Professional Documents
Culture Documents
Original Instructions
2.18
55.39
.63
16
22.91
581.91
9.88
Certified
Quality
SUCTION PORT
Model G15
250.83
9.41
238.95
20.41
4.00
518.41
101.60
2.25
57.15
22.41
569.21
8.00
203.20
2: INSTAL & OP
Metallic
Design Level 1
Natural Gas-Operated
Diaphragm Pumps
2.00
50.80
Quality System
ISO 9001 Certified
AIR INLET
3/4" NPT
4.94
125.46
4.00
101.60
3: EXP VIEW
7.00
177.80
.38
9.53
3.00
76.20
1: PUMP SPECS
4.68
118.87
12.87
326.90
4: Gas END
MOUNTING
HOLES
.50 12.06
ISO 14001 Certified
12.70 306.44
R.25
6.35
12.87
4.00
101.60
5: WET END
6.44
163.45
6: OPTIONAL
7: WARRANTY
sandpiperpump.com
Safety Information
IMPORTANT
WARNING
When used for toxic or aggressive fluids, the pump should
always be flushed clean prior to disassembly.
When the pump is used for materials that tend to settle out
or solidify, the pump should be flushed after each use to
prevent damage. In freezing temperatures the pump should be
completely drained between uses.
Gasborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.
Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
WARNING
Take action to prevent static sparking.
Fire or explosion can result, especially
when handling flammable liquids. The
pump, piping, valves, containers or
other miscellaneous equipment must
be grounded.
sandpiperpump . com
g15mdl1sm-rev0814
2: INSTAL & OP
3: EXP VIEW
7: WARRANTY
4: AIR END
5: WET END
6: OPTIONAL
1: PUMP SPECS
Table of Contents
sandpiperpump . com
g15mdl1sm-rev0814
1: PUMP SPECS
Pump
Brand
Model
#:
Pump
Size
Check
Valve
Pump
Style
Muffler
Options
Pump Size
15 1"
Design Level
Design Level
Wetted Material
S Stainless Steel
A Aluminum
A
B
D
X
0
V
S
T
7
8
9
Painted Aluminum
Unpainted Aluminum with Stainless Steel Gas Valve
Unpainted Aluminum with Stainless Steel Gas Valve with FKM O-rings
Unpainted Aluminum
Unpainted Aluminum/FKM Elastomers
Unpainted Aluminum/FKM Elastomers
Stainless Steel/ S02/304 SS Hardware
Stainless Steel/ 316 Stainless Hardware
Painted Stainless Steel
Stainless Steel/FKM Elastomers
Painted Stainless Steel/FKM Elastomers
N
B
R
W
NPT Threads
BSP (Tapered) Threads
150# Raised Face 1 1/2" ANSI Flange w/ Threaded Pipe Connections
150# Welded Raised Face 1 1/2" ANSI Flanged Manifolds
Porting Options
Pump Style
S Standard
Muffler Options
X No Muffler *
ATEX Detail
II 1G c T5
(1)
G c T5
IIII 3/1
2GD
T5
(2)
G c T5
IIII 3/2
2GD
T5
II 1D c T100C
I M1 c
I M2 c
Models equipped with Wetted Option S Non-Wetted Options S, T, 7, 8, or 9, Pump Option X.
Note: See ATEX Explanation of EC-Type Certificate
II 2G c T5
II 2D c T100C
Models equipped with Wetted Options A or S, All Non-Wetted Options, Pump Option X.
Note: See ATEX Explanation of Type Examination Certificate
Pump
Options
G XX X X X X X X X X X XX
Pump Brand
Design
Level
sandpiperpump . com
g15mdl1sm-rev0814
Performance
G15 METALLIC
10 (17) 20 (34)
HEAD
SOLIDS-HANDLING
Up to .25 in. (6mm)
HEADS UP TO
100 psi or 231 ft. of water
(7 bar or 70 meters)
80 PS
I (5.44
70
60 PSI
40
(4.08 B
ar)
40 PS
I (2.72
30
20
Bar)
50 (85)
60
50
r)
40 (68)
80
Bar)
30
20
20 PSI (1.36 Ba
r)Gas
10
30 (51)
.8 Ba
NPSHR
SI (6
90
FEET
100 P
Inlet Pre
ssure
30
20
10
10
60
50
40
70
80
90
100
110
METERS
7 100
CAPACITY
0 to 106 gallons per minute
(0 to 401 liters per minute)
1: PUMP SPECS
BAR
PSI
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
9.1
7.6
6
4.5
3
1.5
SHIPPING WEIGHT
Aluminum 53 lbs. (24kg)
Stainless Steel 95 lbs. (43kg)
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
425
CAPACITY
Exhaust Gas: The exhausted natural gas must be vented to a low pressure safe location in accordance with
local fire safety and environmental codes, or in the absence of local codes, an industry or nationally recognized
code having jurisdiction over the specific installations, and/or CAN/CGA B149, Installation Codes
Materials
Material Profile:
CAUTION! Operating temperature limitations are as follows:
Operating
Temperatures:
Max.
Min.
350F
177C
-40F
-40C
190F
88C
-10F
-23C
220F
104C
-35F
-37C
Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.
Metals:
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
For specific applications, always consult the Chemical Resistance Chart.
sandpiperpump . com
g15mdl1sm-rev0814
1: PUMP SPECS
Dimensional Drawings
G15 Metallic - NPT
The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
16.65
16.65
422.95
422.95
16.65
422.95
2.25
2.25
57.15
57.15
2.25
57.15
11.19
11.19
284.16
284.16
11.19
284.16
111/2
1/2NPT
NPTDISCHARGE
DISCHARGEPORT
PORT
1 1/2 NPT DISCHARGE PORT
1"1"NPT
NPTEXHAUST
EXHAUSTPORT
PORT
1" NPT EXHAUST PORT
20.83
20.83
529.20
529.20
20.83
529.20
22.13
22.13
562.09
562.09
22.13
562.09
20.83
20.83
529.20
529.20
20.83
529.20
9.53
9.53
242.16
242.16
9.53
242.16
11.71
11.71
297.55
297.55
11.71
297.55
111/2
1/2NPT
NPTSUCTION
SUCTIONPORT
PORT
1 1/2 NPT SUCTION PORT
2.18
2.18
55.39
55.39
2.18
55.39
1"1"NPT
NPTEXHAUST
EXHAUSTPORT
PORT
1" NPT EXHAUST PORT
.63
.63
16
16
.63
16
9.88
9.88
250.83
250.83
9.88
250.83
R.25
R.25
6.35
6.35
R.25
6.35
8.00
8.00
203.20
203.20
8.00
203.20
2.18
2.18
55.39
55.39
2.18
55.39
2.25
2.25
57.15
57.15
2.25
4.00
4.00
57.15
101.60
101.60
4.00
101.60
8.00
8.00
203.20
203.20
8.00
203.20
7.00
7.00
177.80
177.80
7.00
177.80
4.94
4.94
125.46
125.46
4.94
125.46 12.06
12.06
AIR
AIRINLET
INLET
3/4"
3/4"NPT
NPT
AIR INLET
3/4" NPT
4.00
4.00
101.60
101.60
4.00
101.60
306.44
306.44
12.06
306.44
sandpiperpump . com
g15mdl1sm-rev0814
Dimensional Drawings
G15 Metallic - ANSI Flange
1: PUMP SPECS
The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
11.19
11.19
284.16
284.16
11.19
284.16
16.63
16.63
422.28
422.28
16.63
422.28
4.68
4.68
118.87
118.87
4.68
118.87
24.85
24.85
631.19
631.19
24.85
631.19
22.91
22.91
581.91
581.91
22.91
581.91
20.41
20.41
518.41
518.41
20.41
518.41
9.41
9.41
238.95
238.95
9.41
13.41
13.41
340.55
340.55
13.41
340.55
2.00
2.00
50.80
50.80
2.00
238.95
DISCHARGE
DISCHARGEPORT
PORT
111/2"
1/2"RF
RF150#
150#ANSI
ANSI
DISCHARGE
PORTEQ.
5/8"
5/8"DIA,(4)
DIA,(4)HOLES
HOLES
EQ.SPC'D
SPC'D
1
1/2"
RF
150#
ANSICIRCLE
ON
ON3.88"
3.88"DIA.
DIA.BOLT
BOLT
CIRCLE
5/8" DIA,(4) HOLES EQ. SPC'D
ON 3.88" DIA. BOLT CIRCLE
20.41
20.41
518.41
518.41
20.41
518.41
SUCTION
SUCTIONPORT
PORT
111/2"
1/2"RF
RF150#
150#ANSI
ANSI
SUCTION
PORT
5/8"
5/8"DIA.,(4)
DIA.,(4)
HOLES
HOLESEW.
EW.SPC'D.
SPC'D.ON
ON
1
1/2"DIA.
RF BOLT
150#
3.88"
3.88"
DIA.
BOLTANSI
CIRCLE
CIRCLE
5/8" DIA.,(4) HOLES EW. SPC'D. ON
3.88" DIA. BOLT CIRCLE
22.41
22.41
569.21
569.21
22.41
569.21
50.80
.38
.38
9.53
9.53
.38
3.00
3.00
9.53
76.20
76.20
3.00
2.00
2.00
50.80
50.80
2.00
50.80
2.00
2.00
50.80
50.80
2.00
50.80
76.20
12.88
12.88
327.03
327.03
12.88
4.94
327.03 4.94
125.41
125.41
4.94
125.41
1"
1"NPT
NPTEXHAUST
EXHAUSTPORT
PORT
1" NPT EXHAUST PORT
4.68
4.68
118.87
118.87
4.68
118.87
12.87
12.87
326.90
326.90
12.87
326.90
MOUNTINGHOLES
HOLES
.50
.50 MOUNTING
12.70
12.70
.50 MOUNTING HOLES
12.70
R.25
R.25
6.35
6.35
R.25
6.35
10.61
10.61
269.49
269.49
10.61
269.49
7.00
7.00
177.80
177.80
7.00
177.80
3.00
3.00
76.20
76.20
3.00
76.20
4.00
4.00
6.44
6.44
101.60
101.60
163.45
4.00 163.45
6.44
101.60 163.45
6.44
6.44
163.51
163.51
6.44
12.87
12.87
326.90
326.90
12.87
326.90
AIR
AIRINLET
INLET
3/4"
3/4"NPT
NPT
AIR INLET
3/4" NPT
9.88
9.88
250.83
250.83
9.88
250.83
BOTTOM
BOTTOMVIEW
VIEW
163.51
BOTTOM VIEW
sandpiperpump . com
g15mdl1sm-rev0814
2: INSTAL & OP
Gas Line
Discharged
Fluid
Discharge
Stroke
Suction
Stroke
SAFE AIR
EXHAUST
Suction (side) stroking also initiates the reciprocating
DISPOSAL
(shifting, stroking or cycling) action of the pump.AREA
The suction
diaphragms
movement is mechanically pulled through its
1" DIAMETER
AIR
EXHAUST PIPING
stroke. The diaphragms inner plate makes contact with an
MUFFLER
actuator plunger aligned to shift the pilot signaling
valve.
Once actuated, the pilot valve sends a pressure signal to the
opposite end of the main directional gas valve, redirecting the
compressed gas to the opposite inner chamber.
Primed
Fluid
SUBMERGED ILLUSTRATION
MUFFLER
LIQUID
LEVEL
SUCTION
LINE
LIQUID
LEVEL
SUCTION
LINE
sandpiperpump . com
g15mdl1sm-rev0814
020.064.000 Filter
VENTING WARNING: This filter is equipped with a stainless steel manual drain. The port is 1/8" NPT. When draining moisture from the filter, first shut off the
natural gas supply.
CAUTION
The gas exhaust should
be p iped to an area
for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.
Gas Shut-Off
Valve
Regulator
w/Gauge
Filter
Gauge
Shut-Off
Valve
2: INSTAL & OP
Natural gas
supply conductive
piping must be supported
Flexible
Connection
SUCTION
Drain Port
The pump must be rigidly mounted in the horizontal position with
fasteners to a conductive base or natural ground.
Troubleshooting Guide
Symptom:
2: INSTAL & OP
Product Leaking
Through Exhaust
Premature Diaphragm
Failure
Unbalanced Cycling
Potential Cause(s):
Recommendation(s):
Increase the inlet gas pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Install gaskets with holes properly aligned.
Remove pilot valve and inspect actuator plungers.
Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Check the gas line size and length, compressor capacity (HP vs. cfm required).
Disassemble and inspect main gas distribution valve, pilot valve and pilot valve actuators.
Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Increase the inlet gas pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Remove muffler screen, clean or de-ice, and re-install.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Check suction condition (move pump closer to product).
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or
Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
manifold).
Resistance Guide for compatibility.
Valve ball(s) / seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked.
Remove or flush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift.
For lifts exceeding 20 of liquid, filling the chambers with liquid will prime the pump in most cases.
Suction side gas leakage or gas in product.
Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in gas exhaust muffler.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Over lubrication.
Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Icing.
Remove muffler screen, de-ice, and re-install. Install a point of use gas drier.
Clogged manifolds.
Clean manifolds to allow proper gas flow.
Deadhead (system pressure meets or exceeds gas
Increase the inlet gas pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure).
(Does not apply to high pressure 2:1 units).
Cavitation on suction side.
Check suction (move pump closer to product).
Lack of gas (line size, PSI, CFM).
Check the gas line size, length, compressor capacity.
Excessive suction lift.
For lifts exceeding 20 of liquid, filling the chambers with liquid will prime the pump in most cases.
Gas supply pressure or volume exceeds system hd.
Decrease inlet gas (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line.
Meet or exceed pump connections.
Restrictive or undersized gas line.
Install a larger gas line and connection.
Suction side gas leakage or gas in product.
Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked.
Remove or flush obstruction. Check and clear all suction screens or strainers.
Pumped fluid in gas exhaust muffler.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained gas or vapor lock in chamber(s).
Purge chambers through tapped chamber vent plugs. Purging the chambers of gas can be dangerous.
Diaphragm failure, or diaphragm plates loose.
Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or gas pressure. Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations and lubrication.
Cavitation.
Enlarge pipe diameter on suction side of pump.
Excessive flooded suction pressure.
Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility).
Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards,
Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
installed incorrectly or worn.
worn to a sharp edge.
Excessive suction lift.
For lifts exceeding 20 of liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line.
Meet or exceed pump connections.
Pumped fluid in gas exhaust muffler.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side gas leakage or gas in product.
Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained gas or vapor lock in chamber(s).
Purge chambers through tapped chamber vent plugs.
For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388
sandpiperpump . com
g15mdl1sm-rev0814
3: EXP VIEW
Torque: 90 in/lbs
476.320.000
476.227.363
sandpiperpump . com
g15mdl1sm-rev0814
476.320.363
Nitrile Diaphragms
474.099.600
3: EXP VIEW
Description
Qty.
Aluminum Gas Valve Assembly
1
Aluminum Gas Valve Assembly with FKM O-rings 1
Stainless Steel Gas Valve Assembly
(use with Option B)
1
Stainless Steel Gas Valve Assembly
with FKM O-rings (used with Option D)
1
Ball, Check
4
Ball, Check
4
Bushing
2
Pilot Valve Assembly
1
Pilot Valve Assembly (SS Midsection)
1
Pilot Valve Assembly with FKM O-rings
1
Pilot Valve Assembly with FKM O-rings
(SS Midsection)
1
Intermediate Bracket
1
Intermediate Bracket (SS Midsection)
1
Bumper, Diaphragm
2
Bumper, Diaphragm
2
Bushing, Plunger
2
Cap, Gas Inlet Assembly
1
Cap, Gas Inlet Assembly
1
(SS Midsection)
Capscrew, Hex Hd 7/16-14 X 2.00
16
Capscrew, Hex Hd 7/16-14 X 2.00
16
Capscrew, Hex Hd 7/16-14 X 2.00
16
(SS Midsection)
Capscrew, Hex Hd 3/8-16 X 1.75
16
Capscrew, Hex Hd 3/8-16 X 1.75
16
Capscrew, Hex Hd 3/8-16 X 1.75
16
(SS Midsection)
Capscrew, Hex Hd 5/16-18 X 1.75
4
Capscrew, Hex Hd 5/16-18 X 1.75
4
Capscrew, Hex Hd 5/16-18 X 1.75
4
(SS Midsection)
Capscrew, Hex Hd 3/8-16 X 1.00
4
Capscrew, Hex Hd 3/8-16 X 1.00
4
Capscrew, Hex Hd 3/8-16 X 1.00
4
(SS Midsection)
Capscrew, Soc Hd 7/16-14 X 1.25
8
Capscrew, Soc Hd 1/2-13 X 1.00
8
Capscrew, Soc Hd 1/2-13 X 1.00
8
(SS Midsection)
Chamber, Outer
2
Chamber, Outer
2
Chamber, Inner
2
Chamber, Inner (SS Midsection)
2
Diaphragm
2
Diaphragm, Overlay
2
Gasket, Natural Gas Valve
1
Gasket, Pilot Valve
1
Gasket, Natural Gas Inlet
1
Gasket, Inner Chamber
2
Manifold, Suction
1
Manifold, Suction 1-1/2" BSP
1
Welded Raised Face 150#
1 1/2 " ANSI Flanged Manifold
1
Manifold, Suction
1
Manifold, Suction 1-1/2" BSP
1
Welded Raised Face 150#
1 1/2 " ANSI Flanged Manifold
1
Description
Manifold, Discharge
Manifold, Discharge 1-1/ 2" BSP
Welded Raised Face 150#
1 1/2 " ANSI Flanged Manifold
Manifold, Discharge
Manifold, Discharge 1-1/2" BSP
Welded Raised Face 150#
1 1/2 " ANSI Flanged Manifold
Nut, Hex 3/8-16
Nut, Hex 3/8-16
Nut, Hex 3/8-16 (SS Midsection)
Nut, Hex 7/16-14
Nut, Hex 7/16-14
Nut, Hex 7/16-14 (SS Midsection)
O-Ring
O-Ring
O-Ring (use with metal seats)
Seal (use with metal seats)
Plate, Outer Diaphragm Assembly
Plate, Outer Diaphragm Assembly
Plate, Inner Diaphragm
Plate, Inner Diaphragm (SS Midsection)
Plunger, Actuator
Ring, Retaining
Rod, Diaphragm
Seal, Diaphragm Rod
Seal, Diaphragm Rod
Seat, Check Ball (seals required see item 27)
Seat, Check
Seat, Check
Ground Strap
Flat Washer
Flat Washer
Flat Washer
Qty.
1
1
1
1
1
1
16
16
16
16
16
16
2
2
8
8
2
2
2
2
2
2
1
2
2
4
4
4
1
4
4
4
Parts not shown used with Raised Face ANSI Flange Options R and W:
170.035.330 Hex Cap Screw
326.051.080 Mounting Foot
545.005.330 Hex Nut
900.006.330 Lock Washer
901.022.330 Flat Washer
4
2
4
4
8
Parts not shown used with Raised Face ANSI Flange Option R ONLY:
334.113.110 1 1/2" ANSI 150# Raised Face Flange
and Threaded Pipe Connection
538.036.110 1 1/2" NPT Pipe Nipple x 2" Long
2
2
LEGEND:
= Items contained within Gas End Kits
= Items contianed within Wet End Kits
Note: Kits contain components specific to the material codes.
ATEX Compliant
sandpiperpump . com
g15mdl1sm-rev0814
sandpiperpump . com
g15mdl1sm-rev0814
3: EXP VIEW
Material Codes -
R E C YC L I N G
1-D
1-D
Item
Part Number
Description Qty
1
031-183-000
Gas Valve Assembly
1
1-A
095-109-157
Valve Body
1
1-B
031-139-000
Sleeve and Spool Set
1
1-C
132-029-357
Bumper
2
1-D 560-020-360 O-Ring
10
1-E 165-127-157 Cap, End
2
1-F 170-032-330 Capscrew
8
1-C
1-B
1-B
1-E
Item
Part Number
Description Qty
1
031-183-363
Gas Valve Assembly (FKM)
1
1-D 560-020-363 O-Ring (FKM)
10
(includes all other items used on 031.183.000)
1-A
1-C
1-D
1-F
4: AIR END
1-D
1-D
1-C
1-B
1-B
1-A
1-C
1-D
1-F
1-E
1-E
Item
Part Number
Description Qty
1
031-179-000
Gas Valve Assembly
1
1-A
095-109-110
Valve Body
1
1-B
031-139-000
Sleeve and Spool Set
1
1-C
132-029-357
Bumper
2
1-D
560-020-360 O-Ring
10
1-E
165-127-110 Cap, End
2
1-F
170-032-115 Capscrew
8
170-032-110
3/16" Stainless Steel Option
8
Item
Part Number
Description Qty
1
031-179-363
Gas Valve Assembly (FKM)
1
1-D
560-020-363
O-Ring (FKM)
10
(includes all other items used on 031.179.000)
IMPORTANT
Read these instructions completely, before installation
and start-up. It is the responsibility of the purchaser
to retain this manual for reference. Failure to comply
with the recommendations stated in this manual will
damage the pump, and void factory warranty.
ATEX Compliant
sandpiperpump . com
g15mdl1sm-rev0814
replace if required.
Item
Part Number
Description
4
095-110-000
Pilot Valve Assembly
4-A
095-095-157
Pilot Valve Body
4-B
755-052-000
Sleeve (With O-Rings)
4-C
560-033-360
O-Ring (Sleeve)
4-D
775-055-000
Spool (With O-Rings)
4-E
560-023-360
O-Ring (Spool)
4-F
675-037-080
Retaining Ring
Item
Part Number
Description
4
095-110-363
Pilot Valve Assembly
4-B
755-052-363
Sleeve (With O-Rings) (FKM)
4-C
560-033-363
O-Ring (Sleeve) (FKM)
4-D
775-055-363
Spool (With O-Rings) (FKM)
4-E
560-023-363
O-Ring (Spool) (FKM)
(includes all other items used on 095-110-000)
For Pumps with stainless steel center section
Item
Part Number
Description
4
095-110-110
Pilot Valve Assembly
4-A
095-095-110
Pilot Valve Body
(includes all other items used on 095-110-000)
Qty
1
1
Item
Part Number
Description
4
095-110-363SS
Pilot Valve Assembly
4-B
755-052-363
Sleeve (With O-Rings) (FKM)
4-C
560-033-363
O-Ring (Sleeve) (FKM)
4-D
775-055-363
Spool (With O-Rings) (FKM)
4-E
560-023-363
O-Ring (Spool) (FKM)
(includes all other items used on 095-110-110)
sandpiperpump . com
g15mdl1sm-rev0814
Qty
1
1
1
6
1
3
1
Qty
1
1
6
1
3
4: AIR END
Qty
1
1
6
1
3
26
7
31
30
4: AIR END
33
Description
Bracket, Intermediate
Bracket, Intermediate
Bushing, Plunger
O-Ring
O-Ring (FKM)
Plunger, Actuator
Ring, Retaining*
Seal, Diaphragm Rod
Seal, Diaphragm Rod (FKM)
Qty
1
1
2
2
2
2
2
2
2
Step 8: Clean seal area, lightly lubricate and install new Seal,
IMPORTANT
When the pumped product source is at a higher
level than the pump (flooded suction condition),
pipe the exhaust higher than the product source
to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
center section is recommended.
sandpiperpump . com
g15mdl1sm-rev0814
5: WET END
sandpiperpump . com
g15mdl1sm-rev0814
Diaphragm Servicing
Step 1: With manifolds and outer chambers
removed, remove diaphragm assemblies from
diaphragm rod. DO NOT use a pipe wrench or similar
tool to remove assembly from rod. Flaws in the rod
surface may damage bearings and seal. Soft jaws
in a vise are recommended to prevent diaphragm
rod damage.
Step 1.A: NOTE: Not all inner diaphragm plates
are threaded. Some models utilize a through hole
in the inner diaphragm plate. If required to separate
diaphragm assembly, place assembly in a vise,
gripping on the exterior cast diameter of the inner
plate. Turn the outer plate clockwise to separate the
assembly.
Always inspect diaphragms for wear cracks or
chemical attack. Inspect inner and outer plates for
deformities, rust scale and wear. Inspect intermediate
bearings for elongation and wear. Inspect diaphragm
rod for wear or marks.
Clean or repair if appropriate. Replace as required.
Step 2: Reassembly: There are two different types
of diaphragm plate assemblies utilized throughout the
Sandpiper product line: Outer plate with a threaded
stud, diaphragm, and a threaded inner plate.
5: WET END
IMPORTANT
Read these instructions completely,
before installation and start-up.
It is the responsibility of the
purchaser to retain this manual for
reference. Failure to comply with
the recommendations stated in this
manual will damage the pump, and
void factory warranty.
sandpiperpump . com
g15mdl1sm-rev0814
SAFE AIR
EXHAUST
DISPOSAL
AREA
Illustration #1
MUFFLER
LIQUID
LEVEL
SUCTION
LINE
Illustration #2
MUFFLER
SUCTION
LINE
Illustration #3
5: WET END
LIQUID
LEVEL
WARNING
Natural gas exhaust is to be
vented to low pressure safe
location using conductive Nitrile
rubber hose or metal piping in
accordance with local fire and
environmental codes, or an industry
or nationally recognized code
having jurisdiction over specific
installations, and/or CAN/CGA
B149, Installation Codes.
sandpiperpump . com
g15mdl1sm-rev0814
Written Warranty
Declaration of Conformity
7: WARRANTY
David Roseberry
Printed name of authorized person
Engineering Manager
Title
Revision Level: F
EC Declaration of Conformity
In accordance with ATEX Directive 94/9/EC,
Equipment intended for use in potentially explosive environments.
Manufacturer: Warren Rupp, Inc., A Unit of IDEX Corportion
800 North Main Street, P.O. Box 1568, Mansfield, OH 44902 USA
EN 60079-25: 2011
For pumps equipped with Pulse Output ATEX Option
Quality B.V. (0344)
Applicable Standard:
EN13463-1: 2009
EN13463-5: 2011
DATE/APPROVAL/TITLE:
14 MAY 2014
EC Declaration of Conformity
DATE/APPROVAL/TITLE:
27 MAY 2010
Type
Marking
Listed In
Non-Conductive
Fluids
No
Yes
Yes
II 2 G EEx m c II T5
II 3/2 G EEx m c II T5
II 2 D c IP65 T100oC
No
Yes
Yes
II 1 G c T5
II 3/1 G c T5
II 1 D c T100oC
I M1 c
I M2 c
No
Yes
Yes
No
Yes
II 2 G c T5
II 3/2 G c T5
II 2 D c T100oC
No
Yes
Yes
II 2 G T5
II 3/2 G T5
II 2 D T100oC
Applicable Standard:
EN13463-1: 2001,
EN13463-5: 2003
EC Declaration of Conformity
KEMA 09ATEX0073
CE
KEMA 09ATEX0073
KEMA 09ATEX0073
KEMA 09ATEX0073
No
Yes
Yes