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Positive Control control block M9-25

in monoblock design

RE 64303/01.2012

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English

Data sheet
Nominal size 25
Unit series 1X
Maximum operating pressure:

pump side
350 bar

actuator side
380 bar
Maximum flow:

2 x 300 l/min
7M9-25

Table of contents
Content

Areas of application
Page

Areas of application

Features

Function

Symbol

Technical data

Spool variants

Primary and secondary pressure safety

Line connections

Unit dimensions

7, 8

The compact control blocks of type M9 serve, first of all, for


the control of standard functions in crawler excavators or
mobile excavators, like boom, bucket, travel drive, arm and
swing in a dual-circuit hydraulic system.
In this connection, particularly value was put on the fact that
the multiplicity of possible parallel movements of a hydraulic
excavator of the driver are to be controlled at any time well,
comfortably and without high concentration effort with optimal
power demand.

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Bosch Rexroth AG

M9-25 | RE 64303/01.2012

Features
System

Design

Control principle: Dual-circuit Positive Control


(no fixed pump operation possible)
Valve control due to 6/3-way principle
Internal summation functions for arm and boom
Improved flow distribution with parallel movements travel/
equipment
Arm regeneration with brake valve function to tank
Spool for boom function with integrated regeneration
function
Optimal supply of boom with parallel movements with
bucket or swing
Semi priority of the swing axis compared with the arm axis
Integrated anti-drift valves for fr arm and boom
Primary and secondary pressure protection via pilot
controlled cartridge valves with combined anti-cavitation
function to avoid cavitation.

Monoblock design
Basic block with 7 consumer axes and 2summation half
axes
Expandable via maximum 2 sandwich plates

Order details

Types of operation
Hydraulic
Electrohydraulic
Flanged housing (inlet section)
Primary valve on the rear side
Pre-load valves for tank and cooler
Options flangeable lateral
Cost-efficient piping with low Dp
Consumer ports facing upwards
Ports for pump and tank downwards

The order details for control blocks of type M9 are defined


by the project department in co-operation with the customer.

Function
Control block M9-25
The control block basically consists of the housing, control
spools with return springs (1), built-in primary cartridge
valves (2) and secondary cartridge valves (3) as well as
load-holding valves (4).
Pilot control of consumer
Connected to pump P1 are usually travel drive right (spool
axis 3), swing (spool axis 2) and arm (spool axis 1).
The arm movement has a reduced influence on the swing
movement compared to a parallel control. Therefore a semi
priority of the swing is achieved by control of swing and arm
section. The flow fluctuations of the swing as a result of the
parallel movement which a felt by the driver as unpleasant
are minimized.
Connected to pump P2 are usually travel drive left (spool
axis 4), boom (spool axis 5), bucket (spool axis 6) and
option (spool axis 7).
By the chosen control a sufficient supply of the boom
function is ensured during parallel movements with the
load-lower bucket function. Thereby a stop of the boom is
prevented.
The option section integrated in the block (spool axis7) is
bound-in parallel to the boom. Other option sections can be
flanged lateral whereat the connection of the pump is carried
out via the parallel channel (8).

Summation
There is one summation valve in both loops. These enable
an internal supply of the functions boom lifting (11) and arm
in/out (12) with two pumps.
Inlet section
By means of the inlet section (15) the flow distribution is
determined during the parallel movements travel/equipment.
Via the inlet section the pump P1 is swiched on both travel
drive sections during parallel movement and pump P2 is
switched on the equipment via the parallel channels of both
loops.

RE 64303/01.2012 | M9-25

Bosch Rexroth AG

3/8

Symbol

16 Regeneration spool boom lowering

15 Inlet section

P1; P2
T
A, B
a, b, Pi, PC1, PC2, AB, BB
S
K
Y, L1, L2, L3

Option

Bucket

Boom

Travel Left

20 Anti-drift valve boom

19 Anti-drift valve arm

18 Arm counterbalance valve

17 Regeneration spool arm in

22 Pre-load valve for cooler back


pressure

14 Parallel channel connection P2 to


summation valve

21 Pre-load valve for tank line

13 Parallel channel connection P1 to


summation valve

12 Summation valve arm

11 Summation valve boom

10 Bypass valve loop P2

Travel Right

9 Bypass valve loop P1

8 Parallel channel P2

Swing

7 Parallel channel P1

5 Throttled parallel bypass arm

4 Load-holding valve
6 Throttled parallel bypass bucket

3 Secondary valve

2 Primary valve

1 Main spool

Arm

Pump ports
Tank port
Consumer ports
Pilot pressure control ports
Anti-cavitation port for swing
Cooler port
Leakage oil ports (at zero pressure to tank)

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Bosch Rexroth AG

M9-25 | RE 64303/01.2012

Technical data (For applications outside these parameters, please consult us!)
General
Weight

kg

195

Installation position

Optional

Line connections

See page 6

Ambient temperature range

C 20 to +80

bar

Hydraulic
Max. operating
pressure at port

Max. pilot pressure


at port

350

A/B

bar

380

bar

30

a, b

bar

35

Max. flow

Must be zero pressure to tank

l/min

Hydraulic fluid

Mineral oil (HL, HLP) according to DIN 51524, other hydraulic


fluids, such as HEES (synthetic esters) according to VDMA 24568
as well as hydraulic fluids as specified under RE 90221, on inquiry

Hydraulic fluid temperature range

Viscosity range

mm2/s

Maximum permitted degree of contamination of the


hydraulic fluid cleanliness class according to ISO 4406 (c)
Recommended hydraulic pilot control range

2 x 300

20 to +80
10 to 380
Class 20/18/15, for this we recommend a filter
with a minimum retention rate of 10 75

bar

0 to 35

RE 64303/01.2012 | M9-25

Bosch Rexroth AG

Spool variants
Order detail +
flow in l/min

Main application

Cut spool

Hydro motor as consumer (A/BT)


Consumer port in neutral position
tank balanced

Application with defined orifice (A/BT)


Consumer port in neutral position
tank balanced

Regeneration spool
(cylinder bottom end to cylinder ring chamber)

Symbol

5/8

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Bosch Rexroth AG

M9-25 | RE 64303/01.2012

Primary and secondary pressure safety


Available primary valves:
Pressure relief valve, pilot operated
Pressure relief valve, pilot operated with pressure
sequence stage
Available secondary valves:
Pressure relief valve, pilot operated
Pressure relief/anti-cavitation valve, pilot operated
Anti-cavitation valve

Line connections
Port

Dimension

P1, P2

DN 28

A1, B5

Similar Standard

(SAE 1 1/4 6000 PSI)

DIN ISO 6162-2

= Pump ports

A, B = Consumer ports

DN 28

(SAE 1 1/4 3000 PSI)

A2 A7, B1 B4,
B6, B7

DN 25

(SAE 1

a1 a7, b1 b7

DN 10

G 1/4

M33 x 2

Y, L

DN 10

DIN ISO 6162-1

6000 PSI)

DIN ISO 6162-2


DIN EN ISO 1179-1
DIN EN ISO 9974-1

G 1/4

DIN EN ISO 1179-1

= Tank port

= Cooler port

a, b = Pilot control ports


S

= Anti-cavitation port for


swing

Y, L = Leakage oil ports

Caution! With nonobservance malfunctions are possible


by tensioning of the anti-drift valves!

Mount the SAE flanges according to the manufacturer


instructions:
1. Tight fixing screws stalwart.
2. Tight fixing screws diagonally.
3. Tight fixing screws stepwise with the allowed tightening
torque (manufacturer instructions).

SAE 1 1/4 6000 PSI

SAE 1 1/4 3000 PSI

1 4 x M12
thread depth 19

SAE 1 6000 PSI

2 4 x M14
thread depth 19

3 4 x M10
thread depth 15.5

RE 64303/01.2012 | M9-25

Bosch Rexroth AG

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Unit dimensions (in mm)

A, B

Consumer ports

b, PC1, BB

Pilot control ports

Anti-cavitation port for swing

L3

Leakage oil port (at zero pressure to tank)

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Bosch Rexroth AG

M9-25 | RE 64303/01.2012

Unit dimensions (in mm)

P1; P2

Pump ports

Tank port

a, Pi, PC2, AB

Pilot control ports

Cooler port

Y, L1, L2

Leakage oil ports


(at zero pressure to tank)

Bosch Rexroth AG
Mobile Applications
Zum Eisengieer 1
97816 Lohr am Main, Germany
Phone +49 (0) 93 52 / 18-0
Fax
+49 (0) 93 52 / 18-3972
info.brm-mc@boschrexroth.de
www.boschrexroth.de

1 Three fixing threads


M16, 23 deep

This document, as well as the data, specifications and other information


set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be
derived from our information. The information given does not release the user
from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.

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