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Applied Thermal Engineering 66 (2014) 580e589

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Applied Thermal Engineering


journal homepage: www.elsevier.com/locate/apthermeng

Airside performance of oval tube heat exchangers having sine


wave ns under wet condition
Nae-Hyun Kim*, Kang-Jong Lee, Yeong-Bin Jeong
Department of Mechanical Engineering, University of Incheon, Incheon, Republic of Korea

h i g h l i g h t s
 Airside performances of oval tube heat exchangers investigated under wet condition.
 Different from round tube samples, the lowest j factor obtained for one row geometry.
 Oval tube samples yield superior performance compared with round tube samples.
 Oval geometry is more benecial under wet condition than under dry condition.

a r t i c l e i n f o

a b s t r a c t

Article history:
Received 16 August 2013
Accepted 18 February 2014
Available online 12 March 2014

Experiments were conducted on sine wave n-and-tube heat exchangers having oval tubes under wet
condition. Twelve samples having different n pitches (2.12 mm, 2.54 mm, 3.18 mm) and tube rows (one
to four) were tested. Eight herringbone wave n-and-tube heat exchangers having round tubes were also
tested. Results showed that, for oval tube samples, the effect of n pitch on j and f factor was not signicant. As for the effect of tube row, the lowest j factor was obtained for one row conguration, which is
clear contrast to round tube samples, where the highest j factor was obtained for one row conguration.
Possible reasoning is provided considering the ow and heat transfer characteristics of sine wave channel
combined with connecting oval tubes. Oval tube samples yielded superior airside performance than
round tube samples when both heat transfer and pressure drop were considered. It is also shown that
oval geometry is more benecial under wet condition than under dry condition.
2014 Elsevier Ltd. All rights reserved.

Keywords:
Oval tube
Heat exchanger
Wet surface
Sine wave n

1. Introduction
Fin-and-tube heat exchangers having relatively large diameter
tubes (12.7 mm or 15.9 mm O.D.) are commonly used as chilled
water cooling coils in air handling units of building air conditioning
system. For a n pattern, either plain or wave n is widely used.
Wave n enhances the heat transfer with simultaneous increase of
pressure drop. Depending on the operating condition (inlet air dry
bulb temperature and humidity, cooling water temperature etc.),
cooling coils could be dry, fully wet or partially wet. To analyze the
cooling coil properly for a given operating condition, both dry and
wet surface heat transfer coefcients are needed [1]. Literature
shows many investigations on airside performance of n-and-tube

* Corresponding author. Divisionment of Mechanical System Engineering,


Incheon National University, 12-1, Songdo-Dong, Yeonsu-Gu, Incheon 406-772,
Korea. Tel.: 82 32 835 8420; fax: 82 32 835 8410.
E-mail address: knh0001@incheon.ac.kr (N.-H. Kim).
http://dx.doi.org/10.1016/j.applthermaleng.2014.02.042
1359-4311/ 2014 Elsevier Ltd. All rights reserved.

heat exchangers having round tubes including design correlations.


Investigations include both dry and wet conditions. Interested
readers are encouraged to consult monographs and review articles
on this issue [2e4]. Most of the investigations, however, have been
conducted for samples having small diameter tubes with residential application in mind [4e7]. Recently Wang et al. [8,9] investigated the heat transfer and pressure drop characteristics of
herringbone wave n-and-tube heat exchangers having large
diameter tubes (Dc 16.6 mm) under dry or wet condition. Under
dry condition, the effect of tube row on j factor was not prominent
for tube rows less than four. However, for tube rows larger than
four, noticeable decrease of j factor was observed. Under wet condition, however, the effect of tube row on j factor was not
prominent.
It is well known that usage of oval tube instead of round tube
reduces the air-side pressure drop. Low thermal performance region downstream of the tube is also reduced. Despite of the
apparent advantage of oval tube heat exchanger over round tube
heat exchanger, the implementation was rather slow due to the

N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589

Nomenclature
A
a
b
C
cp
Dc
f
h
j
k
_
m
N
NTU
p
Pd
Pf
Pt
Pl
Pw
Pr
q
rc
Req
ReDc
t
T
tf
U

heat transfer area [m2]


major diameter [m]
minor diameter [m] or slope of enthalpyetemperature
curve of saturated air [kJ kg1 K1]
mass ow rate ratio
specic heat [J kg1 s1]
tube diameter including n collar thickness [m]
friction factor
heat transfer coefcient [W m2 K1]
Colburn j factor
thermal conductivity [W m1 K1]
mass ow rate [kg s1]
number of tube row
number of transfer units
ratio of outer and inner diameter
n depth, peak to valley excluding n thickness [m]
n pitch [m]
transverse tube pitch [m]
longitudinal tube pitch [m]
wave pitch [m]
Prandtl number
ratio of major and minor diameter
tube radius including n collar [m]
equivalent radius [m]
Reynolds number based on Dc
tube wall thickness [m]
temperature [K]
n thickness [m]
overall heat transfer coefcient [W m2 K1]

difculty of manufacturing (especially tube expansion) and the


concern on deformation under high internal pressure. With the
advancement of expansion technology, however, oval tube heat
exchangers have been implemented in air handling units, where
internal pressure is not a concern. Literature shows that limited
studies are available on n-and-tube heat exchangers having oval
tubes. Saboya and Saboya [10], using naphthalene sublimation
technique, measured mass transfer coefcients of a plate channel
equipped with oval tubes of 0.5 or 0.65 aspect ratio, and compared
the results with those of a plate channel equipped with round
tubes. When the round tube diameter was the same as that of the
minor diameter of oval tube, mass transfer coefcients were
approximately the same. When the minor diameter of oval tube
was smaller than that of the round tube, the mass transfer coefcient of the channel with oval tube was smaller. The reason was
attributed to smaller air velocity around oval tubes than that
around round tubes at the same frontal air velocity.
Literature shows several numerical investigations on n-andtube heat exchangers having oval tubes. Min and Webb [11]
numerically investigated the thermal performance of herringbone
wave n-and-tube heat exchangers having oval tubes. The oval
shape was progressively varied from 1.0 to 0.23 maintaining the
same perimeter. At a frontal velocity of 2.0 m s1, oval tube heat
exchanger of 0.33 aspect ratio yielded 6.9% lower heat transfer
coefcient and 45.9% lower pressure drop than those of the round
tube heat exchanger. Similar results were reported by Leu et al. [12]
through the numerical study on two row louver n-and-tube heat
exchanger having oval tubes of 0.36 aspect ratio. They reported that
oval tube heat exchanger yielded 10% lower heat transfer coefcient and 41% lower pressure drop than those of the round tube

V
V_
Wf
x
xf
x*

581

velocity [m s1]
volume [m3]
corrugation depth from peak to valley [m]
distance [m]
projected n pattern length for one-half wave length
[m]
1
non-dimensional distance (xP1
)
f Re

Greek notations

thermal effectiveness
DP
pressure loss [Pa]
h
n efciency
h
surface efciency
r
density [kg m3]
m
dynamic viscosity [kg m1 s1]
s
contraction ratio of the cross-sectional area
Subscripts
a
air
i
tubeside
in
inlet
f
n
m
mean or airesteam mixture
max
maximum
min
minimum or minor
o
airside
out
outlet
r
tubeside
t
tube wall
w
water or wet
wc
wet sensible

heat exchanger. Han et al. [13] also reported a similar trend. They
numerically investigated the thermal performance of two row
herringbone wave or louver n-and-tube heat exchanger having
oval tubes (0.43 aspect ratio), and compared the results with those
of two types of round tube heat exchangers (one having same
perimeter and the other having same hydraulic diameter with the
oval tube). Oval tube heat exchanger yielded the lowest pressure
drop and the highest heat transfer coefcient. Additional numerical
study by Tao et al. [14], revealed that, when round tubes of n-andtube heat exchanger were replaced with oval tubes (0.6 aspect ratio) having the minor tube diameter same as the round tube
diameter, signicant increase of heat transfer coefcient was
possible with marginal increase of pressure drop.
Compared with numerical studies, experimental investigations
are very limited. Matos et al. [15] tested four 4 row plain n-andtube heat exchangers having oval tubes of different aspect ratio
(from 1.0 to 0.4), all with the same minor diameter. Aluminum ns
were attached to oval tubes, although no detailed description on
the attaching method was provided. During the test in a wind
tunnel, heat was supplied to tubes through heaters installed inside
of oval tubes. An optimum conguration was obtained (aspect ratio
of 0.5), which exhibited a heat transfer gain of 19% relative to the
round tube counterpart. Accompanying numerical investigation
also yielded optimum tube and n spacing for an oval tube heat
exchanger. The investigated range of frontal air velocity, however,
was very low (from 0.1 to 0.13 m s1). Kim et al. [16,17] tested sine
wave n-and-tube heat exchangers having oval tubes of 0.6 aspect
ratio. Twelve samples had different n pitches and tube rows.
Comparison with herringbone wave n-and-tube heat exchangers
[16] or plain n-and-tube heat exchangers [17] with round tubes

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N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589

showed that oval tube heat exchangers generally yielded superior


thermal performance.
The above literature survey reveals that experimental investigations on thermal performance of n-and-tube heat exchangers having oval tubes are very limited. Especially,
experimental studies under wet condition are rarely available for
oval conguration. This study is a continuing effort following Kim
et al. [16], whose investigation was focused on thermal performance of n-and-tube heat exchangers having oval tubes under dry
condition. In this study, tests were conducted using the same oval
tube heat exchangers of 0.6 aspect ratio (minor diameter 10.0 mm,
major diameter 16.5 mm) tested by Kim et al. [16], however under
wet condition. Twelve samples having different n pitches
(2.12 mm, 2.54 mm, 3.18 mm) and tube rows (one to four) were
tested. Eight herringbone wave n-and-tube heat exchangers
having round tubes of two different diameters (12.7 mm and
15.9 mm) were also tested. The round tube samples had different
tube rows (one to four) at xed n pitch (2.54 mm). The objectives
of the present study are rstly to investigate the heat transfer and
friction characteristics of oval tube heat exchangers under wet
condition, and secondly to experimentally conrm superior airside
performance of oval tube conguration over round tube
conguration.
2. Experiments
2.1. Heat exchanger samples
Schematic drawings of the sine wave n and herringbone wave
n are shown in Fig. 1. Note that oval tubes are used with the sine
wave n, and round tubes are used with the herringbone wave n.
As shown in Fig. 1(a), sine wave ns have at section (with two
small grooves) between rows. The wave pitch and depth of the sine
wave n are 15.2 mm and 1.1 mm respectively. Geometric details of
the oval tube heat exchanger are listed in Table 1. The major and
minor diameter of oval tubes are 16.5 mm and 10.0 mm, transverse
tube pitch (Pt) is 35.0 mm, longitudinal tube pitch (Pl) is 30.3 mm.
The height and width of the sample are 350 mm and 440 mm
respectively. The n thickness is 0.14 mm. Oval tubes were made by
successive rolling of the 12.7 mm O.D. round tube. Oval tubes were
inserted into sine wave ns, and were expanded using speciallymade oval-shaped balls having slightly larger diameter than the
inner diameter of the oval tube. After expansion, tubes were cut at
several locations, and the contact between n and tube was visually
inspected, which turned out satisfactory.
Geometric details of the round tube heat exchangers are also
listed in Table 1, which show different dimensions depending on
the tube diameter. For samples with 15.9 mm O.D. tube, transverse
tube pitch is 38.1 mm and longitudinal tube pitch is 33.0 mm. The
wave pitch of the n is 8.25 mm and wave depth is 1.45 mm. The
height and width of the sample is 340 mm and 440 mm respectively. For samples with 12.7 mm O.D. tube, transverse tube pitch is
31.8 mm and longitudinal tube pitch is 27.5 mm. The wave pitch of
the n is 6.88 mm and wave depth is 1.60 mm. The height and
width of the sample is 286 mm and 440 mm respectively. For both
geometries, n thickness is 0.12 mm. For all samples, ns were
hydrophilic treated, tube inner surface was smooth and tubes were
circuited cross-counter conguration with single inlet and outlet.
2.2. Test apparatus and procedures
A schematic drawing of the apparatus is shown in Fig. 2. It
consists of a suction-type wind tunnel, water circulation and control units, and a data acquisition system. The apparatus is situated
in a constant temperature and humidity chamber. The airside inlet

Fig. 1. Shape of the sine wave and herringbone n (unit: mm).

condition of the heat exchanger is maintained by controlling the


chamber temperature and humidity. The inlet and outlet dry and
wet bulb temperatures are measured by the sampling method as
suggested in ASHRAE Standard 41.1 [18]. A diffusion bafe is

N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589


Table 1
Geometric dimensions of the samples.

Sine wave

Herringbone
wave
(15.9 mm O.D).
Herringbone
wave
(12.7 mm O.D.)

Pt
(mm)

Pl
(mm)

Pw
(mm)

Wf
(mm)

Dc
(mm)

Pf
(mm)

tf
(mm)

35.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
38.1
38.1
38.1
38.1
31.8
31.8
31.8
31.8

30.3
30.3
30.3
30.3
30.3
30.3
30.3
30.3
30.3
30.3
30.3
30.3
33.0
33.0
33.0
33.0
27.5
27.5
27.5
27.5

15.2
15.2
15.2
15.2
15.2
15.2
15.2
15.2
15.2
15.2
15.2
15.2
16.5
16.5
16.5
16.5
13.8
13.8
13.8
13.8

1.10
1.10
1.10
1.10
1.10
1.10
1.10
1.10
1.10
1.10
1.10
1.10
1.45
1.45
1.45
1.45
1.60
1.60
1.60
1.60

16.5
16.5
16.5
16.5
16.5
16.5
16.5
16.5
16.5
16.5
16.5
16.5
15.9
15.9
15.9
15.9
12.7
12.7
12.7
12.7

1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4

3.18
3.18
3.18
3.18
2.54
2.54
2.54
2.54
2.12
2.12
2.12
2.12
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12

583

whose accuracy is 0.0015 L/s. The airside pressure drop across the
heat exchanger is measured using a differential pressure transducer. The air ow rate is measured using a nozzle pressure difference according to ASHRAE Standard 41.2 [19]. The accuracy of
the differential pressure transducers is 1.0 Pa.
During the experiment, the water temperature was held at
10  C. The chamber temperature was maintained at 32  C with 80%
relative humidity. Experiments were conducted varying the frontal
air velocity from 1.0 m s1 to 4.0 m s1. The energy balance between
the airside and the tube-side was within 3%. The discrepancy
increased as the air velocity decreased. All the data signals were
collected and converted by a data acquisition system (a hybrid
recorder). The data were then transmitted to a personal computer
for further manipulation. An uncertainty analysis was conducted
following ASHRAE Standard 41.5 [20], and the results are listed in
Table 2. The major uncertainty on the friction factor was the uncertainty of the differential pressure measurement (1.0 Pa), and
the major uncertainty on the heat transfer coefcient (or j factor)
was that of the tube-side heat transfer coefcient (10%). The uncertainties decreased as the Reynolds number increased.
2.3. Data reduction

installed behind the test sample to mix the outlet air. The waterside
inlet condition is maintained by regulating the ow rate and inlet
temperature of the constant temperature bath situated outside of
the chamber. Both the air and the water temperatures are measured
by pre-calibrated RTDs (Pt-100 U sensors). Their accuracies are
0.1 K. The water ow rate is measured by a mass ow meter,

The data reduction details are provided by Mirth and Ramadhyani [1], Pirompugd et al. [4] and Kim et al. [21] and short
summary is provided here. For the cross-counter conguration of
the present study, appropriate equations for the heat exchanger
analysis are given by ESDU 98005 [22], and are summarized in
Table 3. The UA value is obtained from the following equations.

Fig. 2. Schematic drawing of the test setup.

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N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589

where

Table 2
Experimental uncertainties.
Parameter

Max. Uncertainties

Temperature
Differential pressure
Water ow rate
ReDmin
f
j

0.1 K
1.0 Pa
1.5  106 m3 s1
2.4%
7.6%
11.1%

s
2hw
m
kf tf

(7)

Req
1
rc




Req
1 0:35In
rc

h
i
p
Req
e2:41 0:7 e2q ln0:7 q 3
rc
UA Cmin NTU

(1)

_ min =m
_ max
C m

(2)

For the one row conguration, a cross-ow eNTU equation of


mixed-unmixed conguration (Holman [23]) was used. The airside
heat transfer coefcient under wet condition (ho) is obtained from
the following equations. In Eq. (3), actual surface area considering
the corrugation was used as airside heat transfer area (Ao).

bw;m
1
br
bt t



ho hw Ao
UA hi Ai kAt

(3)

hw cpm
ho
bw;m

(4)

Here, br,bt,bw,m are the slope of saturated air enthalpy at the


water, tube wall, and water lm temperature respectively. The
tube-side heat transfer coefcient is obtained from the Gnielinski
[24] correlation. For an accurate assessment of the airside heat
transfer coefcient, it is important to minimize the tube-side
thermal resistance. Throughout the experiment, the tube-side
thermal resistance was less than 10% of the total thermal resistance. The surface efciency ho for use in Eq. (3) is obtained from Eq.
(5).

A
ho 1  f 1  h
Ao

(5)

Fin efciency correlation for a n-and-tube heat exchanger


having oval tube has been provided by Min et al. [25].

tanhmrc f
mrc f

(6)

(8)

1 row

h
i
p
Req
e2:31 0:855 e:215q ln0:72 q 3
rc

(9)

over 2 row
(10)


Req 0:64Pt

0:5
Pl
 0:2
Pt


Req 0:635Pt

Pl
 0:3
Pt

1 row

(11)

0:5
over 2 row

(12)

h
pi
p 2Req = 1:5a b  ab

(13)

q a=b

(14)

here, q is the ratio of major and minor diameter of the oval tube,
and p is the ratio of outer and inner diameter of equivalent annular
n. Min et al. [25] have shown that the n efciency calculated
using above correlation is within 4% error when compared with
that calculated using exact sector method. For round tube samples,
same equations from (6) to (8) are applicable with Req/rc obtained
from the well-known Schmidt equation [26].

0q
10:5
2
2
Req
Pt @ Pt =2 Pl
0:64
 0:2A
Pt
rc
rc

1 row

0q
10:5
2
2
Req
Pt @ Pt =2 Pl
0:635
 0:3A
Pt
rc
rc

over 2 row

(15)

(16)

Table 3
eNTU relationship for cross-counter conguration with single inlet and outlet.
Row
Cmin (air)
2row
3row
4row



1  K 1K 1exp2KC
2
2


1
C1 1 
K
K
K 2
K 1 4 CK 1 2 expKC1 2 exp3CK



3

2
A K2 1  K2 K4 K 1  K2 1  2KC 1  K2 exp2KC 1  K2 exp4KC

1
C

1/C(1  1/A)
Cmin (water)
2row
3row
4row


1  K


1
A

K
2

K 1  exp(NTU/3)

K 1  exp(NTU/4)


K 1  exp(NTU$C/2)

1K2 exp2KC

1
2
K 1K4 KC 1K2 expKC 1K2 exp3K
C


2

1  K2 K4

(1  1/A)

K 1  exp(NTU/2)

K 1  exp(NTU,C/3)


2K



K
K 3 exp 4K
K 1  K2 1  2K
C 1  2 exp C 1  2
C
K 1  exp(NTU,C/4)

N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589

The heat transfer coefcient is expressed as the j factor with


minor diameter (Dmin) for oval tube or tube outer diameter (Dc) for
round tube as characteristic length [27].

ReDmin

ra Vmax Dmin
ma

ho

ra Vmax cpa

Pra

(17)

(18)

The friction factor is obtained from Eq. (19).

"
#
 r
Ac rm 2DP rin 
in
2
f
 1s
1
2
rout
Ao rin rm Vmax

(19)

In Eq. (19), the entrance and the exit loss coefcients are
neglected following the suggestion by Wang et al. [28].
3. Results and discussions
Fig. 3 shows the effect of n pitch for oval tube samples. As
mentioned previously, minor tube diameter (Dmin) was used as a
characteristic dimension of Reynolds number. As a representative
example, error bars on j and f factor are drawn for one row, 2.12 mm
n pitch sample [Fig. 3(a)]. The effect of n pitch on j and f factor is
not signicant. Torikoshi et al. [29] performed a three dimensional
unsteady numerical computation for one row plate n-and-tube
heat exchangers having various n pitches (from 1.7 mm to
3.0 mm for Dc 10 mm). As n pitch increased, downstream ow
eld became more unsteady. However, the ow eld in the region
between ns remained steady even at the largest n pitch. The heat
transfer on the n surface was also unaffected by the n pitch.
Although the numerical study was limited to a plain n conguration, similar arguments may apply to other n geometries. The
independency of j factor with n pitch has also been reported by
other investigators [4,30,31]. The effect of n pitch on f factor from
the literature survey is inconclusive. Rich [30] reported that f factor
increased with the increase of n pitch for a plain n conguration.
Wavy n data of Wang et al. [31] yielded a rather complex trend.
Above a certain Reynolds number, f factor increased with the increase of n pitch. Under that Reynolds number, however, f factor
decreased with the increase of n pitch. Liu et al. [9] reported that
the effect of n pitch on f factor was only marginal for a plain nand-tube heat exchanger under dehumidifying condition, which
is in line with the present results.
The effect of tube row on j and f factor of oval tube samples along
with those of round tube samples are shown in Fig. 4. For all
samples, n pitch is 2.54 mm. For round tube samples, j factor
decreases as number of tube row increases, although the effect is
not prominent for 15.9 mm O.D. samples for the samples having
tube rows larger than two. For n-and-tube heat exchangers, air
ows through channels formed by narrow spaced ns and connecting tubes. For channel ow, the heat transfer is the largest at
inlet of the channel, and decreases along the ow path. Then, j
factor decreases as number of tube row increases [4,30,32]. As
noted earlier, Wang et al. [8,9] investigated the heat transfer and
pressure drop characteristics of herringbone wave n-and-tube
heat exchangers (Dc 16.6 mm) having large number of tube
rows under dry or wet condition. Under dry condition, the effect of
tube row on j factor was not prominent for tube row less than four.
However, for tube row larger than four, noticeable decrease of j
factor was observed. Wang et al. [8] attributed the trend to the
developing characteristics of channel ow. Under wet condition, j
factor decreased as number of tube row increased. However, the
effect of tube row was not prominent, which agrees with the

Fig. 3. Effect of n pitch on j and f factor for oval tube samples.

585

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N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589

ns govern the momentum transfer process, and the effect of tube


row on f factor diminishes [4,30,31]. For one row conguration,
however, the aforementioned argument may not apply, because
tubes are no longer in staggered fashion. Then, the channel effect
may govern the momentum transfer process, and increases the f
factor. For oval tube or 12.7 mm O.D. round tube samples, f factor
decreases as number of tube row increases.
Fig. 4 shows that the row effect on j factors of oval tube samples
is signicantly different from that of round tube samples. The
lowest j factor is obtained for one row conguration. For other tube
rows, the difference is not signicant. Close examination of the
results, however, reveals that highest j factor is obtained for two
row conguration, and the j factor of four row conguration is
larger than that of three row conguration. The same trend has
been reported under dry condition for the same oval tube samples
[16]. As discussed previously, it is commonly observed that j factor
decreases as the number of tube row increases. The present results
are very peculiar, not reported before. The reason may be attributed
to present sine wave channel combined with connecting oval tubes.
The ow and heat transfer characteristics of sine wave channel has
been investigated by Rush et al. [33]. They performed visualization
tests in sine wave channels having different channel pitch and
depth. At Reynolds numbers (based on hydraulic diameter) less
than 200, the ow was smooth and no mixing was observed. At
Reynolds number around 200, ow mixing started at far end of the
channel, which propagated upstream as Reynolds number
increased. In Fig. 5, local Nusselt numbers measured by Rush et al.
[33] for the wave channel (Wf/Pf 0.48 and Pw/Pf 5.4) at Reynolds
number of 333 are replotted. The present oval tube sample has
similar conguration (Wf/Pf 0.43 and Pw/Pf 6.0) at Pf 2.54 mm.
Original Rush et al. [33] data, which were presented as a function of
x* (x/PfRe), was converted to x (length from channel inlet) in Fig. 5.
In addition, the present wave geometry (Pw 15.2 mm and
Wf 1.1 mm) is also drawn at x axis. Fig. 5 shows that local Nusselt
number is approximately constant upto second wave, and increases
from there on. As illustrated in Fig. 1(a), one row sample encloses
two sine waves, and two row sample encloses four sine waves.
Thus, we may expect higher j factor for two row conguration as
compared with one row conguration.
The foregoing discussion suggests that heat transfer coefcient
of two row sample may be larger than that of one row sample due
to the characteristics of sine wave channel. This argument may be
strengthened by the usage of oval tube for the present oval tube
heat exchanger. For an oval tube, the inuential region downstream
of the tube will be smaller than that of the round tube. Then, the
heat transfer characteristics of n-and-tube heat exchanger will be

Fig. 4. Effect of tube row on j and f factor for oval tube and round tube samples.

present results. The reason was attributed to the suction effect of


condensing water vapor near valley of the wave n, which eventually alleviates the deterioration of j factor for deep row samples
[9]. Fig. 4 shows that, for 15.9 mm O.D. round tube sample, f factors
are not affected by number of tube row, except for one row
conguration. From two row conguration, tubes are arranged in
staggered fashion. Then, the turbulence generated by the tubes and

Fig. 5. Local Nusselt numbers of sine wave channel for Wf/Pf 0.48 and Pw/Pf 5.4
(Rush et al. [33]).

N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589

Fig. 6. ho ho Ao =V_ and DP/L for round and oval tube samples (dry data from Ref. [16]).

governed by the channel characteristics, which may be the case of


present oval tube heat exchanger. Similar argument may apply to
explain the higher j factor for four row sample compare with that of
three row sample. For the present oval tube heat exchanger,
transverse tube pitch (Pt) is 35.0 mm and tube minor diameter
(Dmin) is 10.0 mm, resulting the distance between tubes to be
25.0 mm. This distance is wider than those (22.2 mm and 19.1 mm)
of 15.9 mm and 12.7 mm O.D. round tube samples. In addition, the
inuential region downstream of the oval tube will be smaller
compared with that of the round tube. In such case, third row will
mostly be affected by rst row, and fourth row will be affected by
second row. Then, four row sample may yield higher j factor than
three row sample.
In general, thermal performance comparison between n-andtube heat exchangers is made by comparing j and f factor of each
heat exchanger. However, when the denitions of Reynolds number of each heat exchanger are different as is the case of present
samples, direct comparison of j and f factor may lead to erroneous
conclusion. In such a case, comparison of heat transfer rate per unit
_ and consumed power per unit volume (or
volume ho ho Ao =V
pressure drop per unit length, DP/L) will be more appropriate [2].
Fig. 6 shows ho ho Ao =V_ and DP/L for oval and round tube samples
having two row and 2.54 mm n pitch. This gure shows that heat
transfer rates of oval tube sample are slightly (13.2e15.0% and 1.1e
8.0%) larger than those of 15.9 mm or 12.7 mm O.D. round tube
sample respectively. On the other hand, pressure drops are significantly (33.1e38.7% and 35.4e44.5%) smaller than those of 15.9 mm
or 12.7 mm O.D. round tube sample. Also shown in Fig. 6 are
ho ho Ao =V_ and DP/L obtained under dry condition [16]. The
ho ho Ao =V_ values under wet condition are smaller (23.3e30.1%,

587

Fig. 7. Ratios of ho ho Ao =V_ and DP/L between oval and round samples.

30.1e34.9%, 32.2e34.5% for oval, 15.9 mm and 12.7 mm round tube


sample respectively) than those under dry condition. The DP/L
values under wet condition are, however, larger than those under
dry condition. In addition, the increase is larger for round tube
samples (37.4e45.5% for 15.9 mm and 34.9e49.7% for 12.7 mm
sample) than for oval tube sample (17.1e22.4%). At present, the
reason why oval tube sample yields smaller pressure drop increase
compared with round tube samples is not clear. Size of condensate
hanging underneath the tube may be smaller for oval tube than for
round tube. Sine wave pattern may be more benecial for
condensate drainage than herringbone wave pattern. In Table 4,
ho ho Ao =V_ and DP/L values of the samples under wet or dry condition are listed at frontal velocity of 2.5 m s1.
In Fig. 7, ratios of ho ho Ao =V_ between oval and round tube for
different tube row are plotted as a function of ratios of DP/L using
the data listed in Table 4. Fig. 7 shows that ratios of ho ho Ao =V_ are
larger than ratios of DP/L irrespective of tube row. This implies that
airside performance (considering both heat transfer and friction) of
oval tube heat exchanger is superior to that of round tube heat
exchangers. The effect is more pronounced when oval tube samples
are compared with 15.9 mm O.D. samples than when compared
with 12.7 mm O.D. samples. Also shown in Fig. 7 are the ratios
under dry condition. The ratios of ho ho Ao =V_ under wet condition
are larger than those under dry condition, which implies that oval
tube geometry is more benecial under wet condition.
To further investigate the effect of individual parameters on
_ heat transfer coefcient (ho) and n efciency (ho) of two
ho ho Ao =V,
row oval or round tube samples are shown in Figs. 8 and 9. Fig. 8
shows that heat transfer coefcients of round tube samples are
larger (9.8e14.1% for 15.9 mm and 17.6e29.7% for 12.7 mm) than

Table 4
Heat transfer and pressure drop data of round and oval tube samples at frontal velocity 2.5 m s1.
Row
Oval

Round (15.9 mm O.D.)

Round (12.7 mm O.D.)

1row
2row
3row
4row
1row
2row
3row
4row
1row
2row
3row
4row

ho ho Ao
$

kW m3 K1

21.30(22.14)
26.24(32.07)
24.81(28.59)
25.41(30.21)
20.60(31.17)
22.78(33.20)
22.07(32.33)
21.92(33.35)
23.41(34.31)
25.17(37.69)
24.66(37.96)
22.27(37.67)

Values in parenthesis denote those obtained under dry condition [16].

DP/L (Pa m1)

ho (W m2 K1)

ho

604.3(533.9)
644.2(440.6)
593.8(372.5)
515.1(358.3)
1279(752.4)
1051(580.02)
964.7(565.2)
936.1(534.4)
1238(793.2)
1099(592.3)
944.3(590.3)
832.3(550.6)

38.26(35.9)
49.01(50.9)
45.29(45.7)
46.96(48.3)
63.11(62.6)
56.55(60.9)
56.10(59.8)
55.38(62.3)
71.39(65.9)
63.94(66.9)
63.32(67.7)
54.74(68.2)

0.71(0.86)
0.69(0.84)
0.70(0.87)
0.69(0.85)
0.46(0.70)
0.56(0.76)
0.56(0.77)
0.56(0.76)
0.44(0.71)
0.53(0.76)
0.52(0.75)
0.56(0.75)

588

N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589

those of round tube samples (21.0e48.7% for 15.9 mm and 20.1e


54.7% for 12.7 mm). Fin efciencies are, however, larger (18.8e
35.2% for 15.9 mm and 18.8e38.0% for 12.7 mm). The pressure
drops of oval tube samples are smaller than those of round tube
samples (38.4e52.8% for 15.9 mm and 38.1e51.2% for 12.7 mm).
One thing to be noted is that heat transfer area per unit volume
_ for an oval tube sample is larger than that of round tube
Ao =V
sample (8.0% for 15.9 mm and 4.6% for 12.7 mm). As mentioned
previously, actual surface area considering the corrugation is used
as heat transfer area.
4. Conclusions

Fig. 8. ho and DP/L for round and oval tube samples (2row, Pf 2.54 mm) (dry data
from Ref. [16]).

those of oval tube sample. As noted earlier, pressure drops of round


tube samples are also larger (31.9e38.7% for 15.9 mm and 35.4e
44.5% for 12.7 mm) than those of oval tube sample. Also shown in
Fig. 8 are ho and DP/L obtained under dry condition. The heat
transfer coefcients under wet condition are smaller than those
under dry condition, with the difference larger for oval tube sample
than for round tube samples (15.6e21.3%, 7.8e11.9%, 2.4e6.7% for
oval, 15.9 mm and 12.7 mm sample respectively). The DP/L values
under wet condition are larger than those under dry condition as
noted previously.
Fig. 9 shows that the n efciency of oval tube sample is
signicantly larger than those of round tube samples with the effect
more pronounced under wet condition (10.8e19.4% for 15.9 mm
and 13.4e27.1% for 12.7 mm). The n efciency of an oval tube is
larger than that of round tube because heat ow path in the n is
more perpendicular to the ow direction. In addition, the n
thickness of oval tube sample (0.14 mm) is larger than that of round
tube sample (0.12 mm). Also shown in Fig. 9 are n efciencies
under dry condition. Wet n efciencies are in general smaller than
dry n efciencies. Under wet condition, steeper temperature
gradient is manifested along the n due to moisture transfer in
addition to heat transfer, which resulted in lower n efciency than
under dry condition.
In Table 4, heat transfer coefcients and n efciencies of oval
and round tube samples are listed at frontal velocity of 2.5 m s1.
Heat transfer coefcients of oval tube samples are smaller than

In this study, experiments were conducted on sine wave nand-tube heat exchangers having oval tubes of 0.6 aspect ratio
(minor diameter 10.0 mm, major diameter 16.5 mm) under wet
condition. Twelve samples having different n pitches (2.12 mm,
2.54 mm, 3.18 mm) and tube rows (one to four) were tested. Eight
herringbone wave n-and-tube heat exchangers having round
tubes of two different diameter (12.7 mm and 15.9 mm) were also
tested. The round tube samples had different tube rows (one to
four) with xed n pitch (2.54 mm). Data are also compared with
those obtained under dry condition [16]. Listed below are major
ndings.
(1) For oval tube samples, the effect of n pitch on j and f factor is
not signicant.
(2) For round tube samples, the highest j factor is obtained for
one row conguration. For oval tube samples, however, the
lowest j factor is obtained for one row conguration. Possible
reasoning is provided considering the ow and heat transfer
characteristics of sine wave channel combined with connecting oval tubes. The friction factor decreases as number of
tube row increases.
(3) Heat transfer coefcients of the oval tube samples are
smaller than those of round tube samples. However, pressure
drops of oval tube samples are even smaller than those of
round tube samples, which (along with higher n efciency
of the oval tube sample) yield superior airside performance
for oval tube samples.
(4) Under wet condition compared with under dry condition,
heat transfer coefcient and n efciency decrease, and
pressure drop increases. The differences in n efciency and
pressure drop are larger for round tube samples than for oval
tube samples. Resultantly, it is shown that oval geometry is
more benecial under wet condition than under dry
condition
Acknowledgements
This research was supported by Basic Science Research Program
through the National Research Foundation of Korea by the Ministry
of Education, Science and Technology in 2011.
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Fig. 9. Fin efciency of round and oval tube samples (2row, Pf 2.54 mm) (dry data
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