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Abstract
Membrane fouling and subsequent permeate flux decline are inevitably associated with pressure-driven membrane processes.
Despite the myriad of studies on membrane fouling and related phenomenaconcentration polarization, cake formation and pore
pluggingthe fundamental mechanisms and processes involved are still not fully understood. A key to breakthroughs in
understanding of fouling phenomena is the development of novel, non-invasive, in situ quantification of physico-chemical
processes occurring during membrane filtration. State-of-the-art in situ monitoring techniques for concentration polarization, cake
formation and fouling phenomena in pressure-driven membrane filtration are critically reviewed in this paper. The review addresses
the physical principles and applications of the techniques as well as their strengths and deficiencies. Emphasis is given to
techniques relevant to fouling phenomena where particles and solutes accumulate on the membrane surface such that pore
plugging is negligible. The relevance of the techniques to specific processes and mechanisms involved in membrane fouling is
also elaborated and discussed.
2004 Elsevier B.V. All rights reserved.
Keywords: Concentration polarization; Membrane fouling; Cake formation; In situ monitoring techniques; Permeate flux decline; Membrane
filtration; Fouling mechanisms
Contents
1. Introduction ............................................................................................................................................ 84
2. Overview of concentration polarization and cake formation ................................................................................ 85
3. In situ monitoring techniques for concentration polarization ............................................................................... 86
3.1. Light deflection techniques ................................................................................................................... 86
3.1.1. Shadowgraphy ............................................................................................................................ 86
3.1.2. Refractometry ............................................................................................................................. 89
3.2. Magnetic resonance imaging (MRI) ....................................................................................................... 91
3.3. Radio isotope labeling ......................................................................................................................... 94
3.4. Electron diode array microscope ............................................................................................................ 95
3.5. Direct pressure measurements ............................................................................................................... 96
4. In situ monitoring techniques for cake formation and membrane fouling ............................................................... 96
4.1. Particle deposition and cake layer formation ............................................................................................. 96
4.1.1. Direct observation through the membrane .......................................................................................... 97
4.1.2. Direct visualization above the membrane ........................................................................................... 98
4.1.3. Laser triangulometry ..................................................................................................................... 99
4.1.4. Optical laser sensor .................................................................................................................... 100
*Corresponding author. Tel.: q1-203-432-2789; fax: q1-203-432-2881.
E-mail address: menachem.elimelech@yale.edu (M. Elimelech).
0001-8686/04/$ - see front matter 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.cis.2003.10.018
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1. Introduction
Pressure-driven membrane filtration processes have
steadily gained importance in industrial separations over
the past three decades. Numerous improvements in the
technologyfor instance, development of highly selective and permeable membranes w1,2x, efficient module
design w13x and several improvements in peripheral
technology (e.g. Ref. w4x)have spurred widespread
adaptation of this process in chemical, environmental,
pharmaceutical and biomedical applications. There are,
however, several aspects of this constantly evolving
technology that have not yet been addressed conclusively and still pose a formidable obstacle toward its wide
acceptance.
One of these important aspects is the understanding
of membrane fouling and subsequent permeate flux
decline, which is inevitably associated with membrane
processes w2,57x. Typical observations of permeate flux
over time reveal a rapid initial decline followed by a
more gradual long-term decline w8x. Traditionally, the
initial decline is attributed to concentration polarization,
a rapid buildup of solute particle concentration near the
membrane surface, while the long-term decline is attributed to various modes of membrane fouling w1,2,9x. In
ultrafiltration and microfiltration processes, fouling by
colloidal particles is usually attributed to the build-up
of a gel or a cake layer w1,2,1013x.
The emphasis in existing studies is to analyze the
long-term flux decline mechanisms, in which case the
concentration polarization ceases to be the dominant
cause of flux decline w1,2,913x, and the cake filtration
theory viewpoint is often sufficient for modeling purposes. It is, however, important to note that concentration polarization initiates cake formation w57,13x.
Hence, fundamental understanding of the dynamics of
concentration polarization can lead to a clearer microscopic view of the mechanisms of cake formation and
its subsequent growth.
Theories of concentration polarization, cake formation
and permeate flux decline have been reviewed in detail
over the recent years w1,2,5x. In general, the current
theories are based on hypotheses of assumed behavior
and are validated by a priori or post-experimental
measurements. Most experimental work on concentra-
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4pa3pDPyDPbymRmv.
3kT
4pa3pDPp
3kT
(1)
3kT
4pa3p
(2)
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Fig. 1. Schematic description of concentration polarization and cake formation over a membrane surface in crossflow filtration. (a) Below the
critical filtration number, NFc, a pure concentration polarization layer exists. (b) Above the critical filtration number, NFc, particles accumulate
and form a cake layer. Adapted from Song and Elimelech w13x.
membrane filtration. One should note the strong dependence of the critical filtration number or critical pressure
on particle size (Aap3). This explains why cake layers
would readily form for suspensions containing particles
as small as a few tens of nanometers.
3. In situ monitoring techniques for concentration
polarization
During the past few decades, various experimental
techniques have been developed for in situ monitoring
of concentration polarization in order to better understand the physico-chemical processes governing the
development of a polarized layer of solutes near a
membrane surface. Such techniques enable the testing
of theoretical models and, more importantly, provide
valuable information on the mechanisms governing the
development of concentration polarization in membrane
filtration.
3.1. Light deflection techniques
One important optical property of a solution is that
its refractive index changes with concentration. Thus,
the change in deflection when light passes through a
solution provides information about the concentration
J.C. Chen et al. / Advances in Colloid and Interface Science 107 (2004) 83108
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Fig. 2. Typical light paths (solid lines) for a collimated beam normally incident on the glass window of an unstirred ultrafiltrationyoptical cell
and the refractive index profile h(y) (dashed line) generated by solute rejection at the membrane surface (ys0). The refractive index of glass is
represented by hg and that of the solution by hi. Adapted from Vilker et al. w19x
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Fig. 3. Comparison of theoretical predictions (---) and experimental measurements () of albumin concentration profiles in the concentration
polarization layer at different applied pressures and pH. Experiment D: pH 4.5, DPs276 kPa; Experiment B: pH 4.5, DPs70 kPa; Experiment
K: pH 7.4, DPs70 kPa. The symbol C * next to each curve represents the albumin membrane surface concentration in the corresponding
experiment. After Vilker et al. w6x.
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Fig. 4. Schematic of the automated, laser-based refractometric system for measurement of concentration and concentration gradient in the concentration polarization layer developed by Gowman and Ethier w29x. The refractive index gradient (due to the concentration gradient) in the
vertical direction causes the beam to deflect toward the membrane: X-deflection. The Y-deflection, parallel to the membrane, is due to the
refractive index difference (concentration difference) between the reference and polymer sides. Both pressure transducers are well upstream of
the flow cell and are located at the same elevation as the membrane. Translating optics are located within the dot-dashed box. Adapted from
Gowman and Ethier w29x.
J.C. Chen et al. / Advances in Colloid and Interface Science 107 (2004) 83108
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Fig. 5. Flow of doped water through a hollow fiber membrane module containing five fibers (packing density 18%). (a) NMR image obtained
with the bipolar flow encoded gradient turned off to show the disposition of the hollow fiber membranes in the module. (b) Flow velocity image
presented as a gray scale contour plot; bright areas represent regions where the flow velocity is positive (outflows), while dark areas correspond
to inflow of the feedstock around the outside of the fibers. (c) Velocity image showing the negative velocity components (flow of feedstock on
the shell side of the fiber) in the form of a stackplot. (d) Stackplot showing the positive velocity components (flow of filtrate in the inner lumens
of the hollow fiber membranes and return flow of the filtrate in the outer annular space). All images are 1-mm slice thickness, 10-mm field of
view and 256=256 pixels. The maximum flow velocities are 21.3 mmys for positive flows and 17.5 mmys for negative flows. Figures from Yao
et al. w37x.
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Fig. 6. Gamma radiation signal profiles measured from experiments with tracer (I125 ) labeled proteins using membranes of different pore sizes.
Signal corrected to original activity of sample. Experimental conditions: Reynolds numbers10, permeate fluxs10 lym2 h, total BSA concentrations1.1 gyl. Figure from McDonogh et al. w44x.
(3)
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Fig. 7. Observed time-dependent concentration polarization profiles. (a) No crossflow; (b) crossflow at Reynolds number of 10. Experimental
conditions: cuprophan membrane, 2 gyl dextran blue in water, DPs1 bar. Figure from McDonogh et al. w44x.
lated above the membrane due to concentration polarization. Such behavior is indicative of concentration
polarization without cake layer formation.
The radio isotope labeling technique described by
McDonogh et al. w44x did not provide quantitative
measures of the polarization layer thickness or the
concentration profile within it. It provided limited information regarding the extent of polarization in terms of
total mass accumulated above and within the membrane.
3.4. Electron diode array microscope
McDonogh et al. w43,44x presented a method for
observing concentration polarization in ultra- and microfiltration of BSA and dextran blue solutions by use of
an electron diode array microscope (EDAM). A collimated, near infrared light parallel to the membrane
surface, but perpendicular to the flow direction, was
channeled through the filtration cell to a photodetector
by microscopic lenses. Owing to absorption of the
incident light, the concentration gradient in the polarization layer resulted in an intensity pattern on the
detector, which was monitored by an oscilloscope. The
optical setup of the system allows sampling within a 2mm zone above the membrane surface with a resolution
of 2 mm. Details of the experimental setup are given by
McDonogh et al. w44x.
The system requires calibrations to determine the
distance from the membrane surface and to translate the
intensity signal to concentration. The distance from the
membrane can be determined by introducing a machined
position mark on the channel wall and measuring the
signal when placing an object of known dimension
above the position mark. McDonogh et al. w44x used a
hair as the reference object; such an approach may not
provide an accurate calibration of the system. Calibration
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Fig. 8. Particle deposition images taken during filtration of 11.9-mm diameter latex particles. Images from Li et al. w48x. Crossflow velocity was
fixed at 0.375 mys, while permeate fluxes were as follows: (a) 35 lym2 h, (b) 45 lym2 h, (c) 51 lym2 h and (d) 51 lym2 h.
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Fig. 9. Schematic diagram of the direct visual observation system used by Kang et al. w50x. See description in text.
the permeate flow is balanced by the particle backtransport away from the membrane. Assessment of the
critical flux can therefore be used to ascertain the nature
of back-transport mechanisms. Li et al. w49x utilized the
DOTM technique discussed above to compare experimentally measured critical flux values with predictions
by models that incorporate back-transport mechanisms.
Back-transport mechanisms employed by the models
were either inertial lift or shear-induced diffusion. The
inertial lift model was found to give much lower critical
flux values than those measured by DOTM, whereas the
shear-induced diffusion model showed better agreement
with experimental measurements. The model calculations, however, were quite simplified as colloidal interactions and the two-dimensional nature of the flow in
crossflow filtration were not considered.
4.1.2. Direct visualization above the membrane
The major drawbacks of the DOTM technique
described above are the need to use a transparent
membrane and the positioning of the microscope objective below the membrane at the permeate side. The first
requirement is a major disadvantage as it confines the
use of the technique to only a limited number of
inorganic porous membranes, mostly microfiltration
membranes. The second limitation does not allow the
observation of particle accumulation beyond a monolayer as observation through the deposited particle layer is
not readily attained. To overcome these constraints,
Kang et al. w50x and Mores and Davis w51x constructed
a rectangular membrane channel where the microscope
objective is mounted above the membrane to view
particle deposition from the feed side.
Kang et al. w50x constructed a rectangular crossflow
membrane cell from polycarbonate and glass. The
J.C. Chen et al. / Advances in Colloid and Interface Science 107 (2004) 83108
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Fig. 10. Steps of image analysis to determine the area covered by cells deposited on a membrane. Images were taken from Kang et al. w50x.
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Fig. 11. Comparison of theoretical calculations and experimental results of changes in cake layer thickness and filtration rate with time. The
conditions used in the microfiltration experiments are (a) top figure: applied pressure of 1.0 bar and a crossflow velocity of 1.5 mys; (b) bottom
figure: applied pressure of 1.5 bar and a crossflow velocity of 1.5 mys. Figures from Altmann and Ripperger w52x.
J.C. Chen et al. / Advances in Colloid and Interface Science 107 (2004) 83108
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Fig. 12. Cake layer thickness as a function of cumulative permeate volume. (a) Effect of crossflow velocity (applied pressures110 kPa, particle
concentrations0.375 gyl). (b) Effect of particle concentration (applied pressures110 kPa, crossflow velocitys0.055 mys). Figures from Hamachi
and Mietton-Peuchot w53x.
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Fig. 13. Schematic diagram of (a) the filtration system and (b) the traverse of the neutron scattering beam through the filtration cell. Under
operational and scattering conditions, the alumina membrane is fully immersed in D2O solution. Adapted from Su et al. w62x.
J.C. Chen et al. / Advances in Colloid and Interface Science 107 (2004) 83108
Fig. 14. Schematic diagram of the local birefringence measuring apparatus. Adapted from Pignon et al. w65x.
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centrated particle deposit while gaining improved filtration performance and lower deposit specific resistance.
The observation technique by SAXS competently captures these phenomena and specifically quantifies them
in terms of scattering intensities and an anisotropy
parameter. Thus, SAXS not only proves to be capable
of quantifying the thickness and compactness of particle
deposits, but also extends its application to attaining the
deposit anisotropy and exploiting this property to
achieve optimized membrane operations.
The experimental setup is similar to the previous
work of Pignon et al. w65x with the exception of X-ray
being the probing beam. The filtration cell is made from
polycarbonate, and its dimensions are 4=1=38 mm3.
Amicon Millipore asymmetric polysulfone organic ultrafiltration membranes, with an average pore size of 50
nm, were used in the filtration process with montmorillonite particles of radius 500 nm. The montmorillonite
particles are saturated with Fe2q by ion exchange to
enhance their responsiveness to a magnetic field. Details
of the conditioning of the particles with Fe2q are given
by Pignon et al. w66x.
The filtration cell is flanked by the magnetic setup
consisting of two stacks of five magnetic elements
mounted on a motorized jaw. The flow is positioned at
the center of the generated magnetic fields. The magnetic setup is capable of delivering field strength of up
to 1.43 T over 1 cm3. Scattering measurements by
SAXS and ultra-SAXS (USAX) are performed. The
data acquisition apparatus consists of a two-dimensional
detector and a Bonse-Hart camera for SAXS and USAX,
respectively.
The observation technique of Pignon et al. w66x does
impose certain restrictive conditions. First, the particles
must be preconditioned with Fe2q to be responsive to
the magnetic field. Experiments conducted with Fe2q
free particles show greatly reduced effects from the
magnetic field. The ion-exchange process with Fe2q
causes the experiments to deviate from real conditions
of interest. However, the preconditioning with Fe2q may
also be regarded as a form of proposed pretreatment of
particles to enhance filtration performance. Second, the
magnetic field can only generate a preferred directional
anisotropy for non-spherical particles, for instance ellipsoids. The re-orientation of particles would not exhibit
a preferable direction of alignment in cases where they
are spherically shaped.
5. Concluding remarks
Laboratory-scale in situ techniques for probing concentration polarization and fouling phenomena in pressure-driven membrane filtration can provide valuable
insights into the mechanisms controlling these phenomena. Such techniques can provide detailed information
on changes in local (i.e. along a filtration channel) and
J.C. Chen et al. / Advances in Colloid and Interface Science 107 (2004) 83108
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