DYWIDAG GRP Anchors and Rock Bolts

Contents
Introduction .................................................................................................................. 3
Fields of Application ...................................................................................................... 4
Main Advantages ........................................................................................................... 4
System Description ...................................................................................................... 4
System Components .................................................................................................... 4
Specifications ............................................................................................................... 5
Technical Features ......................................................................................................... 6
Accessories .................................................................................................................. 6
Order Information .......................................................................................................... 7

Introduction
GRP Anchors and Rock Bolts are used
as an alternative to conventional ground
control elements made of steel. Thanks
to the rapid development of production
technologies and a higher amount of
mechanical excavation, GRP systems
have gained importance in underground
construction around the world.
Fields of application of GRP Anchors and
Rock Bolts range from cuttable rock bolts
for underground coal Mining or ground
control for mechanical excavations to
injection lances or forepoling.
DYWIDAG-Systems International
provides a diversified portfolio of
GRP systems for various applications in
Mining, Tunneling, and Civil Engineering
which is completed by longtime experience
in the production and application of
GRP Anchors and Rock Bolts.

Fields of Application

Main Advantages

System Description

Rock reinforcement and rock support

in underground excavation

Lightweight system ensures an easy

application in challenging conditions

Mechanical excavations TBM,

roadheaders, and continuous miners

High tensile load-bearing capacity

Composite system consisting of

high-strength glass fibers and
high performance resin

Cuttable ground control system for

underground coal Mining
Injection lance for DYWI Inject
Systems

Tough and durable, yet easy to cut

using mechanical excavators or
shearers

Bars manufactured according to the

requirements of the construction
industry

Enhanced corrosion resistance

Available in different versions

Type CS: fully threaded solid bars
Type CH: fully threaded hollow bars
Type CR: fully threaded self-drilling
hollow bars with advanced, resistant
composite structure
Flat and round bars type MN
Reinforcing bars and composite mesh

Forepoling element

Anti-static components EX-proof

system

Tunnel portals and temporary

rock reinforcement to be removed
by excavators

Tough and resistant threadform

adjusted to the demands in surface
and underground construction

Ground stabilization in special

foundations

System Components
Type CS
Fully threaded solid GRP bar
GRP plate
GRP nut

Type CH
Fully threaded hollow bar
GRP plate
GRP nut

Type CR
Single-use drill bit different designs
and dimensions available
Fully threaded self-drilling hollow bar
GRP plate
GRP nut

Flat and round bars type MN

Flat or round GRP bar, optionally
available with an angle cut on the far
end and a driver tool adapter
GRP plate, domed or square version
Barrel and wedge anchorage

Application in combination with

concrete, cement grout, anchor mortar,
or resin, depending on the application

Specifications
GRP Bars Type CS, CH, and CR
No. Characteristic value / type1)
1
Nominal diameter
2
Nominal cross-section 2)
3
Nominal weight 2)
4
Ultimate load bar 3)
5
Ultimate strength bar 4)
6
Elongation bar 5)
7
Shear force bar 5)
8
Ultimate load bar-nut 6)
9 Ultimate load bar-coupling 6)
10
Delivery lengths 7)
11
Color code bar

Symbol
Da,nom
S0
m
Fm.s.nom
Rm.s.nom
Agt
FS.nom
Fm.n.nom
Fm.c.nom
L

Unit
[mm]
[mm2]
[kg/m]
[kN]
[N/mm2]
[%]
[kN]
[kN]
[kN]
[m]

CS20-190
20
186
0.56
190
1,000
2.5
90

1.0 - 6.0
Black

CS25-350
25
346
0.90
350
1,000
2.5
160

1.0 - 6.0
Black

CS32-560
32
580
1.30
560
960
2.5
230
130
160
1.0 - 6.0
Black

CH25-250
25
230
0.64
250
1,000
2.5
110

1.0 - 6.0
Green

CH32-350
32
340
0.95
350
1,000
2.5
140
130
160
1.0 - 6.0
Green

CR32-340
32
340
0.95
350
1,000
2.5
140
130
160
1.0 - 6.0
Red

CH32-350
46
100
0.15

CR32-340
46
100
0.15

1) Status: 2012-08, note: all values are subject to change; other designs and dimensions available on request;
corresponding plates according to manufacturer specifications
2) Characteristic fractile value
3) Calculated from the characteristic ultimate strength value and nominal weight, rounded
4) Modulus of elasticity: 40,000 [N/mm]
5) According to manufacturer specifications
6) Nominal value ultimate system load: bar or hollow bar and steel nut or DYWI Drill steel coupling R32 (standard versions)
7) Standard lengths max. 6 [m], customized length up to 11 [m] available on request

GRP Accessories Type CS, CH, and CR

Nr. Characteristic value / type1)
1
Wrench size nut
2
Length nut
3
Weight nut
4
Article No. nut
5
Diameter plate
6
Height plate
7
Weight plate
8
Article No. plate

Symbol
SW
LM
GM

DP
HP
GP

Unit
[mm]
[mm]
[kg]
[]
[mm]
[mm]
[kg]
[]

CS20-190
36
70
0.08

CS25-350
41
80
0.11

CS32-560
46
100
0.15

CH25-250
41
80
0.11

206020051036 206120051041 206220051046 206420051041 206520051046 206720051046

140
34
0.36

170
46
0.54

170
46
0.54

170
46
0.54

170
46
0.54

170
46
0.54

206040021014 206140021017 206240021017 206440021017 206540021017 206740021017

1) Status: 2012-08, note: all values are subject to change; other designs and dimensions available on request;
corresponding plates according to manufacturer specifications

GRP Round and Flat Bars Type MN

Characteristic value / type1)
Nominal diameter/dimensions
Nominal weight 2)
Ultimate load bar 2)
Ultimate strength bar 3)
Elongation bar 4)
Ultimate load anchorage 4)

Symbol
Da.nom
m
Fm.s.nom
Rm.s.nom
Agt
Fm.a.nom

Unit
[mm]
[kg/m]
[kN]
[N/mm]
[%]
[kN]

MNR-200
16
0.39
200
1,000
90

MNR-250 MNR-280
19
20
0.55
0.64
250
280
900
900
>4
100
110

MNR-440
25
0.98
440
900

MNF-280
40 x 7
0.55
280
1,000

120

100

MNF-320
40 x 8
0.63
320
1,000
>2
110

MNF-360
40 x 9
0.70
360
1,000
120

1) Status: 2012-08, note: all values are subject to change; other designs and dimensions available on request;
corresponding plates according to manufacturer specifications
2) Characteristic fractile value
3) Modulus of elasticity: 40,000 [N/mm]
4) According to manufacturer specifications

Technical Features
Drill Bits
The success of the installation depends
on the selection of the proper drill bit

Optimized in terms of cuttability and

drilling

Extensive drill bit portfolio for various

ground conditions

Adapted to the requirements of

Civil Engineering and underground
Mining

Article No.

Description

Article Code

Design

Thread

(XXX diameter [mm])

Cross drill bit,

hardened

Diameter
[mm] 1)
51

76

CB-Thread-D-HD

R32

Cross drill bit,

CB-Thread-D-HM
with carbide inserts

R32

BB-Thread-D-HD

R32

301080221XXX

Button drill bit,

BB-Thread-D-HM
with carbide inserts

R32

301080411XXX

Arc-shaped drill bit,

AR-Thread-D-HD
hardened

R32

301080511XXX

Arc-shaped drill bit,

AR-Thread-D-HM
with carbide inserts

R32

301080811XXX

Arc-shaped button
drill bit,
AB-Thread-D-HD
hardened

R32

301080521XXX

Arc-shaped button
drill bit,
AB-Thread-D-HM
with carbide inserts

R32

301080111XXX

301080121XXX

301080211XXX

Button drill bit,

hardened

Further information on the

characteristics and selection of
drill bits is available in a separate
DSI data leaflet for DYWI Drill Bits

Accessories
Steel accessories available on request
GRP rebars
Fully threaded solid GRP bar
Threading according to the demands
for concrete reinforcing elements
Connectors depending on the
application
Reinforcing cages available on request

1) X-marked fields indicate standard drill bit types; other dimensions available on request

GRP composite mesh

Rock bolt mesh and rockfall nets
available on request

GRP Mesh
Characteristic value / type 1)
Nominal diameter
Nominal cross-section 2)
Nominal weight 2)
Ultimate load bar 3)
Ultimate strength bar 4)
Elongation bar 5)
Shear force bar 5)

Symbol
Da.nom
S0
m
Fm.s.nom
Rm.s.nom
Agt
FS.nom

Unit
[mm]
[mm2]
[kg/m]
[kN]
[N/mm2]
[%]
[%]

CS15-130
15
180
0.36
130
1,000
2.5
60

CR20-250
20
320
0.65
250
1,000
2.5
120

1) Status: 2012-08, note: all values are subject to change; other designs and dimensions
available on request
2) Characteristic fractile value
3) Calculated from the characteristic ultimate strength value and nominal weight, rounded
4) Modulus of elasticity: 40,000 [N/mm]
5) According to manufacturer specifications

Order Information 1)
Article Description 2)
DYWIDAG GRP Solid Bar
CS20-190, L = X,X00 [mm]
DYWIDAG GRP Solid Bar
Nut CS20
DYWIDAG GRP Solid Bar
Plate CS20, d. 140 [mm]
DYWIDAG GRP Solid Bar
CS25-350, L = X,X00 [mm]
DYWIDAG GRP Solid Bar
Nut CS25
DYWIDAG GRP Solid Bar
Plate CS25, d. 170 [mm]
DYWIDAG GRP Solid Bar
CS32-560, L = X,X00 [mm]
DYWIDAG GRP Solid Bar
Nut CS32
DYWIDAG GRP Solid Bar
Plate CS32, d. 170 [mm]
DYWIDAG GRP Hollow Bar
CH25-250, L = X,X00 [mm]
DYWIDAG GRP Hollow Bar
Nut CH25
DYWIDAG GRP Hollow Bar
Plate CH25, d. 170 [mm]
DYWIDAG GRP Hollow Bar
CH32-350, L = X,X00 [mm]
DYWIDAG GRP Hollow Bar
Nut CH32
DYWIDAG GRP Hollow Bar
Plate CH32, d. 170 [mm]
DYWIDAG GRP S-D Hollow Bar
CR32-340, L = X,X00 [mm]
DYWIDAG GRP S-D Hollow Bar
Nut CR32
DYWIDAG GRP S-D Hollow Bar
Steel Nut CR32-S
DYWIDAG GRP S-D Hollow Bar
Plate CR32, d. 170 [mm]

Article No.
2060101910XX
206020051036
206040021014
2061103510XX
206120051041
206140021017
2062105610XX
206220051046
206240021017
2064102510XX
206420051041
206440021017
2065103510XX
206520051046
206540021017
2067103410XX
206720051046
206720022046
206740021017

1) Threadform according to ISO 10208

2) X,X ... variable length; couplings available on request

Austria

EMEA
DYWIDAG-Systems International GmbH
Alfred-Wagner-Strasse 1
4061 Pasching/Linz, Austria
Phone +43-7229-610 49 0
Fax
+43-7229-610 49 80
E-mail alwag@dywidag-systems.at
www.alwag.com

Argentina

Australia
belgium

Bosnia and herzegovina

Brazil

Canada

North America
DSI Underground Systems Inc.
9786 S Prosperity Road
West Jordan, UT 84081, USA
Phone +1-801-973 7169
Fax
+1-801-973 7172
E-mail dsiunderground@dsiunderground.com
www.dsiunderground.com

Chile

Colombia

C o s t a R i ca
C r o at i a

Czech republic

Denmark

South America
DSI Chile Industrial Ltda.
Las Encinas #1387, Valle Grande
Lampa, Santiago de Chile, Chile
Phone +56-2-596 96 20
Fax
+56-2-596 96 69
E-mail informaciones@dywidag-systems.cl
www.dsi-chile.com

Egypt

estonia
Finland
France

Germany
Greece

APAC/ASEAN
DYWIDAG-Systems International Pty. Ltd.
25 Pacific Highway
Bennetts Green, NSW 2290, Australia
Phone +61-2-49 48 90 99
Fax
+61-2-49 48 99 56
E-mail dsi@dywidag.com.au
www.dsiminingproducts.com/au

GU A TEM A L A
HONDUR A S

Hong Kong

Indonesia
I ta ly

J a pa n

Korea

Lebanon

Luxembourg

Ma l a y s i a
Mexico

Netherlands

N o r way
Oman

Pa n a m a

Pa r a g u a y
Peru

POL A ND

Portugal
Q ata r

Sa u d i A r a b i a
singapore

S o u t h A f r i ca
S pa i n

Sweden

Switzerland
Ta i w a n

Thailand

Turkey

ALWAG (AM 952/79), AT (AM 6138/2003),

AT-SYSTEM (AM 6139/2003),
DYWI (4197869), LSC (AM 4326/2008),
OMEGA-BOLT (3258282),
POWER SET (AM 6163/2002), and
TUBESPILE (AM 4328/2008) are registered
trademarks of DYWIDAG-Systems International GmbH.
Combi Coat and CT-Bolt are trademarks
of Vik rsta AS.
DYWIDAG-Systems International GmbH
is a partner of Vik rsta AS.

United kingdom

U r u g u ay

US A

Venezuela

04346-1/02.13-web he

Please note:
This brochure serves basic information
purposes only. Technical data and information
provided herein shall be considered
non-binding and may be subject to change
without notice. We do not assume any liability
for losses or damages attributed to the use
of this technical data and any improper
use of our products. Should you require
further information on particular products,
please do not hesitate to contact us.

U n i t e d A r a b E m i r at e s