 Dismantling the Valve..........................................13
Marking......................................................................... 5
12.0 Warranty ..............................................................13
5.0 Installation ...............................................................5

5.1 General Notes on Installation........................................ 5
5.2 Requirements at the Place of Installation...................... 5
0040000053 4000 englisch

Control Valves Fig. 440-446
1.0 General Information on Operating Instructions

These operating instructions contain information necessary to install and operate the valve both safely and
effectively.
If problems arise which cannot be solved with the aid of these operating instructions, please contact the
supplier/manufacturer for further information. These operating instructions comply with applicable EN
safety standards as well as regulations and codes of practice applicable in the Federal Republic of
Germany. If the valve is used outside the Federal Republic of Germany, the operator or the person
responsible for the system design must ensure that valid national codes of practice are complied with.
The manufacturer reserves all rights to implement technical modifications and improvements at any time.
The use of these operating instructions assumes the user is qualified as described under Section 2.3
"Qualified Personnel".
The operating personnel must be instructed in accordance with the operating instructions.
2.0 Notes on Possible Dangers

2.1 Significance of Symbols
Warning of general danger
2.2 Safety-Related Definitions

The signal definitions DANGER, WARNING, CAUTION and NOTE are used in these operating
instructions as indications for particular hazards or for important information requiring special signs.
DANGER means that if the relevant information is disregarded, there is a danger of fatal injury and / or
considerable damage to property can occur.
WARNING means that if the relevant information is disregarded, there is a danger of serious injury and /
or damage to property can occur.
CAUTION means that if the relevant information is disregarded, there is a danger of injury and / or
damage to property can occur.
NOTE means that particular attention must be paid to certain technical aspects.
All other information not specifically emphasised such as transport, installation, operating and
maintenance instructions as well as technical data (in the operating instructions, product documentation
and on the device itself) must also be complied with to the fullest extent in order to avoid faults which in
turn can cause serious injury to persons or damage to property.
2.3 Qualified Personnel

The term "qualified personnel" relates to persons who are familiarised with installation, assembly, start-up,
operation and maintenance of the product and have the qualifications corresponding to their
responsibilities such as:
Instruction and obligation to comply with all operational, regional and in-company regulations and
requirements;
Training or instruction in accordance with safety technology standards with regard to the upkeep and use
of appropriate safety and work protection equipment; First aid training, etc.
(see TRB 700).
page 2
0040000053 4000

3.0 Handling
3.1 Storage
- Storage temperature -20 to +65C dry, free of dirt
- The painting is only a primer, intending to guard against rust during stock or transportation. Dont
damage the paintwork.
- A desiccant or heating to prevent condensation is necessary in damp rooms.
3.2 Transport
- Transport temperature -20 to +65C.
- Protect against external force (impact, vibration etc.).
- Dont damage the paintwork.
3.3 Handling Before Installation

- If flange covers are fitted, remove shortly before maintenance!
- Protect against atmospheric conditions e.g. wetness (applicate a desiccant).
- Correct handling protects against damage.
4.0 Description
4.1 Scope of Applications
These control valves are suitable for controlling the flow of liquids, gases and vapours in chemical and
other processing plants and for plant engineering.
The materials have been selected and matched on the basis of current DIN, AD, TRD and UVV rules.
The mechanical and flow characteristics conform to standard DIN EN 60534.
The engineer planning a plant is responsible for selecting the correct valve for a given application. The
special features of the valve concerned must be taken into account.
Oil and grease free
for oxygen application
- Valves for oxygen application (O2) have a fixed plate.
- Valves for Ammonia (NH3)
acc. to TRD 451-452
must be free from nonferrous metals

with flanges DIN 2512 form N.
acc. to TRB 801 No.34 for ammonia storage tank systems, bodies with
shoed ends must be stress-relief-annealed.
- ARI-Valves of GG-25 are not allowed in systems acc. to TRD 110.
- Valves for inflammable, aggressive or toxic media, must be off tensile material.
- With applications for media that demand special criteria, please consult.
-marking for applications acc. to Pressure Equipment Directive.
4.2 Operating Principles

ARI control valves are especially suitable for actuation by pneumatic or electrical actuators.
Three plug types are available to suit the various applications:
parabolic plug (standard pattern)
perforated plug
V-port plug
The flow through control valves with parabolic and V-port plugs is always against the closing direction. In
the case of control valves with perforated plugs, gases and vapours flow against the closing directions, but
liquids flow through in the closing direction.
If a pneumatic actuator is to be used on a straight-way valve with a perforated plug with the fluid moving
in the closing direction, a higher closing force will be needed. This is to prevent vibration as the plug
approaches the closed position.
Pressure-balanced plugs can be provided if the actuator force is inadequate.
0040000053 4000
page 3

4.3 Diagram / Plug Designs
rotated
view
rotated
view
rotated
view
fig. 1: Fig. ...440 standard design
fig. 2: Fig. ...441 standard design
fig. 3: Design with perforated plug
fig. 4: Design with V-port plug
page 4
0040000053 4000

4.4 Marking
Details of the CE-marking on the name plate of the valve:
According to the Pressure Equipment Directive
CE-marking
part 3, valves without safety function are only
0525
Notified body
allowed to bear the CE-marking DN32 onwards.
Fig. ______ Figure-No. / Type-No.
Valves with safety function are:
SN _ _ ____ Serial-No.
Type 440 DP-G / 441 DP-G and
Year of manufacture (clear speech)
Type 440 / 440-D with FR2.1 and -sign
(1. and 2. position of the serial-No.)
5.0 Installation
5.1 General Notes on Installation
The following points should be taken into account besides the general principles governing installation
work:
- Remove flange covers if present.
- There must be no foreign bodies inside the valve or piping.
- Pay attention to the direction of flow: see markings on the valve and refer to the operation and installation
instructions (point 4.2).
- Centre sealings between the flanges.
- Connection flanges must mate exactly.
- If the valve is handling steam, the piping must be laid with a gradient to prevent water from accumulating
in pockets. Condensation traps are needed to prevent water-hammer.
- All parts must be free from stress after installation.
- The valve must not serve as a fixed point. It must be carried by the piping.
- Protect the valve from dirt, especially during construction work. Strainers or filters shoud be installed
before the valves.
- Install compensators to compensate for thermal expansion of the piping.
- Keep the thread and shaft of the spindle free from paint.
5.2 Requirements at the Place of Installation

The place of installation should be easily accessible and provide ample space for maintenance and
removing the actuator. Stopvalves shoud be installed before and after the controlvalve to enable
maintenance working without draining the piping system. The valve should preferably installed vertically
with the actuator at the top. Inclined or horizontal installation without supports is permissible only with
light actuators.
For this installallation position, the two distance columns (or joke) have to be above each other in the
verical plane.
Pipeline
Pipeline
horizontally
vertically
Permissible servo weights for valves with unsupported horizontal spindles:

20 kg for DN 15 - 32
25 kg for DN 40 - 65
35 kg for DN 80 - 100
The pipes must be lagged to protect the actuators from excessive heat. Sufficient space must be left for the
maintenance of the spindle packing.
To ensure that the control valves function correctly, the pipe run should be straight for at least
2 x DN upstream and 6 x DN downstream of the valve.
0040000053 4000
page 5

5.3 Installation Instructions Concerning Actuators
Normally, control valves are supplied complete with actuator fitted.
It is not permitted to mantle / dismantle actuators with valves operating and service conditions
(temperature and pressure) (see 2.3). The actuators must be assemble as describe in the operating
instructions during conversion and maintenance.
During assembly work, the plug is not be turned on its seating at closing pressure.
Caution!
Care must be taken with the bellow type valves when actuators are mounted or removed. Hold the valvespindle against turning with an open-end wrench.
When retrofitting actuators, the maximum permissible force for valve actuation must be taken into
account.
The maximum permissible actuation forces are:
Fig. 440 / 445
12 kN for DN 15 - 50
29 kN for DN 65 - 100
Fig. 441 / 446

18 kN for DN 15 - 100
6.0 Notes on Dangers During Installation, Operation and Maintenance

DANGER !
Operation can be completely safe only if the valve is properly installed, put into operation and maintained
by trained personnel (cf. point 2.3 Qualified personnel) paying full attention to the warnings in these
operating instructions. In addition, the general installation and safety rules for piping and plant installation
must be observed, and appropriate tools and safety equipment are to be used. Strict attention must be paid
to the operating instructions during all work on the valve and when handling it. Injury or damage can be
caused by ignoring them.
When used as an end-blockage, a safety precaution is recommended by maintenance works.
7.0 Putting the Valve into Operation

- Before putting the valve into operation, check that the material, pressure, temperature and direction of
flow are as specified with the plans of the piping system.
- Regard the TRB 700.
- Residues in piping and valves (dirt, weld beads, etc.) inevitably lead to leakage.
DANGER !
Before putting a new plant into operation or restarting a plant after repairs or modification, always make
sure that:
- All installation and assembly work has been completed!
- Only qualfied personnel (see point 2.3) are employed to start the plant!
- The valve is in the correct position for its function!
- Existing guards have been attached and in good order.
page 6
0040000053 4000

8.0 Care and Maintenance

Maintenance and maintenanceintervals have to be defined by the operator according to the service
conditions (see TRB 700).
8.1 Spindle Packings / Assembly
rotated
view
rotated
view
fig. 5: PTFE V-ring unit
fig. 6: Stuffing box sealing
fig. 7: Bellow seal
8.2 Packings with PTFE V-ring unit

See Fig. 5 and 8
PTFE V-ring unit consisting of:
1 backing ring
4 sealing rings
1 cover ring
Owing to the installed compression spring, this spindle packing is self-adjusting. If

the spindle starts leaking, the ring pack is worn out and must be replaced.
Replacing PTFE V-ring unit:
Warning! See point 11.0 before dismantling the valve.

- Remove the actuator (see operating instructions for actuator).
- When replacing PTFE V-ring unit (12), make sure that the parts are installed in the
correct order and positions (see Fig. on right).
- Damaged spindles must also be replaced (see point 8.5 for instructions) since a
new ring pack will soon start leaking again with a damaged spindle.
- Attention! Gasket (17) must be replaced.
fig. 8
0040000053 4000
page 7

8.3 Stuffing Box Packings
See Fig.6 and 10
- Stuffing box packings require maintenance.
- If leaks develop, immediately tighten the screw joint (25) gradually until the
packing stops leaking.
- The service life of stuffing box packings (23) can be increased by checking
regularly leakage.
- If leaks can no longer be stopped by tightening the nuts, a new packing ring must be
inserted into the gland.
Replacing a stuffing box packing:

- Insert the new packing ring as shown in the Fig. on the right.
- If a split packing ring is used, cut with a chamfer as shown in Fig. 9
fig. 9: Split packing ring
fig. 10
- Damaged spindles must also be replaced (see point 8.5 for instructions) since a new ring pack will soon
start leaking again with a damaged spindle.
page 8
0040000053 4000

8.4 Bellow Seal
See Fig. 7 and 11
If the spindle leaks, the bellow seal is defective. The leak can initially be stopped by
tightening the screw joint (20.17).
Replacing the bellow seal:

- Remove the actuator (see operating instructions for actuator).
- Slacken the screw joint (20.17) by about one turn.
- Remove the bellows housing by unscrewing the nuts (11).
- Remove the plug as described in point 8.5b.
- Detach the mounting bonnet (20.2) after unscrewing the nuts (20.8).
- Extract the spindle from the bellows housing.
- Drill new spindle with plug.
- Replace 2 seals (20.6) and 1 seal (9).
- Assemble in the reverse order. Screw on the nuts (11, 20.8)
and tighten them crosswise (See page 11 for tightening torques).
(The spindle can only be replaced complete with bellows.)
8.5 Replacing the Plug, Spindle and Seating
fig. 11

- Remove the actuator (see operating instructions for actuator)
a) Control valves (cf. Fig. 1 and 12)
- Detach the mounting bonnet (7).
- Slacken screw joint (19) by about one turn.
- Extract and replace the plug with spindle.
- Replace the gasket (9).
- Set the mounting bonnet cover in place and secure it with nuts (11)
tightened crosswise.
(See page 11 for tightening torques.)
(Plug and spindle can only be replaced completely.)
fig. 12
0040000053 4000
page 9

b) Control Valves with Bellow Seal (cf. Fig. 2 and 11)
- Unscrew the nuts (11).
- Remove the bellows housing (20.1) with plug (3).
- Keep the spindle pressed down.
- Remove the clamping sleeve (4).
- Unscrew the plug (3).
- Fit the new plug in the reverse order.
- Drill the plug and insert new pin.
The spindle can only be replaced complete with bellows (see point 8.4)
c) Replacing the Seating Ring (only Fig. 55.445 and Fig. 55.446)
The seating ring is screwed into the valve body and can be unscrewed for replacement or remachining.
A special wrench is needed to remove the seating. It can be obtained from the manufacturer.
When fitting a new or reconditioned seating, clean thread and sealing taper in body and apply suitable
lubricant.
See table below for seat ring tightening torques.
DN 15/ 20
DN 25/ 32
=
=
Tightening torques
100 Nm
150 Nm
DN 40/ 50
DN 65
DN 80
DN100
=
=
=
=
350 Nm
480 Nm
660 Nm
980 Nm
rotated view
fig. 13
page 10
0040000053 4000

d) Pressure-balanced Plug - Replacing the Seals

- Detach valve top part and remove plug (replace if
necessary) as described in point 8.5 a or b.
- Prise worn piston seal (32) out of groove in plug with
suitable tool (e.g. screwdriver).
- Insert new piston seal, taking care that it is in the correct
position (cf. Fig. 14).
- Replace guide ring (31).
fig. 14: Pressure-balanced plug
- Clean sliding surface of guide bush (30); smooth with fine abrasive if necessary.
- Before assembly, remember that two seals (9) must be replaced.
- Set valve top part in place.
- Tighten the hexagon nuts of the cover gradually crosswise.
Tightening torque for hexagon nuts:
Bolts
M 10
M 12
M 16
Torque
20 Nm
35 Nm
80 Nm
See operating instructions for actuator concerned for installing actuators!

9.0 Troubleshooting
In the event of failures or malfunctions, check that the valve was assembled and installed as described in
these instructions.
Regard the TRB 700.
Compare the material, pressure, temperature and direction of flow with the information given in the plans
of the piping system. Check also that the service conditions correspond to the data given on the data plate
and the technical data.
DANGER !
It is essential that the safety regulations are observed when identifying faults!
If malfunctions cannot be eliminate with the help of the following troubleshooting table, the supplier or
manufacturer should be consulted.
0040000053 4000
page 11

10.0 Troubleshooting Table

Fault
Possible cause
Corrective measures
No flow
Valve closed.
Open valve (using actuator).
Flange covers not removed.
Remove flange covers.
Valve not sufficiently open.
Open valve (using actuator).
Dirt sieve clogged.
Clean / replace sieve.
Little flow
Relieve pressure first!
Valve spindle moves in jerks.
Valve spindle or plug cannot

be moved.
Valve spindle leaking.
Leakage too high when valve

is closed.
Piping system clogged.
Check piping system.
Kvs value of valve unsuitable.
Fit valve with higher Kvs value.
Stuffing box sealing too tight (for valves

with graphite packings).
Slacken screw joint (25/20.17) slightly.
Valve plug slightly seized owing to solid dirt

particles.
Clean internals, smooth rough spots.

See points 7.0 and 11.0!
Seating and plug clogged with dirt; especially with V-port and perforated plugs.
Clean seating and plug with suitable solvent.

Valve plug seized in seating or guide owing

to deposits or dirt in medium.
Replace plug and seating; use parts made

from different material if necessary.
PTFE V-ring unit damaged or worn.
Replace ring pack - see point 8.2

In valves with packed stuffing boxes, tighten

sleeve nut (25).
Tighten screw joint (25); replace packing if

necessary. See point 8.3.
Bellows defective in valves with bellow seal.
Replace bellows unit - see point 8.4

Sealing surfaces of plug eroded or worn.
Replace plug - see point 8.5.

Sealing edge of seating damages or worn.
Replace seating (see point 8.5),

(only Fig. ...445/446)
Piston sealing ring worn (pressure-balanced

valves).
Replace sealing ring.

Seating and/or plug dirty.
Clean internals of valve.

Pneumatic actuator not completely vented;

spring force not fully effective.
Vent actuator air chamber completely.

Actuator not powerful enough.
Install more powerful actuator. Check service data.
Valve must nor start leaking!
Caution: - Read point 11.0 prior to dismantling and repair work!

- Read point 7.0 before restarting the plant!
page 12
0040000053 4000

11.0 Dismantling the Valve

The following points must be observed beside the general principals rules and TRB 700 governing the
assembly work:
- Pressureless pipe system.
- Medium must be cool.
- Plant must be drained.
- Purge piping systems in case of caustic, inflammable, aggressive or toxic media.
- Have assembly work performed only by qualified personnel (see point 2.3).
12.0 Warranty
The extent and period of warranty cover are specified in the "Standard Terms and Conditions of Albert
Richter GmbH & Co. KG" valid at the time of delivery or, by way of departure, in the contract of sale
itself.
We guarantee freedom of faults in compliance with state-of-the-art technology and the confirmed
application.
No warranty claims can be made for any damage caused as the result of incorrect handling or disregard of
operating and installation instructions, accident prevention regulations, EN, DIN, VDE standards and other
applicable codes of practice.
This warranty also does not cover any damage which occurs during operation under conditions deviating
from those laid down by specifications or other agreements.
Justified complaints will be eliminated by repair carried out by us or by a specialist appointed by us.
No claims will be accepted beyond the scope of this warranty. The right to replacement delivery is
excluded.
The warranty shall not cover maintenance work, installation of external parts, design modifications or
natural wear.
Any damage incurred during transport should not be reported to us but rather to the competent cargohandling depot, the railway company or carrier company immediately or else claims for replacements from
these companies will be invalidated.
Technology for the Future.

GERMAN QUALITY VALVES
ARI-Armaturen Albert Richter GmbH & Co. KG, D-33756 Schlo Holte-Stukenbrock
Telephone (+49 5207) 994-0 Telefax (+49 5207) 994-158 or 159
Internet: http://www.ari-armaturen.com E-mail: info.vertrieb@ari-armaturen.com
page 13
0040000053 4000
EC declaration of conformity / Manufacturers declaration

EC declaration of conformity
as defined by
the Pressure Equipment Directive 97/23/EC and
Manufacturers declaration
as defined by
the Machinery Directive 98/37/EC
Herewith we declare,
ARI-Armaturen Albert Richter GmbH & Co. KG,
Mergelheide 56-60, 33756 Schlo Holte-Stukenbrock
that according to the above mentioned Pressure Equipment Directive (PED) and Machinery Directive the below listed products comply and have been approved according to Category III , Module H
or Category IV , Module H1 (with safety function) through Lloyds Register of Shipping (NB-No.
0525), Mnckebergstr. 27, 20095 Hamburg
Category III , Module H, Certificate-No: 50003/1
Straightway stop and control valves
Type 405, 460, 440, 441, 445, 446, 470, 471, 422, 462, 480
Applied standards :
DIN EN 60534 Part 1
VDI/VDE 3844 sheet 1
DIN 3840
Category IV , Module H1, Certificate-No: 50003/2
Straightway control valves with safety function
Type 440, 441
Applied standards :
DIN EN 60534 Part 1
VDI/VDE 3844 sheet 1
DIN 3840
If the supplied model is intended to be incorporated into machinery or assembled with other
machinery to constitute machinery covered by this directive and must be put into service until the
machinery into which it is be incorporated has been declared in conformity with the provisions of the
EC-Machinery Directive as amended by 98/37/EC.
Schlo Holte Stukenbrock, 13.12.2001
...................................................
(Brechmann, Managing director)
ARI-STEVI 440 / 441
with electric and pneumatic actuators

Control valve - straight through with flanges
DN 15 - 150
ARI-STEVI 440 / 441

Electric actuator ARI-PREMIO
Enclosure IP 65
2 torque switches
Handwheel
Additional devices available, e.g. potentiometer
Page 2
ARI-STEVI 440
Electric actuator FR1
with safety reset
Fig. 440
perating mode for safety reset CLOSE

O
Enclosure IP 66
Operating time adjustable
Page 6
ARI-STEVI 440 / 441

Electric actuator FR2
with safety reset
Type approval acc. to DIN 32730

for Fig. 440 with FR 2.1
CE-marking from DN15
Optional direction for safety reset, OPEN or
CLOSE, as required
Enclosure IP 54
1 travel switch for OPEN and CLOSE
Page 10
ARI-STEVI 440 / 441

Electric actuator AUMA SAR
Electric multiturn actuator capable of high

closing pressures
Enclosure IP 67
2 torque switches
2 travel switches
Handwheel
Overheating protection for motor as standard
Explosion proof version available
Fig. 441
Page 14
ARI-STEVI 440 / 441

Pneumatic actuator ARI-DP
Reversible pneumatic actuator

Actuator with rolling diaphragm
Air supply pressure max. 6 bar
Stem protection by bellow
Maintenance-free O-ring sealing
Assembly of additional devices acc. to
DINIEC605346
Page 18
Edition 12/07 - Data subject to alteration
Features:
Compact design
Precision guided stem
Burnished stem
Tapered seat ring
Rangeability 50 : 1
Spring loaded PTFE-V ring packing unit
Two-ply bellows seal as standard
Travel indicator
Data sheet 440001 englisch (english)
ARI-STEVI 440 / 441
Control valve straight through with pneumatic actuator ARI-DP

Figure
Nominal pressure
PN16
12.440 / 12.441
22.440 / 22.441
PN16
PN25
23.440 / 23.441
PN25
34.440 / 34.441
PN40
35.440 / 35.441
PN40
55.440 / 55.441
Other materials and versions on request.
Material
Nominal diameter
EN-JL1040
EN-JS1049
EN-JS1049
1.0619+N
1.0619+N
1.0619+N
DN15-150
DN15-150
DN15-150
DN15-150
DN15-150
DN15-150
Stem sealing
Fig. 440: PTFE-V-ring unit -10C up to +220C

PTFE-packing -10C up to +250C

Pure graphite-packing -10C up to +450C
Fig. 441: Stainless steel bellows seal with safety stuffing box -60C up to +450C
Plug design

standard: Parabolic plug, metal seat
optional:

Parabolic plug with PTFE soft seat (max. 200C)

V-port plug, metal seat

Parabolic pressure balanced plug, metal seat,
Material of piston seal:
PTFE with stainless steel spring (max. 200C)
Guiding

Fig. 440
Parabolic plug: Stem guiding

V-port plug: Stem and port guiding
Flow characteristic

Equal percentage or linear
Rangeability

50 : 1 on parabolic plug

30 : 1 on V-port plug
Shut off class (seat / plug leackage classes)

Metal seat - Leakage class IV acc. to DIN EN 1349 or IEC 60534-4

Soft seat - Leakage class VI acc. to DIN EN 1349 or IEC 60534-4
Closing pressures refer to page 20.
Technical data for actuator refer to data sheet.
Selection of possible applications
Industrial installations, processing technology, plant manufacturing, etc.
(other applications on request)
Selection of possible flow media
Fig. 440: Cooling water, cooling brine, warm water, hot water, steam, gas, etc.
Fig. 441: Refrigerant, cooling water, warm water, hot water, thermal oil, steam, gas, etc.
(other flow media on request)
Top mounted handwheel

Fig. 441
18
DP32
DP33
Actuator
300
D1
(mm) 225
284
H1
(mm) 270
5
8
Weight
(kg)
Technical data for actuator refer to data sheet DP32-34Tri.
DP34
400
442
17
ARI-STEVI 440 / 441
Dimensions and weights

L
DP32
A
Fig. 440
Fig. 441
DP33
A
Fig. 440
Fig. 441
DP34
H
PN16
PN25/40
H
PN16
PN25/40
H
PN16
PN25/40
H
PN16
PN25/40
H
Fig. 440
PN16
PN25/40
H
Fig. 441
PN16
PN25/40
Standard-flange dimensions refer to page 23.
DN
(mm)
(mm)
(mm)
(kg)
(kg)
(mm)
(kg)
(kg)
(mm)
(mm)
(kg)
(kg)
(mm)
(kg)
(kg)
(mm)
(mm)
(kg)
(kg)
(mm)
(kg)
(kg)
15
130
250
442
12,6
13,4
627
17
19
300
497
18,6
19,4
682
23
25
--------
20
150
25
160
32
180
40
200
50
230
65
290
80
310
100
350
565
48
55
795
61
74
125
400
---------------
150
480
---------------
442
13,3
14,2
627
17
20,5
450
14,2
15,5
635
18
23
450
15,8
17,3
635
20,5
26
457
17,7
19,8
626
23
32
463
20,6
22,5
628
25,5
34,5
476
25,7
29,7
712
28,5
41,5
491
31,4
35,9
724
39,5
51,5
510
42
49
740
55
68
497
19,3
20,2
682
23
26,5
--------
505
20,2
21,5
690
24
29
--------
505
21,8
23,3
690
26,5
32
--------
512
23,7
25,8
681
29
38
--------
518
26,6
28,5
683
31,5
40,5
--------
531
31,7
35,7
767
34,5
47,5
405
666
61,7
65,7
902
64,5
77,5
546
37,4
41,9
779
45,5
57,5
681
67,4
71,9
914
75,5
87,5
680
78
85
930
91
104
719
104
116
1074
104
123
779
126
148
1105
126
168
Face-to-face dimension FTF series 1 according to DIN EN 558-1
Parts
Pos.
Description
Body
Fig. 12.440
Fig. 12.441
EN-GJL-250 , EN-JL1040
1.2
Seat ring
X20Cr13+QT, 1.4021+QT
3
Plug *
4
Straight pin *
5
Stem
7
Mounting bonnet
8
Guide bushing
9
Gasket *
10
Studs
11
Hexagon nuts
12
V-ring unit *
14
Washer *
15
Spring *
16
Bushing *
17
Sealing ring *
18
Scraper *
19
Screw joint *
20.1
Bellows housing
20.2
Mounting bonnet
20.3
Stem- / Bellows unit *
20.4
Guide bushing
20.5
Guide bushing
20.6
Gasket *
20.7
Studs
20.8
Hexagon nuts
20.10
Packing ring *
20.12
Washer *
20.17
Screw joint *
* Spare parts
Fig. 22.440 / Fig. 23.440

Fig. 22.441 / Fig. 23.441
Fig. 34.440 / Fig. 35.440

Fig. 34.441 / Fig. 35.441
EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N
X20Cr13+QT, 1.4021+QT
>DN50: G19 9 Nb Si,
1.4551
X20Cr13+QT, 1.4021+QT
X10CrNi18-8, 1.4310
X20Cr13+QT, 1.4021+QT (DN125-150)
EN-GJS-400-18U-LT, EN-JS1049
X20Cr13+QT, 1.4021+QT (hardened)
Pure graphite (CrNi laminated with graphite)
25CrMo4, 1.7218
C35E, 1.1181
PTFE
X5CrNi18-10, 1.4301
X10CrNi18-8, 1.4310
PTFE (reinforced)
Cu / Soft iron
PTFE (reinforced)
X8CrNiS18-9, 1.4305
X20Cr13+QT, 1.4021+QT / X6CrNiTi18-10, 1.4541
Pure graphite (CrNi laminated with graphite)
25CrMo4, 1.7218
C35E, 1.1181
Pure graphite
X5CrNi18-10, 1.4301
X8CrNiS18-9, 1.4305
GP240GH+N, 1.0619+N
Fig. 55.440
Fig. 55.441
GX5CrNiMo19-11-2, 1.4408
-X6CrNiMoTi17-12-2, 1.4571
A4 - 70
X6CrNiMoTi17-12-2, 1.4571
GX5CrNiMo19-11-2, 1.4408
X6CrNiMoTi17-12-2, 1.4571
A4 - 70
A4
GP240GH+N, 1.0619+N
GP240GH+N, 1.0619+N
GX5CrNiMo19-11-2, 1.4408
GX5CrNiMo19-11-2, 1.4408
X6CrNiMoTi17-12-2, 1.4571
X6CrNiMoTi17-12-2, 1.4571
X6CrNiMoTi17-12-2, 1.4571
A4 - 70
A4
Information / restriction of technical rules need to be observed!

ARI-Valves of EN-JL1040 are not allowed to be operated in systems acc. to TRD 110.
A production allowance acc. to TRB 801 No. 45 exists (acc. to TRB 801 No. 45 EN-JL1040 is not allowed.)
The engineer, designing a system or a plant, is responsible for the selection of the correct valve.
19
ARI-STEVI 440 / 441
Closing pressures: Pneumatic actuator ARI-DP
2,0-3,3
0,4-1,2
1,4
1,5-3,0
1,7-2,7
2,7
3,3
3,1
2,0-4,0
4,5
2,3-3,7
4,5
0,2-1,0
1,2
0,4-1,2
1,4
0,8-2,4
Spring range (bar)
Air supply pressure min. (bar)
1,2
1,5-3,0
2,0-4,0
Spring range (bar)
Actuator
DP33
3,6
0,2-1,0
0,8-2,4
Actuator
DP34
2,8
2,7
3,3
4,5
2,1-3,0
3,3
2,4-3,6
4,5
I. Fig. 440: PTFE-V-ring unit;
18,6
15,4
8,6
40
40
26,4
40
13,3 c)
10,1 c)
5 a)
34,2 c)
31 c)
19,1 a)
40 a)
40 a)
40
65
66
63
40
80
81
100
63
30
100
101
160
100
3,9
3
1,7
11
10,2
8,9
23,5
22,7
21,4
32,5
31,6
30,3
2,4 c)
1,5 c)
2,2
1,6
6,8
6,3
5,4
15
14,4
13,6
20,8
20,2
19,4
1,2 c)
3,7
3,2
2,9
2,2
1,9
1,7
1,2
1
2,5
2,1
1,8 a)
7
6,5
6,2
14,8
14,3
14
1,4
1,1
4,4
4,1
3,9
9,6
9,3
9,1
2,6
2,4
2,3
6
5,8
5,7
20,3
19,9
19,6
13,3
12,9
12,8
8,4
8,2
8,1
2,5 b)
2,1 b)
1,8 e)
7 b)
6,6 b)
6,3 d)
16
15,5
15,2 b)
1,5 b)
1,2 b)
1 e)
4,4 b)
4,1 b)
3,9 d)
10,4
10,1
9,9 b)
2,7 b)
2,5 b)
2,3 d)
6,5
6,3
6,2 b)
40
40
40 a)
29,7
29,4
29,2 a)
34,2
33,9
19
18,8
18,7 a)
21,9
21,7
40
10,7
8,7
7,1
26,8
24,8
23,2
40
40
40
7,8
6,2
5
20,1
18,6
17,3
40
40
38,9
13,3 c)
10,1 c)
5 a)
34,2 c)
31 c)
19,1 a)
40 a)
40 a)
40
7,4c)
5,4 c)
3,8 a)
20,2 c)
18,3 c)
16,6 a)
40 a)
40 a)
40
40
5,2 c)
3,7 c)
2,5 a)
15,1 c)
13,6 c)
12,3 a)
34,7 a)
33,2 a)
31,9
8,1 c)
7,3 c)
5,9 a)
19,5 a)
18,6 a)
17,3
4,9 c)
4,4 c)
3,5 a)
12,3 a)
11,8 a)
10,9
40 a)
40 a)
40
40 a)
40 a)
40
29 a)
28,4 a)
27,6
125
126
250
160
50
150
151
400
250
d) 3,5 bar e) 3 bar
1,5-2,5
2,7
18,6
15,4
8,6
40
40
26,4
50
51
40
25
6 bar
b) 4,5 bar c) 4 bar
0,8-2,4
1,4
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
40
41
25
16
40
39,5
38,6
II. Fig. 440: PTFE- / pure graphite-packing;
1,6
1,4
1,3 a)
4
3,9
3,7
8,4
8,2
8,1
11,5
11,3
11,2
2,7
2,6
2,5
5,7
5,6
5,5
7,9
7,8
7,7
III. Fig. 441: Bellows seal
3) Other
Kvs-value-reductions are possible with Fig. 445 / 446 (Stainless steel body with screwed seat ring).
For max. permissible closing pressures refer to separate data sheet.
20
Air supply pressure max. of pneumatic actuators DP:

max. permissible
Air supply pressure max. limit of control valve: max. permissible
a) 5 bar
Spring range (bar)
Actuator
DP32
0,4-1,2
max. permissible closing pressures on flow-to-open P2 = 0

(Observe regulations, refer to page 23. Plug design acc. to Selection STEVI, refer to techn. annex.)
Spring closes on air failure
DN
15
20
25
32
21
21
27
31
Seat- (mm)
4
6,3
10
16
Standard Kvs-values
2,5
4; 2,5
6,3
10
Reduced Kvs-values 1)
20
Travel (mm)
5,5
5,5
2,6
1,6
I.
0,2-1,0
1,2
2,3
2,3
II.
ARI-STEVI 440 / 441
Closing pressures: Pneumatic actuator ARI-DP
Actuator
DP32
max. permissible closing pressures on flow-to-open P2 = 0

(Observe regulations, refer to page 23. Plug design acc. to Selection STEVI, refer to techn. annex.)
Spring opens on air failure
DN
15
20
25
32
40
Seat- (mm)
21
21
27
31
41
Standard Kvs-values
4
6,3
10
16
25
Reduced Kvs-values 1)
2,5
4; 2,5
6,3
10
16
Travel (mm)
20
18,6
18,6
10,7
7,8
3,9
I.
15,4
15,4
8,7
6,2
3
1,4
II.
8,6
8,6
7,1
5
1,7
III.
40
40
34,9
26,3
14,6
I.
40
40
32,9
24,8
13,7
2
II.
35,2
35,2
31,3
23,5
12,4
III.
40
40
32,5
I.
40
40
31,6
3
II.
40
40
40
40
30,3
III.
40
I.
40
4
II.
40
III.
50
51
40
25
65
66
63
40
2,2
1,6
9,2
8,6
7,7
20,8
20,2
19,4
32,4
31,8
31
40
40
40
5
4,6
4,3
12
11,6
11,3
19
18,6
18,3
26
25,6
25,3
33
32,6
32,3
2,5 d)
2,1 d)
1,8 d)
9,2 d)
8,7 d)
8,4 d)
20,3 d)
19,9 d)
19,6 d)
31,4
31
30,7 a)
40
40
40 a)
80
81
100
63
30
100
101
160
100
3,1
2,8
2,6
7,8
7,5
7,3
12,4
12,1
11,9
17
16,7
16,5
21,7
21,4
21,2
1,4 d)
1,1 d)
1,8
1,6
1,5
4,8
4,6
4,5
7,8
7,6
7,5
10,8
10,6
10,5
13,8
13,6
13,5
I.
II.
III.
I.
6
II.
III.
34,2 d)
34,2 d)
20,2 d)
15,1 d)
8,1 d)
4,9 d)
I.
31 d)
31 d)
18,3 d)
13,6 d)
7,3 d)
4,4 d)
1,4
II.
19,1 d)
19,1 d)
16,6 d)
12,3 d)
5,9 d)
3,5 d)
III.
40 d)
40 d)
40 d)
40 d)
25,2 d)
16 d)
5,9 d)
I.
40 d)
40 d)
40 d)
40 d)
24,3 d)
15,5 d)
5,6 d)
2
II.
40 d)
40 d)
40 d)
40 d)
23 d)
14,6 d)
5,4 d)
III.
40
d)
34,6
d)
13,3
d)
I.
40
d)
34
d)
12,9
d)
3
II.
40 d)
33,1 d)
12,8 d)
III.
40 c)
20,6
I.
40 c)
20,3
4
II.
40 a)
20,1 a)
III.
28
I.
27,7
5
II.
27,5 a)
III.
35,4
I.
6
35,1
II.
7 b)
4,4 b)
I.
6,6 b)
4,1 b)
1,4
II.
6,3 e)
3,9 e)
III.
20,5
b)
13,3
b)
I.
20
b)
13
b)
2
II.
19,7 e)
12,9 e)
III.
40 b)
28,2 b)
I.
40 b)
27,9 b)
3
II.
40 e)
27,7 e)
III.
40 b)
I.
40 b)
4
II.
III.
I.
5
II.
III.
I.
6
II.

II. Fig. 440: PTFE- / pure graphite-packing;
I. Fig. 440: PTFE-V-ring unit;
Air supply pressure max. of pneumatic actuators DP:
max. permissible
6 bar
Air supply pressure max. limit of control valve: max. permissible
a) 5 bar b) 4,5 bar c) 4 bar d) 3,5 bar e) 3 bar
Actuator
DP34
Actuator
DP33
125
126
250
160
150
151
400
250
50
3,6 d)
3,4 d)
3,3 d)
8,4 d)
8,2 d)
8,1 d)
13,1
12,9
12,8 a)
17,9
17,7
17,6 a)
22,7
22,5
2,7 b)
2,5 b)
2,3 e)
8,4 b)
8,2 b)
8,1 e)
18 b)
17,8 b)
17,7 e)
27,6 b)
27,5 b)
1,6
1,4
1,3 a)
5,3
5,1
5 a)
11,5
11,3
11,2 a)
17,7
17,5
17,4 a)
23,9
23,7
23,6 a)
30,9
29,9
3,6
3,5
3,4 a)
7,9
7,8
7,7 a)
12,2
12,1
12 a)
16,6
16,5
16,4 a)
20,9
20,8
III. Fig. 441: Bellows seal
3) Other
Kvs-value-reductions are possible with Fig. 445 / 446 (Stainless steel body with screwed seat ring).
For max. permissible closing pressures refer to separate data sheet.
21
ARI-STEVI 440 / 441
Flange dimensions / Pressure-temperature-ratings

Flanges acc. to DIN EN 1092-1/-2 (Flange holes / -thickness tolerances acc. to DIN 2533/2544/2545)
Standard-flange dimensions
DN
(mm)
15
20
25
32
40
50
65
80
100
125
150
105
115
140
150
165
185
200
220
250
285
PN16
(mm)
95
PN16
(mm)
65
75
85
100
110
125
145
160
180
210
240
PN16
n x d
(mm)
4x14
4x14
4x14
4x18
4x18
4x18
4x18
8x18
8x18
8x18
8x22
PN25
(mm)
95
105
115
140
150
165
185
200
235
270
300
PN25
(mm)
65
75
85
100
110
125
145
160
190
220
250
PN25
n x d
(mm)
4x14
4x14
4x14
4x18
4x18
4x18
8x18
8x18
8x22
8x26
8x26
PN40
(mm)
95
105
115
140
150
165
185
200
235
270
300
PN40
(mm)
65
75
85
100
110
125
145
160
190
220
250
PN40
n x d
(mm)
4x14
4x14
4x14
4x18
4x18
4x18
8x18
8x18
8x22
8x26
8x26
Pressure-temperature-ratings acc. to DIN EN 1092-2

Material
PN
-60C to <-10C*
-10C to 120C
150C
200C
EN-JL1040
16
EN-JS1049
EN-JS1049
250C
300C
350C
400C
450C
bar
--
16
14,4
12,8
11,2
16
bar
on request
16
15,5
14,7
13,9
9,6
--
--
--
12,8
11,2
--
--
25
bar
on request
25
24,3
23
21,8
20
17,5
--
--
-60C to <-10C*
-10C to 50C
100C
150C
200C
250C
Pressure-temperature-ratings acc. to DIN EN 1092-1

Material
PN
300C
350C
400C
450C
1.0619+N
25
bar
18,7
25
23,3
21,7
19,4
17,8
16,1
15
14,4
13,9
1.0619+N
40
bar
30
40
37,3
34,7
30,2
28,4
25,8
24
23,1
22,2
1.4408
40
bar
40
40
37,3
33,8
31,1
29,3
27,6
26,7
25,6
--
Intermediate values for max. permissible operational pressures can be determined by linear interpolation of the given temperature / pressure chart.
* Valve with extended bonnet, studs and nuts made of A4-70 (at temperatures below -10C)
Please indicate when ordering

- Figure-No.
- Nominal diameter
- Nominal pressure
- Body material
- Plug design
- Kvs-value
- Flow characteristic
- Stem sealing
- Actuator
- Special design / accessories
Example:
Figure 35.440; Nominal diameter DN100; Nominal pressure PN40; Body material 1.0619+N; Parabolic plug; Kvs 160; GLP;
Stem sealing PTFE-V-ring unit; Actuator ARI-PREMIO 5 kN.
Dimensions in mm
Weights in kg
Pressures in barg (gauge)
1 bar =^ 105 Pa =^ 0,1 MPa
Kvs in m3/h
23
ARI-STEVI 440 / 441
Constructions
Stem sealing
Spring loaded PTFE-V ring packing unit

Pos.
Description
23
Packing ring *
25
Screw joint *
* Spare part
PTFE-/ Pure graphite-packing

PTFE or Pure graphite
X8CrNiS18-9, 1.4305
Bellows seal with safety stuffing box
Body design
Body with pressed seat ring

(EN-JL1040, EN-JS1049)
Body with welded seat (1.0619+N)
Body with machined seat (1.4408)
Plug design
Parabolic plug with PTFE soft seat and stem guiding
V-port plug with stem and port guiding
Parabolic pressure balanced plug

ARI-Armaturen Albert Richter GmbH & Co. KG, D-33756 Schlo Holte-Stukenbrock,
Tel. +49 52 07 / 994-0, Telefax +49 52 07 / 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: info.vertrieb@ari-armaturen.com
24

Pneumatic Actuators DP32 / DP33 / DP34
DP32
DP33
DP34
Contents
1.0 General Information on
Operating Instructions ......................................2
2.0 Notes on Possible Dangers .................................2
6.6 Assembling the Valve,

mode of operation Retracted spindle ................. 16
6.7 Setting the Starting Point,
mode of operation Retracted spindle ................. 17
2.1 Significance of Symbols...........................................2

2.2 Safety-Related Definitions .......................................2 7.0 Initial Operation Phase ................................... 17
2.3 Qualified Personnel ..................................................3 8.0 Disassembly of the Actuator
3.0 Handling..............................................................3
Unit from the Valve ........................................ 18
8.1 Disassembly of the Actuator Unit ......................... 18
3.1 Storage .....................................................................3

9.0 Care and Maintenance .................................... 19
3.2 Transport ..................................................................3
9.1 Replacing the Rolling Diaphragm ......................... 19
3.3 Handling Before Installation ....................................3
9.2 Replacing the Guiding Band and the O-ring ......... 21
4.0 Description ..........................................................4

4.1
4.2
4.3
4.4
Scope of Applications ..............................................4

Setup and Operating Mode ......................................4
Technical Data..........................................................5
Diagram....................................................................6
5.0 Notes on Dangers During Installation,

Operation and Maintenance ...........................12
6.0 Installation ........................................................12
6.1
6.2
6.3
6.4
10.0 Alterations ...................................................... 21

10.1 Replacing the spring set ........................................ 21
10.1.1 Replacement by operation mode "Extended spindle".. 21
10.1.2 Replacement by operation mode "Retracted spindle" . 22
10.2 Change of operating mode .................................... 23

10.2.1 Change of operating mode
"Extended spindle" in "Retracted spindle" ................. 23
10.2.2 Change of operating mode
General Notes on Installation.................................12

"Retracted spindle" in "Extended spindle" ................. 24
Valve with Actuator................................................13
11.0 Troubleshooting ............................................. 27
Control Pressure Connection .................................15
12.0 Troubleshooting Table................................... 27
Assembling the Valve,
13.0 Warranty ........................................................ 28
mode of operation Extended spindle ..................15
6.5 Setting the Starting Point,
mode of operation Extended spindle ..................16
0040000100 2000 englisch

Pneumatic Actuators
1.0 General Information on Operating Instructions

These operating instructions contain information necessary to install and operate the actuator both
safely and effectively.
If problems arise which cannot be solved with the aid of these operating instructions, please contact
the supplier/manufacturer for further information. These operating instructions comply with
applicable EN safety standards as well as regulations and codes of practice applicable in the Federal
Republic of Germany. If the valve is used outside the Federal Republic of Germany, the operator or
the person responsible for the system design must ensure that valid national codes of practice are
complied with.
The manufacturer reserves all rights to implement technical modifications and improvements at any
time.
The use of these operating instructions assumes the user is qualified as described under Section 2.3
"Qualified Personnel".
The operating personnel must be instructed in accordance with the operating instructions.
2.0 Notes on Possible Dangers

2.1 Significance of Symbols
Warning of general danger
Exposed to injury!
Dont put your hand into the up or downwards moving appliance
2.2 Safety-Related Definitions

The signal definitions DANGER, WARNING, CAUTION and NOTE are used in these operating
instructions as indications for particular hazards or for important information requiring special signs.
DANGER means that if the relevant information is disregarded, there is a danger of fatal injury and
/ or considerable damage to property can occur.
WARNING means that if the relevant information is disregarded, there is a danger of serious injury
and / or damage to property can occur.
CAUTION means that if the relevant information is disregarded, there is a danger of injury and / or
damage to property can occur.
NOTE means that particular attention must be paid to certain technical aspects.
All other information not specifically emphasised such as transport, installation, operating and
maintenance instructions as well as technical data (in the operating instructions, product
documentation and on the device itself) must also be complied with to the fullest extent in order to
avoid faults which in turn can cause serious injury to persons or damage to property.
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Pneumatic Actuators
2.3 Qualified Personnel
The term "qualified personnel" relates to persons who are familiarised with installation, assembly,
start-up, operation and maintenance of the product and have the qualifications corresponding to their
responsibilities such as:
Instruction and obligation to comply with all operational, regional and in-company regulations and
requirements;
Training or instruction in accordance with safety technology standards with regard to the upkeep and
use of appropriate safety and work protection equipment; First aid training, etc.
(see TRB 700).
3.0 Handling
3.1 Storage
- Storage temperature -20 to +70C dry, free of dirt
- Do not damage packing
- A desiccant or heating to prevent condensation is necessary in damp rooms.
3.2 Transport
- Transport temperature -20 to +70C
- Protect against external force (impact, vibration etc.).
- Do not damage paintwork.
- Do not damage packing.
3.3 Handling Before Installation

- Protect against atmospheric conditions e.g. wetness (applicate a desiccant).
- Correct handling protects against damage.
- Do not soil or damage type identification plate and wiring diagram on the controller.
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Pneumatic Actuators
4.0 Description
4.1 Scope of Applications
The pneumatic actuators are to be mounted on the top of valves and are necessary to operate the
valves (spindle movement) under service conditions.
The units are suitable for being employed in control systems used in the chemical industry.
The actuator units can achieve a high positioning force after only a short control time and fulfil all
the demands of the explosion safety regulations without additional measures needing to be taken.
4.2 Setup and Operating Mode

By means of the pneumatic actuator units, pneumatic control signals are converted into a translatory
motion. The necessary restoring force is generated by means of the compression springs on the bulk
of the diaphragm plate.
In case of air fall-off, the actuator will be restored by means of the spring force in the starting
position.
The operating mode of the actuator is the following:
Spindle moving out(on air failure)
or
Spindle moving in(on air failure)
This operation is obtained and dependent on the assembly of the springs.
By using a rolling diaphragm, linear rod forces during long lifts can be obtained.
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Pneumatic Actuators
4.3 Technical Data
Diaphragm
area
Part-No. ......00001 / 2
Actuator
type
(cm2)
DP32
DP33
DP34
250
400
800
Standard
with
manual
emergency
adjustment
92050
92250
92052
92252
92057
92257
92058
92054
92258
92254
92060
92260
92070
92270
92072
92272
92076
92276
92078
92278
92080
92280
92074
92274
92130
92330
92132
92332
92136
92336
92138
92338
92140
92340
92134
92334
92144
92344
92126
92128
92326
92328
Spring
ranges
Nominal
stroke
Number of
springs
Fillingvolume
(bar)
0,2-1,0
0,4-1,2
0,8-2,4
0,2-1,0
0,4-1,2
1,0-2,0
1,5-2,5
2,3-3,7
2,0-4,0
(mm)
(Pieces)
20
(Litre)
1
20
30
30
20
20
30
4
6
20
20
30
30
20
30
20
30
30
30
50
50
30
50
30
50
65
65
65
4
8
0,2-1,0
0,4-1,2
0,8-2,4
0,2-1,0
0,4-1,2
0,8-2,4
1,7-2,7
1,5-3,0
2,3-3,7
2,0-4,0
0,2-1,0
0,4-1,2
0,8-2,4
0,2-1,0
0,4-1,2
0,8-2,4
2,1-3,0
1,5-3,0
2,4-3,6
2,0-4,0
0,2-1,0
0,4-1,2
1,0-2,0
2,0-4,0
6
8
6
8
1,1
1,2
1,4
1,2
1
1,2
1,7
1,9
2,1
2,4
2
2,2
2
2,2
3,8
4,4
5,5
6,6
6,9
6,1
6,9
8,2
6,8
max. operating pressure 6 bar
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Pneumatic Actuators
4.4 Diagram
Ventilation
Name plate
Air connection
Fig. 1: DP32 Extended spindle
Ventilation
Name plate
Air connection
Fig. 2: DP32 with manual emergency adjustment Extended spindle

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Pneumatic Actuators
Air connection
Name plate
Ventilation
Fig. 3: DP32 Retracted spindle
Air connection
Name plate
Ventilation
Fig. 4: DP32 with manual emergency adjustment Retracted spindle
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Pneumatic Actuators
Ventilation
Name plate
Air connection
Ventilation
Name plate
Air connection

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Pneumatic Actuators
Air connection
Name plate
Ventilation
Air connection
Name plate
Ventilation
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Pneumatic Actuators
Ventilation
Name
plate
Air connection

25 rotated view
Ventilation
Name plate
Air connection

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Pneumatic Actuators
Air connection
Name plate
Ventilation
25 rotated view
Air connection
Name plate
Ventilation

0040000100 2000
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Pneumatic Actuators
5.0 Notes on Dangers During Installation, Operation and Maintenance

DANGER!
Safe operation of the actuator is only ensured if it is installed, put into operation and maintained by
qualified personnel (refer to Point 2.3 "Qualified personnel"), while observing the warning notes
provided in these operating instructions.
In addition, care must be taken to ensure that the general equipment and safety regulations for
electrical lines and installations are complied with and that tools and protection devices are used
professionally.
The operating instructions for the actuator must be observed when carrying out all work on and when
handling the actuator. Disregard of these instructions can result in injury to persons or damage to
property.
6.0 Installation
6.1 General Notes on Installation
The following points should be taken into account basides the general principles governing
installation work:
- Observe the information provided in the operating manual of the applicable valve.
- Observe the information provided in the operating manuals of all components (for ex. position
adjuster, filter reduction station, interlocking relay ...).
- Valve (all included) with traverse.
- Observe the applicable current driving power and the provided line length of the chosen line cross
section.
- The actuator units technical data must be in agreement with the requirements for operation.
- The control air must be in accordance with the instructions given on the nameplates of the actuator
unit.
- The air quality should be in accordance with DIN IEC 60654-2.
- The actuator unit must be provided in full, with distance columns and coupling parts, for the
extension on the applicable valve.
- A qualified personnel with knowledge of the rules and regulations is required for the construction
of the compressed air system.
- The site of installment is to be chosen in such a way that the actuator unit is easily accessible. There
should at least be enough room available for later maintenance and servicing jobs.
- The assembly positioning is arbitrary, yet the actuator should be on top, preferably with the actuator
spindle built vertically onto the valve and in a standing position.
- In an installation position with a horzontally positioned actuator spindle, the two distance columns
had to be above each other in the vertical plane.
CAUTION:
Its not allowed to exceed the maximum permissible actuator weights.
For this, care must be taken on the
according operation an installation
instructions of the valve.
Pipeline
vertically
Pipeline
horizontally
- The actuator can be employed within a temperature range with the min. of - 40 C and the max. of
+ 110C. By minus temperatures, attention must be given that the control air is dry, and by high
temperatures, if possible, that insulation against heat is provided for.
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Pneumatic Actuators
6.2 Valve with Actuator
DP 34
DP 32 - 33
Distance column
Locking nut
Stroke indicator
Coupling flange
Securing flange
Thread bush
Coupling
Hexagon nut
Locking nut
Valve spindle
Set screw
(90rotated view)
Locking nut
Valve spindle
Distance column
Locking nut
Coupling flange
Securing flange
Stroke indicator
Lock washer
Cylinder screw
Thread bush
Hexagon nut
Fig. 13: Pneumatic straight-way control valve

Mode of operation of the actuator: Extended spindle
Spring closes on air failure.
DP 34
DP 32 - 33
Set screw
(90rotated view)
Locking nut
Valve spindle
Distance column
Locking nut
Stroke indicator
Coupling flange
Securing flange
Thread bush
Coupling
Hexagon nut
Locking nut
Valve spindle
Distance column
Locking nut
Coupling flange
Securing flange
Stroke indicator
Lock washer
Cylinder screw
Thread bush
Hexagon nut
Fig. 14: Pneumatic three-way control valve as a mixing valve (path AB-B)
Mode of operation of the actuator: Extended spindle
Spring closes B - AB on air failure.
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Pneumatic Actuators
DP 34
DP 32 - 33
Distance column
Locking nut
Stroke indicator
Coupling flange
Securing flange
Thread bush
Coupling
Hexagon nut
Locking nut
Valve spindle
Set screw
(90rotated view)
Locking nut
Valve spindle
Distance column
Locking nut
Coupling flange
Stroke indicator
Securing flange
Lock washer
Cylinder screw
Thread bush
Hexagon nut
Fig. 15: Pneumatic straight-way control valve

Mode of operation of the actuator: Retracted spindle
Spring opens on air failure.
DP 34
DP 32 - 33
Set screw
(90rotated view)
Locking nut
Valve spindle
Distance column
Locking nut
Stroke indicator
Coupling flange
Securing flange
Thread bush
Coupling
Hexagon nut
Locking nut
Valve spindle
Fig. 16: Pneumatic three-way control valve as a mixing valve (path AB-B)
Mode of operation of the actuator: Retracted spindle
Spring opens on air failure.
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0040000100 2000
Distance column
Locking nut
Coupling flange
Stroke indicator
Securing flange
Lock washer
Cylinder screw
Thread bush
Hexagon nut

Pneumatic Actuators
6.3 Control Pressure Connection
The control pressure-connecting line is to be hooked up to the diaphragm base (7) during the Spring
closes mode of operation and to the diaphragm cover (18) during the Retracted spindle mode of
operation.
The threaded joint connection is the following. By actuators DP 32 and DP 33: G1/4 and by the
actuator DP 34: G3/8
ATTENTION:
The actuator diaphragm is only allowed to be admitted control air on the opposite side of the springs
(pressure chamber).
The component hole (ventilation) on the spring side must always be open.
6.4 Assembling the Valve, mode of operation Extended spindle

Straightway valves will be closed by spring force on air failure (Fig. 13).
Flow B - AB of 3-way mixing valves will be closed by spring force on air failure (Fig. 14).
- In the case that the valve and actuator have been delivered separately, the plug with spindle are to
be set into the terminal position by means of pressing CLOSE.
- In the case of the three-way mixing valves, the end position is the path B-AB.
ATTENTION:
During assembly jobs, the plug is not allowed to be turned on the valve seat while under contact
pressure.
- DP32, DP33:
Unscrew set screw and coupling with thread bush from the securing flange.
DP34:
Loosen cylinder screws.
Remove the lock washer, securing flange and thread bush from the actuator connection.
- Screw the lock nut onto the valve spindle.
- DP32, DP33:
Place the coupling over the valve spindle and screw the thread bush onto the valve spindle.
DP34:
Place the lock washer and securing flange over the valve spindle and screw the thread bush onto the
valve spindle.
- Check that the actuator has been set into the correct mode of operation.
- Connect the control pressure line to the connection of the diaphragm base (7) and pressure
measuring equipment.
- Drive the actuator with control pressure in midstroke (in the middle of the spring range).
- Place the actuator onto the valve-traverse and fasten by means of hexagon nuts.
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Pneumatic Actuators
6.5 Setting the Starting Point, mode of operation Extended spindle
- Set the actuator unit to the desired starting point of the spring range.
- Screw the thread bush on the valve spindle respectively screw the coupling flange on the actuator
spindle until the thread bush is fastened into the coupling flange.
Simultaneously, the plug on the valve seat must also be tight.
- Observe, that the valve spindle is deep enough into the thread bush, respectively the actuator
spindle is deep enough into the coupling flange.
If necessary, screw back the coupling flange or the thread bush.
- DP32, DP33:
Screw coupling into the securing flange and tighten. Lock with set screw.
DP34:
Fasten the safety flange and lock washer with cylinder screws onto the coupling flange.
- Check to see if at the starting point of the spring range (of the plug), lifts from the seat.
- After a test run adjust the position indicator to the terminal positions and screw both locking nuts
tightly (at ca. 50% lifting positioning).
(Do not turn the plug on the valve seat while under contact pressure).
6.6 Assembling the Valve, mode of operation Retracted spindle

Straightway valves will be opened by spring force on air failure (Fig. 15).
Flow B - AB of 3-way mixing valves will be opened by spring force on air failure (Fig. 16).
- In case the valve and actuator have been delivered separately, the plug with spindle are to be set into
the terminal position by means of pressing OPEN.
- In the case of the three-way mixing valves, the terminal position is the horizontal throughway AAB.
ATTENTION:
During assembly jobs, the plug on the valve seat is not allowed to be turned while under contact
pressure.
- DP32, DP33:
DP34:
- Screw the lock nut onto the valve spindle.
- DP32, DP33:
Place the coupling over the valve spindle and screw the thread bush onto the valve spindle.
DP34:
Place the lock washer and securing flange over the valve spindle and screw the thread bush onto the
valve spindle.
- Check that the actuator has been set into the correct mode of operation.
- Connect the control pressure line to the diaphragm cover connection (18) and pressure measuring
equipment.
- Drive the actuator with control pressure in midstroke (in the middle of the spring range).
- Place onto the valve traverse and fasten by means of hexagon nuts.
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Pneumatic Actuators
6.7 Setting the Starting Point, mode of operation Retracted spindle
- Set the actuator unit to the desired starting point of the spring range.
- Screw the thread bush on the valve spindle respectively screw the coupling flange on the actuator
spindle until the thread bush is fastened onto the coupling flange.
Simultaneously, the plug must be set in the OPEN position.
(The three-way valves must be adjacent to the plug in the casing seat.)
- Observe, that the valve spindle is deep enough into the thread bush, respectively the actuator
spindle is deep enough into the coupling flange.
If necessary, screw back the coupling flange or the thread bush.
- DP32, DP33:
Screw coupling into the securing flange and tighten. Lock with set screw.
DP34:
Fasten the safety flange and lock washer with cylinder screws onto the coupling flange.
- Check to see that the starting point of the spring range (of the plug) lifts out of the terminal position
and after obtaining the control pressure-target value, that the valve motion drives through and is
resting on the valve seat.
- After a test run, adjust the position indicator to the terminal positions and screw both locking nuts
tightly. (at a ca. 50% lifting positioning)
(Do not turn the plug on the valve seat while under contact pressure.)
7.0 Initial Operation Phase

DANGER !!!
Prior to any initial operation phase with a new system or system returning to service after
repairs or conversions, as the case may be, the following must be ensured:
- That all installation / assembly jobs have been carried out and completed properly !
- That all safety rules and regulations have been followed.
- That the initial operation phase is only carried out by "a qualified personnel" (please see 2.3).
- That the provided safety devices have been attached or repaired, as the case may be.
Prior to the initial operation phase, the following must have been observed:
- Attention paid that the control pressure connection has been properly installed. (please see 6.3)
- Check to make sure that all mobile, exterior parts can move freely.
- All applicable, current information given in the operating manuals for additional parts (for ex.
positioner, filter reduction station, interlocking relay, ...) have been observed.
- In case of improper functioning, all assembly and setting jobs must be checked over and corrected,
is necessary.
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Pneumatic Actuators
8.0 Disassembly of the Actuator Unit from the Valve

Aside from the general assembly guidelines and the TRB 700, the following points are to be
observed:
- Due to safety reasons, the system must be driven down prior to disassembly of the actuator unit (in
a pressureless state!).
- Disassembly of the actuator unit from the valve may only be carried out by a qualified personnel
(see point 2.3).
To proceed with the disassembly of the actuator unit from the valve, the following must be
observed: (please see Figure 13-16)
- Drive the actuator with control pressure into the middle position.
- DP32, DP33:
DP34:
- Loosen the hexagon nuts and remove the actuator from the valve.
8.1 Disassembly of the Actuator Unit

- Unscrew coupling flange and locking nur from the actuator spindle.
- Reduce the control pressure to 0 and separate the control pressure connection line from the
compressed air.
- Loosen the screws (21) of the actuator unit and remove the diaphragm covering (18).
ATTENTION:
For operations with increased initial spring tension (see fig. 7), additional screws have been provided
for. For the sizes DP32 and DP33, there are an additional two screws and for DP34, there are four
longer screws (23) provided. As the last step, the screws are to be loosened equally, in order to
disassemble the initial spring tension.
The procedure must be
followed according to this
sequence, or else there is a
risk of INJURY.
Fig. 17
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0040000100 2000

Pneumatic Actuators
9.0 Care and Maintenance

The maintenance and maintenance intervals are to be set in accordance to the operation conditions
and are to be determined by the operator (please see TRB 700).
- For each mode of operation, the actuator unit, if need be, should be freed from exterior dirt.
- The actuator unit may not be cleaned with high-pressure equipment or with aggressive cleaning
products, that are a health hazard, or with flammable cleaning products or solvents.
- After cleaning, for example, an inspection should be carried out checking the sealings of the
actuator unit.
- In order to ensure smooth running, the operation device for the control air should be furnished with
a maintenance unit. (see point 6.1.)
- The rolling diaphragm (10) and the spindle guiding with O-ring-sealing are wearing parts and must
be replaced when necessary.
9.1 Replacing the Rolling Diaphragm

- Remove the actuator from the valve, as described in point 8.0, and disassemble.
- Take out the construction units: spindle (1) / diaphragm plate (11) /
rolling diaphragm (10) / diaphragm flange (9).
- Loosen the flange nut (14).
- Remove the diaphragm flange (9) .
- Replace the rolling diaphragm (10) and reassemble.
Fig. 18: Extended spindle
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Pneumatic Actuators
Fig. 19: Retracted spindle

Concerning the unit DP32/33, attention must be given, that during the assembly of this construction
unit, a borehole be made in the rolling diaphragm (10) and that it is aligned with the camber in the
diaphragm plate (11).
- When inserting the assembly group into the actuator Extended spindle, one mould of the
diaphragm plate (11) must align with one hole of the diaphragm (10) which must also be exact over
the air connection hole of the diaphragm base (7) (Fig. 18 and 20).
- When inserting the assembly group into the actuator Retracted spindle, one mould of the
diaphragm plate (11) must align with one hole of the diaphragm (10) which must also be exact over
the air connection hole of the diaphragm cover (18) (Fig. 19 and 20).
Rolling diaphragm
Diaphragm plate
Ventilation
Spring
Fig. 20
ATTENTION: If the above stated directions are not followed, the springs will not be able to employ
their optimal bedding surfaces !
When assembling the actuator, the following tightening torques are to be observed:
Tightening torques of the flange nuts:
M 12
50 Nm
DP 32 / 33
M 16x1,5
120 Nm
DP 34
Tightening torques of the screws on the periphery:
M8
5 Nm
DP 32 / 33
M 10
15 Nm
DP 34
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0040000100 2000

Pneumatic Actuators
9.2 Replacing the Guiding Band and the O-ring
- Remove the actuator unit from the valve, as described in point 8, and disassemble.
- Replace the guiding band (3.2) and / or the O-ring (3.3).
- Pay attention that the top surface of the spindle is clean and undamaged.
- Grease the guiding band (3.2), O-ring (3.3) and spindle (1).
- Reassemble the actuator unit.
ATTENTION: Observe the tightening torques of the screws (see point 10.1)!
Fig. 21
10.0 Alterations
10.1 Replacing the spring set
- Remove the actuator unit from the valve, as described in point 8.0, and disassemble.
ATTENTION! Warning notes are to be observed see point 8.0!
10.1.1 Replacement by operation mode "Extended spindle"
- Take off diaphragm cover (18) and remove compression springs (15).
DP32, DP33:
- Align the compression springs (15) onto the moulds pressed into the diaphragm plate (11).
- Make sure the compression springs are positioned properly! (Fig. 20)
- Place the diaphragm cover (18) on top and screw together.
(Observe the tightening torques of the screws, see point 9.1)
DP34:
- Align the compression springs (15) onto the spring positioner (16) in the diaphragm plate (11) and
place the second spring positioner (16) onto the compression springs (15).
- Make sure the compression springs are positioned properly (Fig. 22)!
Centre the compression springs (15) so, that over one of the draughts of the spring positioner (16),
the ventilation in the diaphragm cover (18) is aligned.
- Place the diaphragm cover (18) on top and screw together.
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Pneumatic Actuators
Ventilation
Name plate
Air connection
Fig. 22
ATTENTION:
Use the longer screws to mount the long compression springs! Tighten the screws equally !
- Change spring range on name plate or fix a new name plate.
- Mounting of actuator with valve and adjustment of the starting pressure signal as described under
point 6.4 and 6.5.
10.1.2 Replacement by operation mode "Retracted spindle"
- Take off diaphragm cover (18) and take out the unit assembly group rolling diaphragm (10),
diaphragm plate (11), spindle (1) and the compression springs (15).
DP32, DP33:
- Place the diaphragm plate (11) with rolling diaphragm (10) into the diaphragm cover (18).
- Arrange the compression springs (15) onto the moulds pressed into the diaphragm plate (11).
- Make sure the compression springs stay properly arranged! (Fig. 22)
- Mount diaphragm base (7) with spindle guiding unit (3) over the spindle (1) and screw together.
(Observe the tightening torques of the flange nuts, see point 9.1)
DP34:
- Place rolling diaphragm (10) with diaphragm plate (11) and spring positioner (16) into the
diaphragm cover (18).
- Align the compression springs (15) onto the spring positioner (16) into the diaphragm plate (11)
and place the second spring positioner (16) onto the compression springs (15).
- Make sure the compression springs are positioned properly (Fig. 23)! Centre the compression
springs (15) so, that over one of the draughts of the spring positioner (16), the ventilation in the
diaphragm base (7) is aligned.
- Mount diaphragm base (7) with spindle guiding unit (3) over the spindle (1) and screw together.
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0040000100 2000

Pneumatic Actuators
Air connection
Name plate
Ventilation
Fig. 23
ATTENTION:
Use the longer screws to mount the long compression springs! Tighten the screws equally!
- Change spring range on name plate or fix a new name plate.
- Mounting of actuator with valve and adjustment of the starting pressure signal as described under
point 6.6 and 6.7.
10.2 Change of operating mode

The actuator mode of operation can be reversed even when the valve is installed in the piping. No
special equipment is required.
- Remove the actuator unit from the valve, as described in point 8.0, and disassemble.
ATTENTION: Warning notes are to be observed see point 8.0!
10.2.1 Change of operating mode "Extended spindle" in "Retracted spindle"
DP32 (Fig. 1 and 3), DP33 (Fig. 5 and 7), DP34 (Fig. 9 and 11):
- Take off diaphragm cover (18) and take out the compression springs (15) and the unit assembly
group rolling diaphragm (10) with diaphragm plate (11) and spindle (1).
DP32:
- Loosen flange nut (14) and remove diaphragm plate (11) with rolling diaphragm (10), diaphragm
flange (9) and bushing (8).
- Turn 180 and mount in this order over the spindle (1): bushing (8), diaphragm flange (9), rolling
diaphragm (10), diaphragm plate (11).
- Tighten with flange nut (14).
DP33, DP34:
- Loosen flange nut (14) and remove bushing (13), O-ring (12), diaphragm plate (11) with rolling
diaphragm (10) and diaphragm flange (9) and the bushing (8).
- Turn bushing (13) and O-ring (12) 180 and mount in this order over the spindle (1). Then mount
the bushing (8) over the spindle (1).
- Turn diaphragm plate (11) with rolling diaphragm (10) and diaphragm flange (9) 180 and mount in
this order over the spindle (1) too.
- Tighten with flange nut (14). (Observe the tightening torques of the screws, see point 9.1)
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Pneumatic Actuators
DP32, DP33, DP34:
- Make sure the spindle (1) surface isnt damaged.
- Grease spindle surface, guiding (3.1) and O-ring (3.3).
- Inserting of the compression springs (15) and Assembling of the actuator as described under point
10.1.2.
- Screw the ventilation, screw cap (19), in the diaphragm base (7) and the control pressure line has to
be connected to the diaphragm cover (18).
- Mounting of actuator with valve and adjustment of starting pressure signal as described under point
6.6 and 6.7.
10.2.2 Change of operating mode "Retracted spindle" in "Extended spindle"
DP32 (Fig. 1 and 3), DP33 (Fig. 5 and 7), DP34 (Fig. 9 and 11):
- Take off diaphragm cover (18) and take out the unit assembly group diaphragm plate (11), rolling
diaphragm (10), spindle (1) and then the compression springs (15).
DP32:
- Loosen flange nut (14) and remove diaphragm flange (9), rolling diaphragm (10), diaphragm plate
(11) and bushing (8).
- Turn 180 and mount in this order over the spindle (1): bushing (8), diaphragm flange (9), rolling
diaphragm (10), diaphragm plate (11).
- Tighten with flange nut (14).
DP33, DP34:
- Loosen flange nut (14) and remove diaphragm flange (9), rolling diaphragm (10), diaphragm plate
(11), bushing (8) and O-ring (12) with bushing (13).
- Mount bushing (8) over the spindle (1).
- Turn diaphragm flange (9) with rolling diaphragm (10) and diaphragm plate (11) 180 and mount in
this order over the spindle (1).
- Turn O-ring (12) and bushing (13) 180 and mount in this order over the spindle (1), too.
- Tighten with flange nut (14). (Observe the tightening torques of the screws, please see point 9.1)
DP32, DP33, DP34:
- Make sure the spindle (1) surface isnt damaged.
- Grease spindle surface, guiding (3.1) and O-ring (3.3).
- Inserting of the compression springs (15) and Assembling of the actuator as described under point
10.1.1.
- Screw the ventilation, screw cap (19), in the diaphragm cover (18) and the control pressure line has
to be connected to the diaphragm base (7).
- Mounting of actuator with valve and adjustment of starting pressure signal as described under point
6.4 and 6.5.
page 24
0040000100 2000

Pneumatic Actuators
Fig. 24: DP 33 Extended spindle
0040000100 2000
page 25

Pneumatic Actuators
Fig. 25: DP 33 Retracted spindle

page 26
0040000100 2000

Pneumatic Actuators
11.0 Troubleshooting
In the event of malfunctions or disturbances in operation, first check whether the installation and
adjustment work has been carried out and concluded in accordance with these operating instructions.
Compare the data referring to operating voltage, actuating signal and temperature to the data
specified on the layout drawing of the control system. Also check whether the given operating
conditions correspond to those specified in the data sheet or to the technical data specified on the
type identification plate.
DANGER!
All relevant safety regulations must be observed when carrying out the troubleshooting procedure,
especially TRB 700.
Contact the supplier/manufacturer if faults cannot be rectified on the basis of the following
troubleshooting table.
12.0 Troubleshooting Table

During the process of trouble shooting, all safety regulations previously mentioned and
corresponding to the various operations must definitely be observed!!
Fault
Possible causes
Corrective measures
Actuator unit does not move
no compressed air on the control

pressure line
Discern the causes and remedy
Actuator unit has been improperly

installed
Check the actuators mode of

operation and connect to the control
pressure line in accordance to this
mode of operation.
The rolling diaphragm is defect
Replace the rolling diaphragm
Manual emergency adjustment is

blocked
Set the manual emergency adjustment

into the correct position (both position
indicators must be at the starting point
and be in the same position).
wrong spring pieces

(the spring range of the actuator is
wrong)
Replace springs (actuator unit)
Spindle sealing has a leak
Renew the spindle sealing
The ventilation is plugged and the air

cannot escape from the actuator unit
Screw cap must be disengaged
The actuator unit does not ventilate

sufficiently
Check the control adjustment
There is not enough positioning

force available
Caution: - Read point 8.0 prior to dismantling and repair work!

- Read point 7.0 before restarting the plant!
0040000100 2000
page 27

Pneumatic Actuators
13.0 Warranty
The extent and period of warranty cover are specified in the "Standard Terms and Conditions of
Albert Richter GmbH & Co. KG" valid at the time of delivery or, by way of departure, in the contract
of sale itself.
We guarantee freedom of faults in compliance with state-of-the-art technology and the confirmed
application.
No warranty claims can be made for any damage caused as the result of incorrect handling or
disregard of operating and installation instructions, accident prevention regulations, EN, DIN, VDE
standards and other applicable codes of practice.
This warranty also does not cover any damage which occurs during operation under conditions
deviating from those laid down by specifications or other agreements.
Justified complaints will be eliminated by repair carried out by us or by a specialist appointed by us.
No claims will be accepted beyond the scope of this warranty. The right to replacement delivery is
excluded.
The warranty shall not cover maintenance work, installation of external parts, design modifications
or natural wear.
Any damage incurred during transport should not be reported to us but rather to the competent
cargo-handling depot, the railway company or carrier company immediately or else claims for
replacements from these companies will be invalidated.

page 28
0040000100 2000
Operating and installation instructions

DP32
DP32
with short manual emergency adjustment
with short manual emergency adjustment
actuator operation mode: extended stem
actuator operation mode: retracted stem
General notes on installation instruction

This installation instruction applies only additional to the operating and installation
instruction Pneumatic actuators - DP32/DP33/DP34.
ATTENTION !
- Present installation instructions (of pneumatic actuator, the respective valve and
further accessories) are to be observed!
Note:
Changing the operation mode with identical parts is only possible with the standard manual emergency adjustment.
Rev. 0040504002 3404 englisch
Page 1

Operation mode of actuator extended stem

(on air failure)
Ventilation
Name plate
Air connection
Disassembly of the short manual emergency adjustment

- Loosen guard cap (59).
- Pull handwheel (58) of insert nut (101).
- Give air on actuator, that the stem extension (103) drives out of insert nut (101).
- Drive spring-type straight pin (106) out with a drift.
- Loosen the engaging-piece (102).
Disassembly of the actuator unit

- Refer to point 7.1 of Operating and installation instruction DP32/DP33/DP34.
(Diaphragm base can be pulled completely with parts of the short manual emergency
adjustment over the stem extension (103).)
Page 2
Rev. 0040504002 3404

Operation mode of actuator retracted stem

(on air failure)
Air connection
Name plate
Ventilation
Disassembly of the short manual emergency adjustment

- Loosen nuts (49).
- Remove carefully traverse (48) with manual emergency adjustment.
Disassembly of the actuator unit

- Refer to point 7.1 of Operating and installation instruction DP32/DP33/DP34.
Rev. 0040504002 3404
Page 3

Troubleshooting table
- Refer to point 11 of Operating and installation instruction DP32/DP33/DP34.
Fault
Possible causes
Corrective measures
Actuator unit does not move
Manual emergency adjustment is

blocked
Set the manual emergency

adjustment into the correct position.
Extended stem:
The insert nut (101) is atop the
traverse.
Retracted stem:
The position indicator (42) is at the
bottom of the traverse (48).

Page 4
Rev. 0040504002 3404
Revision 0508:
Parts list Control Valve added
Revision 0711
House style change
Represented by
VAF Instruments B.V.
Specifications subject to change without notice.
Vierlinghstraat 24, 3316 EL Dordrecht, The Netherlands
Agents and distributors in more than 50 countries.
P.O. Box 40, 3300 AA Dordrecht, The Netherlands

T +31 (0) 78 618 3100, F +31 (0) 78 617 7068
sales@vaf.nl, www.vaf.nl

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Technical Manual

Instructions for installation,

Operating and Installation Instructions

4.0 Description ...............................................................3

Packings with PTFE V-ring unit ....................................7

Scope of Applications ................................................... 3 9.0 Troubleshooting .....................................................11

12.0 Warranty ..............................................................13

5.0 Installation ...............................................................5

0040000053 4000 englisch

Operating and Installation Instructions

1.0 General Information on Operating Instructions

2.0 Notes on Possible Dangers

2.2 Safety-Related Definitions

2.3 Qualified Personnel

Operating and Installation Instructions

3.3 Handling Before Installation

acc. to TRD 451-452

must be free from nonferrous metals

4.2 Operating Principles

Operating and Installation Instructions

fig. 1: Fig. ...440 standard design

fig. 2: Fig. ...441 standard design

fig. 3: Design with perforated plug

fig. 4: Design with V-port plug

Operating and Installation Instructions

5.2 Requirements at the Place of Installation

Permissible servo weights for valves with unsupported horizontal spindles:

Operating and Installation Instructions

Fig. 441 / 446

6.0 Notes on Dangers During Installation, Operation and Maintenance

7.0 Putting the Valve into Operation

Operating and Installation Instructions

8.0 Care and Maintenance

8.1 Spindle Packings / Assembly

fig. 5: PTFE V-ring unit

fig. 6: Stuffing box sealing

fig. 7: Bellow seal

8.2 Packings with PTFE V-ring unit

Owing to the installed compression spring, this spindle packing is self-adjusting. If

Warning! See point 11.0 before dismantling the valve.

Operating and Installation Instructions

Warning! See point 11.0 before dismantling the valve.

fig. 9: Split packing ring

Operating and Installation Instructions

Warning! See point 11.0 before dismantling the valve.

8.5 Replacing the Plug, Spindle and Seating

Warning! See point 11.0 before dismantling the valve.

Operating and Installation Instructions

Operating and Installation Instructions

Warning! See point 11.0 before dismantling the valve.

See operating instructions for actuator concerned for installing actuators!

Operating and Installation Instructions

10.0 Troubleshooting Table

Open valve (using actuator).

Flange covers not removed.

Remove flange covers.

Valve not sufficiently open.

Open valve (using actuator).

Dirt sieve clogged.

Clean / replace sieve.

Relieve pressure first!

Valve spindle moves in jerks.

perating mode for safety reset CLOSE

Type approval acc. to DIN 32730