SC200200 Year 2014 HYRC Gearbox

SC200/200 Construction Elevator Manual
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Dear users:
Thanks for your choice of Dahan brand passenger/material hoist! Before erection and
use,please read this manual carefully.This manual is divided into 11 sections:1.General
introduction and technical characteristics 2.Foundation
3.Guide shelf and wall collar;4.Hoist erection ;5.Adjustment of hoist;6.Check and
maintenance ;7.Hoist Operation ;8.Hoist lubrication ;9.Maintenance ;10.Attached drawing.
Please pay attention to
mark,for safety construction.
With the continuous technical update and improvment in,Dahan will also have.Some
change in new product structure or technical parameter,no extra notification;If any
question,welcome your consultation .
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Warranty time is 12 months after shippment;Please use according to
required
working level.
2
Under warranty time,Dahan is responsible for the damaged spare parts caused
by manufacturing defect.
3
Dahan will not be responsible for the damage or
accident due to wrong
operation or no regular maintenance.

4
Dahan
will not be responsible for spare parts damaged by improper voltage or
natural disaster,but we can supply spare parts or services with charge.

5
-2040 12m/s,
A6
The working temperature :-20 40,Max.working wind speed is
12m/s ,work level:A6.
Serial No.:
Produce date:
Notes :the documents number is corresponding with the machine,prohibit mixing.
1.
General introduction and technical characteristic

1.1
SC200/200 Construction elevator
A6
It is rack and pinion transmission hoist.Mainly used in the transport for passenger and
material in high buliding.The function level is A6.
Easy to install and dismantle;It can grow along with the height of building.
It is equipped with reliable mechanical and electrical safety device;It is a good vertical
transporting equipment.
1.2
Technical Parameter
Frequency construction elevator with three motors
No.

Item

Unit

Parameter

Note
Rated load
22000
twin cage
/
Install/dismantle weight
21000
twin cage
Speed
m/min
040
Max.height
200
Cage dismension(LWH)
mmm
31.52.4
Distance from foundation to cage bottom
0.46
Wall tie distance
9m
Height above the last wall tie
7.5m
Voltage
380V5
10
Motor power
kW
2311
11
Inverter
kW
37
12
Rated work current
2324
13
Start current
2270
14
Power
kVA
2313
15
Mast section weight
148
16
Single cag weight (including drive system)
2080
17
18
Self weigth
Safety device type
Speed ratio 1:16
JC=25
6506501508
29.8
SAJ40-1.2A
H=200m
Frequency construction elevator with two motors
No.

Item

Unit

Parameter

Note
Rated load
22000
Twin cage
/
Install/dismantle weight
21000
Twin cage
Speed
m/min
040
Speed ratio1:16
Max.height
200
mmm
31.52.4
0.46
Cage dismension(LWH)
Distance from foundation to cage bottom
Wall tie distance
9m
Height above the last wall tie
7.5m
Voltage
380V5
10
Motor power
kW
2213
11
Inverter
kW
37
12
Rated work current
2227
13
Start current
2270
14
Power
kVA
2214
15
Mast section weight
148
16
Single cag weight (including drive system)
2000
29.6
17
18
Self weigth
Safety device type
SAJ40-1.2A
JC=25
6506501508
H=200m
1.3
SC200/200
SC200/200
1 Guide rail 2 Wall tie 3() Cage (with cab) 4
Drive system 5 Anti-fall safety device 6 Frequency

conversion control sysytem7 Cable guide device8 Hanger rod
9 Chassis and door guard railings 10 Foundation
1.3.1 Guide rail
1
Hexagon bolt M1670
2 Rack
3 Rack pad
4 16
Flat washer
5 16 Spring washer
6 M16 Locknut
7 M24 Hex nut
8 24 Flat washer
9
Hexagon bolt M24265
10 Mast section
11 Connecting pin
1508mm M24
265
1 2
Guide rail is the running orbit of hoist,composed by mast section (length is 1508mm)
through M24265 high strength bolts . Weld steel tube,cold bending stell,inclined tube and
cold bending angle steel into mast section.There is rack in the mast section (single cage for
1,twin cage for 2).Fastening the rack through three soket head cap screwS ,and the rack can
be changed.
.
The mast section adopt new processing technology,include automatic stamping
assembly line,robot automatic welding and so on.
650mm650mm
There are stamping joint in the lower end of the four stand pipe and there is straight pin
in the lower end of rack ,for accurate location when install mast section.The dimension of
mast is 650mm650mm.The guide rail connect with building through wall tie.
1.3.2 Wall-tie frame
1 Connecting plate
2 Front connecting frame
3 Small joint lever
4 Big joint lever
5 Back joint lever
6 Adjustable joint lever
7 Wall tie bracket
7.5m9m 8
Wall tie is the connecting part between guide rail and building.It is used to keep the
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stability .Wall tie types:standard type and special type.The user can choose any types and the
dimension can be adjusted in some range.Generally,install one set wall tie every 7.5m
9m.The Max.gradient in level direction is 8.
1.3.3 Cage
Cage is steel structure, guide rollers guide the cage to run along with the mast
sections.Set entrance and exit doors in the cage.Stand type cage :the entrance and exit gate is
vertical open door .The ground entrance is single -open door,the floor entrance is oppsite
open door.
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A trap door in the cage roof,used to maintain and install.There is also safety
electromechanical interlock device.When this door is open,please do not work in the
cage.Through ladder,the maintainer can reach the cage roof to install and maintain.It can be
used as a work platform.There is guard railing in the cage roof.
The entrance and exit door are equiped with safety electromechanical interlock
device.Prohibit start the hoist when the door is open,ensure the safety of passenger.
The cab locates in the side of cage.All the operation switches are located in the cab.
The cage run along with the guide rail through rollers.Safety hook in the cage can
prevent the cage leave guide rail.
The cage adopt punching steel plate.There also aluminium sheet or knit steel wire
gauze according to clients requirement.
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1.3.4 Drive System
Include: Three-phase motor,elastic coupling,worm and gear reducer or gear reducer ,

gear, rack,backgear,guide roller,transmission plate and dirve frame.The drive system connect
with cage,and make the cage running up and down through the mesh of gear and rack.
Two types: Three motors drive system and two motors drive system
1 11kW
2
Three motors drive system: three motors (rated power :11kw),three worm and gear
reducers;Load capacity is 2t.make the cage running up and down through the mesh of gear
and rack.
2 13kW 2
2
Two motors drive system: two motors (rated power :13kw),two gear reducers;Load
capacity is 2t.Make the cage running up and down through the mesh of gear and rack.
1.3.5 Safety Device Assembly

SAJ40-1.2A
Include: SAJ40-1.2A type anti-fall safety device,baseplate,backgear and stopper ,located

in the cage.
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When the cage run down and appear overspeed,the safety device can make the cage
brake ,stop on guide rail.And cut off the power at the same time, ensure the safety of
passenger and equipment.The safety device have been adjusted and sealing when
delivery ,prohibit open the sealing by users.

Anti- fall device include:crust,brake drum,centrifugation piece, spring and gear shaft and
so on.
When the cage runs overspeed,the centrifugation piece out by overcoming the spring
tension.Make the brake drum rotate through the double wedge.The screw take action,make
the stress and friction force increase,until bigger than the drop gravity.And then the cage stop
on guide rail.
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15
1.3.6 Electrical control system

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345
6
Include:1.Frequency control box. 2.Brake resistence in the cab 3.Ground power box
4.Control board 5.Upper and lower limit,limit switch,cage and ground railing door ,door
switch with electromechanical interlock 6.Overload protective device
Safety control switch Upper limit
switch Lower limit switch Limit switch
Trap door switch Single open door switch Two
open door switch Enclosure door switch Overload
device Delay switch
1.3.7 Cable Guiding Device
Running characteristic:The main cable should access

cage and change length with the cage running up and down.
In order to keep the cable in fixed position,then set the
cable guide devicce
3 : Three ttypes
1 Cable drum type
2 Cable trolley type
3 Slide wire guide rail
type
1 Cable drum type
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100m
9m
Cable drum is used to store and release cable and be suitable to running height less
than 100m.To avoid the cable deviate from the drum due to wind power or disorder, install
a anti-wind retainer every 9m.This type is with easy dismantle,the most used range.
(2)Cable trolley type
100m
Located under the cage , the running track is guide

rail.Cable trolley type ,can solve the hard problem of cable
short life time caused by cable self-weight.When the height is
over 100m,must adopt cable trolley type.
3m
9m
There is cable support,located in the height where is 3 m higher than half installation
height ;The cable support divide the whole into two parts,one is fixed on guide rail,the
other is connecting with cage through cable trolley.The type is with less material ,lower
cost ,easy installation and wide application.But it need increased type buffer(right picture)
and at the same time,it also need anti-wind retainer,which installation distance is 9m .
3 Slide wire guide rail type
Slide wire is insulation guide rail with current,install on the side of mast section.Set
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along the height of guide rail.The contact installed on cage contact slide with electrical
conductor,then get current and make the cage run.
Complex structure and high installtion requirements.But it is long life-time,easy

maintainance and big cable section.And the running height of hoist can not be effected by
cable.So ,this type device is suitable for higher and long use time hoist .
1.3.8 Hanger rod
Hanger rod is neccessary tools to install and dismantle hoist;It is located on the cage
roof ,be used to lift the mast section ,wall tie and other parts during installation and dismantle
process.
The hanger rod supplied by Dahan company

belongs to electrical winch transmission.
3
When the hoist winch work,ensure at least 3 coil
wire ropes on the drum;This can avoid wire ropes fall
due to large stress.
Prohibit use hoist winch continuously and long

time .
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1. 200 .
Rated load of hoist winch is 200Kg,prohibit overload.
2.
When the cage runing,prohibit heavy load in hosit winch.
3.
After finish installation and dismantle,must remove the hoist winch from cage roof.
1.3.9
Chassis and grounding protection rails
Chassis is a structural parts,including : Square tube ,steel plate and the anchors.
2
3
0.35m 0.35m
Grounding protection rails include: Protective netting (punching steel plate or knit steel
wire gauze),protective door,door counterweight and electromechanical interlock device
(1) The counterweight is focused in one side.Easy transportation and inatallation, and high
steel stiffness.(2) Electromechanical interlock device is reliable and durable.(3) When adopt
cable trolley type,add a plate for 0.35m ,the doorsill height increase 0.35m.
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1.3.10
Foundation
0.15MPa
Foundation belongs to reinforced concrete ,bear all the loads.The load will transfer to
the ground under foundation,so the ground or soil bearing capacity must 0.15MPa.
P The load bear by foundation is not less than P
P= Self weight+ Rated load 0.02
kN
Clculation sample
SC200/200 Installation height200m
Standard type wall tie Foundation area:23.56m2
Self weightthree transmission)29800
Rated load 20002=4000
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P=29800+40000.02
=676kN
Conclusion
The Max.load of
concrete foundation and subgrade can burden
is
676kN
The Max.load of concrete foundation

and subgrade can burden is 676/23.5628.69
kN/m0.028MPa
The level height of foundation should be

setted based on environment,waterproof and
construction requirements.
Three
types
1.
760mm
Foundation is higher than ground;No need for drainage ,but high sill.It is about 760 mm
higher than ground.
2. 460mm
Foundation is level with ground.The cage bottom is 460mm higher than ground.
3.
The foundation is lower than ground.Take strict drainage measures;The cage bottom is
level with ground.
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1.3.11 () Accessory (Optional)

1 Layer-calling system
According to clients requirements,the hoist can equipped with layer-calling

system;There is call button in the layers,convey the message through wireless launch to the
receiver in cage.Then the dispaly screen will read layer and message;This is very converient
for high construction.
2 Auto-layer stop
According to clients requirements,the hoist can equipped with auto-layer stop;There is

layer button in the cage and the cage can reach the selected layer automatically.Operate
handle switch,the cage can reach selected layer also.
3 GPS
Dahan comapny can supply GPS in hoist for your converient use.
2.
Foundation
2.1 Choose foundation location
1,
23
2.93.4m
4
3.1m 0.3m
22
1.85m
5 0.15Mpa
Before cast foundation,please choose the location first.The notes need consider when
choose:(1) Converient for construction (2Converient for mast section,wall tie instllation and
setting pavement 3 The distance from building to guide rail should be 2.9 3.4m,if
exceed,need lengthen the wall tie. (4)No obstacle in the two cage runing space.Measure
based on the center line of guide rail,check the installation height in every direction.Standard
cage length is 3.1m,running space is 0.3m,the measured length should be more than
1.85m,than can determine the foundation location.For others cage,amend as the cage length.
5The ground compression resistence should be more than 0.15 Mpa.
2.2
Reinforcement
8 200 200 Q235
8 rebar double-decked mesh ,rebar distance is 200,the distance of up and down mesh
is 200.Q235 material.
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2.3
Cast concrete foundation

1
Foundation frame should be embeded into the concrete slab.
2 .
Cast please refer to Reinforced concrete construction and receipt standard
3 1/1000Foundation flatness is 1/1000.
4 C30Concrete label
5
Set drainage ditch in the side of foundation according construction condition.
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More details and requirements please refer to local standard and rules.
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3.
Guide rail and wall tie
3.1 Wall tie classification

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T wo types: (1) Special type (2) Standard type
3.2
Distance
2.9m3.4m
The distance from mast section center to buliding is 2.9m3.4m.When need lengthen
type,please inform supplier when order.
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3.3
Application
2.9m
2
When there is balcony and so on,the distance fo wall tie should be shorter than standard
type 2.9m.But the wall tie can not insert into the inner of building ,now please choose short
type wall tie.There are two types for short type wall tie:
2.2m2.9m 1.8m2.2m
Short type wall tie,distance 2.2m2.9m,the Min,short type is 1.8m2.2m
3.4 Connection with building

Assembly method:
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1 M24 Insert M24 nut type embedded part

2 M24400 Connect through M24400 .
3 M24 Embed M24 bolts in building
4The connection with steel structure can adopt
welding
M24 8.8
The strength of M24 is 8.8 level.No suggest the connection method with expansion
bolt.If need expansion bolt,please give a detailed scheme.For normal type bolts.it need
double.
3.5
Installation requirements
1200m 6m
8m 9m
7.5m
When the height of guide rail is less than 200m,the distance from the first wall tie to
the ground is 6~8m.The Max.distance is not more than 9m.The height above the last wall tie
is not more than 7.5m
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The gradient in level direction is not more than 8.
3.6
F Reaction force F calculation

F Formula:
F=L60B2.05KN
L= distance
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B= width
4. Installation
4.1 Preparation before installation
4.1.1
The personals attend installation must receive training and have the relvant license.
4.1.2
Dressed suitable clothes and shoes,equipped with safety belt.
4.1.3
Before pouring concrete foundation ,please check whether the mast section axis and
junction point of wall tie meet requirements.Pouring according requirements.
4.1.4
Ensure no deformation or damage during transportation and check whether the spare
parts is complete.
4.1.5
380V5%
Power supply is 380V5% (Exported product based on local power supply),the power
must more than the total power of the whole machine.If generator supply power in
construction site,it need equip with reactive compensation and stabilivolt function.Ensure the
power quality meet requirements.
4.1.6
20m
325 20m
Set a specialized power box for the hoist.The distance to main power in construction site
is not more than 20m.Generally,it need
a piece of copper cable (more than 325 )for one
cage.If the distance is exceed 20m,please increase the cable sectional area.
4.1.7
2-12mm Q235
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The user prepare a steel underboarding thickness:2-12mm,Q235);Put under the

chassis to adjust the initial vertical degree of guide rail.
4.1.8
1
A set common tools prepared by users,include line drop, level ruler and theodolite
4.1.9
5t
A truck crane ,load capacity is more than 5t.(Tower crane is ok)
4.1.10
Enough space for store.
4.2
4.2.1
Safety requirements
12.5m/s
When the wind speed exceed 12.5m/s or in bad weather like thunderstorm or
snow,prohibit installation and dismantle.
4.2.2
Prohibit installation and dismantle during night.
4.2.3
Clean construction site and set security zone,fence it with

railings.No admittance except on business.Set a safety net to prevent
anything fall down to the installation place.
4.2.4
Prohibit forget the fastener installation like bolts,pin and

cotter;Prohibit use scrapped wire ropes and hoist.
4.2.5
When install or dismantle mast section and wall tie,the installing person must be in safety
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location,with safety belt and safety cap.

4.2.6
There must be the person who has specific duty for installation and dismantle.
4.2.7
Special person be responsible for the power box and control box during installation and
dismantle.Without our permission,users cannot change the hoist circuitry optionally.
4.2.8
During installation,take the control box to the cage roof.Prohibit opeartion in the cage .
4.2.9
( 200kg)
When install through hanger rod,prohibit overload (Max.load capacity is 200kg).The

hanger rod is just used to install or dismantle the spare parts of hoist.Prohibit other use.When
the hoist is running,prohibit hang heavy load.
4.2.10
Prohibit overload.
4.2.11
Prohibit personshead and hand be out of the safety railing
when the hoist is running.
4.2.12
4
Before start,the ground lead must connect with metal from
soil(earth poleground resistance
4.2.13
4.
Prohibit start the hoist when someone is standing on the guide rail or wall tie.Prohibit
entrance into enclosure when the cage running.
4.2.14
Do not forget tighten the connecting bolts of mast section and wall tie.
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4.3 Installation
4.3.1 Chassis installation
M27
M27 M27
M27
Before installation,please clean the obstacles in the embedded bolt thread.Hoist the
chassis in position and make it insert into M27 foundation bolts.Assembly flat washer ,spring
washer and M27 nuts in the foundation bolt.Make the chassis level by ruler,then tighten the
M27 nut and make the chassis fixed inthe foundation.
Before install mast,please lubricate the junction in mast section two end and rack end.
M242308.8
M242658.8 300Nm
Connect the base mast (without rack) and chassis through M242308.8 bolts.And
connect the second mast section with base mast section through M242658.8 bolt..The
tightening torque is 300Nm.
4.3.2
Install two mast sections and
buffer in chassis
1/1500
300Nm
1/1500
After finish installation of two mast sections,need adjust the vertical degree.Measure the
vertical degree to 1/1500 through plump line.When adjust,add underboarding between the
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chassis and foundation(need underboarding in many places.And the underboarding in mast

section part should be steady.Tighten the nut in foundation bolt and make the chassis fixed on
foundation,Tightening torque is 300N.m.After tightening,the mast section vertical degree
should be 1/1500,this will meet requirement.Last,install the buffer spring and pull rod used in
cage bottom.
Cable drum type
Cable trolley type
4.3.3 Cage installation
Install the left cage first.Lift the cage and check whether the cage is balaced stress.If no
incline,then install the cage.
2
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When the cage is in position, and the bottom is level with mast section.The installing
personal stand on the right side of guide rail,make the guide roller installed on stand pipe of
mast section by hand or tools.Or you can shake the cage softly,make the guide roller installed
on guide rail.Then down the cage slowly,when reach the safety device gear position,change
to inching down.After the safety device gear mesh with rack gear ,then down the cage to
buffer spring .Install the right cage as the mentioned procedure .The installing person can
stand on the left cage roof to help finish installtion.
4.3.4 Assembly drive system

4
4 M24265-8.8
Lift the drive system in position ,and fixed it by four mast section bolts.Then connect
and fasten with the second mast section through four M24265-8.8 bolts.
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4.3.5 Cage accessory installation
Install the cab on the side of cage.Install the cable support.There are two types:one used
in cable drum type,the other one used in cable trolley type.After finish support
installation,then install the guard railing in cage .
Cable support in cable drum type
Cable support in cable trolley type
Guard railing assembly in cage roof
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4.3.6 Adjust the gap of guide roller

1mm
Check the gap between cage guide roller and guide rail,it shoud be about 1mm.If
big ,please adjust.
4.3.7 Ground enclosure door installation

1.
.
Install the protection plate in the middle first.There are two power boxes in the
protection plate,one control the left cage and the other control the right one.Protection plates
upper part connect with guide rail through two pieces control rod .The control rod can also
adjust the vertical degree of protection plate and ground.The lower part of protection plate
connect with chassis.(when cable trolley type,add increased plate in the cage bottom)
2.
Install ground protection door.The lower part of door is level with protection
36
plate.The side of door locate by middle protection plate.Other protection mesh of ground
guard railing install later.(the bottom of protective door shoul add washer).
4.3.8 Cable drum installation

(1)
Pull the two ends of cable from cable drum.The

upward cable should keep twist force.The upward cable
connect with junction box in cage through cable
support.The lower end of cable connect with power box
in ground railings.
24
Make and connect grounding device ;groud resistance is 4.
3 2
Supply the power to the two power boxes in the protective plate.Carry out current
delivery and switch on experiment.make power connection and control inspection in
cage,when the voltage is normal ,then finish the delivery of current.
37
4.3.9 Connection of drive system and cage

3 2 2
For three transmission type hoist,connect the cable of all the three motors into the
control box in cage.Inching operation on the cage roof,the drive system slid down until the
ear plate hole can combine.Then insert sensor
and install the anti-dropplate.For frequency
type hoist,the frequency control box ison the cage roof,the brake resistence locates in the top
of cage.Install the frequency control box and resistence box first,then connect the motor
cable and control line in cage.
4.3.10
4 Continue to install four mast sections
Install the first set of wall tie, and finish all the ground railings installation.Install the
lower limit touch ,lower limit switch and delay switch.
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1 4 2
4 10.5m
Assembly the four mast sections into a whole.Based on the installation position of
upper limit,install two sets cams.Then hoist and install the four mast sections.Now,the guider
rail height is about 10.5m
2
68m
1/3000
39
Run the left cage(Generally start the left cage first and run with lowe speed),and reach
the installation position of wall tie .In the height of 6~8m,install the first set of wall tie,at the
same time,start the right cage to help install.When install ,need adjust the vertical degree of
guide rail accurately.Measure by theodolite ,esnure the vertical degree is about 1/3000 in two
directions.Adjustment methods:loose the bolts of wall tie,make the cages stop in two
different positions.Make the guide rail deviate due to cage self weight and realize vertical
degree adjustment.
3 2.5m
Install ground railings.Stop the cage in the height 2.5m higher than ground,then finish
the installation of all the railings.
4
Install lower limit touch ,limit switch and lower delay assembly as requirements.
4.3.11
Continue to install until the
installation height
9m :
Install the wall tie with the distance of 9m.Requirements in the top:must install a
specilized mast section (without rack).Every time to increase height,need down the cage and
remove the upper limit and its assembly.And then put in the new installed mast
section.So,like this,make the installation more safety and easy control.
New installed wall tie every time,measure the vertical degree deviation of guide rail
through theodolite
Vertical degree devitation
h70
70h100
Height m
40
100h200
0.5/1000
35
40
Devitation mm
After finish mast section installation,please ensure the location and function of upper
limit upper limit switch and upper delay switch assembly.
4.3.12
Cable Trolley instllation
1 General cable trolley
300400mm
,
.
, 9m
, 1.5m
41
Include: trolley,cable support,guarding and arm frame(install on cage).If the cable

trolley is not installed on mast section,need take off the two rollers in the cable
trolley.Dismantle the anti-drop hook at the same time and install the cable trolley under
cage.Install the roller,fastening the screw is ok.Try to push the trolley,after no clip,please
tighten all the screw of the roller.Put a heel block 300~400mm under the trolley and take off
the wheel,make the end of cable pass the pulley,wear the protective frame connect with
terminal box bypass the arm frame.Install the wheel.Connect the other end of cable with
electrical box.The left cable,pleae place in right location.Prepare the cable support and
connecting bolts,,place on the roof of cage,stand on the roof,drive the cage up to the guide
rail top.Release the cable, at the same time,need a person stand on ground to make sure the
cable straight.Set a cable support in the top of guide rail,then dirve the cage down to install
support every 9m,adjust the location,make the arm frame and trolley pass the rubbe middle in
the support.Drive the cage to the lower place,and adjust the length of cable.Take off the heel
block(now the cable should keep tighten)Let the fixed cable(the cable from lwer power box
to middle cable support) fixed on guide rail,set a fixed point every 1.5m.Finish the installtion
of one side cable trolley assembly.Run with low speed for serval times.and make sure the the
trolley work reliable and no damage too the cable.Please lubricate the orbit in the last.
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4.4 Drop test

4.4.1
The hoist under installation or dismantle condition,including new installed,reinstallation

and heavy repair,must carry out drop test.When the hoist in normal running,please carry out
drop test every six months or according to local rules.
4.4.2 Safety Device Inspection
Plaese use safety device in the valid time.According China national standard,the safety
device must be inspected by licensed institute after one year delivery(refer to the date in label
or inspection report).Prohibit continuous use only when in qualified condition.
2#
5
During use process,please pay attention to waterproof;Prohibit open the lead
sealing,otherwise users is in charge of the accident.;Please pour a little calcium grease 2#
lubrication oil every one month.When the hoist in normal running,and the safety device stop
automatically or make noise,please stop at once and inform supplier.The life time of safety
device is 5 years;
43
4.4.3 Drop test

1 Loading
Load rated weight in the cage
2 Wiring
Cut off main power supply.Connect the cable (enough length for test) of drop test with
the air socket in control box.Please lock it after check.
3 Take the button box
Take the button box out of cage and put on the ground..Please ensure the control cable
will not be locked and close all the doors.
4 Hoisting the cage
10m
Turn on the main power.Press the upbotton,and make the cage 10m higher than
ground.
5 Drop and brake
Press the Testbutton and keep ;While the contactor in button connect,You can hear
the sound.The motor brake work,the cage drop freely and speed up.When the speed reach the
adjusted speed of safety device,the safety device work and make the cage stop on the guide
rail.
0.151.4m
44
In normal condition,the brake distance is 0.15-1.4m;Measure the distance by

depthometer.Measure the displacement distance of the distance pin in safety device rear part.
L=L1/PL2
L :
Brake distance
L1 :
Distance pin deviation distance
P :
P=2 Brake drum thread distance
L2 L2=0.377m
Gear perimeter
No body is allowed in the cage or the cage roof when drop test.
3m
Release the button at once,if the cage doed not stop when 3 m higher than the
ground.Then make the cage down to the ground by inching operation.Find the reason why
failure.
6 0.2
After the cage stop,please press the upbutton and make the cage up running about
0.2m;So the
7
0.2m
Drive the cage down to ground slowly by inching operation ;The fall distance by each
inching operation shoul be less than 0.2m,otherwise the safety device will brake again.After
finish drop test,please remove the cable in button box.
45
4.4.4 Safety device restoration
After safety device brake,must

adjust the safety device and reset
the centrifugal weights.Prohibit cage
operation until reset.
1
Except the drop test,if the safety device brake,please check the reason.Carry on
restoration work after remove the stoppage,The restoration operation must carry out after cut
off the power.
2 Restoration operation
14 Remove screw 1,total 4 ;
2; Remove 2,the cover assembly;
3;
Remove 3,two screws;They are used to locate the copper nuts;
46
5 4 7 1
3 6
With the special spanner 5 and lever

4, and turn counterclockwise;Then loose
copper nut 7 until the end of pin 6 is level
with the end of safety device,for 1~3
circles.Now,the
interlocking
inching
swicth circuit have connected..

2
3 3 5
Install and tighten the two screws (No3);The screw and the hole may be not
mesh.Now,need special spanner 5 loose the cuprum screw in clockwise direction or
anticlockwise direction,make the the screw and hole mesh,then tighten the two screws.
2 14
Install the cover 2 and tighten the four screws (No 1).
9
9
Remove the cover 9 through turn
counterclockwise by hand.
8
8
30 8
9
Tighten the screw 8 by hand as much as possible ,then use tool (spanner) to tighten
screw 8 to another 30and loose,make the screw 8 not in stress condition.Install the cover9.
47
0.2m
Switch on the power supply and drive the cage up running about 0.2m to reset the
centrifugal weight of the safety device.Then the cage can run normally.
Dismantle
4.5
1 Notes
1
Dressed suitable clothes and shoes,equipped with safety belt.
2 12.5m/s
Prohibit dismantle when the wind speed exceed 12.5m/s or in bad weather like
thunderstorm or snow;
3
Prohibit dismantle work during night .
4
Set safety zone and fence with railings;No admittance except on business.
5
Provide a safety net to prevent anything fall down to the erection place.
6
There must be the person who has specific duty for dismantle.
7
When dismantle,special person be responsible for the power box and control box.
8
When dismantle mast section.prohibit vertical transporation work .
2 Preparation before dismantling
1
Please check the mechanism condtion before dismantle.Only in normal condition then
48
dismantle.
2
Please check the foundation and wall tie before dismantle.Only in normal condition then
dismantle.
3
Dismantle the hoist to required height and dismantle the relevant wall tie according to
rules and requirements.
4
Carry out dismantle work according to dismantle procedure.
5
Please check the fastening of adapting piece.Any problem,please solve in time.Ensure

the hoist is reliable and safety when dismantle.
6
After finish dismantle,please clean,package and transport.

3 Dismantle operation
1
Take the reserved handle to the cage roof to carry out dismantle work
2
Install hanger rod on the cage roof
3
Dirve the cage to the location of upper limit cam and dismantle upper limit switch and cam
4
Dismantle mast section,wall tie and dismantle cable protective device at the same time.
5
49
When dismantle mast section,please ensure the location of guide roller is lower than the
dismantled mast section,and the mast section and hanger rod have in good connection.Then
remove the connecting bolts.
6
Reserve the guide rail composed by three mast sections.Then dismantle hanger
rod ,remove the lower limit cam and lower cam.
7
Pull the handle of motor brake and make the cage down to buffer spring slowly.
8
Cut off the main power supply on the ground.Dismantle the cable connected with cage
and the cable connect with cable and motor.
9
Remove the drive system from the guide rail.
10.
Remove the cage from guide rail and then dismantle buffer spring.
11
Dismantle railings and the remain mast sections.
12
Dismantle chassis and its connections ,clear the site and finish dismantle work.
5.
Adjustment
When finish erection work,need check and debugging work;

1Gap adjustment of guide rail and side roller
2Mesh gap adjustment of gear and rack.
3.
Cable trolley adjustment.
50
4
Adjustment of upper,lower and delay switch.
5 Speed adjustment
6Cage drop test.
7Overload device adjustment
8Lubricationn
9
Whole check of the hoist.Fill in the receipt.
0.5mm
Adjustment of the gap of guider rail and roller:loose the bolts of eccentric shaft,adjust
by rotate the eccentric shaft;The interval between roller and stand pipe is about 0.5mm;Then
fastening the eccentric shaft.
0.20.5mm
Mesh gap adjustment of gear and rack:Change the

mesh
interval
through
adjust
backgear
eccentric
position.Loose the fastening nut,make the mesh gap

between 0.2~0.5mm through rotate eccentric shaft.
51
0.5mm
0.5-0.8mm 3
For new delivery hoist,if the mesh interval is more than 0.5mm,the allowed value is
0.5-0.8mm.It is more reasonable if adjust after running for three months.
1 0.5mm
2
Adjustment of cable trolley:1.adjust the interval of guide rail and roller to 0.5mm,the
same as ;2.Adjust the droop length when the cable become loose,to avoid the touch of
guide line roller.
Adjustment of
52
upper,lower and delay switch.
Upper limit cam adjustment:Due to a mast section without rack in the top of guide
rail,the install location should be in the third (from up to down )mast section , and drive the
cage to touch the limit switch,they should be effective ,sensetive and reliable .
15mm 1.2
Lower limit cam adjustment:adjust the glide distance when cage brake.Make the cage
baseplate is level with doorsill,the deviation is about 15mm.(Based on 1.2t load in cage).
7.5m
4.5m
The location of upper delay cam is 7.5m lower than guide rail top.The location of lower
delay cam is 4.5 m higher than the ground.
4.4.3
Drop test please refer to 4.4.3.
Adjustment of overload device,please refer to overload device manual.
When the inverter type hoist in installation condition,must run with low speed.
Lubrication:please refer to the lubrication section in this manual.
53
Whole check and fill in qualified receipt ;Please fill as requirements one by one;
54
6. Maintainance
1 Daily inspection and maintainance
a.
Visual inspection and ensure the cable is no damage and the right winding in
windproof frame.
b.
Inspect and ensure all the connecting bolts ,pins and cotter pin are in good
fastening condition.
c.
Inspect and ensure the cage is no deflection during runing;Please adjust guide
roller immediately if have.
d.
Inspect and ensure all the electrical protection switch is sensitive and efficient.
e.
Inspect and ensure there is no barrier in running rail.
f.
For convertor control type ,please ensure the temperature of brake resistor and
convertor is right;and the normal running of cooling fan.
g.
Ensure the function of emergency stop button and stop button is normal.
h.
During running,please ensure the function of limit switch is normal.
2 Weekly check and maintainance
a.
Check the fastening condition of drive baseplate and whether there is unusual
heating and noise in motor and reducer.
b.
55
Inspect the connecting bolts in mast tie ,mast section and rack and ensure there is
no looseness and drop.
c.
Inspect cable support and anti-wind frame.Ensure no deformation and loose in
bolt.
d.
Inspect if there is enough oil in reducer;please
e.
Lubricate the rack.Ensure good lubrication.
3 Quarterly inspection and maintainance
a. 0.5mm
Inspect the atrition of side roller.Adjust the interval with stand pipe to be
0.5mm.Loose nut first, and rotate the eccentric shaft.Tighten after check.
b.
Inspect the motor,insulation resistance and grounding condition
c.
Check the attrition of brake pad and ensure the normal function;and at the same
time,please clean the dust in motor .
d.
Test all the electrical elements and ensure normal work;ensure there is no
looseness in terminal connection and connector;clean the sundries and dust in
electrical box and brake resistor
4 Annual check and maintainance
a.
Inspect cable,please repair and replace immediately if there is ageing and
damage
56
b.
Inspect whether the coupling and elastic pad is burn-in or damaged
c.
Inspect all the spare parts,and then maintain and replace.
d. 1
1/5
2
610 2mm
14mm 1mm
13mm
Check the worm wheel attrition;Simple method as follows:(1)check from reducer
inspection hole,when the attrition of tooth thickness reach 1/5,please replace2
press
worm wheel axle and turn the worm by hand;if the worm wheel run when
the worm turn 610,the attrition of worm wheel reach 2mm,must replace ;Inspect
the spline shaft of small gear ,the width is 14mm,if the abrasion is 1mm,and the
width become 13mm,must replace.
e. 1215
Inspect the abrasion of gear teeth,when the high-speed input shaft rotate for 12
15,then the output shaft rotate,please repair or replace reducer.
f. 2mm
37mm 2 35mm
Inspect the attrition of small gear:gear base tangent attrition 2mm,then need
replace (gear base tangent length :new gear 37mm,measure two gear),it need
replacement when the dimension is 35mm ;
57
g. 12.5mm 10.5mm
Inspect the attrition of rack:the tooth thickness of new rack is 12.5mm,when the
attrition reach 10.5mm,please replace ;
h.
0.5m(11kW
120 Nm13kW 175 Nm)
Inspect the brake moment of motor;For convenient inspection,assembly coupling
in motor axle;Insert moment measuring bar the length from measure point to
motor axle center is 0.5m) in to coupling hole,measure the tension by spring.(for 11
kw motor,the motor brake moment is 120N.m;for 13 kw motor,the motor brake
moment is 175 Nm)
58
7.
Opeartion
7.1 Safety requirements

1.
The operator must be trained so that he is familar with the operation of the hoist and
the function of all parts.
2.
Operate at cage roof while installation.
3.
The stuffs must be placed steadily in the cage for the sake of guarantee all the things
not incline and overturn.Make sure that the load is less than payload.The passenger and stuffs
can not lean close to the any doors.Not open door and let hand or something out of cage
while running.
4. 20m/s6
Never operate the hoist when wind speeds at the top of the hoist exceeding 20m/s or in
bad weather condition..
5.
59
No obstacles in the hoist t way.No accumulated water in the foundation.The cable

guide device is in good condition(prohibit operation when freeze).Make sure the cable slip
normally in anti-wind frame
6.
Not operate after drinking.
7.
Make sure that the inspection,maintance and drop test must be done periodically.
8.
Be away to everyone while start.Any abnormal condition,please press emergency

button ,find reason and start again after remove the stoppage.
9.
Only fixed person can inspect.If any abnormal stoppage(Hoist can not run or the safet
device work),please inform maintainer.
10.
3
10
The frequency convesion hoist,please check whether the cooling fan rotate ,whether
the brake resistence heating normally.When cut off the main power supply and want another
start,please wait for 3s .Maintain the circuit,pmust cut off the main power.Wait for 10
mins,then maintain.
11.
Stop the cage at the ground landing,the operator should clean the floor of the cage and
lock the 3 phase switch and cut off the power when work is finished for the day.
7.2
Operation
1.ON
60
OFF,
Turn the switch to ON and lock it.Ensure when the cage have current,nobody can cut
off the main power.When finish work,turn the switch to OFFand lock it,nobody can switch
on.
2.
Close all the doors,include the single-open door,the double-open door,the trap
door,enclosure door. Make sure the door can lock reliably.
3.
Turn on the 3-phase switches.Mkae sure the protective switch in control box have turned
on. The emergency stop button and lock switch are turned on.
4.
Make sure the upper,lower and delay limit switches are reliable.
5.
Press the bell first then put the lever in position with symbol for desired direction and
keep it there where upon the hoist starts,release the lever to its neutral position to stop the
hoist.At the ground landing and top landing,the hoist can stop automatically.
6. 3
3
2
When start frequency type hoist,please run with low speed for 3s,then run with high
speed;Before normal brake,change speed,run with low speed for 3s,then brake.Prohibit
operating the handle again,up and down the hoist frequently when the cage do not stop
61
steadily.If current cut off suddenly,please wait for 2s after the current connection.
7.
Please press the emergency stop button at once when abnormal condition;Prohibit
relaease the button before the stoppage is removed.
8.
When work on the cage roof,operate the small button box on the roof through trap
door.
9.
When power cut or other stoppage take place during cage running,and the hoist can not
run;Adopt the following method to make the cage slide down to next station
Maintainer stand on the cage roof,fastening the nut in motorbrake and releases
handle,make the nut close to brake and releases handleand it can not shake freely.No,pull
the brake and releases handle,release the braker of the three motors,then the cage slide
down.Prohibit the sliding speed exceed rated speed,otherwise the brake take action.Make the
cage slide down intermittently.When the cage reach the next station,let the passenger and
mateial out of cage to reduce the load.Then continue to make cage slide down,until reach
ground.
If the hoist does not start-check that:
The main switch of power box is turned on and that there is electronic power to the
hoist.
62
Emergency stop button is turned on;the limit switch is turned on (middle position)
The two doors of cage and trap door in the cage roof is closed,the switch is turned on.
Enclosure door is closed ,the switch turned on .
The inverter output voltage and current .
Upper,lower limit and delay switch is turned on.
The inching switch on safety device is turned on.

9
If the hoist can no start after the above check,please refer to 9Maintainancein this
manual ,find reason and slove .
8.
Lubrication
New installed hoist,must carry out whole lubrication.Hoist under normal running,please
lubricate as the following diagram,or lubricate one a week.Before lubrication,clear the parts
and then oil and lubricate.
N320 0
GL-5 85W/9085W/110 85W/140
For the normal use of reducer,please choose lubrication oil according to plate or
63
manual.Generally,for worm and gear type reducer,please choose N320 oil,when the
temperature is lower than 0,lubrication oil with low viscosity;For gear type reducer,choose
heavy load oil GL-5,type:85W/9085W/110 and 85W/140.
Lubrication
Time
Item
Lubrication part
Weekly
Note
Check observe hole
Reducer
Add oil when lack
Gear and rack
Safety device
By grease gun
Rollers and backgear
By grease gun
Counterweight rollers
Door
slide
and
Grease
Monthly
By grease gun
door Grease,include enclosure door
counter weight slide

7
8
Stand pipe
Orbit of cabletrolley
6 12
Every six month

or one year
Little oil or no oil
Little grease
12
Change oil every 12 months for gear reducer
Reducer
6
Worm and gear type.please change oil every 6 months
For worm wheel type reducer,please change oil after one week use time.For gear type
64
reducer,please change oil after six month use time.
9.
Maintainance
9.1 Common stoppage
Divide into two types:mechanical and frequency control
9.1.1
No.

Stoppage

Reason
1 Roller loose
2 Big mesh gap between
The cage with bigger gear and rack

shock when the hoist 3 Big gap of backgear
is running
4 Lack of oil in rack
1 big brake moment
2 Rubber of cupling is damaged

The
cage
shock
3 Output shaft wear
suddenly when it is
4 Small gear wear.
sharting and stopping
1.
Tie of motor is loose.

The motor is shock 2.
when hoist is running Fastening rubber washer has fallen off or damaged
3.
Connecting bolts loose
1
Interface step of vertical pipe of the mast section is
big.
The cage is shock 2
when hoist is running. Screw of the mast section rack is big.
3
The pinion are worn,replace all pinions.
1 Rooler bolts loose
2 Support bolts loose

The cage is swing
65
when hiost is running

6
10
1
Lock bear of brake is damaged.
2
Static brake disc is uneven

Noise of brake is big
3
too
Armature(active brake disc) works abnormally.
1
Brake piece abrasion
2 4
Too much dirty in the

3
Low power supply

Abrasion of brake pad
4
is quick
Too big decreased voltage,the brake can not
work.
5
Running with friction
1
The oil seal is damaged
2
Screw of observe hole is not tighten
3
Reducer leak oil

O-ring of the end cover is damaged
4
Too much worm oil.
1
The action of brake can not be synchronism.
2
Overload running for long time.
3
Motor temperature is
Too frequent of the start and brake.
too hot
4
Lower power supply or the voltage drop too

much when start.
1
Lubrication oil is not correct.
2
Worm wheel of worm
The oil do not change in time.
reducer wear quickly. 3
66
Center distance of worm and gear have

deviation.
11
1
Small motor brake moment
Gliding distance is too 2

big when the cage
The abrasion of brake piece have
brake
12
Breathing cram leaks

oil
Abnormal
and
unsteady
running
noise in the reducer
Abnormal
and
continous
running
noise in the reducer
The output shaft does

not rotate,but the
motor rotate.
When the cage run

down,there is inching
noise in the safety
device.
13
14
15
16
17
1 Too much oil

2 No correct
1 Oil pollution
2 lack of oil
1
Damaged bearing
2.
backgear bearing damage.
Roller or
1 The key of coupling is damaged

2
The gear teeth lack oil and
3 Input shaft key is damaged
1 Leak of lubriccation oil

2
The spring of safety device is aging.
The cage run down

with rated speed,but The spring of safety device is aging,work un
the safety device take
action
67
9.1.2
Stoppage for frequency type hoist

No
Stoppage
Reson
1
Protection switch of main Inner damage in main cable,short circuit or phase line
power trip out.
grounding connection
1.
2
Coil of transformer grounded.
Protection switch of
2.
control loop trip out
Portection switch wire loosen or grounding connection
1 Running with overload
3
2
Protective switch is bad connect.

The cage stop suddenly
3
when running.
Door switch work abnormally.
1 No action in the brake
2 Overload
4
3
Power supply is not enough,or the power is too far,the

Motor start difficultly
cable section is too small,so lead the voltage decline is too
and with abnormal noise
much.
1
5
Damage in upper .lower and delay limit switch.
2
When the limit cam The location of limit cam is deviation,cannot touch the
touch the limit switch,the action location of limit switch.
cage do not stop running.
6

Power supply is not enough,too big internal resistence.Lead
Contactor fire easliy .
to the big decreased voltage when start,then the current is
increased ,and then fire the contactor.
The
hoist
runs Loosen contact of the relay.
abnormally somtimes.
68
The main contactor do

not work
Main
contactor take action,no
current in inverter,the
cage do not run
10
11
12
13
Main
contactor do not take
action,no
current
in
inverter,the cage do not
run
The
cage
sstop
automatically and can not
run again.
1 check 3-prasee power

2
Check the order of 3-phrase.The lamp of relay should
be at work.
3
Check the trouble relay in inverter
4
5Whether the emergency stop button ,EL.lock is switch
on;
6
Dmaged electric parts,short or open circuit.
1
Door limit switch is open
2
Upper and lower limit switch is open
3
The location of change-over switch is not correct.
4
Check the inverter modules by operating panel.
1
Enclosure door switch is open
2
Emergency stop switch,locak switch is open.
3
Limit switch is open.
The overload device take action.Please infrom maintainer

in time;Prohibit another start except remove the stoppage.
1
Check the main contactor
2
When operate cage,no up Check safety device ,upper and lower limit switch,delay
or down.
switch,limit switch,all door switches.
3
Check the relay and down relay
100-200mm
Check the brake delay
The cage slid down
69
100-200 mm suddenly
when start
1 Check the delay switch
No high speed when 2
the cage runs
3Check the accelerate relay
14
15
1
Check the time delay.
2
Whether the brake relay take action,whether the brake
contactor take action.
4Whether the rectifier bridge

is noraml.whether the
The brake do not release
input and output of voltage is normal
when start the cage.
5
The voltage supply of brake is abnormal.
6
Brake interval is nor correc.
9.2 Replacement of easy-worn parts

9.2.1 Motor replacement
1
Disconnect the electrical wire in motor and label it for easy rewiring
2200
Prepare lifting equipment to lift the motor,load capacity is 200
3
Remove the connecting bolts of reducer and motor bracket.Dismantle reducer and
motor assembly.
4
Remove the bolts around the
connecting flange and fetch the motor.
5
Loose stop screw,dismantle the half coupling through three-jaw puller.
70
Lubricate the principal axis in the new motor (the same type with the replaced one)with
lithium grease,assembly the half coupling into new principal axis and stop screw.(whe install
coupling,please knock through rubber instead of hammer).
7
0.05mm
Make the motor brake loose,for the easy combination of the two couplings and meet the
interval requirement.Connect the motor and reducer through bolts.After installation,the
coaxial error is 0.05mm.
8
170Nm
Lift the motor with reducer,fixed it on transmission plate through bolts and motor
bracket.The tightening moment of bolt is 1700N.m.
9
Remove lifting equipment,connect cable and install the motor cover.Reset the brake
and adjust brake moment.
10
Turn on the main power and trial run .Make sure the brake works normally.
9.2.2 Brake piece replacement

10
11k 120Nm13kW
175 Nm
Brake pad 10 ,is made by have the characteristic of anti- temperature and
anti-abrasion.The brake moment for 11 KW motor is 120N.m,the brake moment for 11kw
motor is 175N.m.
71
0.5mm
It belongs to easy -wear part,The inner core is stainless bearing plate.When the thickness of
friction material ,the one-side abrasion is close to 0.5mm,please replace at once.Methods:
1. 1
Remove crust 1
2. 6
Measure the adjusting sleeve 6
and make note of the length for another measurement when reset.
3. 6 7
Dismantle the adjusting sleeve 6 through
4. Dismantle and pull out the brake power
line from junction box temporarily.
5. 4 12 Remove the four nuts 12 in rear cover;
6. 2
Remove the rear cover 2.
7.4
Pull out the iron core(electromagnet) but not take off,
8.Remove the repalced brake piece (brake disc)
9. Replace the new brake piece
10. 4 5 Push the electromagnet 4 back along with
the bolt ,make the armature 5 close to the new brake piece.
11. 2 12
Install the rear cover 2 and tighten the nut 12.
12. 7 6
Install the main spring 7 and tighten the adjusting sleeve 6,measure and until to the
noted length above.
13. Reset the power line.
14. Turn on the power and test for several times.
15. Install the crust
72
6 7 8
11
12
13
9
14
5
10
15
9.2.3 Reducer replacement

1 9.2.1
Divide the motor and reducer according to 9.2.1
Motor replacement
2
Dismantle the half coupling through special puller.
3 9.2.6
Install the gear to new reducer,according to 9.2.6Gear replacement procedures.
4
Lubricate input axis of the new reducer with grease.Install the dismantled half
coupling
5
73
0.05mm
Make the motor brake loose,for the easy combination of the two couplings and meet
the interval requirement.Connect the motor and reducer through bolts.After installation,the
coaxial error is 0.05mm.
6 9.2.1
Install the reducer and motor assembly accodring to 9.2.1Motor replacement.
9.2.4 Rack replacement

2mm 12.5mm
10.5mm
When the abrasion of tooth thickness reach 2 mm,must replace.When the tooth
thickness of new rack from 12.5mm to 10.5mm,please replace. Methods:
1. 3 M16 Remove the M16 soket head cap screw .
2. Take off the scrapped rack.
3.
Install the new rack.The heel block is active ,please install the new rack in time to
avoid the drop and lost of heel block.
4. 195 Nm 3 M16
Tighten the three M16 soket head cap screw through 195N.m tightening torque .
9.2.5 Mast section replacement

25%
The thickness of stand pipe reduce to 25% of a new one (include corrosion) ,must
replace a new one.
74
9.2.6 Gear replacement

6
Before replacement,please refer to 6Maintainance to check the abrasion of gear.
Suggestion:Even if the abrasion not reach the Max.value,but it just fit for short-term
work according to check conclusion ,that also need replace.
For hoist under working,when replace gear,must stop the cage on the chassis with
sleeper.The sleeper height must be higher than buffer spring,and should be flat,stable.Then
dismantle tand replace gear as the following method:
1
Remove the round nut and lock washer,dismantle gear by special tool.
2
Clear and lubricate the principal axis,then install the ew gear.
3
Fit on the lock washer and round nut,tighten the round nut.
4 5
Please check the mesh of gear and rack according 5Adjustment,and adjust.
5
Remove the sleeper under the cage.Finish the replacement of gear.
9.2.7 Guide roller replacement
Guide roller include: Upper guide roller and side guide roller in cage and drive
75
system,upper and lower double guide roller.

1 75
73 1mm
123
0.5mm 4 200Nm
Upper guide roller and side guide roller in cage and drive system :New roller
diameter is 75,old one is 73.abrasion is 1mm,need replace.If the bearing is damaged,also
need replace.(1)Remove the fastening nolt and remove the roller.(2)Install a new
one.(3)Make the intervalof roller and stand pipe to 0.5mm through adjust eccentric
shaft.(4)Fasten the positioning boltwith 200N.m moment.
2 Upper and lower double guide roller
1
Stop the cage on the buffer spring,put sleeper under cage,to avoid the cage overturning.
2 2
600NmProhibit replace the two sets rollers at the same time.Only allowto dismantle single
frame.with little deviation and easy adjustment.Install the new roller assembly,the fasten
moment of center shaft is 600Nm.
3 200Nm
Adjust the eccentric shaft until the roller is close to guide rail.Fasten the positioning bolt
with 200N.m torque.
9.2.8 Backgear replacement

2mm 125
123 When the diameter abrasion reach 2mm,or the bearing is damaged,please
replace.The diameter of new backgear is 125,the diameter of scrapped one is 123.
1Backgear in transmission baseplate
1 M20
76
Remove the lock nut close to backgear in the transmission plate ,dismantle M20
soket head cap screw.Replace the old backgear with a new one.Insert the screw and
fastening .
2 0.5mm
0.5mm , 0-0.3mm
Adjust the running interval of backgear and rack to 0.5mm through eccentric shaft
adjustment.When the mesh interval of gear and rack is 0.5mm,adjust this interval to
0-0.3mm.
3 300Nm Fastening by
2
Backgear on safety device baseplate:Loose the lock nut on safety device

baseplate,replace the new backgear as the above method.The adjustment method of rack and
backgear is the same with gear.
9.2.9 Safety device replacement
When the safety device reach noted date,please replace.Please down the cage on
ground when replace.
1.Remove the inching switch protection
cover in the rear part of safety device.
2.Disconnect the wire of inching switch
3. 4 M16 Loose the four M16 fastening bolts
and remove the safety device.
4.Install the new safety
device ,Make sure the safety device and the baseplate combine closely and in right position .
5.Connect the inching switch wires.
6.Carry out drop test
77
7.Lubricate
After replacement.must carry out drop

test.
10.
10.1
Attached drawing
Reinforced drawing
78
79
10.2
Foundation
80
10.3
Electrical drawing
81
82
83

SC200200 Year 2014 HYRC Gearbox

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SC200/200 Construction Elevator Manual

mark,for safety construction.

SC200/200 Construction Elevator Manual

Warranty time is 12 months after shippment;Please use according to

Dahan will not be responsible for the damage or

accident due to wrong

operation or no regular maintenance.

will not be responsible for spare parts damaged by improper voltage or

natural disaster,but we can supply spare parts or services with charge.

12m/s ,work level:A6.

Notes :the documents number is corresponding with the machine,prohibit mixing.

SC200/200 Construction Elevator Manual

General introduction and technical characteristic

SC200/200 Construction elevator

SC200/200 Construction Elevator Manual

Distance from foundation to cage bottom

Wall tie distance

Height above the last wall tie

Rated work current

Mast section weight

Single cag weight (including drive system)

Safety device type

Speed ratio 1:16

SC200/200 Construction Elevator Manual

SC200/200 Construction Elevator Manual

Frequency construction elevator with two motors

Distance from foundation to cage bottom

Wall tie distance

Height above the last wall tie

Rated work current

Mast section weight

Single cag weight (including drive system)

Safety device type

SC200/200 Construction Elevator Manual

SC200/200 Construction Elevator Manual

Drive system 5 Anti-fall safety device 6 Frequency

1.3.1 Guide rail

SC200/200 Construction Elevator Manual

SC200/200 Construction Elevator Manual

1.3.2 Wall-tie frame

2 Front connecting frame

3 Small joint lever

4 Big joint lever

5 Back joint lever

6 Adjustable joint lever

7 Wall tie bracket

SC200/200 Construction Elevator Manual

SC200/200 Construction Elevator Manual

SC200/200 Construction Elevator Manual

1.3.4 Drive System

Include: Three-phase motor,elastic coupling,worm and gear reducer or gear reducer ,

1.3.5 Safety Device Assembly

Include: SAJ40-1.2A type anti-fall safety device,baseplate,backgear and stopper ,located

SC200/200 Construction Elevator Manual

SC200/200 Construction Elevator Manual

SC200/200 Construction Elevator Manual

1.3.6 Electrical control system

1.3.7 Cable Guiding Device

Running characteristic:The main cable should access

SC200/200 Construction Elevator Manual

Located under the cage , the running track is guide

SC200/200 Construction Elevator Manual

Complex structure and high installtion requirements.But it is long life-time,easy

1.3.8 Hanger rod