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OVERCURRENT PROTECTION
Polyfuse is a series element in a circuit. The PPTC device protects the
circuit by going from a low-resistance to a high-resistance state in response to
an overcurrent condition, as shown in Figure-1.This is referred to as "tripping"
the device. In normal operation the device has a resistance that is much lower
than the remainder of thecircuit. In response to an overcurrent condition, the
device increases in resistance (trips), reducing the current in the circuit to a
value that can be safely carried by any of the circuit elements. This change is
the result of a rapid increase in the temperature of the device, caused by I 2R
heating.
PRINCIPLE OF OPERATION
Technically these are not fuses but Polymeric Positive Temperature
Coefficient (PPTC) Thermistors. Polyfuse device operation is based on an
overall energy balance. Under normal operating conditions, the heat generated
by the device and the heat lost by the device to the environment are in balance
at a relatively low temperature, as shown in Point 1of Figure-2. If the current
through the device is increased while the ambient temperature is kept constant,
the temperature of the device increases. Further increases in either current,
ambient temperature or both will cause the device to reach a temperature where
the resistance rapidly increases, as shown in Point 3of Figure-2.
(PPTC) fuse is an over current protection device that trips when a certain trip
current is
Exceeded. In contrast with conventional fuses that need to be replaced,
resettable fuses
Automatically reset once the over current is removed.
inexpensive, and
PPTC fuses are constructed with a non-conductive polymer plastic film that
exhibits two
phases. The first phase is a crystalline or semi-crystalline state where the
molecules formlong chains and arrange in a regular structure.
As the
temperature increases the polymer
maintains this structure but eventually transitions to an amorphous phase where
the
The
packed into the crystalline boundaries and form many conductive paths, and the
polymercarbon combination has a low resistance.
A current flowing through the device generates heat (I2R losses). As long as the
temperature increase does not cause a phase change, nothing happens.
However, if the
current increases enough so that corresponding temperature rise causes a phase
change,
the polymers crystalline structure disappears, the volume expands, and the
conducting
carbon chains are broken.
Whereas before
current and associated I2R loss is enough to latch the polymer in this state, and
the fuse
will stay open until power is removed.
Figure 4 - Polymer film in amorphous phase and broken carbon chains
The process is almost reversible, in that when the temperature falls, the polymer
returns
to its crystalline structure, the volume decreases, and the carbon particles touch
and form
conductive paths. However, the exact same conductive paths never form so that
the
resistance after reset is slightly different from before. The resistance of a PPTC
fuse may
triple or quadruple after the first reset, but thereafter changes are relatively
unimportant.
The convenience of
conventional fuses
self-resetting
opens
many
application
areas
where
are impractical. For example, resettable fuses are built into battery packs for
portable
equipment. When the terminals of the battery are accidentally shorted, the fuse
trips and
protects the battery, but when the short is removed the fuse resets and the
battery can be
used again. With a conventional fuse one would have to replace the fuse using a
spare.
Setting aside the inconvenience, there is always the risk of inappropriate fuse
replacement that may do more harm than good.
therefore lower I2R heating, and can be rated for much higher currents. Second,
the ratio
between open-resistance and close-resistance is much higher than with ceramic
PTC
fuses. For example, the resistance change in PTC thermistors is generally in the
range of
12 orders of magnitude, but with PPTC fuses, the change may be 67 orders of
magnitude. However, ceramic PTC fuses dont exhibit the increase in resistance
after a
reset.
The vast majority PPTC fuses on the market have trip times in the range 110
seconds,
but there are PPTC fuses with trip times of a few milliseconds.
speaking,
however, these devices are considered slow-trip fuses.
depends
Generally
on the overcurrent, so that a fuse that may open within a few milliseconds with a
severe
overload, may take tens of seconds for a light overload. Copyright 2004. A.
Kruger. 3
Considering the fact that these fuses operate on the principle thermal-induced
changes in
their material properties, it is not surprising that they are sensitive to changes in
ambient
OPERATING PARAMETERS
Initial Resistance: It is the resistance of the device as received from the
factory of manufacturing.
Operating Voltage: The maximum voltage a device can withstand
without damage at the rated current.
Holding Current: Safe current passing through the device under normal
operating conditions.
Trip Current: It is the value of current at which the device interrupts the
current.
Time to Trip: The time it takes for the device to trip at a given
temperature.
Tripped State: Transition from the low resistance state to the high
resistance state due to an overload.
Leakage Current: A small value of stray current flowing through the
device after it has switched to high resistance mode.
Trip Cycle: The number of trip cycles (at rated voltage and current) the
device sustains without failure.
Trip Endurance: The duration of time the device sustains its maximum
rated voltage in the tripped state without failure.
Power Dissipation: Power dissipated by the device in its tripped state.
OPERATING CHARACTERISTICS
this time can be days, months, or years, it is not practical to expect that the
device resistance will reach the original value for operation purposes. Therefore,
when Polyfuse devices are chosen R1MAX should be taken into consideration
when determining hold current. R1MAX is the resistance of the device one hour
after the thermal event.
APPLICATIONS
PolyFuses are used in automobiles, batteries, computers and peripherals,
industrial controls, consumer electronics, medical electronics, lighting, security
and fire alarm systems, telecommunication equipment and a host of other
applications where circuit protection is required.
1. KEYBOARD/MOUSE PROTECTION
The operating current of keyboard/ mouse is usually from 200 to 500 mA,
but in a short circuit the current will increase many times. Using PPTC in series
between the connector and host power supply will limit the current cut the
keyboard/ mouse port to the specified maximum.
CONCLUSION
PPTC resettable fuses are designed for todays demanding electronic and
electrical industries. The concept of a self-resetting fuse of course predates this
technology. Bimetal fuses, for example are widely used in appliances such as
hairdryers, but these are generally large current devices. PPTC resettable fuses
compete with another common overcurrent protection device, namely positive
temperature coefficient (PTC) ceramic thermistors. However, PPTC fuses offer
several advantages. First, they have lower resistance and therefore lower I2R
heating, and can be rated for much higher currents. Second, the ratio between
open-resistance and close-resistance is much higher than with ceramic PTC
fuses. For example, the resistance change in PTC thermistors is generally in the
range of 12 orders of magnitude, but with PPTC fuses, the change may be 67
orders of magnitude. However, ceramic PTC fuses dont exhibit the increase in
resistance after a reset.
The vast majority PPTC fuses on the market have trip times in the range
110 seconds, but there are PPTC fuses with trip times of a few milliseconds.
Generally speaking, however, these devices are considered slow-trip fuses. The
blow time depends on the overcurrent, so that a fuse that may open within a few
milliseconds with a severe overload, may take tens of seconds for a light
overload. They are ideal for all low voltage DC and AC application.
REFERENCES
ABSTRACT
INDEX
Sr.
Topics
Page No.
No.
01
Introduction
01
02
02
03
Principle of Operation
03
04
04
05
Operating Parameters
06
06
07
Operating Characteractics
08
09
10
10
Applications
11
11
Conclusion
14
12
reference
15
As
A 07
08