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Wire

Color

101

RD

Description

Wire
Color

A584

BU

Component

Description

Schematic
Location

Component

Accessory Circuits (Continued)

Power Circuits
Bat (+)

Harness And Wire Electrical Schematic Symbols

Component Location

Wire
Number

Window Limit SW To Wiper Cont

Machine
Location

Component

Schematic
Location

Machine
Location

Actuator - Engine Gov.

A-12

Socket - 12V 7A

D-5

Air Heater

A-10

Socket - 12V 7A

D-5

Alarm - Action

D-12

Socket - Inspection Lamp

J-11

91

Throttle Position Signal

103

RD

Dome Lamp / Memory

A586

OR

Wiper SW To Wiper Cont

96

Fuel Level Sensor

105

RD

Key Start Sw

A588

GN

Safety Sol Relay To Sol

110

Engine Coolant Temperature Sensor

109

RD

Alt Output (+) Term.

C506

WH

A/C Unit

167

Alternator

110

RD

Timer Relay

C537

GN

A/C Photo Sensor (+ Sig)

168

Voltage of the Power Supply (Key Switch)

112

PU

Main Power Relay Output

C538

OR

A/C Photo Sensor (- Sig)

190

Speed Sensor

113

OR

Opr Mon Panel B (+) Switched

C569

YL

Atch 12V 7A Socket

248

Cat Data Link

114

RD

Warning Horn (Forward)

E554

PK

A/C Clutch Solenoid

Control - Eng. Pump


Converter - 12V 7A
Converter - 12V 7A
Diode - Chassis Lamp Relay

Alternator

B-12

Solenoid - 1 Way / 2 Way Control

A-4

19

Batteries

J-12

Solenoid - A/C Clutch

B-12

20

Block Terminal

G-8

Solenoid - Anti Drift

H-2

Breaker - Alternator

G-10

Solenoid - Boom Check 1

A-9

19

Buzzer Assembly (Quick Coupler)

F-2

55

Solenoid - Boom Check 2

A-8

19

Control - Attachment Valve

D-9

Solenoid - Boom Down Line Cutoff

D-12

21

F-9

Solenoid - Fine Swing

E-12

22

E-6

Solenoid - Flow Limit

B-9

E-6

Solenoid - Hyd. Lock

E-12

23

J-11

Solenoid - Primary NFC

B-9

J-8

Solenoid - Relief 1

A-4

25

286

Signal for Low Engine Oil Pressure

115

RD

Cab Lamp

E562

PU

QC Safety Lock 1 Relay

374

Swing Brake Solenoid

118

GY

Wiper / Washer

E564

PK

QC Safety Lock 1 Relay Coil

376

Travel Alarm

120

YL

12V 7A Converter 1

E565

BU

QC Safety Lock 2 Relay

581

Proportional Reducing Valve


for the Power Shift Pressure

123

WH

Seat Heater

Diode - Refueling Power Relay

A-2

Solenoid - Relief Check 1

A-4

25

124

GN

A/C

607

PK

Flood Lamps - Front

Diode - Start Relay

H-7

Solenoid - Relief Check 2

A-5

25

586

Engine Speed Dial

125

RD

A/C Condenser Fan

615

YL

Cab Flood Lamp/Rops

Fuse Block

J-10

Solenoid - Stem 2 Control (A)

D-11

587

Feedback Sensor for the Governor Actuator

129

BU

Cigar Lighter

616

BU

Boom Flood Lamp

Horns

B-2

Solenoid - Stem 2 Control (B)

D-12

590

Engine Controller

135

BU

12V 7A Converter to Socket

638

WH

Beacon Lamp

Joystick - LH

J-2

Solenoid - Stem 3 Control (A)

D-11

Joystick - RH

G-1

Solenoid - Stem 3 Control (B)

D-12

598

Travel Speed Solenoid

139

OR

+ 12V Memory Out

645

RD

Boom Lamp Relay

Lamp - Boom

C-2

Solenoid - Swing Brake

E-12

23

600

Hydraulic Oil Temperature Sensor

143

BR

Boom Float Disable

646

RD

Chassis Lamp Relay

Lamp - Cab

F-1

Solenoid - Travel Speed

E-12

23

1161

Pump Delivery Pressure Sensor (1)

147

PU

Atch. Fine Swing Control Sw.

A623

BU

Chassis Lamp Relay

Lamp - Chassis

B-2

Solenoid - Travel Straight

E-12

1162

Pump Delivery Pressure Sensor (2)

149

RD

Boom Lamp

Lamp - Dome

E-6

17

Switch - A/C Control

D-3

Meter - Service

D-1

Switch - Air Cleaner

J-11

28

Monitor

F-1

Switch - Backup EPR Valve

G-2

H-12

10

Switch - Backup Governor

G-2

J-1

Switch - Beacon Lamp

D-4

B
29

1525
2002

Straight Travel Solenoid

150

Action Alarm

Tool Control System


(MID No. 06A)
CID

Component

OR

Bat (+)

Diode - Main Relay

Lighting Circuits

Control Circuits
763

BU

Torque Converter Sw

151

GN

Hyd. Lock Cancel Sw.

779

WH

Quick Couple Solenoid

152

BU

Aux Ckt

780

PU

Atch Quick Coupler

154

RD

Neutral Start Relay Coil

788

YL

Engine Speed (+)

Motor - Starter

B-12

11

Switch - Boom Down Pressure

D-12

160

PU

Chassis Lamp

A718

PU

Start Aid Coolant Sensor Signal

Motor - Washer

J-12

12

Switch - Boom Float Exchange

D-4

J-12

Switch - Coolant Level

J-12

30

Motor - Condenser Fan


Motor - Lower Wiper

1522

Variable Relief (1) Solenoid Valve

168

RD

Refueling Pump

A755

PK

Throttle Sw #1

Product Link

1523

Variable Relief (2) Solenoid Valve

169

PK

Backup/Monitor Control

A756

BU

Throttle Sw #2

Pump - Refueling

A-3

13

Switch - Disconnect

G-11

Relay - Beacon Lamp

H-11

Switch - Engine Oil Level

A-12

31

Relay - Boom Float Disable

G-11

Switch - Engine Oil Press.

A-12

31

Relay - Boom Lamp

J-11

Switch - Fine Swing Control

D-3

1524

Flow Control Solenoid Valve

172

GN

Product Link

A757

GY

Throttle Sw #3

2004

ATT Stem1 Modulation

175

RD

A/C Blower

A758

BR

Throttle Sw #4

2005

ATT Stem2 Modulation

179

BU

12V 7A Converter

A761

PU

Electronic Pump Cont Throttle Ground

Relay - Cab Lamp

J-11

Switch - Hammer Press.

J-1

2006

ATT Stem3 Modulation

180

GN

Aux Ckt

A762

PU

Elec Pump Cont Eng Speed Ground

Relay - Chassis Lamp

J-11

Switch - Heater Control Panel

D-3

2012

1Way/2Way Change Solenoid Valve

184

RD

Eng/Pump Control

A768

BU

Pump Control Valve #1 (+)

Relay - Heater

J-8

Switch - Horn

J-2

2016

ATT Stem1 Extended Solenoid Valve

189

RD

Start Aid Ckt.

A769

GY

Pump Control Valve #2 (-)

Relay - Horn

H-11

Switch - Hyd. Oil Filter

A-6

Relay - Hyd. Lock Solenoid

H-11

Switch - Hyd. Oil Level

A-6

J-7

Switch - Joystick Press.

J-3

H-11

Switch - Key

G-1

J-8

Switch - Neutral Start Limit

J-2

2017

ATT Stem1 Extended Solenoid Valve

191

WH

Power Window

A770

PK

Elec Pump Cont Bypass Sw

Relay - Main

2018

ATT Stem2 Extended Solenoid Valve

196

BU

Inspection Lamp

F773

OR

Governor Accel

2019

ATT Stem2 Extended Solenoid Valve

199

OR

Beacon Lamp

F774

WH

Governor Decel

Relay - QC Safety Lever Priority

2020

ATT Stem3 Extended Solenoid Valve

H792

BR

Smart Boom Up / Down Relay 2

Relay - QC Safety Lever (ON)

J-8

Switch - OLWD Alarm Cancel

D-4

2021

ATT Stem3 Extended Solenoid Valve

200

BK

Main Chassis

K776

GN

Start Cont Relay

Relay - QC Safety Lock 1

J-8

Switch - One Touch Low Idle

H-1

201

BK

Operator Monitor Return

M734

BR

Travel Mode SW

Relay - QC Safety Lock 2

J-8

Switch - Quick Coupler

E-1

Governor Command/Backup SW

Relay - Refueling Power

A-2

Switch - Refueling

A-5

Relay - Refueling Start

A-3

13

Switch - Refueling Start

A-3

13

Relay - Refueling Stop

A-2

13

Switch - Refueling Stop

A-3

13

Relay - Smart Boom Up/Down 1

J-9

Switch - Rotary (Quick Coupler)

F-2

33

Ground Circuits

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

210

Event Identifiers (EID)


EID

Event

BK

12V 7A Converter Output Ground

M736

BU

Relay - Neutral Start

211

BK

12V 7A Converter Output Ground

M737

WH

Flow Limit Pressure PRV

235

BK

Electronic Pump Ctrl Gnd

M738

OR

Primary NFC Pressure PRV

Basic Machine Circuits

M739

YL

PRV Return (2)

Relay - Smart Boom Up/Down 2

J-9

Switch - Seat Heater

D-5

304

WH

Starter Relay No. 1 Output

M740

PK

Travel Straight Solenoid

Relay - Start

G-7

Switch - Secondary Shutdown

G-3

40

306

GN

Starter Relay Coil To Neut Start SW Or

M741

GY

Travel Alarm Cancel Switch

Relay - Start Control

J-10

Switch - Straight Travel Press.

J-1

307

OR

Key Start SW To Neutral Start SW Or

M742

PU

AEC Mode Switch

Relay - Timer

J-10

Switch - Throttle Position

G-1

Resistor - Back Up

J-8

Switch - Travel Left Press.

J-1

308

YL

Main Power Relay Coil

M743

GN

Boom Float Disable Relay Coil

309

GY

Alternator Regulator

M744

PK

Boom Float Exchange Switch

Seat / Seat Heater

H-1

Switch - Travel Right Press.

J-1

Sender - Eng. Coolant Temp.

C-12

14

Switch - Under Window Limit

E-1

A
23

310

PU

Start Aid SW To Start Aid Sol

M745

BU

Smart Boom High Up / Down Relay 2

Sender - Fuel Level

A-6

Switch - Up / Down Pressure

A-9

320

RD

Horn Relay Coil To SW

M746

YL

Boom Float Exchange Switch

Sender - Hyd. Oil Temp.

A-6

Switch - Window Limit

F-1

17

Coolant Overheat

322

GY

Warning Horn (Forward)

M747

PU

Boom Float Exchange Switch

Sensor - A/C Photo

E-1

Switch Panel

D-2

43

Battery Voltage Too Low

323

WH

Refueling Pump +

M748

OR

Boom Down Pressure Switch

Sensor - AIH Coolant Temp.

C-12

15

Unit - Air Conditioner / Heater

F-6

34

50

Battery Voltage Too High

325

PK

Refueling Stop Switch

M749

WH

Smart Boom High Pressure Switch

Sensor - Eng. Speed

A-10

16

Unit - Heater Control

J-7

59

Low Coolant Level

326

RD

Key SW "C" Term

877

YL

Air Heater to Air Heater Relay

Sensor - OLWD Pressure

B-2

17

Unit - Indicator

G-1

J-12

18

Unit - Wiper Control

D-2

95

Fuel Filter is Clogged

329

YL

Refueling Power Relay Coil

892

BR

Cat Datalink (-)

100

Engine Oil Pressure is Low

330

YL

Neutral Start Relay Coil

893

GN

Cat Datalink (+)

A = Located inside of cab.

119

Fuel Level is Low

365

YL

Refueling Stop Relay Coil

8630

BU

Beacon Lamp Relay Coil

B = Located inside of right console.

171

Engine Oil Level is Low

K843

GN

Stem3 Extend SW

C = Located inside of left console.

179

Abnormal Battery Charge

403

GN

Alternator (R) Term.

K844

GY

Stem4 Extend SW

D = Located under platform.

Water Separator Draining Demand

405

GY

Opr Mon Oil Press. (Low Setting)

K847

PU

Stem3 Retract SW

E = Located around relay panel.

235

Hydraulic Oil Level is Low

410

WH

Action Alarm

K848

WH

Stem4 Retract SW

236

Hydraulic Oil Filter is Clogged

412

BU

Operator Monitor Cool Flow

K849

YL

Atch Stem1 Swing Cancel

237

Overload Warning

430

BU

Operator Monitor Air Filter

K850

BR

Atch Stem2 Swing Cancel

272

Air Filter is Clogged

487

OR

Hydraulic Filter SW

K851

BU

Atch Stem3 Swing Cancel

600

Hydraulic Oil Overheat

491

PK

Hydraulic Oil Temp Sensor

K852

GN

Atch Stem4 Swing Cancel

862

Special Filter is Clogged

492

GY

Coolant Temp Sensor Signal

K855

PK

Separate Valve PRV

863

Automatic Greasing Failure

495

GN

Fuel Level

K856

PU

ATT Stem1 Cont PRV (A)

496

WH

Hyd Oil Level Switch

K857

WH

ATT Stem2 Cont PRV (A)

C468

BU

Engine Oil Level

K858

YL

ATT Stem3 Cont PRV (A)

E472

GN

12V Supply

K859

BR

ATT Stem4 Cont PRV (A)

E473

GY

Att Stem1 Modulation

K860

BU

ATT Stem1 Cont PRV (B)

E474

OR

Left Joystick Thumbwheel

K861

GN

ATT Stem2 Cont PRV (B)

232

Monitoring Circuits

The EID is a code that indicates diagnostic events.

E475

Failure Mode Identifiers (FMI)


FMI No.
0

Failure Description
Data valid but above normal operational range.

PK

E476

PU

Att Stem3 Modulation

K862

Att Stem4 Modulation

K863

GY
OR

ATT Stem4 Cont PRV (B)

WH

OLWD Alarm Cancel Switch

K864

PK

ATT1 Relief PRV

PK

OLWD Pressure Sensor

K865

PU

ATT2 Relief PRV

H465

GN

Travel Alarm Cancel Indicator

K866

WH

1Way / 2Way Cont Sol

BU

AEC Mode Indicator

K867

YL

PRV Return (1)

WH

Travel Mode Indicator

K868

BR

Sol Gnd2

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug
2

Pin or Socket
Number

Typical representation of a
Sure-Seal connector. The
plug and receptacle contain
both pins and sockets.

Wire, Cable, or Harness


Assembly Identification

Component
Part Number

Single Wire
Connector
C

325-PK-14

Pin

AA

9X-1123
325-PK-14

Wire
Color

Socket

320C Excavator
320C Material Handler
Electrical System
320C:
GLA1-UP
DBG1-UP
JTG1-UP
AXK1-UP
EGL1-UP
BMZ1-UP

200-BK-14

Circuit Number
Identification

Wire
Gauge

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

320C MH:
EGA1-UP

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

Electrical Schematic Symbols And Definitions


40
5
T

33

4
55

12

Temperature
Symbol

Pressure
Symbol

Level
Symbol

Flow
Symbol

28
18

10

15

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

H473

BR

Travel Straight Pressure Switch

K869

BU

Sol Gnd3

Voltage above normal or shorted high.

H474

GN

Travel Right Pressure Switch

K870

GN

Sol Gnd4

Voltage below normal or shorted low.

H475

BU

Travel Left Pressure Switch

K876

BR

Relief Check 3 Solenoid

Current below normal or open circuit.

H476

WH

Joystick Pressure Switch

K877

BU

Relief Check 2 Solenoid

Current above normal or grounded circuit.

Mechanical system not responding properly.

C987

RD

+ Battery (Valve Controller)

Abnormal frequency, pulse width, or period.

34
2

14

35

BU

Water Separator Level SW

Abnormal update.

506

PU

Washer - Front

K904

GN

Pump Discharge - Signal

10

Abnormal rate of change.

508

PU

Radio Speaker - Left

K906

GN

Swing Brake Sol - Signal

11

Failure mode not identifiable.

509

WH

Radio Speaker - Left (Common)

K907

BU

Swing Brake Sol - +B

12

Bad device or component.

511

BR

Radio Speaker - Right

L968

OR

Electronic Pump Control Ps Valve (-)

13

Out of calibration.

512

GN

Radio Speaker - Right (Common)

L969

WH

Electronic Pump Control Ps Valve (+)

14

Parameter failures.

15

Parameter failures.

514

PU

A/C Unit

L972

BU

Low Idle SW

16

Parameter not available.

530

OR

Washer Right

L973

GN

Fine Swing Cont Relay To Sol Valve

17

Module not responding.

586

BR

Aux Hydraulic - Close

L975

PK

Start Aid Cont Lamp 1 Output

18

Sensor supply fault.

590

GY

Wiper Sw To Intermittent Module

L976

GN

Refueling Start Switch

19

Condition not met.

A537

PK

Seat Heater

M906

BU

Stem 1 Squeeze Pressure

20

Parameter failures.

A579

OR

Wiper Motor +

T967

YL

Pump Discharge(2) Press Sensor

A580

GN

Wiper Motor

22

21

G976

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

17

31

Wiper - Front (Low)

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
7

23

GN

25

17

29

20

501

The FMI is a diagnostic code that indicates what type of failure has occurred.

1
2

1
2

G = Located around Hydraulic Tank and Fuel Tank.

30

E480

H467

AA

F = Located around pilot manifold.

ATT Stem3 Cont PRV (B)

H466

A
1

Machine locations are repeated for components located close together.

H446

Accessory Circuits

Sensor - Water Separator Level

RENR7087-01
May 2005

19
7

16

1 11

Normally closed switch that will open with an increase of a specific condition.

37
9

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

13

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.
Resistor, Sender and Solenoid Specifications
Part No.

Component Description

4I-5394

Sender:

Resistance (Ohms)
20824-25451 @ 0 C (32 F)
6134-7496 @ 25 C (77 F)
3989-4875 @ 35 C (95 F)
2224-2718 @ 50 C (122 F)
973-1189 @ 75 C (167 F)
475-522 @ 100 C (212 F)
221-269 @ 125 C (257 F)

Hydraulic Oil Temperature

102-8016

Resistor:

Backup

47.0 2.35

107-7056

Solenoid:

Fine Swing

34.0 0.5

111-9916

Solenoid:

Stem 2 Control (A)


Stem 2 Control (B)
Stem 3 Control (A)
Stem 3 Control (B)

11.7 1.2

112-0090

121-1491

163-6700

Solenoid:

Relief 1

Solenoid:

Hyd. Lock
Swing Brake
Travel Speed
Travel Straight

Sender:

19.5 2.0

32.0 3.2
Full:
8.0 +1.0 or -0.5
Empty: 83.5 1.5

Fuel Level

171-0114

Solenoid:

Primary NFC

11.7 1.2

171-0188

Solenoid:

Flow Limit

11.5 0.5

At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No.

167-3466

Function
Boom Down Pressure
Hammer Pressure
Joystick Pressure
Straight Travel Pressure
Travel Left Pressure
Travel Right Pressure

Actuate

490.00 10% kPa


(71.07 7.11 psi)

Deactuate

290.00 kPa MIN


(42.06 psi MIN)

17

Connector Location

Contact Position

Normally Open

Schematic
Location

Machine
Location

CONN 1 ET Connector

J-11

CONN 2

G-9

CONN 4

G-9

CONN 5

G-9

CONN 6

G-8

CONN 7

G-8

CONN 8

G-7

CONN 9

G-7

CONN 10

G-7

CONN 11

G-7

CONN 12

E-7

CONN 14

F-5

CONN 18

F-5

CONN 19

F-4

CONN 20

F-4

Connector Number

CONN 22

G-5

CONN 23

G-5

CONN 24

G-5

CONN 25

H-5

CONN 26

B-3

37

CONN 27

B-3

37

CONN 28

A-3

13

CONN 29

A-3

13

CONN 30

B-2

CONN 31

C-2

CONN 32

E-2

CONN 33

F-2

CONN 34

F-2

CONN 35

H-2

CONN 36

H-2

CONN 37

H-2

CONN 38

J-2

35

CONN 39

J-2

CONN 40

H-1

CONN 41

E-12

35

CONN 42

A-5

23

CONN 43

A-5

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

55
33
B

A
34

3
18

15

10

14

29

28

20
F

31

21

1
11
4

16

30

37

19
25 35

23
G

22

17
13

9
40

12

Related Electrical Service Manuals


Title

Machine Harness Connector And Component Locations

Form Number

Electrical Equipment (Starter)

REGO0843

Alternator

SENR2143

Engine and Pump Control

RENR3814

Tool Control System

RENR3823

30 Page, TRM

CID

Wire Description
Wire
Number

RENR7087-01

Component Identifiers (CID)


Module Identifier (MID)
Engine and Pump Control
(MID No. 069)

1
2
3
4
5
6
7
8

L39

1
2

200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-18
200-BK-14

L6

WH
BK

HYD OIL
FILTER SW
116-3660

10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

200-BK-14
200-BK
200-BK
200-BK-18
200-BK-14

123-WH-18
200-BK-18
607-PK-18
646-RD-18
645-RD-18
113-OR-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
129-BU
403-GN-18
410-WH-18
A584-BU-18
506-PU-18
118-GY-14
118-GY-14
200-BK-14
169-PK-18
103-RD-18
893-GN-18
892-BR-18
201-BK-18
200-BK
235-BK-18
A579-OR-14
A580-GN-14
114-RD
E565-BU-18
E562-PU-18
E562-PU-18
200-BK-18
L5

CONN 38
1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

ATCH
STRAIGHT TRAVEL
PRESS. SW
167-3466

CONN 41
M743-GN-18

CONSOLE(RH)

(NOTE N)

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

M736-BU-18
169-PK-18
200-BK-18
235-BK-18

1
2

1
2
3
4

K847-PU-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
F774-WH-18
F773-OR-18

K906-GN-18
A768-BU-18
A769-GY-18
105-RD
A537-PK-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
308-YL
A770-PK-18
307-OR

2
1

TRAVEL RIGHT
PRESS. SW
167-3466

L34

L10

1
2
3
4
5
6
7
8
9
10
11
12

308-YL
308-YL

E562-PU-18
E565-BU-18
114-RD
118-GY-14
200-BK-14
607-PK
200-BK-14
307-OR
310-PU
A579-OR-14
147-PU
123-WH-18
A580-GN-14
118-GY-14

L973-GN-18
199-OR
8630-BU-18

169-PK-18
M741-GY-18
E480-WH-18
200-BK
638-WH

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

E
A537-PK-18
200-BK-18

1
2

E
1
2
3
4
5
6

E472-GN-18
235-BK-18
E473-GY-18
235-BK-18
K843-GN-18
K847-PU-18

L972-BU-18
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
A537-PK-18

308-YL
326-RD
307-OR
105-RD
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18

M736-BU-18
169-PK-18
K907-BU-18
A770-PK-18
L969-WH-18
235-BK-18
L968-OR-18
F774-WH-18
F773-OR-18
K906-GN-18
A768-BU-18
235-BK-18
A769-GY-18

ONE TOUCH
LOW IDLE SW
128-2134
+12V
GND
JOYSTICK
PWM+
177-7711
COMMON
SWITCH 1
SWITCH 2

10
12
E

F773-OR-18
F774-WH-18

THROTTLE
POS SW
106-0107
COM
S1
S2
S3
S4

E
235-BK-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

K906-GN-18

1
2
3
4
5
6

A768-BU-18
235-BK-18

11
A769-GY-18
E
BACKUP
EPR VALVE SW
163-6710

KEY SW
9G-7641

308-YL

326-RD
307-OR
105-RD

C OFF
S ON
B ST

2
4
3
1

BN
GN
BU
BK

AG

2
1

CAB

ROTARY SW
155-2715
2

ATCH WINDOW
LIMIT SW
189-2054
A584-BU-18

4
3
1

200-BK-18

E562-PU-18
200-BK-18

A584-BU-18
200-BK-18
200-BK
200-BK
615-YL
615-YL

L3

BUZZER AS
113-4683

615-YL
200-BK

A580-GN-14
A579-OR-14
A584-BU-18
506-PU-18
118-GY-14
118-GY-14
118-GY-14
118-GY-14
200-BK
410-WH-18
235-BK-18
403-GN-18
200-BK-18
129-BU
200-BK-14
530-OR-18
590-GY-18
A586-OR-18
501-GN-18
501-GN-18
A586-OR-18
590-GY-18
530-OR-18
646-RD-18
645-RD-18
M734-BR-18
M742-PU-18
113-OR-18
M741-GY-18
H467-WH-18
H466-BU-18
H465-GN-18
200-BK-18

H
1
2
3
4
5
6
7
8

(NOTE A)

893-GN-18
892-BR-18
607-PK-18

1
2
3
4
5
6
7
8

ATCH
CAB LAMP
167-3441

129-BU
200-BK

403-GN-18
200-BK-18

1
2

1
2
3
4
5
6
7
8
9
10
11

MOT WASH
GND IN
INT SP 1
INT SP 2
WASHER SW
MOT WIPER
BRAKE WIP
+24V IN

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

WINDOW SW
WIPER SW

WASH
ALARM CANCEL IND
AEC MODE IND
GND

W. LOW

W. INT (6)
W. INT (3)
TRAVEL MODE SW
AEC MODE SW
ALARM CANCEL SW
+B
TRAVEL MODE IND 1
TRAVEL MODE IND 2

L. CHASSIS
L. BOOM

410-WH-18
235-BK-18

506-PU-18
200-BK-14
A586-OR-18
590-GY-18
530-OR-18
A579-OR-14
A580-GN-14
118-GY-14

A584-BU-18
501-GN-18

530-OR-18
H465-GN-18
H466-BU-18
200-BK-18

501-GN-18

A586-OR-18
590-GY-18
M734-BR-18
M742-PU-18
M741-GY-18
113-OR-18
H467-WH-18

C538-OR-18
C537-GN-18

L3

SERVICE
METER
6T-7337

CIGAR
LIGHTER
9W-0335

CIRCUIT CONNECTED

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

SWITCH PANEL
163-6701

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
GOLD TERMINAL

B
1
2
U

CONN 26

L27

CONN 31

L2

780-PU-18
200-BK-18

FUEL LEVEL
SENDER
163-6700

A
B
C

322-GY
200-BK

244-8554
256-4013
240-5812
170-6959
231-5804
233-1036
170-6828
163-6810
167-3456
203-3063
219-6684
4I-5396
140-0923
213-0715
204-1686
116-0096
116-0098
229-1953
188-0868
230-3388
197-4408
206-7599
155-4572
238-1497

G-5
G-5
G-9
J-2
H-2
F-5
G-1
F-1
F-1
B-2
C-2
C-2 (NOTE F)
C-2
D-12
B-3
A-3
A-3
H-2
D-6
G-7 (NOTE M)
G-7 (NOTE M)
J-8
F-2
H-3

CABLE AS.

HORN
7T-0970

YL-18
BK-18
BR-18

+B
GROUND
SIGNAL

ATCH O.L.W.D.
PRESS. SENSOR
000-0000

CHASSIS
LAMP
153-2523

AA
BB
CC
DD
EE
FF
GG
HH

229-1928
170-6929
163-6775
163-6752
224-2858
170-9330
170-6929
170-9331

B-12
J-12
J-12
G-8
G-8
B-12 (NOTE C)
J-12 (NOTE C)
J-12 (NOTE C)

163-6751
163-6755
163-6757
111-4829
213-0873
224-2859
170-9478
132-1827

G-8
G-8
G-8
G-8
G-8
G-8
H-11
B-4

THIS SCHEMATIC IS FOR


THE 320C EXCAVATOR
239-0010 V02
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY ON AND ENGINE OFF.

FOR A SINGLE SHEET VERSION OF THIS SCHEMATIC.


CONTACT DESIGN CONTROL.

168-RD-18
DIODE
197-4385

STARTING CIRCUIT.

START AID CIRCUIT.

168-RD-18
168-RD-18
168-RD-10
323-WH-10

CONN 29

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

329-YL-18
329-YL-18
168-RD-18
168-RD-18

GROUND CIRCUIT.

1
2

2
1

CONN 28

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.

ATCH
REFUELING PUMP
175-4808

ATCH
BOOM LAMP
153-2521

A
B
C
D
E
F
G
H
L
M
N
P
R
T
U
V
W
X
Y
Z
TT
AF
AG
XX

JJ
KK
LL
MM
NN
PP
RR
SS

ATCH
REFUELING
STOP SW(NC)
116-0097

ATCH
REFUELING
START SW(NO)
116-0095

ATCH
REFUELING
START RELAY
149-5050

NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST


1 TURN PER 25MM. (892 & 893)
NOTE B: NOT USED ON THIS MACHINE.
NOTE C: USE WITH COLD WEATHER.
NOTE D: USE WITH 12V 7A X 2 CONVERTER.
NOTE E: NOT USE WITH HEATER UNIT.

MONITOR CIRCUIT.

NOTE F: USE WITH SHORT BOOM.

VALVE CONTROL CIRCUIT.

NOTE G: USE WITH CONFIG.7,9 AND 10.

ENGINE / PUMP CONTROL CIRCUIT.


TURN SIGNAL / WIPER / WASHER CIRCUIT.

NOTE H: USE WITH CONFIG.7 AND 9.

HEATER AND AIR CONDITIONER CIRCUIT.

NOTE J: USE WITH CONFIG.10.


NOTE K: USE WITH CONFIG.9.

ATCH
REFUELING SW
5C-6108

P (NOTE F)
R

329-YL-18

ATCH RELIEF 1
SOL
215-4912
(NOTE H)

HYD OIL
LEVEL SW
170-9376

M
1
2

147-PU
235-BK-18
H446-PK-18

HYD OIL
TEMP SENDER
4I-5394

LOW PRESSURE
ATCH QUICK
COUPLER SOL (A3)
121-1491

LOC

WIRE AS.

SS
B

ATCH
BOOM LAMP
153-2521

CONN 30

365-YL-18
L976-GN-18

ATCH RELIEF
CHECK 1 SOL
215-4890
(NOTE H)

1
2

B
322-GY
200-BK

200-BK-18

ATCH 1WAY/2WAY
CONT SOL
215-4890
(NOTE K)

HIGH PRESSURE
ATCH QUICK
COUPLER SOL (A2)
156-9513

B
779-WH-18
200-BK-18

168-RD-18

(NOTE B)

1
2

607-PK
200-BK

168-RD-18
L976-GN-18

(NOTE B)

HIGH PRESSURE
ATCH QUICK
COUPLER SOL (A1)
156-9513

CONN 27

325-PK-18
365-YL-18

ATCH RELIEF
CHECK 3 SOL
185-0472

1
2

B
780-PU-18
200-BK-18

325-PK-18

X
1
2

1
2

ATCH-RELIEF
CHECK 2 SOL

CONN 43

P (NOTE F)
R
B

PART NO.

HARNESS AS.

616-BU
200-BK

365-YL-18

200-BK-10
323-WH-10

X
1
2

1
2

1
2

616-BU
616-BU
200-BK
200-BK

1
2

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION

UNLESS OTHERWISE SPECIFIED A LL WIRE IS 16 GAGE.

K864-PK-18
K870-GN-18

K876-BR-18
235-BK-18

K866-WH-18
235-BK-18

K865-PU-18
K870-GN-18

K877-BU-18
235-BK-18

K876-BR-18
235-BK-18

B
616-BU
200-BK

235-BK-18
200-BK
200-BK
616-BU
780-PU-18
779-WH-18
322-GY
607-PK
147-PU
H446-PK-18
616-BU
200-BK
780-PU-18
780-PU-18
780-PU-18
780-PU-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
779-WH-18
322-GY
200-BK
147-PU
235-BK-18
H446-PK-18
607-PK
200-BK

325-PK-18

200-BK-10
168-RD-10

L34

IDENT

K876-BR-18
495-GN-18
487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK-18
235-BK-18
325-PK-18
325-PK-18
200-BK-10
168-RD-10
200-BK-18
200-BK-18
200-BK
200-BK
200-BK-18
200-BK-18
200-BK-18
200-BK

L1

L1

CIRCUIT NOT CONNECTED

OPERATOR STATION

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
495-GN-18
325-PK-18
K876-BR-18

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

ACTION ALARM
132-1829

WIPER CONT
188-7681

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

L#

487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18

RD-18
WH-18

Y/W

A/C SW PANEL
157-3210
ATCH
HEATER SW PANEL
176-2005

FINE SWING CONT SW


163-6722

615-YL
200-BK

A/C PHOTO
SENSOR
167-7083 (NOTE E)
Y/G

C538-OR-18
C537-GN-18

(NOTE B)

ATCH O.L.W.D.
ALARM CANCEL SW
170-9317

RD-18
WH-18

MONITOR
157-3198
+B
GND
ACC
+12V
CAT DATALINK +
CAT DATALINK LIGHT

H
103-RD-18
201-BK-18
169-PK-18

CONN 32

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

(NOTE B)

615-YL
200-BK

ATCH
CAB LAMP
167-3441
615-YL
200-BK

ABBREV

147-PU
200-BK-18
200-BK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18
307-OR
310-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
586-BR-18
147-PU

ATCH SEAT WITH


SEAT HEATER
164-0505

L7
ATCH BOOM FLOAT
EXCHANGE SW
186-4639

F
FOR ATCH
BEACON SW

ATCH
LOWER
RADIO

ATCH
12V 7A
SOCKET
121-0987
(NOTE D)

199-OR
200-BK-18
200-BK-18

607-PK-18
607-PK-18
8630-BU-18

E480-WH-18
200-BK-18
200-BK-18

607-PK-18
M746-YL-18
M747-PU-18
M744-PK-18
200-BK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18
A537-PK-18
123-WH-18

607-PK-18
607-PK-18
235-BK-18

L3

325-PK-18

ATCH BOOM
CHECK SOL2
(EC2)
215-4890
(NOTE H)

(NOTE A)

L976-GN-18
L976-GN-18

L34
147-PU
235-BK-18
K904-GN-18

308-YL
308-YL

L14

H465-GN-18
M742-PU-18
586-BR-18
113-OR-18
120-YL
A537-PK-18
H466-BU-18
H467-WH-18
615-YL
646-RD-18
M734-BR-18

129-BU
645-RD-18
892-BR-18
893-GN-18
103-RD
235-BK-18

403-GN-18
410-WH-18
506-PU-18

1
2
3
4
5
6
7
8
9
10
11
12
210-BK
508-PU-18
509-WH-18
511-BR-18
512-GN-18

C569-YL
211-BK

1
2

K864-PK-18
K865-PU-18
K866-WH-18
K876-BR-18
K877-BU-18
K870-GN-18
K870-GN-18
K870-GN-18
K870-GN-18

CAB

1
2

H473-BR-18
235-BK-18

201-BK-18
169-PK-18
103-RD-18
893-GN-18
892-BR-18
607-PK-18
C538-OR-18
C537-GN-18

365-YL-18
L976-GN-18

E472-GN-18

E475-PK-18

201-BK
201-BK-18
200-BK-14
200-BK
200-BK
200-BK-18

12V SUPPLY

NEGATIVE CONT PRESS. SENSOR 2


ATT STEM3 MODULATION
PUMP1 F1 FLOW CONT PRV
PUMP2 F1 FLOW CONT PRV

K868-BR-18
K869-BU-18
K870-GN-18

E473-GY-18

1
2

892-BR-18
893-GN-18
K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18
1
2
3
4
5
6
ATT STEM2

NEGATIVE CONT PRESS. SENSOR 1


ATT STEM1 MODULATION
ATT STEM4 MODULATION
PRV RETURN(1)
SOL. GND2
SOL. GND3
SOL. GND4

K850-BR-18

K856-PU-18
K861-GN-18
K859-BR-18

E474-OR-18

509-WH-18
512-GN-18
508-PU-18
511-BR-18
135-BU
139-OR-18
M744-PK-18
M746-YL-18
M747-PU-18
235-BK-18
E480-WH-18
8630-BU-18
199-OR
607-PK-18
307-OR
310-PU
586-BR-18
147-PU
147-PU
147-PU
147-PU
L973-GN-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
A537-PK-18

H473-BR-18

K851-BU-18
K852-GN-18
G976-BU-18
430-BU-18

H474-GN-18
C468-BU-18
405-GY-18
487-OR-18
892-BR-18

K849-YL-18
H476-WH-18
H475-BU-18
412-BU-18
496-WH-18
893-GN-18
ATT STEM1 CONT PRV(A)
ATT STEM2 CONT PRV(B)
ATT STEM4 CONT PRV(A)

TOOL PRESS. SENSOR


ATT STEM2 MODULATION

ATT2 RELIEF PRV


ATT STEM3
K865-PU-18
K851-BU-18

K857-WH-18
K862-GY-18

M906-BU-18

K864-PK-18
K849-YL-18
K852-GN-18

ENG SPEED
PICKUP
178-6540

11

200-BK
200-BK-18
200-BK-14
200-BK-14
200-BK-18
200-BK-14
200-BK-18
200-BK
200-BK-14
200-BK-14
200-BK
200-BK-18
201-BK-18
235-BK-18
169-PK-18
103-RD-18
893-GN-18
892-BR-18
607-PK-18
A580-GN-14
A579-OR-14
A584-BU-18
506-PU-18
118-GY-14
118-GY-14
410-WH-18
403-GN-18
129-BU
646-RD-18
645-RD-18
M734-BR-18
M742-PU-18
113-OR-18
M741-GY-18
H467-WH-18
H466-BU-18
H465-GN-18
C538-OR-18
C537-GN-18

B
788-YL-18
A762-PU-18

ATCH SEAT
HEATER SW
163-6721

1
2

12

308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18

GROUND
SIGNAL

ENG GOV
ACTUATOR
157-3178

6
5
4
3
1
7
2
8

12V 7A
SOCKET
121-0987

A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
487-OR-18
491-PK-18
496-WH-18

B
KEY
DECEL
ACCEL
F/B
+B
ESS
GND
GND

F
6 5 4 3 2 1 8 7

CAB

BK
YL

877-YL-4

BK
RD

ATCH BOOM
CHECK SOL1
(EC1)
190-7770
(NOTE H)

A
H474-GN-18
235-BK-18

2
1

CONN 33

K870-GN-18
K876-BR-18
K864-PK-18

1
2

1
2

L5

SS

AIR HEATER
5I-7746

235-BK-18
C468-BU-18

2
1

4
6

E562-PU-18
200-BK-18

CONN 20

235-BK-18
235-BK-18
K866-WH-18
K865-PU-18
K877-BU-18
K870-GN-18

CHASSIS
Z

ENG OIL
LEVEL SW
170-9376

1
2

ENG

405-GY-18

325-PK-18

ENG OIL SW
5I-8005

114-RD

PUMP DISCHARGE
PRESS SENSOR2
157-3182

1
3

E562-PU-18
E565-BU-18

L25

L2

L15

PUMP DISCHARGE
PRESS SENSOR1
157-3182

168-RD-18

235-BK-18

1 E

L25

235-BK-18
495-GN-18

ATT STEM2 CONT PRV(A)


ATT STEM3 CONT PRV(B)

STEM1(SQUEEZE) PRESS. SENSOR

ATT1 RELIEF PRV


ATT STEM1
ATT STEM4

PRV
PRV(B)
PRV(A)
PRV(B)
SEPARATE VALVE
ATT STEM1 CONT
ATT STEM3 CONT
ATT STEM4 CONT
K860-BU-18
K858-YL-18

POWER SHIFT
CONT SOL
111-9916

ATCH UP/DOWN
PRESS. SW
202-9002
(NOTE H)

RD-00
RD-00

GROUND STRAP
132-1806

235-BK-18

L5

ATCH
BEACON

496-WH-18
235-BK-18

FF (NOTE C)

K850-BR-18
A757-GY-18
A758-BR-18
M734-BR-18
M741-GY-18
308-YL

E480-WH-18

A755-PK-18
A756-BU-18
L972-BU-18
M742-PU-18
184-RD
235-BK

L975-PK-18

1WAY/2WAY CONT SOL


RELIEF CHECK VALVE1
RELIEF CHECK VALVE2

A768-BU-18
A769-GY-18

M749-WH-18
M745-BU-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

H792-BR-18
M749-WH-18
Z

304-WH-8
101-RD-4
AA

CONN 19

ATCH
ANTI DRIFT SOL
158-8117

(NOTE B)

ATCH
HAMMER
PRESS. SW

IND UNIT
200-2555

7
9

L968-OR-18

(NOTE A)

L40

M737-WH-18
M739-YL-18
ATCH
FLOW LIMIT
SOL
171-0188

L969-WH-18
M736-BU-18

CONN 18

1
2
3
4
5
6

E472-GN-18
235-BK-18
E475-PK-18

1
2

ANTENNA
6C-3431

235-BK-18
487-OR-18

MOTOR

ATCH
PRIMARY NFC
SOL
171-0114

K907-BU-18
A770-PK-18

OPERATOR STATION

L15

M749-WH-18
200-BK-18

MTR BAT

L3

1
2

E554-PK-18
200-BK-18

M745-BU-18
200-BK-18

G
STARTER
MOTOR
125-2988

235-BK-18
235-BK-18
235-BK-18
235-BK-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18

1
2

1
2

200-BK-18
201-BK
200-BK-18
200-BK
200-BK
200-BK-18
200-BK
200-BK
200-BK
200-BK
200-BK
A584-BU-18
615-YL
615-YL
615-YL
615-YL

169-PK-18
169-PK-18

120-YL
120-YL
120-YL
120-YL
200-BK
A584-BU-18
103-RD-18
103-RD-18
103-RD-18
103-RD-18
103-RD-18
615-YL
508-PU-18
508-PU-18
508-PU-18
508-PU-18
509-WH-18
509-WH-18
509-WH-18
509-WH-18
511-BR-18
511-BR-18
511-BR-18
511-BR-18
512-GN-18
512-GN-18
512-GN-18
512-GN-18
210-BK
210-BK
210-BK
210-BK
210-BK
210-BK
135-BU
135-BU
135-BU
135-BU
135-BU
135-BU
139-OR-18
139-OR-18
139-OR-18
139-OR-18
211-BK
C569-YL
201-BK-18
200-BK-14
200-BK-14
201-BK-18
201-BK

K849-YL-18
235-BK-18

BACKUP
GOV SW
A/D
163-6711
2
169-PK-18
E

1
2

A/C CLUTCH
SOL
176-1895

DOME LAMP 6C-9121


F
103-RD-18
200-BK-18

M737-WH-18
M738-OR-18
M739-YL-18

RD
BK

B
1
2

200-BK-6
200-BK-18
200-BK-18

M738-OR-18
M739-YL-18

403-GN-18

ATCH SPEAKER (L) 7Y-5505


F
508-PU-18
509-WH-18

L6

L2
M737-WH-18
M738-OR-18
M739-YL-18
M739-YL-18
M739-YL-18
M739-YL-18

1
2

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
A718-PU-18
492-GY-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
E554-PK-18
304-WH-8
101-RD-4
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
877-YL-4
788-YL-18
A762-PU-18
200-BK-18
200-BK-6

120-YL
103-RD-18
200-BK

CONN 14

CAB

(NOTE A)

NEUTRAL START
LIMIT SW
163-6785

TRAVEL LEFT
PRESS. SW
167-3466

SECONDARY
SHUTDOWN
SWITCH
4D-1836

L34
L2

200-BK-6

L B
ALT P
R E

A718-PU-18
492-GY-18
235-BK-18
200-BK-18
200-BK-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
200-BK-6
200-BK-18
200-BK-18
E554-PK-18
304-WH-8
101-RD-4
235-BK-18
235-BK-18
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
200-BK-18
877-YL-4
788-YL-18
A762-PU-18

C569-YL
211-BK

ATCH CONVERTER 131-0327

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

L40

492-GY-18

309-GY-18
K776-GN-18
109-RD-6

L8

J
1
2

H475-BU-18
235-BK-18

235-BK-18
L972-BU-18

L27

L2

ALTERNATOR
5I-8085
(50A)

235-BK-18

K866-WH-18
K876-BR-18
K877-BU-18

L27
L40

139-OR-18
135-BU

1
2

B
COOLANT TEMP
SENDER
5I-7578

151-GN

892-BR-18

893-GN-18

L33
L29
L32

491-PK-18
235-BK-18

INTER LOCK
MASK ENABLE

ATT STEM3 NEUTRAL


ATT STEM4 NEUTRAL
CAT DATALINK(-)
RS232 GND

ATT STEM1 NEUTRAL


ATT STEM2 NEUTRAL
CAT DATALINK(+)
RS232 RX
RS232 TX

SENSOR GND

STEM4 EXTEND SW
STEM4 RETRACT SW
KEY SW
RS422 TX+
RS422 TX-

+B
GND
RS422 RX-

STEM3 EXTEND SW

L33
L29
L32

512-GN-18
511-BR-18
509-WH-18
508-PU-18
210-BK

L6

RD-18
WH-18
BK-18

A
B
C

CONN 37

XX

147-PU
235-BK-18
T967-YL-18

A718-PU-18
200-BK-18

L2

120-YL
103-RD-18
200-BK

CONN 35

CONN 36

A
B
C

308-YL
235-BK-18
M906-BU-18

L9

(NOTE A)

E480-WH-18
514-PU
C506-WH
125-RD
114-RD
E565-BU-18
E562-PU-18

YL-18
BK-18
BR-18

+B
GROUND
SIGNAL

A
B
C

K869-BU-18
K869-BU-18
K869-BU-18
K863-OR-18
K862-GY-18
K861-GN-18
K860-BU-18
K855-PK-18
K867-YL-18

K856-PU-18
K868-BR-18

308-YL
308-YL
308-YL
308-YL
308-YL

ATCH TOOL
PRESS.
SENSOR
157-3182 (NOTE B)

K868-BR-18
K869-BU-18
M906-BU-18

1
2

A
B
C

ATCH STEM 1
CONT SOL (A)
111-9916 (NOTE B)

L32

YL-18
BK-18
BR-18

ATCH STEM 1
CONT SOL (B)
111-9916 (NOTE B)

K857-WH-18
K868-BR-18

+B
GROUND
SIGNAL

1
2

L32

1
2

K856-PU-18
K857-WH-18
K858-YL-18
K859-BR-18
K860-BU-18
K861-GN-18
K862-GY-18

ATCH STEM 2
CONT SOL (A)
111-9916 (NOTE G)

4
7
6
8
5
2
3
1

LIGHT IN (DC 24V)


12V SW. OUT
GND
12V MEM OUT
LIGHT OUT (DC 12V)
24V SW. IN
24V BAT IN MEM
GND

L27
K848-WH-18
235-BK-14
235-BK-14
235-BK-14
235-BK-14
308-YL

ATCH STEM 2
CONT SOL (B)
111-9916 (NOTE G)

K869-BU-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18

K858-YL-18
K869-BU-18

K843-GN-18
K844-GY-18

1
2

CONN 12

ATCH VALVE CONT


157-3200

L29

1
2

(NOTE A)

892-BR-18
893-GN-18
K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18
C987-RD-14
C987-RD-14
C987-RD-14
C987-RD-14
151-GN
E472-GN-18
E473-GY-18
E474-OR-18
E475-PK-18

ATCH STEM 3
CONT SOL (A)
111-9916 (NOTE K)

1
2

5
6

L33

L2
AIH COOLANT
TEMP SENSOR
170-9486

184-RD
235-BK

M736-BU-18
T967-YL-18
H446-PK-18
M736-BU-18

491-PK-18

403-GN-18
A761-PU-18
K904-GN-18

492-GY-18
495-GN-18

410-WH-18
H465-GN-18
A762-PU-18

L968-OR-18
M739-YL-18

H466-BU-18
H467-WH-18
788-YL-18

L973-GN-18
L969-WH-18
M737-WH-18
M738-OR-18

L19
L28
L31
L39

L18
K858-YL-18
K857-WH-18
K856-PU-18
308-YL
M906-BU-18

ATCH STEM 3
CONT SOL (B)
111-9916 (NOTE K)

X
K860-BU-18
K868-BR-18

L41
L30

1
2
X

K861-GN-18
K868-BR-18

L39

L40

X
K862-GY-18
K869-BU-18

C987-RD-14
308-YL
151-GN
235-BK-14
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

L28

K844-GY-18
K848-WH-18
308-YL

M748-OR-18
200-BK-18

CHASSIS

L39

L29

K844-GY-18
K848-WH-18
E473-GY-18

235-BK-18
K842-BU-18
K843-GN-18

C987-RD-14
235-BK-14

L40

L31

K843-GN-18

ATCH BOOM DOWN


LINE CUT OFF SOL
(S1)
185-0472
Z
(NOTE H)
1
2

M748-OR-18
M745-BU-18

L30

+B
GND
RS422 RX+

1
2

200-BK-18
200-BK-18
200-BK-18
M748-OR-18
M748-OR-18
M748-OR-18
M748-OR-18
M745-BU-18
M745-BU-18
M745-BU-18
M745-BU-18
200-BK-18
H792-BR-18

L33

E474-OR-18
E475-PK-18
E472-GN-18
235-BK-18

L22

ATCH BOOM DOWN


PRESS. SW
167-3466
(NOTE H)

L41

TRAVEL STRAIGHT
SOL
121-1491

1
2

M740-PK-18
235-BK-18

1
2

L33

200-BK-18
A718-PU-18
492-GY-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
E554-PK-18
304-WH-8
101-RD-4
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
877-YL-4
788-YL-18
A762-PU-18
235-BK-18
200-BK
200-BK
200-BK
235-BK-18
200-BK-10
616-BU
322-GY
607-PK
495-GN-18
487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18
H446-PK-18
780-PU-18
779-WH-18
168-RD-10
200-BK-18
200-BK-18
K876-BR-18

30 Page, Color 2, TRM

RENR7087-01

(NOTE A)

L28
L31

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

L973-GN-18
200-BK-18

CONN 42

ATCH
FINE SWING
SOL
107-7056

L40

1
2

L973-GN-18
200-BK-18

(NOTE A)

L19

L19

C987-RD-14
235-BK-14

L39

L23

L24

1
2

L24

A588-GN
200-BK-18

HYD LOCK
SOL
121-1491

L22

135-BU
210-BK
139-OR-18

7
8
1
2
3

ATCH
UPPER
RADIO

L18

L23

763-BU-18
235-BK-18

4
7
6
8
5
2
3
1

LIGHT IN (DC 24V)


12V SW. OUT
GND
12V MEM OUT
LIGHT OUT (DC 12V)
24V SW. IN
24V BAT IN MEM
GND

B
L18

1
2

TRAVEL SPEED
SOL
121-1491

L9

615-YL
200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK
607-PK
103-RD
113-OR-18
893-GN-18
129-BU
892-BR-18
M734-BR-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
646-RD-18
506-PU-18
118-GY-14
169-PK-18
169-PK-18
169-PK-18
169-PK-18
118-GY-14
A580-GN-14
A579-OR-14
120-YL
147-PU
123-WH-18
307-OR
307-OR
307-OR
307-OR
310-PU
586-BR-18
A537-PK-18
L973-GN-18
235-BK-18
8630-BU-18
638-WH
199-OR
E480-WH-18
114-RD
E565-BU-18
E562-PU-18
200-BK-14
200-BK-14
124-GN-14
175-RD-14
E554-PK-18
607-PK
514-PU
C506-WH
125-RD

L7

135-BU
210-BK

ATCH SPEAKER (R) 7Y-5505


F
511-BR-18
512-GN-18

CONVERTER 131-0327
235-BK
235-BK
235-BK
235-BK
H446-PK-18
M740-PK-18
763-BU-18
M737-WH-18
M738-OR-18
788-YL-18
M739-YL-18
A762-PU-18
492-GY-18
495-GN-18
403-GN-18
A761-PU-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
C468-BU-18
405-GY-18
487-OR-18
K876-BR-18
E480-WH-18
L973-GN-18
893-GN-18
892-BR-18
K907-BU-18
L969-WH-18
H466-BU-18
H467-WH-18
L968-OR-18
410-WH-18
H465-GN-18
G976-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
L975-PK-18
A755-PK-18
A756-BU-18
L972-BU-18
M742-PU-18
A757-GY-18
A758-BR-18
M734-BR-18
M741-GY-18
308-YL
H476-WH-18
H475-BU-18
H474-GN-18
184-RD
184-RD
184-RD
184-RD
430-BU-18
412-BU-18
H473-BR-18
K849-YL-18
K849-YL-18
K849-YL-18
K849-YL-18
893-GN-18
892-BR-18

SWING
BRAKE SOL
121-1491

124-GN-14
200-BK-14
175-RD-14
E554-PK-18
607-PK
200-BK-14
514-PU
C506-WH
125-RD

HORN SW
128-2134

MOTOR

1
2
3
4

200-BK-14
A580-GN-14
A579-OR-14
118-GY-14

L35

L8

L7

ENG/PUMP CONT
157-3165

235-BK-14
235-BK-18
235-BK
235-BK-18
235-BK-18
200-BK-18
788-YL-18
A762-PU-18
492-GY-18
A761-PU-18
C468-BU-18
405-GY-18
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
K776-GN-18
A718-PU-18
309-GY-18
F774-WH-18
F773-OR-18
403-GN-18
E554-PK-18
308-YL
M736-BU-18
200-BK-18
200-BK-18
M737-WH-18
M738-OR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
487-OR-18
616-BU
322-GY
607-PK
A768-BU-18
A769-GY-18
147-PU
147-PU
780-PU-18
779-WH-18
168-RD-10
H446-PK-18
K876-BR-18

1
2

200-BK-18
200-BK-18
200-BK
235-BK-18
235-BK-18
235-BK-18
235-BK-14
200-BK-18
235-BK
200-BK
200-BK
200-BK
235-BK-18
200-BK-10
235-BK-18
235-BK-14
235-BK-18
235-BK-18

K906-GN-18
235-BK-18

L973-GN-18
K906-GN-18
A588-GN
763-BU-18
M740-PK-18
200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK
200-BK-18

M740-PK-18
763-BU-18
K876-BR-18
K907-BU-18

235-BK-14
K906-GN-18
A588-GN
200-BK-18
235-BK-18
235-BK-18
235-BK-18
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
K776-GN-18
A718-PU-18
309-GY-18
616-BU
322-GY
607-PK
A768-BU-18
A769-GY-18
K876-BR-18
F774-WH-18
F773-OR-18
E554-PK-18
168-RD-10
780-PU-18
779-WH-18
L973-GN-18
M736-BU-18
308-YL
308-YL
308-YL
308-YL
308-YL
308-YL
K876-BR-18
M736-BU-18
L973-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
412-BU-18
430-BU-18
L975-PK-18
184-RD
H474-GN-18
H475-BU-18
H476-WH-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
G976-BU-18
H473-BR-18
E480-WH-18
K849-YL-18

H446-PK-18
235-BK
M740-PK-18
763-BU-18
M737-WH-18
M738-OR-18
788-YL-18
M739-YL-18
A762-PU-18
492-GY-18
495-GN-18
A761-PU-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
C468-BU-18
405-GY-18
487-OR-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
200-BK
147-PU
147-PU
200-BK-18
B

L35

320-RD-18
200-BK-18

154-RD
151-GN
189-RD
K849-YL-18
118-GY-14
A580-GN-14
A579-OR-14
200-BK-14
H475-BU-18
H474-GN-18
H473-BR-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
A588-GN-18
200-BK-18

L10

200-BK-14
124-GN-14
175-RD-14
E554-PK-18
607-PK
200-BK-14
200-BK-14
L973-GN-18
235-BK-18
8630-BU-18
638-WH
199-OR

200-BK-14

JOYSTICK
PRESS. SW
167-3466

1
2

+12V
GND
PWM+
COMMON
SWITCH 1
SWITCH 2

1
2
3
4
5
6

200-BK-18
320-RD-18

CONN 34

L38

A/C UNIT
171-7430

1
2
3
4
5
6
7
8
9
10
11
12

H476-WH-18
235-BK-18

E472-GN-18
235-BK-18
E474-OR-18
235-BK-18
K844-GY-18
K848-WH-18

235-BK-18
235-BK-18
235-BK-18

L11

A
B/R
B/W
R
R/G
P
B
R/W
O/G
R/L

L12

120-YL
123-WH-18
307-OR
310-PU
586-BR-18
118-GY-14

E565-BU-18
E562-PU-18
H473-BR-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
E480-WH-18
514-PU
C506-WH
125-RD

CHASSIS

PLATFORM

E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18

2
1

646-RD-18
645-RD-18

L17
L16

638-WH
200-BK

L20

CONN 22

M744-PK-18
M746-YL-18
M747-PU-18

L31
L39
L17
L16

K907-BU-18
K906-GN-18
H473-BR-18

L37

L39

514-PU
C506-WH
F773-OR-18
F774-WH-18

CONN 39

L11

WIPER MOTOR
186-5763

JOYSTICK
177-7712

1
2
3
4
5
6

L36

607-PK-18
607-PK-18
L973-GN-18

M745-BU-18
M748-OR-18
H792-BR-18

L31
L44

L38

(NOTE A)

310-PU
326-RD
892-BR-18
893-GN-18
586-BR-18
506-PU-18
K849-YL-18
A768-BU-18
A769-GY-18
E562-PU-18
E565-18-BU
E554-PK-18

L38

CONN 11

M744-PK-18
M746-YL-18
M747-PU-18

L16

M743-GN-18

L43

L28

(NOTE A)

OPERATOR STATION
CONSOLE(LH)

CONN 40

L12

L6

M743-GN-18
M744-PK-18
M745-BU-18
M746-YL-18
M747-PU-18
M748-OR-18
H792-BR-18

E562-PU-18
779-WH-18
E565-BU-18
780-PU-18
1
2
3
4

A
B
C

CONN 8

L44
L43
L28
L31
L39
L17

L17

C987-RD-14
308-YL
151-GN

172-GN-18

CONN 9 CONN 10

E554-PK-18
H475-BU-18
H474-GN-18
H476-WH-18
K906-GN-18
A768-BU-18
A769-GY-18
M736-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
F774-WH-18
F773-OR-18
893-GN-18
892-BR-18
M734-BR-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
506-PU-18
K849-YL-18
310-PU
586-BR-18
L973-GN-18
200-BK-18
200-BK-14
200-BK-14
E565-BU-18
E562-PU-18
H473-BR-18
E480-WH-18
514-PU
C506-WH
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

H465-GN-18
H466-BU-18
H467-WH-18
H474-GN-18
H475-BU-18
H476-WH-18
L972-BU-18
L973-GN-18
M734-BR-18
M736-BU-18
M741-GY-18
M742-PU-18

A
B
C

CONN 7

200-BK
200-BK-18
200-BK-18
200-BK-18
147-PU
E554-PK-18
H475-BU-18
H474-GN-18
H476-WH-18
K906-GN-18
A768-BU-18
A769-GY-18
M736-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
F774-WH-18
F773-OR-18
893-GN-18
892-BR-18
M734-BR-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
506-PU-18
K849-YL-18
310-PU
586-BR-18
L973-GN-18

GROUND STRAP
7G-1060

200-BK-18
200-BK
200-BK
200-BK
211-BK
C569-YL
139-OR-18
135-BU
135-BU
210-BK
210-BK
A584-BU-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
201-BK-18
607-PK-18
607-PK-18
120-YL
200-BK-14
103-RD-18
607-PK
615-YL
615-YL
607-PK
103-RD-18
103-RD-18
103-RD
103-RD
200-BK-14
120-YL
M744-PK-18
M746-YL-18
M747-PU-18
113-OR-18
E480-WH-18
8630-BU-18
199-OR
129-BU
307-OR
310-PU
586-BR-18
147-PU
A537-PK-18
123-WH-18
646-RD-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
410-WH-18
506-PU-18
118-GY-14
118-GY-14
169-PK-18
893-GN-18
892-BR-18
200-BK-14
114-RD
E565-BU-18
A579-OR-14
A580-GN-14
E562-PU-18
E562-PU-18
E562-PU-18
E562-PU-18
638-WH
200-BK
L973-GN-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

BLOCK
121-1023

L8

200-BK-18
306-GN
306-GN

L42
M743-GN-18
M744-PK-18
M745-BU-18
M746-YL-18
M747-PU-18
M748-OR-18
H792-BR-18

200-BK-14
309-GY-18
616-BU
322-GY
607-PK
893-GN-18
892-BR-18
189-RD
A588-GN
147-PU
B

1
2
3
4
5
6
7
8
9
10
11
12

308-YL

308-YL
308-YL
308-YL
308-YL
308-YL

L968-OR-18
L969-WH-18

CONN 24

1
2
3
4
5
6
7
8

L17

L43

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

L19

235-BK-18
308-YL
403-GN-18
410-WH-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
E480-WH-18

H476-WH-18
235-BK-18
K849-YL-18
320-RD-18
154-RD
151-GN
189-RD
A588-GN-18
200-BK-18
200-BK-18
H475-BU-18
H474-GN-18
H473-BR-18
235-BK-18
200-BK-14
A579-OR-14
A580-GN-14
118-GY-14
200-BK-18
K906-GN-18
A768-BU-18
A769-GY-18
607-PK
M736-BU-18
105-RD
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
308-YL
F774-WH-18
F773-OR-18
A770-PK-18
235-BK-18
A537-PK-18
307-OR
169-PK-18
169-PK-18
307-OR
A537-PK-18
118-GY-14
A580-GN-14
A579-OR-14
147-PU
615-YL
607-PK
103-RD
113-OR-18
893-GN-18
129-BU
892-BR-18
M734-BR-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
646-RD-18
506-PU-18
169-PK-18

200-BK-14
200-BK-14
200-BK-14
200-BK
607-PK
124-GN-14
175-RD-14
320-RD-18
154-RD
151-GN
189-RD
105-RD
A770-PK-18
103-RD
113-OR-18
129-BU
645-RD-18
646-RD-18
118-GY-14
123-WH-18
169-PK-18
307-OR
615-YL
607-PK
607-PK
8630-BU-18
638-WH
199-OR
114-RD
A588-GN-18
120-YL

118-GY-14
123-WH-18
169-PK-18
307-OR
615-YL
607-PK
607-PK
8630-BU-18
638-WH
199-OR
120-YL
114-RD
A588-GN-18
125-RD
147-PU

CONN 25
1
2
3
4
5
6
7
8
9
10
11
12

L13

KEY SW.(ON)
TEMP.
INDICATOR
RELAY
REGULATOR
CHECK TERM.
GND
KEY SW.(START)
308-YL-18
308-YL-18
A718-PU-18
L975-PK-18
310-PU-18
403-GN-18

169-PK-18
169-PK-18
A770-PK-18

NN
101-RD-6
JJ
101-RD-6
308-YL
308-YL
308-YL
308-YL-18

PP
112-PU-6

200-BK-18
200-BK

310-PU-18
200-BK-18

E565-BU-18
780-PU-18

E564-PK-18
E562-PU-18
779-WH-18

E564-PK-18
E564-PK-18

235-BK-18
E562-PU-18
A588-GN-18
E564-PK-18

L28
L31
L39

TRAVEL STRAIGHT SOL


TRAVEL SPEED CHANGE SOL
ATCH RELIEF CHECK 3 SOL
SWING BRAKE CANCEL SOL
HEATER RELAY/STARTER RELAY
FREE SWING SW
POWER SHIFT CONTROL PRV
FLOW LIMIT PRESS PRV
PRIMARY NFC PRESS PRV
FAN MOTOR CONTROL PRV
OPTION CONTROL PRV
OPTION CONTROL PRV
TRAVEL ALARM
AEC MODE IND
TRAVEL MODE IND
SPEED SENSOR (-)
FINE SWING SW

E565-BU-18
E562-PU-18
H473-BR-18
235-BK-18
E480-WH-18
514-PU
C506-WH
506-PU-18
780-PU-18
779-WH-18
779-WH-18
780-PU-18
E562-PU-18
E565-BU-18

(NOTE A)

CONN 6

L44

L16
L20

506-PU-18
514-PU
C506-WH
403-GN-18
200-BK
200-BK-18
200-BK-18
235-BK-18
235-BK-18
412-BU-18
430-BU-18
G976-BU-18
147-PU
308-YL
892-BR-18
893-GN-18
172-GN-18
172-GN-18
147-PU
235-BK-14
168-RD-10
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
A588-GN
L975-PK-18
184-RD
K776-GN-18
A718-PU-18
403-GN-18
309-GY-18
616-BU
322-GY
607-PK
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
H474-GN-18
H475-BU-18
H476-WH-18
L972-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
K906-GN-18
A768-BU-18
A769-GY-18
308-YL
L973-GN-18
L973-GN-18
L973-GN-18
L973-GN-18
F774-WH-18
K849-YL-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
E554-PK-18

CONN 5

1
2
3
4
5
6
7
8
9
10
11
12

TT

AF

200-BK-14
200-BK-18
200-BK-18
200-BK-14
607-PK
124-GN-14
175-RD-14
320-RD-18
154-RD
151-GN
189-RD
105-RD
A770-PK-18
103-RD
113-OR-18
129-BU
645-RD-18
646-RD-18

CONN 23

638-WH
200-BK
211-BK
C569-YL
135-BU
210-BK
210-BK

L16

FUEL PRIMARY FILTER PLUGGED


TRAVEL RIGHT PRESS SW
ENG OIL LEVEL SW
ENG OIL PRESS SW
CAPSULE FILTER PLUGGED
CAT DATALINK (-)

L43

L25

L43

CONN 4

CONN 3

ATCH STEM1 SWING CANCEL


JOYSTICK PRESS SW
TRAVEL LEFT PRESS SW
COOLANT LEVEL SW
HYD OIL LEVEL SW
CAT DATALINK (+)

L25

CHASSIS

MM

START RELAY
125-1302

1
2
3
4
5
6
7
8
9
10
11
12

1
2

CONN 2

A
A588-GN-18
235-BK-18

AF

GROUND STRAP
167-3583

L20

LL

109-RD-8

235-BK-14

514-PU
C506-WH
200-BK
403-GN-18
893-GN-18
892-BR-18
G976-BU-18
147-PU
506-PU-18
308-YL
412-BU-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
172-GN-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
430-BU-18

HH (NOTE C)

(NOTE A)

1
2

L41

DISCONNECT SW.
7N-0718
7N-0719(NOTE C)

CC

304-WH-8
(NOTE A)
A588-GN
235-BK-14

143-BR-18

60A

L16

OVER LOAD ALARM CANCEL SW


CREEPER TRAVEL FUNCTION SW
ATCH STEM2 SWING CANCEL
THROTTLE POSITION 3
THROTTLE POSITION 4
TRAVEL MODE SW
TRAVEL ALARM CANCEL SW
KEY SW ON

M744-PK-18

306-GN
200-BK

306-GN
200-BK

A718-PU-18
403-GN-18

TT

KK

K843-GN-18
E473-GY-18

DIODE
121-1022

L34

L45

L20

M743-GN-18

E472-GN-18

2
1

112-PU-6
101-RD-6
RR
101-RD-6
ALT BREAKER
9S-0174
143-BR-18
M743-GN-18
L41
M744-PK-18

L35

L44

L45

L975-PK-18
184-RD

ATCH BOOM FLOAT


DISABLE RELAY
161-3128

H474-GN-18
H475-BU-18
H476-WH-18
L972-BU-18
M736-BU-18
K906-GN-18
A768-BU-18
A769-GY-18
308-YL
F774-WH-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
506-PU-18
K849-YL-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
893-GN-18
892-BR-18
E554-PK-18
L973-GN-18
E562-PU-18
E565-BU-18
235-BK-18
H473-BR-18
E480-WH-18
514-PU
C506-WH

L36

E472-GN-18
235-BK-18
E475-PK-18

L31

FUEL SECONDARY FILTER PLUGGED


SPECIAL FILTER PLUGGED
TRAVEL STRAIGHT PRESS SW

199-OR

403-GN-18
306-GN
306-GN

ATCH STEM3 SWING CANCEL


ATCH STEM4 SWING CANCEL
WATER SEPARATOR LEVEL SW
AIR CLEANER PLUGGED

638-WH

1
2
3
4
5
6

514-PU
C506-WH
200-BK

PP

AUX CKT
TT

E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18
E472-GN-18
E472-GN-18
E472-GN-18

(NOTE A)

AIR HEATER CONTROLLER


AUTO LUB FAILURE
SWITCH RETURN
OPTION SW
OPTION SW
THROTTLE POSITION 1
THROTTLE POSITION 2
ONE TOUCH LOW IDLE SW
AEC MODE SW
+B
GND

180-GN
143-BR-18

L41

L41

L17

L44

893-GN-18
892-BR-18
616-BU
607-PK
C987-RD-14
184-RD
322-GY
A588-GN
189-RD
309-GY-18
172-GN-18
147-PU
403-GN-18
308-YL
A718-PU-18
L975-PK-18

A
B
C

ATCH BEACON RELAY


161-3128
8630-BU-18
200-BK-18

199-OR
309-GY-18
196-BU

L42

304-WH-8

307-OR
154-RD

BEACON LAMP
ALT REGULATOR
INSP LAMP

308-YL
169-PK-18
A770-PK-18
308-YL
A718-PU-18
L975-PK-18
403-GN-18

MM

306-GN

306-GN

L44

200-BK-14
151-GN

200-BK
200-BK-18
200-BK-18
310-PU-18
310-PU-18
308-YL
308-YL
308-YL-18
308-YL
169-PK-18
169-PK-18
A770-PK-18
A718-PU-18
L975-PK-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18
308-YL
308-YL-18
169-PK-18

L45

+B
GND

NEUTRAL START RELAY


161-3128
200-BK-18

A/C
SW PANEL/RADIO
WIPER/WASHER
AUX CKT
BACKUP/MONITOR CONT
CIGAR LIGHTER
CHASSIS LAMP
SEAT HEATER
12V 7A CONVERTOR 1
12V 7A CONVERTOR 2
ATT SOL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

189-RD
151-GN

124-GN-14
113-OR-18
118-GY-14
152-BU
169-PK-18
129-BU
160-PU
123-WH-18
120-YL
179-BU
147-PU

3
L14
L13
L36
L35
L34

120-YL
320-RD-18
A770-PK-18
645-RD-18
615-YL
607-PK
607-PK
607-PK
607-PK
607-PK
189-RD
169-PK-18
105-RD
646-RD-18
123-WH-18
175-RD-14
103-RD
114-RD
118-GY-14
124-GN-14
129-BU
147-PU
113-OR-18
154-RD
308-YL
151-GN
307-OR
8630-BU-18
638-WH
199-OR
125-RD
A588-GN-18

HEATER
RELAY
116-0114

101-RD-4
877-YL-4
112-PU-6
101-RD-6
101-RD-6

877-YL-4
101-RD-6
101-RD-4
109-RD-6
109-RD-8

A/C CONDENSER
FAN MOTOR
176-1891

15A
5A
15A
10A
5A
10A
10A
5A
10A
10A
10A
5A
10A
5A
10A
5A
10A
5A
10A
10A

TT
RELAY PANEL

L36
L35
L34

TT

DD
JJ
EE
KK
LL

A588-GN

DD

TT

+12V SUPPLY

RR
NN

ATCH SMART BOOM


UP/DOWN RELAY2
149-5050
(NOTE H)

168-RD-10

114-RD
HYD LOCK SOL RELAY
161-3128
200-BK-18

ATCH SMART BOOM


UP/DOWN RELAY1
149-5050
(NOTE H)

GOVERNOR COMMAND
PUMP DISCHARGE(2) PRESS SENSOR
O.L.W.D. PRESS SENSOR
BACKUP SW
OPTION PWM IN (1)

322-GY

RELAY PANEL

118-GY-14
114-RD
199-OR
8630-BU-18
638-WH

235-BK-18
430-BU-18

147-PU
235-BK-18
G976-BU-18

235-BK-18
412-BU-18

172-GN-18
235-BK-18
308-YL
403-GN-18
893-GN-18
892-BR-18

A/C BLOWER
TIMER RELAY
HORN/QUICK COUPLER
CAB LAMP
DOME LAMP/MEMORY
KEY SW
E/P CONT
BOOM LAMP
ATCH V CONT
A/C CONDENSER FAN
PRODUCT LINK
REFUELING PUMP

EE

MAIN RELAY
165-4026

L44

506-PU-18

320-RD-18

175-RD-14
110-RD
114-RD
115-RD
103-RD
105-RD
184-RD
149-RD
C987-RD-14
125-RD
172-GN-18
168-RD-10

308-YL-18
200-BK-18

AF

L45

200-BK-18

15A
10A
10A
10A
10A
10A
10A
10A
15A
10A
10A
30A

AF

AF

1
2
3
4
5
6

A
B
C

1 2 3 4 5 6

HORN RELAY
161-3128

L21

AF

E564-PK-18
E564-PK-18
E564-PK-18
E564-PK-18
E562-PU-18
E562-PU-18
E562-PU-18
E562-PU-18
E565-BU-18
779-WH-18
780-PU-18
A588-GN-18
235-BK-18

115-RD

HEATER
CONT UNIT
197-4330

A770-PK-18

HYD OIL TEMP SENSOR


SENSOR RET

615-YL

FUSE BASE
183-1000

200-BK-14
147-PU
K776-GN-18
893-GN-18
892-BR-18
616-BU
607-PK
C987-RD-14
184-RD
322-GY
A588-GN
A588-GN
A588-GN
A588-GN
A588-GN
309-GY-18
172-GN-18
189-RD
189-RD
189-RD
189-RD
189-RD
151-GN
151-GN
151-GN
151-GN
189-RD
105-RD
645-RD-18
646-RD-18
646-RD-18
646-RD-18
646-RD-18
615-YL
103-RD
175-RD-14
152-BU
118-GY-14
147-PU
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
320-RD-18
154-RD
307-OR
607-PK
A588-GN
168-RD-10
199-OR
199-OR
199-OR
199-OR
8630-BU-18
638-WH
125-RD
114-RD
A588-GN
235-BK-14
112-PU-6
101-RD-6
109-RD-6

AF

AF

AF

H792-BR-18
200-BK-18

FUSE
5A 141-2759
10A 113-8490
15A 113-8491
30A 124-3548

5A
10A
10A
15A
15A
30A

200-BK
308-YL-18
235-BK-18
893-GN-18
892-BR-18
196-BU
645-RD-18
616-BU
646-RD-18
607-PK
607-PK
646-RD-18
615-YL
160-PU
149-RD
115-RD
115-RD
149-RD
110-RD
105-RD
C987-RD-14
184-RD
103-RD
175-RD-14
168-RD-10
125-RD
172-GN-18
114-RD
160-PU
196-BU
309-GY-18
152-BU
118-GY-14
147-PU
147-PU
147-PU
147-PU
169-PK-18
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
199-OR
114-RD
114-RD
114-RD
200-BK-18
320-RD-18
322-GY
A588-GN
189-RD
151-GN
200-BK-18
306-GN
307-OR
154-RD
8630-BU-18
200-BK-18
638-WH
199-OR
112-PU-6
101-RD-6
109-RD-6

AF

ALTERNATOR R TERM.
GOVERNOR FEEDBACK
PUMP DISCHARGE(1) PRESS SENSOR

MOTOR

(NOTE A)

308-YL
308-YL-18
169-PK-18
306-GN

175-RD-14
120-YL
124-GN-14
179-BU
307-OR
147-PU
607-PK
103-RD
169-PK-18
113-OR-18
646-RD-18
125-RD

CAB LAMP RELAY


161-3128
646-RD-18

+B
GROUND
SIGNAL

COOLANT
LEVEL SW
096-0744

160-PU
CHASSIS LAMP RELAY
161-3128

TIMER RELAY
163-6703

200-BK
189-RD
308-YL
110-RD

1
2
3
4
5
6
7
8
9
10
11
12

WASHER
7T-8890

607-PK
607-PK

2
3
4
1

L17

ATCH
WATER
SEPARATOR
LEVEL SENSOR
171-9091
AIR CLEANER
SW
154-0498

ATCH
PRODUCT
LINK

ET CONN
308-YL-18
A
B
235-BK-18
C
D
893-GN-18
CONN 1 E
892-BR-18
F
(NOTE A)
G
H
J
C

646-RD-18
C

GND
OUT
IN
+B

196-BU
200-BK

COOLANT TEMP SENSOR


FUEL LEVEL
ANALOG SENSOR RETURN

200-BK
235-BK-18
200-BK-18
200-BK-18
200-BK-18

ATCH
BATTERY
3T-5760
(NOTE C)

POS NEG

169-PK-18
169-PK-18

DIODE
121-1022

M747-PU-18
M746-YL-18
M746-YL-18
200-BK-18
M745-BU-18
M746-YL-18
M746-YL-18

DIODE
121-1022
160-PU-18
A623-BU-18

BACKUP
RESISTOR
102-8016

L42

BK-00

235-BK-14
200-BK-18
200-BK-18
200-BK
200-BK-14
200-BK-18

149-RD

M746-YL-18
M748-OR-18

POS NEG

HH (NOTE C)

INSP LAMP SOCKET


9R-7941

PRV RETURN (1)


PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)
ACTION ALARM
TRAVEL ALARM CANCEL IND
SPEED SENSOR (+)
OPTION VOLTAGE SW (1)

RD-00

616-BU

OPERATOR STATION

ATCH-QC SAFETY
ATCH-QC SAFETY LEVER "ON"
LOCK RELAY 2 SW
RELAY COIL
ATCH-QC SAFETY
ATCH-QC SAFETY LEVER
LOCK RELAY 1 SW
PRIORITY RELAY
R3
R4
R1
R2
RELAY
RELAY
RELAY_1
RELAY_2

168-RD-10
235-BK-14
A588-GN
114-RD
125-RD
A588-GN
607-PK
105-RD
189-RD
645-RD-18
615-YL
103-RD
175-RD-14
152-BU
118-GY-14
147-PU
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
320-RD-18
151-GN
307-OR
154-RD
646-RD-18
8630-BU-18
638-WH
199-OR
308-YL
169-PK-18
A770-PK-18

GG (NOTE C)
RD-00

START CONT
RELAY
094-2080

320-RD-18
A770-PK-18
645-RD-18
615-YL
189-RD
152-BU
105-RD
129-BU
123-WH-18
154-RD
308-YL
151-GN

BATTERY
3T-5760

POS NEG

RELAY PANEL
200-BK-18
200-BK
200-BK-18
235-BK-18
200-BK
200-BK-18
235-BK-14
200-BK-14

1
2
3
4
5
6
7
8
9
10
11
12

FF (NOTE C)

BOOM LAMP RELAY


161-3128
645-RD-18

BK-00

POS NEG

RELAY PANEL

CC

RD-00

A588-GN

BB
RD-00

1
2

AA

10

135-BU
139-OR-18

11

12

NOTE L: USE WITH CAB GUARD LAMP.


ATCH
REFUELING
STOP RELAY
149-5050

NOTE M: USE WITH BOOM FLOAT.

ATCH
REFUELING
POWER RELAY
165-4026

NOTE N: TO CONNECT THESE CONNECTORS


IF THE COMBINED CKT
IS NOT PRESENT ON VEHICLE.

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