Professional Documents
Culture Documents
Form No. 6168
TABLE OF CONTENTS
Page
1.0 General Information
1.1
1.2
1.3
1.4
1.5
1.6
1.7
Introduction ................................................................................................................................................ 5
Product Identification ................................................................................................................................. 5
Physical Specifications: 60 HZ ................................................................................................................ 6-8
Physical Specifications: 50 HZ .............................................................................................................. 9-11
Dimensional Data ................................................................................................................................ 12-16
Application & Location Requirements
1.6.1
Chilled Water Flow .......................................................................................................................... 17
1.6.2
Ice Storage ...................................................................................................................................... 17
1.6.3
Multiple Unit Control ...................................................................................................................... 17
1.6.4
Water Cooled Condensers ............................................................................................................... 17
1.6.5
Condensing Water Treatment .......................................................................................................... 18
1.6.6
Foundation ...................................................................................................................................... 18
1.6.7
Vibration Isolation ........................................................................................................................... 18
1.6.8
Location and Installation Suggestions ............................................................................................. 18
1.6.9
Equipment Location and Unit Security ............................................................................................ 18
1.6.10 Cooler - Freeze Protection ............................................................................................................... 18
1.6.11 Electrical Connection Options ......................................................................................................... 18
1.6.12 Low Voltage Units ........................................................................................................................... 18
1.6.13 Medium Voltage Units .................................................................................................................... 18
1.6.14 Power Sources ................................................................................................................................. 18
1.6.15 Unit and Field Mount Disconnects .................................................................................................. 18
1.6.16 Control Circuits ............................................................................................................................... 18
Starter & Control Panels
1.7.1
Solid State Reduced Voltage Starters .......................................................................................... 19-21
1.7.2
Wye-Delta Starters ........................................................................................................................... 21
1.7.3
Across-The-Line Starters .................................................................................................................. 21
2.0 Installation
2.1
2.2
2.3
2.4
2.5
2.6
2.7
TABLE OF CONTENTS
Page
2.8
2.9
2.7.3.6
Wide Range - Low Flow Chiller Operation .................................................................. 29
2.7.3.7
Extra Narrow and Wide Range Applications ............................................................... 29
Figure 29A Wide Range - Low Flow By-Pass Piping Schematic ...................................................... 29
Figure 29B Extra Narrow and Wide Range By-Pass Piping Schematic ........................................... 29
2.7.4
Chilled Fluid Loop Volume (CFLV) Guidelines ................................................................................... 30
Table 30
Minimum Chilled Loop Volume Quick Reference Table ............................................... 30
Figure 30A Single Loop System with Storage Tank ....................................................................... 30
Figure 30B Primary and Secondary Loop Systems with Storage Tank ........................................... 30
2.7.5
Flooded Cooler Water Side Pressure Drop Curves ............................................................................ 31
2.7.6
Condenser Water Side Pressure Drop Curves ................................................................................... 32
2.7.7
Cooling Tower Control and Condenser Application Design Data ..................................................... 33
2.7.7.1
Cooling Tower Head Pressure Control ......................................................................... 33
2.7.7.2
Condenser Water Temperature ................................................................................... 33
2.7.7.3
Condenser Water Regulating Valves ........................................................................... 33
2.7.7.4
Cooling Tower and Head Pressure Control .................................................................. 33
2.7.7.5
Condenser Water Pump .............................................................................................. 33
2.7.7.6
Fan Cycling Tower Control .......................................................................................... 33
2.7.7.6.1
Minimum Entering Condenser Water Temperature ..................................................... 33
2.7.7.6.2
Maximum Entering Condenser Water Temperature .................................................... 33
2.7.7.6.3
Unit Operating Efficiency ............................................................................................ 33
2.7.7.6.4
Minimum/Maximum Flow Rate Data .......................................................................... 34
2.7.7.6.5
Condenser Water Pressure Drop Data ......................................................................... 34
2.7.7.6.6
Wide Condenser Water Temperature Ranges .............................................................. 34
2.7.7.6.7
Narrow Condenser Water Temperature Ranges .......................................................... 34
2.7.8
Glycol Freeze Protection .................................................................................................................. 34
Table 34A
Ethylene Glycol ........................................................................................................... 34
Table 34B
Propylene Glycol ......................................................................................................... 34
2.7.9
Water Quality .................................................................................................................................. 34
Typical Refrigerant Piping Diagram .......................................................................................................... 35
Electrical Connections ............................................................................................................................... 35
2.9.1
Unit Electrical Data .......................................................................................................................... 36
2.9.2
Electrical Field Connection Data ...................................................................................................... 37
2.9.3
Power Wiring Diagram: Typical Solid State Unit Mounted Starter ............................................... 38-39
2.9.4
Power Wiring Diagram: Typical Wye-Delta unit Mounted Starter ................................................ 40-41
2.9.5
Typical Control Wiring Diagram .................................................................................................. 42-44
2.9.6
Typical Optional Interconnection Wiring Diagram ........................................................................... 45
3.8
3.9
TABLE OF CONTENTS
Page
4.3.6
4.3.7
4.3.8
4.4
5.0 Maintenance
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
1.1 Introduction
This manual is designed to provide all necessary
information for installation, operation and
maintenance of the latest generation of 2+: E
Dunham-Bush Helical Rotary Screw compressor
package units.
To use this manual effectively, you must first determine
your unit model number from the unit nameplate.
Since this manual is comprehensive for a wide variety
of units, you should be careful to use only those
sections which apply to your model. Note that each
section is clearly marked as to the applicable models.
This equipment is a factory built and tested packaged
chiller designed for the purpose of cooling water or
other non-corrosive liquid. The liquid to be cooled is
to be circulated through the tubes of a refrigerant
evaporator (hereafter referred to as a cooler) where
the temperature is reduced to the desired level. The
heat absorbed by the refrigerant in the cooler is rejected
via the condenser where it raises the temperature of
AR ZP
F6, E6
F1S
Model No.
Standard
Vessel Set
English
S. I. Units
276
942
2010
3550
F6
Double Oversized
Vessel Set
English
S. I. Units
279
952
2010
3550
G6
H6
22
144
559
3658
24
144
610
3658
26
144
660
3658
150
300
60.8
1034
2069
230
150
300
71.6
1034
2069
271
150
300
88.2
1034
2069
334
481
1.16
2406
21.58
30.3
3.47
151.8
64.5
555
1.14
2777
20.87
35
3.41
175.2
62.4
671
1.16
3354
21.49
42.3
3.47
211.6
64.2
243
2.23
1193
39.56
15.3
6.67
75.3
118.2
278
2.22
1389
40.6
17.5
6.64
87.6
121.4
344
2.29
1633
37.94
21.7
6.84
103
113.4
164
3.56
733
52.81
10.3
10.64
46.2
157.8
192
3.49
861
52.2
12.1
10.43
54.3
156
227
3.7
997
53.36
14.3
11.06
62.9
159.5
Condenser Code
Condenser Shell Diameter: in./(cm)
Condenser Tube Length: in./(cm)
Design Working Pressure
Water Side: psig/(kPa)
Refrigerant Side: psig/(kPa)
Water Volume: Gal/(Litres)
Standard Two Pass Condenser:
Minimum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Maximum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Single Oversized
Vessel Set
English
S. I. Units
278
949
2010
3550
E6
E7
F6
20
144
508
3658
20
144
508
3658
22
144
559
3658
150
300
66.9
1034
2069
253
150
300
73.9
1034
2069
280
150
300
93.2
1034
2069
353
291
2.44
1435
37.96
18.4
7.29
90.5
113.5
349
2.8
1495
34.32
22
8.37
94.3
102.6
409
2.55
1983
39.26
25.8
7.62
125.1
117.3
13720
14780
14870
15930
572
6223
6704
6745
7226
260
14515
15725
15665
16875
624
6584
7133
7106
7655
283
15980
17500
17135
18650
780
7249
7938
7772
8460
354
General Data
Shipping Wt. w/ Low Volt Motor: lbs/(kg)
Operating Wt. w/ Low Volt Motor: lbs/(kg)
Shipping Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Charge R-22: lbs/(kg)
Note:
Low Voltage Motor: 460/3/60 and 575/3/60
Medium Voltage Motor: 2300/3/60 and 4160/3/60
Model No.
Standard
Vessel Set
English
S. I. Units
400
1365
2015
3550
H6
Double Oversized
Vessel Set
English
S. I. Units
408
1392
2015
3550
K6
L6
26
144
660
3658
30
144
762
3658
32
144
813
3658
150
300
88.2
1034
2069
334
150
300
109.2
1034
2069
413
150
300
133.4
1034
2069
505
671
1.16
3354
21.49
42.3
3.47
211.6
64.2
794
1.16
3970
20.39
50.1
3.47
250.5
63.9
994
1.12
4968
22.43
62.7
3.59
313.4
67.0
344
2.29
1633
37.94
21.7
6.84
103.0
113.4
407
2.3
1936
38.43
25.7
6.87
122.1
114.9
507
2.31
2435
39.51
32.0
6.90
153.6
118.1
227
3.7
997
53.36
14.3
11.06
62.9
159.5
284
3.75
1232
53.04
17.9
11.21
77.7
158.5
329
3.53
1535
57.08
20.8
10.55
96.8
170.6
22
144
559
3658
24
144
610
3658
26
144
660
3658
150
300
93.2
1034
2069
353
150
300
111.4
1034
2069
422
150
300
135.6
1034
2069
513
409
2.55
1983
39.26
25.8
7.62
125.1
117.3
500
2.64
2262
35.33
31.5
7.89
142.7
105.6
602
2.69
2710
36.0
38.0
8.04
171.0
107.6
17010
18530
17710
19235
780
7716
8405
8033
8725
354
19105
20945
19805
21650
1137
8666
9501
8984
9820
516
20755
23000
21455
23705
1336
9414
10433
9732
10753
606
Condenser Code
Condenser Shell Diameter: in./(cm)
Condenser Tube Length: in./(cm)
Design Working Pressure
Water Side: psig/(kPa)
Refrigerant Side: psig/(kPa)
Water Volume: Gal/(Litres)
Standard Two Pass Condenser:
Minimum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Maximum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Single Oversized
Vessel Set
English
S. I. Units
404
1378
2015
3550
F6
G6
H6
General Data
Shipping Wt. w/ Low Volt Motor: lbs/(kg)
Operating Wt. w/ Low Volt Motor: lbs/(kg)
Shipping Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Charge R-22: lbs/(kg)
Note:
Low Voltage Motor: 460/3/60 and 575/3/60
Medium Voltage Motor: 2300/3/60 and 4160/3/60
Model No.
Standard
Vessel Set
English
S. I. Units
477
1628
2018
3550
K6
Double Oversized
Vessel Set
English
S. I. Units
N/A
N/A
N/A
N/A
L6
N/A
30
144
762
3658
32
144
813
3658
N/A
N/A
N/A
N/A
150
300
109.2
1034
2069
413.4
150
300
133.4
1034
2069
505
N/A
N/A
N/A
N/A
N/A
N/A
794
1.16
3970
21.39
50.1
3.47
250.5
63.9
994
1.16
4968
22.43
62.7
3.47
313.4
67.0
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
407
2.30
1936
38.43
25.7
6.87
122.1
114.9
507
2.31
2435
39.51
32.0
6.90
153.6
118.1
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
284
3.75
1232
53.04
17.9
11.21
77.7
158.5
329
3.53
1535
5708
20.8
10.55
96.8
170.6
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
24
144
610
3658
26
144
660
3658
N/A
N/A
N/A
N/A
150
300
111.4
1034
2069
422
150
300
135.6
1034
2069
513
N/A
N/A
N/A
N/A
N/A
N/A
504
2.68
2243
34.86
31.8
8.01
141.5
104.2
602
2.69
2710
36.0
38.0
8.04
171.0
107.6
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
19675
21515
20355
22195
1137
8925
9759
9233
10068
516
21330
23560
22000
24245
1336
9675
10687
9979
10998
606
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Condenser Code
Condenser Shell Diameter: in./(cm)
Condenser Tube Length: in./(cm)
Design Working Pressure
Water Side: psig/(kPa)
Refrigerant Side: psig/(kPa)
Water Volume: Gal/(Litres)
Standard Two Pass Condenser:
Minimum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Maximum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Single Oversized
Vessel Set
English
S. I. Units
483
1648
2018
3550
G6
H6
N/A
General Data
Shipping Wt. w/ Low Volt Motor: lbs/(kg)
Operating Wt. w/ Low Volt Motor: lbs/(kg)
Shipping Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Charge R-22: lbs/(kg)
Note:
Low Voltage Motor: 460/3/60 and 575/3/60
Medium Voltage Motor: 2300/3/60 and 4160/3/60
Model No.
Standard
Vessel Set
English
S. I. Units
246
840
2010
2960
F5
Double Oversized
Vessel Set
English
S. I. Units
251
857
2010
2960
F6
G6
22
144
559
3658
22
144
559
3658
24
144
610
3658
150
300
51.6
1034
2069
195
150
300
60.8
1034
2069
230
150
300
71.6
1034
2069
271
389
1.14
1946
20.88
34.5
3.41
122.8
62.4
481
1.16
2406
21.58
30.3
3.47
151.8
64.5
555
1.14
2777
20.87
35.0
3.41
175.2
62.4
201
2.33
939
37.29
12.7
6.96
59.2
111.5
243
2.23
1193
39.56
15.3
6.67
75.3
118.2
278
2.22
1389
40.6
17.5
6.64
87.6
121.4
135
3.5
606
52.41
8.5
10.46
38.2
156.7
164
3.56
733
52.81
10.3
10.64
46.2
157.8
192
3.49
861
52.2
12.1
10.43
54.3
156
18
144
457
3658
20
144
508
3658
20
144
508
3658
150
300
55.4
1034
2069
210
150
300
66.9
1034
2069
253
150
300
73.9
1034
2069
280
251
2.71
1435
37.96
15.8
8.10
90.5
113.5
291
2.44
1435
37.96
18.4
7.29
90.5
113.5
349
2.8
1495
34.32
22.0
8.37
94.3
102.6
12885
13770
14035
14926
520
5845
6246
6366
6770
236
13645
14705
14790
15855
572
6189
6670
6709
7192
260
14435
15650
15590
16795
624
6548
7099
7072
7618
283
Condenser Code
Condenser Shell Diameter: in./(cm)
Condenser Tube Length: in./(cm)
Design Working Pressure
Water Side: psig/(kPa)
Refrigerant Side: psig/(kPa)
Water Volume: Gal/(Litres)
Standard Two Pass Condenser:
Minimum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Maximum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Single Oversized
Vessel Set
English
S. I. Units
249
850
2010
2960
D6
E6
E7
General Data
Shipping Wt. w/ Low Volt Motor: lbs/(kg)
Operating Wt. w/ Low Volt Motor: lbs/(kg)
Shipping Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Charge R-22: lbs/(kg)
Note:
Low Voltage Motor: 400/3/50
Medium Voltage Motor: 3300/3/50
Model No.
Standard
Vessel Set
English
S. I. Units
357
1218
2015
2960
G6
Double Oversized
Vessel Set
English
S. I. Units
364
1242
2015
2960
H6
K6
24
144
610
3658
26
144
660
3658
30
144
762
3658
150
300
71.6
1034
2069
271
150
300
88.2
1034
2069
334
150
300
109.2
1034
2069
413
555
1.14
2777
20.87
35.0
3.41
175.2
62.4
671
1.16
3354
21.49
42.3
3.47
211.6
64.2
794
1.16
3970
21.39
50.1
3.47
250.5
63.9
278
2.22
1389
40.6
17.5
6.64
87.6
121.4)
344
2.29
1633
37.94
21.7
6.84
103.0
113.4
407
2.3
1936
38.43
25.7
6.87
122.1
114.9
192
3.49
861
52.2
12.1
10.43
54.3
156.0
227
3.7
997
53.36
14.3
11.06
62.9
159.5
284
3.75
1232
53.04
17.9
11.21
77.7
158.5
20
144
508
3658
22
144
559
3658
24
144
610
3658
150
300
73.9
1034
2069
280
150
300
93.2
1034
2069
353
150
300
111.4
1034
2069
422
349
2.8
1495
34.32
22.0
8.37
94.3
102.6
409
2.55
1983
39.26
25.8
7.62
125.1
117.3
500
2.64
2262
35.33
31.5
7.89
142.7
105.6
15170
16380
16115
17325
624
6881
7430
7310
7859
283
16630
18155
17585
19105
780
7543
8235
7977
8666
354
18730
20565
19680
21520
1137
8496
9328
8927
9761
516
Condenser Code
Condenser Shell Diameter: in./(cm)
Condenser Tube Length: in./(cm)
Design Working Pressure
Water Side: psig/(kPa)
Refrigerant Side: psig/(kPa)
Water Volume: Gal/(Litres)
Standard Two Pass Condenser:
Minimum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Maximum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Single Oversized
Vessel Set
English
S. I. Units
361
1232
2015
2960
E7
F6
G6
General Data
Shipping Wt. w/ Low Volt Motor: lbs/(kg)
Operating Wt. w/ Low Volt Motor: lbs/(kg)
Shipping Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Charge R-22: lbs/(kg)
Note:
Low Voltage Motor: 400/3/50
Medium Voltage Motor: 3300/3/50
10
Model No.
Standard
Vessel Set
English
S. I. Units
427
1457
2018
2960
H6
Double Oversized
Vessel Set
English
S. I. Units
437
1491
2018
2960
K6
L6
26
144
660
3658
30
144
762
3658
32
144
813
3658
150
300
88.2
1034
2069
334
150
300
109.2
1034
2069
413
150
300
133.4
1034
2069
505
671
1.16
3354
21.49
42.3
3.47
211.6
64.2
794
1.16
3970
21.39
50.1
3.47
250.5
63.9
994
1.2
4968
22.43
62.7
3.59
313.4
67.0
344
2.29
1633
37.94
21.7
6.84
103.0
113.4
407
2.30
1936
38.43
25.7
6.87
122.1
114.9
507
2.31
2435
39.51
32.0
6.90
153.6
118.1
227
3.7
997
53.36
14.3
11.06
62.9
159.5
284
3.75
1232
53.04
17.9
11.21
77.7
158.5
329
3.53
1535
57.08
20.8
10.55
96.8
170.6
22
144
559
3658
24
144
610
3658
26
144
660
3658
150
300
93.2
1034
2069
353
150
300
111.4
1034
2069
422
150
300
135.6
1034
2069
513
409
2.55
1983
39.26
25.8
7.62
125.1
117.3
500
2.64
2262
35.23
31.5
7.89
142.7
105.6
602
2.69
2710
36.0
38.0
8.04
171.0
107.6
17400
18915
18075
19595
780
7893
8580
8199
8888
354
19500
21340
20175
22015
1137
8845
9680
9151
9986
516
21145
23380
21825
24065
1336
9591
10605
9900
10916
606
Condenser Code
Condenser Shell Diameter: in./(cm)
Condenser Tube Length: in./(cm)
Design Working Pressure
Water Side: psig/(kPa)
Refrigerant Side: psig/(kPa)
Water Volume: Gal/(Litres)
Standard Two Pass Condenser:
Minimum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Maximum Flow Rate: GPM/(L/s)
Pressure Drop: Ft. Water/(kPa)
Single Oversized
Vessel Set
English
S. I. Units
432
1474
2018
2960
F6
G6
H6
General Data
Shipping Wt. w/ Low Volt Motor: lbs/(kg)
Operating Wt. w/ Low Volt Motor: lbs/(kg)
Shipping Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Wt. w/ Medium Volt Motor: lbs/(kg)
Operating Charge R-22: lbs/(kg)
Note:
Low Voltage Motor: 400/3/50
Medium Voltage Motor: 3300/3/50
11
60" [1524]
144[3658]
OUTSIDE OF TUBESHEETS
C
2 PASS WITH SAME HAND WATER CONNECTIONS
C1
2 PASS WITH OPPOSITE HAND WATER CONNECTIONS
C2
2 PASS CONDENSER 1 PASS COOLER
C3
2 PASS CONDENSER 3 PASS COOLER
M
SEE NOTE 5
14 [356]
LEAVING WATER
COOLER
ENTERING
WATER
CONDENSER
ENTERING WATER
K
LEAVING WATER
L
A
12
152 [3861]
6 [152]
TYP
NOTES
1 - IF A DOORWAY OR OTHER PROPERLY LOCATED
OPENING IS USED FOR TUBE REMOVAL THE
SUGGESTED MINIMUM CLEARANCE IS 36"
2 - SUGGESTED CLEARANCES AROUND THE MACHINE
ARE MINIMUM REQUIREMENTS. IT IS STRONGLY
RECOMMENDED THAT AT LEAST ONE OF THESE
CLEARANCE REQUIREMENTS EXCEED THE MINIMUM
TO ALLOW FOR COMPRESSOR OR MOTOR SERVICING.
3 - WHEN LOOKING AT 2 PASS COOLER HEAD
CONNECTIONS, WATER OUTLET IS LEFT CONNECTION,
WATER INLET IS RIGHT CONNECTION AS SUPPLIED BY
FACTORY. CUSTOMER MAY REVERSE THIS
ARRANGEMENT BUT LEAVING WATER TEMPERATURE
SENSOR MUST BE RELOCATED TO WATER OUTLET.
4 - SEE PAGE 34 FOR VESSEL CONNECTION SIZES
5 - ' A ' DIMENSION(OVERALL WIDTH) IS USING THE
STANDARD LOW VOLTAGE MOTOR, WHEN MEDIUM
VOLTAGE MOTOR IS USED ADD ' M ' DIMENSION TO
' A ' FOR OVERALL WIDTH.
2+:E03060 Hz
Cooler
F6-22"
G6-24"
H6-26"
Cond.
Cl
C2
C3
2+:E04060 Hz
Standard Vessel Set
Single Oversized Vessel Set
Double Oversized Vessel Set
H6-26"
K6-30"
L6-32"
F6-22"
G6-24"
H6-26"
71[1803]
171-3/4[4362] 176-3/4[4489]
168[4267]
173-7/8[4417]
73-7/8[1877] 171-3/4[4362] 179-3/8[4556] 175-5/8[4461] 179-1/8[4550]
75[1905]
171-1/8[4347] 179-7/8[4569] 176-1/8[4474] 179-5/8[4563]
K6-30"
L6-32"
G6-24"
H6-26"
2+:E05060 Hz
Standard Vessel Set
Single Oversized Vessel Set
2+:E03050 Hz
2+:E04050 Hz
2+:E05050 Hz
Model
2+:E03060 Hz
F5,F6-22"
F5,F6-22"
G6-24"
G6-24"
H6-26"
K6-30"
E7-20"
F6-22"
G6-24"
70[1778]
170-1/8[4321] 175-1/8[4448] 174-5/8[4436] 176-1/2[4483]
71[1803]
171-3/4[4362] 176-3/4[4489]
168[4267]
173-7/8[4417]
73-7/8[1877] 171-3/4[4362] 179-3/8[4556] 175-5/8[446] 179-1/8[4550]
H6-26"
K6-30"
L6-32"
F6-22"
G6-24"
H6-26"
71[1803]
171-3/4[4362] 176-3/4[4489]
168[4267]
173-7/8[4417]
73-7/8[1877] 171-3/4[4362] 179-3/8[4556] 175-5/8[4461] 179-1/8[4550]
75[1905]
171-1/8[4347] 179-7/8[4569] 176-1/8[4474] 179-5/8[4563]
Cooler
Cond.
F6-22"
G6-24"
H6-26"
E6,E7-20"
E6,E7-20"
F6-22"
16-5/8[422]
16-5/8[422]
17-5/8[448]
18-1/4[464]
19-1/4[489]
20-1/4[514]
11-3/4[298]
11-3/4[298]
12-3/4[324]
12-3/4[324]
14[356]
15[381]
14-7/8[378]
13-1/2[343]
12-3/8[314]
H6-26"
K6-30"
L6-32"
F6-22"
G6-24"
H6-26"
17-5/8[448]
18-5/8[473]
19-5/8[499]
20-1/4[514]
22-1/4[565]
23-1/4[591]
12-3/4[324]
14[356]
15[381]
15[381]
16-5/8[422]
18[457]
12-3/8[314]
10-5/8[270]
13-3/8[340]
K6-30"
L6-32"
G6-24"
H6-26"
18-5/81473]
19-5/8[499]
22-1/4[565]
23-1/4[591]
14[356]
15[381]
16-5/8[422]
18[457]
10-5/8[270]
13-3/8[340]
F5,F6-22"
F5,F6-22"
G6-24"
D6-18"
E6,E7-20"
E6,E7-20"
15-5/8[397]
16-5/8[422]
16-5/8[422]
18-1/4[464]
18-1/4[464]
19-1/4[489]
10-1/2[267]
11-3/4[298]
11-3/4[298]
12-3/4[324]
12-3/4[324]
14[356]
14-3/4[375]
14-7/8[378]
13-1/2[343]
G6-24"
H6-26"
K6-30"
E7-20"
F6-22"
G6-24"
16-5/8[422]
17-5/8[448]
18-5/8[473]
19-1/4[489]
20-1/4[514]
22-1/4[565]
11-3/4[298]
12-3/4[324]
14[356]
14[356]
15[381]
16-5/8[422]
13-1/2[343]
12-3/8[314]
10-5/8[270]
H6-26"
K6-30"
L6-32"
F6-22"
G6-24"
H6-26"
17-5/8[448]
18-5/8[473]
19-5/8[499]
20-1/4[514]
22-1/4[565]
23-1/4[591]
12-3/4[324]
14[356]
15[381]
15[381]
16-5/8[422]
18[457]
12-3/8[314]
10-5/8[270]
13-3/8[340]
2+:E04060 Hz
Standard Vessel Set
Single Oversized Vessel Set
Double Oversized Vessel Set
2+:E05060 Hz
2+:E03050 Hz
2+:E04050 Hz
Standard Vessel Set
Single Oversized Vessel Set
Double Oversized Vessel Set
2+:E05050 Hz
13
3/4" MPT
1" MPT
6 [152]
TYP
23[584]
2 [51]
TYP
COOLER
SEPARATOR
CONDENSER
SEPARATOR RELIEF VALVES
(2)1/2" MPT
148 [3759]
MOUNTING HOLES CENTER TO CENTER
12 [305]
6 [152]
0.813 [21]
12 [305]
24 [610]
SUGGESTED CLEARANCE
SEE NOTE 6
12-1/4[311]
SEE DETAIL 10-A
COND RELIEF VALVES
4 [102]
TYP
MOUNTING PAD DETAIL
60
40
20
45.00
DETAIL 10-A
CONDENSER RELIEF VALVE DETAIL
36 [914]
SEE NOTE 6
36 [914] - 48 [1219]
SEE NOTE 8
14
CONDENSER
2 PASS, LH
2 PASS, RH
1 PASS, LH
1 PASS, RH
2 PASS, LH
2 PASS, RH
3 PASS, LH
3 PASS, RH
NOTES
1 - WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD ON UNIT
2 - ALL DIMENSIONS ARE IN INCHES AND [MILLIMETERS]
3 - VENT AND DRAIN CONNECTIONS PROVIDED ON COOLER AND CONDENSER HEADS
4 - SUFFICIENT ROOM MUST BE ALLOWED FOR COOLER & CONDENSER CONNECTIONS
5 - IF UNIT IS EQUIPPED WITH SKID OPTION ADD AN ADDITIONAL 1/2"[13] TO ALL VERTICAL DIMENSIONS THAT
BEGIN AT THE FLOOR
6 - SUGGESTED CLEARANCES AROUND THE MACHINE ARE MINIMUM REQUIREMENTS. IT IS STRONGLY
RECOMMENDED THAT AT LEAST ONE OF THESE CLEARANCES REQUIREMENTS EXCEED THE MINIMUM TO ALLOW
FOR COMPRESSOR OR MOTOR SERVICING.
7 - WATER CONNECTIONS OF 1 PASS VESSELS ARE ON CENTER LINE OF VESSEL. FOR COOLER USE
DIMENSIONS `G' & `L'.
8 - CONSULT NEC and LOCAL CODES FOR REQUIRED ELECTRICAL PANEL CLEARANCES.
Model
Cooler
Cond.
89-1/8[2264]
89-1/8[2264]
91-1/8[2315]
53-1/2[1359]
58[1473]
59[1499]
2+:E03060 Hz
Standard Vessel Set
Single Oversized Vessel Set
Double Oversized Vessel Set
2+:E04060 Hz
2+:E05060 Hz
2+:E03050 Hz
F6-22"
G6-24"
H6-26"
E6,E7-20" 93-3/4[2381]
E6,E7-20" 93-1/2[2375]
F6-22"
93-3/4[2381]
H6-26"
K6-30"
L6-32"
F6-22"
G6-24"
H6-26"
94-3/4[2407]
95[2413]
97-1/2[2477]
91-1/8[2315]
93-1/8[2366]
95-1/8[2416]
59[1499]
61-7/8[1572]
63[1600]
K6-30"
L6-32"
G6-24"
H6-26"
95-3/4[2432]
98-1/2[2502]
93-1/8[2366]
95-1/8[2416]
61-7/8[1572]
63[1600]
D6-18" 92-1/8[2340]
E6,E7-20" 93-1/4[2369]
E6,E7-20"
93[2362]
87-1/8[2213]
89-1/8[2264]
89-1/8[2264]
52-3/4[1340]
53-1/2[1359]
58[1473]
F5,F6-22"
F5,F6-22"
G6-24"
2+:E04050 Hz
Standard Vessel Set
Single Oversized Vessel Set
Double Oversized Vessel Set
2+:E05050 Hz
G6-24"
H6-26"
K6-30"
E7-20"
F6-22"
G6-24"
94[2388]
94-1/4[2394]
94-1/2[2400]
89-1/8[2264]
91-1/8[2315]
93-1/8[2366]
58[1473]
59[1499]
61-7/8[1572]
H6-26"
K6-30"
L6-32"
F6-22"
G6-24"
H6-26"
94-3/4[2407]
95[2413]
97-1/2[2477]
91-1/8[2315]
93-1/8[2366]
95-1/8[2416]
59[1499]
61-7/8[1572]
63[1 600]
15
N=COOLER
P=COND
D1
RETURN HEAD
H
TYP
2 PASS COOLER HEAD
E
WATER CONNECTION SIZES(SHOWN IN INCHES ONLY)
COOLER
CONDENSER
VESSEL
VESSEL
1 PASS
1 PASS 2 PASS 3 PASS
2 PASS 3 PASS
8"
6"
D6-18" NOT AVAIL
6" NOT AVAIL
F5-22" 10"
8"
8"
E6-20" NOT AVAIL
8" NOT AVAIL
F6-22" 10"
8"
8"
E7-20" NOT AVAIL
8" NOT AVAIL
G6-24" 12"
10"
8"
F6-22" NOT AVAIL
8" NOT AVAIL
H6-26" 12"
10"
8"
G6-24" NOT AVAIL 10" NOT AVAIL
K6-30" 14"
L6-32" 14"
10"
8"
H6-26" NOT AVAIL 10" NOT AVAIL
Model
Cooler
2+:E03060 Hz
E1
2 PASS COND HEAD
NOTE WHEN VIEWING COND HEAD, IF CONN'S
ARE DIFFERENT LENGTHS THE LONGEST
CONN. IS ALWAYS ON THE BOTTOM
D1
E1
F6-22"
G6-24"
H6-26"
H6-26"
K6-30"
L6-32"
F6-22"
G6-24"
H6-26"
7-3/8[187]
8-1/8[207]
8-7/8[226]
6-7/8[175]
6-7/8[175]
7-3/8[187]
K6-30"
L6-32"
G6-24"
H6-26"
8-1/8[207]
8-7/8[226]
6-7/8[175]
7-3/8[187]
6-7/8[175]
6-7/8[175]
6-7/8[175]
5-5/8[143]
6-1/8[156]
6-1/8[156]
2+:E05060 Hz
2+:E03050 Hz
2+:E04050 Hz
2+:E04060 Hz
6-7/8[1751] 6-1/8[156]
6-7/8[175] 6-1/8[156]
7-3/8[187] 6-7/8[175]
G6-24"
H6-26"
K6-30"
E7-20"
F6-22"
G6-24"
13[330]
13[330]
12[305]
18[457]
120-1/8[511] 15-1/8[384] 12-1/2[318] 12-1/2[318]
15-5/8[397] 15-5/8[397] 14-5/8[372] 19-5/8[499]
6-7/8[175]
7-3/8[187]
8-1/81207]
6-1/8[156]
6-7/8[175]
6-7/8[175]
H6-26"
K6-30"
L6-32"
F6-22"
G6-24"
H6-26"
7-3/8[187]
8-1/8[207]
8-7/8[226]
6-7/8[175]
6-7/8[175]
7-3/8[187]
2+:E05050 Hz
Model
Cooler
Cond.
F6-22"
G6-24"
H6-26"
E6,E7-20"
E6,E7-20"
F6-22"
7-1/2[191]
8[203]
6-3/8[162]
7[178]
7[178]
7-1/2[191]
12[305]
12-1/4[311]
12-1/2[318] 14-3/8[365]
11-3/8[289] 14-7/8[378]
6-3/4[171]
7-5/8[194]
8-1/8[207]
H6-26"
K6-30"
L6-32"
F6-22"
G6-24"
H6-26"
6-3/8[162]
6-7/8[175]
6-7/8[175]
8-1/8[207]
9-1/2[241]
10-1/8[257]
K6-30"
L6-32"
G6-24"
H6-26"
6-7/8[175]
6-7/8[175]
8[203]
6-3/8[162]
11-7/8[302] 15-3/8[391]
11-7/8[302] 15-3/8[391]
9-1/2[241]
10-1/8[257]
7-1/2[191]
7-1/2[191]
8[203]
6-1/2[165]
7[178]
7[178]
12[305]
12-1/4[311]
12[305]
12-1/4[311]
12-1/2[318] 14-3/8[365]
6-3/4[171]
6-3/4[171]
7-5/8[194]
7-5/8[194]
8-1/8[207]
9-1/2[241]
2+:E03060 Hz
2+:E04060 Hz
2+:E05060 Hz
2+:E03050 Hz
2+:E04050 Hz
F5,F6-22" D6-18"
F5,F6-22" E6,E7-20"
G6-24" E6,E7-20"
G6-24"
H6-26"
K6-30"
E7-20"
F6-22"
G6-24"
8[203]
6-3/8[162]
6-7/8[175]
7[178]
112-1/2[318] 14-3/8[365]
7-1/2[191] 11-3/8[289] 14-7/8[378]
8[203]
11-7/8[302] 15-3/8[391]
H6-26"
K6-30"
L6-32"
F6-22"
G6-24"
H6-26"
6-3/8[162]
6-7/8[175]
6-7/8[175]
7-1/2[191]
8[203]
6-3/8[162]
2+:E05050 Hz
16
Cond.
J
TYP
Freeze only
Freeze plus cooling
Cooling with ice only
Cooling with chiller plus ice
Cooling with chiller only
Off
1.6.4.2
1.6.4.3
1.6.6 Foundation
A flat, level concrete foundation or floor capable of
supporting the weight of the unit must be provided. The
unit must be levelled to within 1/16 inch per foot (1.6mm
per 30.5cm) for proper operation.
1.6.7
Vibration Isolation
1.6.8
1.6.9
600%
Max. Adjusted
Current
300%
Initial Current
100%
0
Time
(Sec)
0
15
Ramp Time (sec)
Accel
Full
Speed
Torque
Full Voltage
Unit Mounted
Solid State Starters are unit mounted and wired in a NEMA
1 enclosure, and offer many standard features:
Microprocessor controller
Bypass contactor for eliminating SCR heat generation
Programmable starting profiles
Controlled inrush current and torque
Stepless acceleration to full speed
Adjustable acceleration rate
Programmable motor protection
Under/over voltage and phase monitoring
Electronic overloads
Motor short circuit protection
Instant over current protection
Current imbalance
Ground fault interrupt
Embedded diagnostics
Integral display
Digital metering
Built-in self testing
Pending fault indicator
Options
Solid State Starters DBRSM6B are microprocessorcontrolled solid state reduced voltage with easy-to-use
keypad interface. They operate on a user-programmed
closed-loop current ramp for optimum motor control and
protection.
Full
Load
Torque
Programmable
Acceleration
Torque
DBRSM6B
"Soft Start"
Typical Load
Speed (RPM)
Percent
Voltage
100%
Initial
Torque
Run
Start
Time (Seconds)
19
Max
Current
Time
(Sec)
Ramp Time
20
120
Stall Time
Bypass
Energizes
Initial
Current
Motor
Current (%)
600
Up To
Speed
Step 1, Y Start
Contactors 1M and S close
2M is open
T1
2M
Contactor 2S opens
1R closes
T4
2M
T5
T2
T1
T3
S
T6
1M
T3
1M
2M
T1
T4
T6
T6
T5
T3
T5
Remote Mounted
Remote Mounted WYE Delta Starters offer the same
standard features and options as the Unit Mounted
Starters, and are supplied in a stand alone NEMA 1
enclosure, for contractor mounting and wiring. Terminals
are marked for interconnecting wiring, from the remote
starter to the
chiller, for ease of wiring.
Options
Remote Mounted
Remote Mounted Starters are available for medium voltage
2300/4160/3/60 and 3300/3/50 voltage applications. Other
voltages are available by contacting our Sales
Representative or Application Engineering Department.
Across-The-Line Starters are supplied in NEMA 1 enclosures
and have the many standard features:
Options
21
2.0 INSTALLATION
2.3.2 Storage
Figure 2.3.3.1
RIGGING INSTRUCTIONS
LIFT FROM OUTSIDE LIFTING HOLES ONLY !
NOTES
1-DO NOT SKID UNIT UNLESS UNIT IS EQUIPPED WITH FACTORY
INSTALLED SKID OPTION.
2-USE SPREADER BARS TO INSURE CABLES DO NOT DAMAGE
MACHINE COMPONENTS.
22
NOTES
36 [914]
152 [3861]
60
40
20
CONDENSER
23
Foundation or Mounting
Structure
F
Y
Cooler Cond.
Code Code Comp.
Model
Motor
A
lbs.
Operating Weight
Shipping
B
C
D
Total Weight
X
lbs.
lbs.
lbs.
lbs.
lbs.
in.
Y Z
in. in.
E
in.
F
in.
2+:E030
60Hz, STD
60Hz, STD
60Hz, Single O.S. Clr.
60Hz, Single O.S. Clr.
60Hz, DBL O.S. Clr.
60Hz, DBL O.S. Clr.
50Hz, STD
50Hz, STD
50Hz, Single O.S. Clr.
50Hz, Single O.S. Clr.
50Hz, DBL O.S. Clr.
50Hz, DBL O.S. Clr.
F6
F6
G6
G6
H6
H6
F5
F5
F6
F6
G6
G6
E6
E6
E7
E7
F6
F6
D6
D6
E6
E6
E7
E7
2010
2010
2010
2010
2010
2010
2010
2010
2010
2010
2010
2010
3115
3040
3305
3235
3715
3655
2835
2770
3085
3015
3280
3210
3710
3910
3965
4160
4450
4635
3450
3645
3680
3875
3935
4125
3630
3930
3845
4150
4250
4565
3375
3675
3620
3920
3835
4140
4325
5050
4610
5330
5085
5795
4110
4835
4320
5045
4600
5320
14780
15930
15725
16875
17500
18650
13770
14925
14705
15855
15650
16795
13720
14870
14515
15665
15980
17135
12885
14035
13645
14790
14435
15590
80
84
80
84
79
83
81
85
80
84
80
84
25
24
27
26
28
27
24
23
25
24
27
26
36
38
35
37
34
36
36
38
35
37
35
37
148
148
148
148
148
148
148
148
148
148
148
148
53.50
53.50
58.00
58.00
59.00
59.00
52.75
52.75
53.50
53.50
58.00
58.00
60Hz, STD
60Hz, STD
60Hz, Single O.S. Clr.
60Hz, Single O.S. Clr.
60Hz, DBL O.S. Clr.
60Hz, DBL O.S. Clr.
50Hz, STD
50Hz, STD
50Hz, Single O.S. Clr.
50Hz, Single O.S. Clr.
50Hz, DBL O.S. Clr.
50Hz, DBL O.S. Clr.
H6
H6
K6
K6
L6
L6
G6
G6
H6
H6
K6
K6
F6
F6
G6
G6
H6
H6
E7
E7
F6
F6
G6
G6
2015
2015
2015
2015
2015
2015
2015
2015
2015
2015
2015
2015
3800
3755
4430
4390
5065
5025
3370
3315
3785
3735
4410
4365
4675
4780
5250
5355
5660
5760
4120
4280
4605
4760
5180
5335
4510
4710
5155
5365
5800
6020
4000
4245
4405
4665
5045
5320
5545
5990
6110
6540
6475
6900
4890
5485
5360
5945
5930
6500
18530
19235
20945
21650
23000
23705
16380
17325
18155
19105
20565
21520
17010
17710
19105
19805
20755
21455
15170
16115
16630
17585
18730
19680
81
83
80
82
80
81
81
84
80
83
79
82
27
27
29
29
31
31
27
26
27
27
30
29
36
37
35
36
35
36
36
37
35
37
34
36
148
148
148
148
148
148
148
148
148
148
148
148
59.00
59.00
61.88
61.88
63.00
63.00
58.00
58.00
59.00
59.00
61.88
61.88
60Hz, STD
60Hz, STD
60Hz, Single O.S. Clr.
60Hz, Single O.S. Clr.
50Hz, STD
50Hz, STD
50Hz, Single O.S. Clr.
50Hz, Single O.S. Clr.
50Hz, DBL O.S. Clr.
50Hz, DBL O.S. Clr.
K6
K6
L6
L6
H6
H6
K6
K6
L6
L6
G6
G6
H6
H6
F6
F6
G6
G6
H6
H6
2018
2018
2018
2018
2018
2018
2018
2018
2018
2018
4535
4510
5170
5150
3835
3810
4470
4445
5100
5080
5390
5510
5795
5915
4750
4870
5330
5445
5730
5850
5295
5480
5940
6135
4615
4790
5265
5450
5910
6105
6295
6695
6655
7045
5715
6125
6275
6675
6640
7030
21515
22195
23560
24245
18915
19595
21340
22015
23380
24065
19675
20355
21330
22000
17400
18075
19500
20175
21145
21825
80
82
80
81
81
83
81
82
80
81
29
29
31
30
27
27
29
29
31
30
36
36
36
37
36
37
35
36
36
37
148
148
148
148
148
148
148
148
148
148
61.88
61.88
63.00
63.00
59.00
59.00
61.88
61.88
63.00
63.00
2+:E 040
2+:E050
Notes:
24
S.I. UNITS
F
Y
Cooler Cond.
Code Code Comp.
Model
Motor
A
kgs.
Operating Weight
Shipping
B
C
D
Total Weight
X
Y Z
E
F
kgs. kgs. kgs. kgs.
kgs.
cm. cm. cm. cm. cm.
2+:E 030
60Hz, STD
60Hz, STD
60Hz, Single O.S. Clr.
60Hz, Single O.S. Clr.
60Hz, DBL O.S. Clr.
60Hz, DBL O.S. Clr.
50Hz, STD
50Hz, STD
50Hz, Single O.S. Clr.
50Hz, Single O.S. Clr.
50Hz, DBL O.S. Clr.
50Hz, DBL O.S. Clr.
2+:E040
60Hz, STD
60Hz, STD
60Hz, Single O.S. Clr.
60Hz, Single O.S. Clr.
60Hz, DBL O.S. Clr.
60Hz, DBL O.S. Clr.
50Hz, STD
50Hz, STD
50Hz, Single O.S. Clr.
50Hz, Single O.S. Clr.
50Hz, DBL O.S. Clr.
50Hz, DBL O.S. Clr.
F6
F6
G6
G6
H6
H6
F5
F5
F6
F6
G6
G6
E6
E6
E7
E7
F6
F6
D6
D6
E6
E6
E7
E7
2010
2010
2010
2010
2010
2010
2010
2010
2010
2010
2010
2010
1413
1379
1499
1467
1685
1658
1286
1256
1399
1368
1488
1456
1683
1774
1799
1887
2019
2102
1565
1653
1669
1758
1785
1871
1647
1783
1744
1882
1928
2071
1531
1667
1642
1778
1740
1878
1962
2291
2091
2418
2307
2629
1864
2193
1960
2288
2087
2413
6704
7226
7133
7655
7938
8460
6246
6770
6670
7192
7099
7618
6223
6745
6584
7106
7249
7772
5845
6366
6189
6709
6548
7072
203
214
203
213
202
211
205
216
204
214
204
214
64
61
69
66
70
68
62
59
64
61
69
66
91
96
89
93
87
91
91
96
90
95
88
93
376
376
376
376
376
376
376
376
376
376
376
376
136
136
147
147
150
150
134
134
136
136
147
147
H6
H6
K6
K6
L6
L6
G6
G6
H6
H6
K6
K6
F6
F6
G6
G6
H6
H6
E7
E7
F6
F6
G6
G6
2015
2015
2015
2015
2015
2015
2015
2015
2015
2015
2015
2015
1724
1703
2009
1991
2297
2279
1529
1504
1717
1694
2000
1980
2121
2168
2381
2429
2567
2613
1869
1941
2089
2159
2350
2420
2046
2136
2338
2434
2631
2731
1814
1926
1998
2116
2288
2413
2515 8405
2717 8725
2771 9501
2967 9820
2937 10433
3130 10753
2218 7430
2488 7859
2431 8235
2697 8666
2690 9328
2948 9761
7716
8033
8666
8984
9414
9732
6881
7310
7543
7977
8496
8927
205
211
204
208
202
207
205
213
204
211
202
208
69
68
75
74
79
78
68
66
70
68
75
73
91
93
89
91
90
92
91
95
89
93
87
91
376
376
376
376
376
376
376
376
376
376
376
376
150
150
157
157
160
160
147
147
150
150
157
157
60Hz, STD
60Hz, STD
60Hz, Single O.S. Clr.
60Hz, Single O.S. Clr.
50Hz, STD
50Hz, STD
50Hz, Single O.S. Clr.
50Hz, Single O.S. Clr.
50Hz, DBL O.S. Clr.
50Hz, DBL O.S. Clr.
K6
K6
L6
L6
H6
H6
K6
K6
L6
L6
G6
G6
H6
H6
F6
F6
G6
G6
H6
H6
2018
2018
2018
2018
2018
2018
2018
2018
2018
2018
2057
2046
2345
2336
1740
1728
2028
2016
2313
2304
2445
2499
2629
2683
2155
2209
2418
2470
2599
2654
2402
2486
2694
2783
2093
2173
2388
2472
2681
2769
2855
3037
3019
3196
2592
2778
2846
3028
3012
3189
8925
9233
9675
9979
7893
8199
8845
9151
9591
9900
204
208
202
206
206
211
205
209
203
207
75
73
79
77
69
67
75
73
78
77
91
93
91
93
91
94
90
92
91
93
376
376
376
376
376
376
376
376
376
376
157
157
160
160
150
150
157
157
160
160
2+:E 050
Notes:
9759
10068
10687
10998
8580
8888
9680
9986
10605
10916
25
2.6
UNIT MAKEUP
DIM
`F'
53.50
53.50
58.00
58.00
59.00
59.00
[1359]
[1359]
[1473]
[1473]
[1499]
[1499]
A
CD-3500
CD-3500
CD-4200
CD-4200
CD-4200
CD-4200
59.00
59.00
61.88
61.88
63.00
63.00
[1499]
[1499]
[1572]
[1572]
[1600]
[1600]
CD-4200
CD-4200
CD-5300
CD-5300
CD-5870
CD-5870
CD-5300
CD-5300
CD-5870
CE-7000
CE-7000
CE-7000
CD-5300
CD-5300
CD-5870
CE-7000
CE-7000
CE-7000
CE-7000
CE-7000
CE-7000
CE-8400
CE-8400
CE-8400
61.88 [1572]
61.88 [1572]
63.00 [1600]
63.00 [1600]
CD-5300
CD-5300
CD-5870
CD-5870
CE-7000
CE-7000
CE-7000
CE-7000
CD-5870
CE-7000
CE-7000
CE-7000
CE-7000
CE-8400
CE-8400
CE-8400
52.75
52.75
53.50
53.50
58.00
58.00
[1340]
[1340]
[1359]
[1359]
[1473]
[1473]
CD-3500
CD-3500
CD-3500
CD-3500
CD-4200
CD-4200
CD-4200
CD-4200
CD-4200
CD-4770
CD-4770
CD-4770
CD-4200
CD-4200
CD-4200
CD-4770
CD-4770
CD-4770
CD-4770
CD-5870
CD-4770
CD-5870
CD-5300
CD-5870
58.00
58.00
59.00
59.00
61.88
61.88
[1473]
[1473]
[1499]
[1499]
[1572]
[1572]
CD-4200
CD-4200
CD-4200
CD-4200
CD-5300
CD-5300
CD-4770
CD-4770
CD-5300
CD-5300
CD-5870
CD-5870
CD-4770
CD-4770
CD-5300
CD-5300
CD-5870
CD-5870
CD-5870
CE-7000
CE-7000
CE-7000
CE-7000
CE-8400
59.00
59.00
61.88
61.88
63.00
63.00
[1499]
[1499]
[1572]
[1572]
[1600]
[1600]
CD-4770
CD-4200
CD-5300
CD-5300
CD-5870
CD-5870
CD-5300
CD-5870
CD-5870
CE-7000
CE-7000
CE-7000
CD-5300
CD-5300
CD-5870
CE-7000
CE-7000
CE-7000
CE-7000
CE-7000
CE-7000
CE-8400
CE-8400
CE-8400
NOTES
1-DIMENSIONS ARE TO ISOLATOR MOUNTING HOLES
FREE and
OPERATING HEIGHT
L
HCW
SW `W'
T
RIBBED NEOPRENE PAD
ISOLATOR
CCCDCE-
26
DIMENSION
HCL
HCW
SBC
SW
7-1/4" [184] 1-3/4" [44] 7-7/8" [200] 7/16" [11]
10-3/8" [264] 1-3/4" [44]
11" [279] 7/16" [11]
11-3/8" [289] 5-1/8" [130]
-------
HCL
SBC
MBD
A
T
L
3/8'
6-5/8" [168] 9/16" [14]
8-7/8" [225]
3/8"
9-3/4" [248] 9/16" [14]
12" [305]
1/2" 12-1/8" [308] 5/8" [16] 12-3/4" [324]
FREE and
OPERATING HEIGHT
W
3-1/2" [89]
5-1/2" [140]
3-1/2" [89]
6" [152]
6-5/8" [168]
6" [152]
DUNHAM BUSH
MASON
PART NUMBER PART NUMBER
010416A1
010416A2
010416A3
010416A4
010416A5
010416A6
010416A7
010416A8
010416A9
010416B1
010416B2
010416B3
010416B4
010416B5
CC-1750
CC-2100
CC-2935
CD-3500
CD-4200
CD-4770
CD-5300
CC-2385
CC-2650
CD-5870
CE-7000
CC-1000
CC-1350
CE-8400
SPRING COLOR
BLACK
YELLOW W/RED INSIDE
RED W/GREEN INSIDE
BLACK W/RED INSIDE
YELLOW W/RED INSIDE
YELLOW W/GREEN INSIDE
RED W/RED INSIDE
YELLOW W/GREEN INSIDE
RED W/RED INSIDE
RED W/GREEN INSIDE
BLACK W/RED INSIDE
BLACK
YELLOW
YELLOW W/RED INSIDE
After the unit has been levelled and isolators (if any)
installed and adjusted, connect cooler and condenser
water piping. Piping must be properly supported to
avoid stress on unit water connections. Install air vent
valves in all high connections on cooler and condenser
heads. Install drain valves in similar low points to
facilitate gravity draining of the system. It is important
that water systems be cleaned before start-up to avoid
collecting debris in cooler and condenser.
COOLER
RETURN
FLUID
FLOW
SWT
THREE-WAY
VALVE
COOLING CORE
SUPPLY
FLUID
COOLER
FLOW
SWT
BYPASS
REG. VALVE
TWO-WAY
VALVE
RETURN
FLUID
COOLING CORE
SUPPLY
FLUID
27
2.7.2.2
Figure 28A
COOLER
FLUID - IN
TEMPERATURE
SENSORS
COOLER
Figure 28B
FLUID IN
TEMPERATURE
SENSOR
COOLER
No. 2
COOLER
No. 1
TEMPERATURE
SENSOR
FLUID OUT
2.7.2.4
Oversizing Chillers
FLUID - OUT
CONTACT FACTORY FOR ADDITIONAL SENSOR
AND CONTROL SCHEME
2.7.2.3
28
2.7.2.5
2.7.3.1
2.7.3.2
2.7.3.3
Operating
Leaving
Temperature
Applications using ethylene or propylene
glycol can be applied from 50 to 20F (10.0
to -6.7C).
2.7.3.4
2.7.3.7
Figure 29A
RETURN
FLUID
COOLER
RECIRCULATED
PORTION OF FLOW
SUPPLY
FLUID
THERMOSTAT SENSOR
The mixed fluid temperature range through the cooler, for units with standard coolers, should not be less than 6F
(3.3C).
Figure 29B
RETURN
FLUID
COOLER
COOLER BYPASS
PORTION OF FLOW
SUPPLY
FLUID
ADDITIONAL SYSTEM
THERMOSTAT SENSOR
Table 30A
Model
030
040
050
Gallons
1800
2400
3000
Process Applications
Liters
Gallons
6813
To
3000
9084
To
4000
11355
To
5000
Liters
11355
15140
18925
*Values based on nominal capacity at 10F (5.6C) chilled fluid temperature range.
Type of Application
Normal Air Conditioning
Process Cooling
Gal/Ton
3
6 - 10
L/KW
3.25
6.5 - 10.8
LOAD
TANK
Figure 30B
Primary and Secondary Loop Systems are normally used where the secondary system has variable
flow and/or multiple loads. See example below.
PUMP
COOLER
PERFORATED
DIVIDER
LOAD
PUMP
TANK
30
LOAD
Figure 31
50
120
40
90
30
60
20
45
15
30
27
24
10
9
8
21
18
15
12
F5
F5
H6
F6 G6
K6
F5
GPM 100
L/S 6.3
200
12.6
Vessel
Code
Water Connection
Size (*)
F5
F6
G6
H6
K6
L6
10" VIC
10" VIC
12" VIC
12" VIC
14" VIC
14" VIC
F5
F6
G6
H6
K6
L6
8" VIC
8" VIC
8" VIC
10"VIC
10"VIC
10"VIC
F5
F6
G6
H6
K6
L6
6" VIC
8" VIC
8" VIC
8" VIC
8" VIC
8" VIC
300
19
400
25
F6
G6 H6
L6
K6
L6
F6 G6
H6
K6
L6
1500
95
Minimum
Maximum
GPM
GPM
Single Pass - Flooded Cooler
389
1946
481
2406
555
2777
671
3354
794
3970
994
4968
Two Pass - Flooded Cooler
201
939
243
1193
278
1389
344
1633
407
1936
507
2435
Three Pass - Flooded Cooler
135
606
164
733
192
861
227
997
284
1232
329
1535
2000
126
3000
189
Minimum
L/s
Maximum
L/s
24.6
30.4
35.0
42.3
50.1
62.7
122.8
151.7
175.2
211.6
250.4
313.4
12.7
15.3
17.5
21.7
25.7
32.0
59.2
75.3
87.6
103.0
122.1
153.6
8.5
10.4
12.1
14.3
17.9
20.7
38.5
46.3
54.3
62.9
77.7
96.8
* Non-Metric Compliant
31
Figure 32
50
120
40
90
30
60
20
45
15
30
27
24
10
9
8
21
18
15
12
3
E7
D6
E6
G6
400
25
1
GPM 100
L/S 6.3
200
12.6
Vessel
Code
Water Connection
Size (*)
D6
E6
E7
F6
G6
H6
6" VIC
8" VIC
8" VIC
8" VIC
10" VIC
10" VIC
* Non-Metric Compliant
32
H6
F6
300
19
Minimum
Maximum
GPM
GPM
Two Pass - Condenser
251
1146
291
1435
349
1495
409
1983
500
2262
602
2711
1500
95
2000
126
3000
189
Minimum
L/s
15.8
18.4
22.0
25.8
31.6
38.0
Maximum
L/s
72.3
90.5
94.3
125.1
142.7
171.0
2.7.1
2.7.7.1
2.7.7.2
2.7.7.3
2.7.7.4
2.7.7.6
33
Table 34A
Ethylene Glycol
FREEZE POINT
% E.G.
By Mass
10
26.2
-3.2
15
22.2
-5.3
20
17.9
-7.9
25
12.7
-10.8
30
6.7
-14.1
35
-0.2
-17.8
40
-8.1
-25.8
45
-17.5
-27.5
50
-28.9
-33.8
2.7.8
2.7.9
Water Quality
34
Table 34B
Propylene Glycol
FREEZE POINT
% P.G.
by Mass
10
26.1
-3.3
15
22.9
-5.1
20
19.2
-7.2
25
14.7
-9.7
30
9.2
-12.8
35
2.4
-16.6
40
-6.0
-21.3
45
-16.1
-27.0
50
-28.3
-33.8
LEGEND
12
11
CONDENSER
13
10
2
1
9
OIL
SEPARATOR
21
LOAD/UNLOAD BLOCK
COMPRESSOR
DISCHARGE LINE
20
LIQUID LINE
19
18
7
16
15
14
SUCTION LINE
17
SERVICE VALVE
MODUTROL MOTOR
CHARGING VALVE
ISOLATION VALVE
SUCTION STRAINER
10
OIL PUMP
11
FILTER
12
ISOLATION VALVE
13
PRESSURE REGULATOR
14
15
FILTER DRIER
16
ISOLATION VALVE
17
CHECK VALVE
18
SIGHT GLASS
19
JET PUMP
20
21
COOLER
2.9
Electrical Connections
36
200
STD
E
221
1580
527
442
350
280
94.7
177
1264
421
354
300
224
94.7
45.2
326
70
57
94.0
15
13
25
196
40
32
94.0
15
13
259
1620
540
518
450
329
94.6
32
186
50
40
93.0
15
13
200
PREM
E
225
1450
483
450
350
285
95.7
178
1160
387
356
300
226
95.7
45
340
70
57
94.6
15
13
25
205
40
32
94.6
15
13
232
1523
508
464
400
295
94.7
32
195
50
40
93.6
15
13
250
STD
F
283
1644
548
566
450
358
94.0
226
1315
438
453
350
286
94.0
56
364
90
70
94.0
15
13
31
218
50
39
94.0
15
13
323
1680
560
646
500
409
94.0
40
204
70
50
93.0
15
13
250
PREM
F
277
1825
608
554
450
350
95.8
224
1440
480
448
350
283
95.8
55
380
90
69
94.6
15
13
30.5
228
50
39
94.6
15
13
285
1916
639
570
500
361
94.8
40
212
70
50
93.6
15
13
4.6
3.7
2.72
4.6
3.7
2.72
4.6
3.7
2.72
4.6
3.7
2.72
300
300
STD PREM
G
G
335
325
2197 2200
732
733
670
650
500
500
423
410
94.6 96.1
268
260
1760 1760
587
587
536
520
450
450
338
328
94.6 96.1
67
66
459
485
110
110
84
83
94.1 94.8
15
15
13
13
37.1 36.6
276
291
60
60
47
46
94.1 94.8
15
15
13
13
390
335
2240 2310
747
770
780
670
600
500
493
424
94.2 95.1
48
48
270
285
80
80
60
60
93.1 93.8
15
15
13
13
350
350
STD PREM
H
H
387
378
2501 2550
834
850
774
756
600
600
488
477
95.3 96.2
309
302
2000 2040
667
680
618
605
500
500
389
381
95.3 96.2
77.3
77
520
580
125
125
97
97
94.2 95.2
15
15
13
13
42.8
42
312
350
70
70
54
53
94.2 95.0
15
15
13
13
450
389
2540 2678
847
893
900
778
700
600
568
491
94.3 95.2
56
55
280
320
90
90
70
69
93.2 94.1
15
15
13
13
400
STD
J
440
3110
1037
880
700
554
94.9
352
2490
830
704
600
443
94.9
87.7
575
150
110
94.5
15
13
48.4
345
80
61
94.5
15
13
512
3150
1050
1024
800
645
94.3
63
305
110
79
93.8
15
13
400
PREM
J
428
2900
967
856
700
539
96.1
342
2320
773
685
600
431
96.1
87
616
150
109
95.2
15
13
48
370
80
60
95.2
15
13
441
3045
1015
882
700
556
95.1
62
350
100
78
94.4
15
13
450
STD
K
494
3550
1183
988
800
622
95.0
395
2840
947
790
600
497
95.0
98.5
653
150
124
94.8
15
13
54.5
392
90
69
94.8
15
13
580
3580
1193
1160
1000
730
94.6
71
374
110
89
94.0
15
13
450
PREM
K
476
3220
1073
952
800
599
96.2
380
2600
867
760
600
478
96.2
98
691
150
123
95.2
15
13
54
415
90
68
95.2
15
13
491
3381
1127
982
800
619
95.2
70
400
110
88
94.4
15
13
4.6
3.7
2.72
4.6
3.7
2.72
4.6
3.7
2.72
4.6
3.7
2.72
4.6
3.7
2.72
4.6
3.7
2.72
400V, 460V, and 575V units will be provided with control power
transformers in the starter for single power connection.
400/460/575 Volt Motors, the 84 dba Motor is standard
2300V and 4160V units will require a separate 460/3/60 service
for oil pump and control transformer.
3300V units will require a separate 400/3/50 service for oil
pump and control transformer.
4.6
3.7
2.72
4.6
3.7
2.72
500
500
STD PREM
L
L
544
526
3900 3600
1300 1200
1088 1052
800
800
684
662
95.3 96.5
435
421
3120 2900
1040
967
870
842
700
700
547
529
95.3 96.5
108.2
108
738
766
175
175
136
135
95.3 95.2
15
15
13
13
59.8
59
443
460
100
100
75
74
95.3 95.6
15
15
13
13
4.6
3.7
2.72
4.6
3.7
2.72
Legend:
FLA - Full Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Ampacity
MFS - Maximum Fuse Size
FL EFF - Full Load Efficiency
SS Start - Solid State Starting (Standard Starting Method)
Y-D Start - Y Delta Starting (Optional Starting Method)
Terminal Block
"Standard"
Circuit Breaker
"Optional"
Fused Disconnect
"Optional"
575/3/60
Terminal Block
"Standard"
Circuit Breaker
"Optional"
Fused Disconnect
"Optional"
400/3/50
Terminal Block
"Standard"
Circuit Breaker
"Optional"
Fused Disconnect
"Optional"
# of Conductors (4)
Wire Range
Trip Amps
# of Conductors (4)
Wire Range
Rating in amps
# of Conductors (4)
Wire Range
# of Conductors (4)
Wire Range
Trip Amps
# of Conductors (4)
Wire Range
Rating in amps
# of Conductors (4)
Wire Range
# of Conductors (4)
Wire Range
Trip Amps
# of Conductors (4)
Wire Range
Rating in amps
# of Conductors (4)
Wire Range
2
#6-350
400A
2
3/0-500
400A
1
#2-600
2
#6-350
250A
1
#6-350
400A
1
#2-600
2
#6-350
400A
2
3/0-500
400A
1
#2-600
2
#6-350
400A
2
3/0-500
400A
1
#2-600
2
#6-350
400A
2
3/0-500
400A
1
#2-600
2
#6-350
600A
2
3/0-500
600A
2
#2-600
2
#6-350
400A
2
3/0-500
400A
1
#2-600
2
#6-350
400A
2
3/0-500
400A
1
#2-600
2
#6-350
400A
2
3/0-500
400A
1
#2-600
2
#6-350
600A
2
3/0-500
600A
2
#2-600
2
#6-350
400A
2
3/0-500
400A
1
#2-600
2
#6-350
600A
2
3/0-500
600A
2
#2-600
2
#6-350
600A
2
3/0-500
600A
2
#2-600
2
#6-350
400A
2
3/0-500
400A
1
#2-600
2
#6-350
600A
2
3/0-500
600A
2
#2-600
2
#6-350
600A
2
3/0-500
600A
2
#2-600
2
#6-350
600A
2
3/0-500
600A
2
#2-600
2
#2-600
600A
2
3/0-500
600A
2
#2-600
2
#2-600
600A
2
3/0-500
600A
2
#2-600
2
#2-600
600A
2
3/0-500
600A
2
#2-600
2
#2-600
800A
3
#1-500
600A
3
#1-500
2
#2-600
600A
2
3/0-500
600A
2
#2-600
2
#2-600
600A
2
3/0-500
600A
2
#2-600
2
#2-600
600A
2
3/0-500
600A
2
#2-600
2
#2-600
800A
3
#1-500
800A
3
#1-500
2
#2-600
600A
2
3/0-500
600A
2
#2-600
2
#2-600
800A
3
#1-500
800A
3
#1-500
2
#2-600
800A
3
#1-500
800A
3
#1-500
2
#2-600
600A
2
3/0-500
600A
2
#2-600
2
#2-600
800A
3
#1-500
800A
3
#1-500
2
#2-600
800A
3
#1-500
800A
3
#1-500
2
#2-600
600A
2
3/0-500
600A
2
#2-600
NA
NA
NA
NA
NA
NA
NA
NA
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#1-500
800A
3
#1-500
CF
CF
CF
2
#1-500
600A
2
3/0-500
600A
2
#2-600
4
#2-600
800A
3
#1-500
CF
CF
CF
2
#1-500
800A
3
#1-500
CF
CF
CF
2
#1-500
600A
2
3/0-500
600A
2
#2-600
4
#2-600
800A
3
#1-500
CF
CF
CF
2
#2-600
800A
3
#1-500
CF
CF
CF
2
#1-500
600A
2
3/0-500
600A
2
#2-600
NA
NA
NA
NA
NA
NA
NA
NA
4
#4-500
600A
2
250-500
600A
2
#2-600
4
#4-500
600A
2
250-500
600A
2
#2-600
4
#4-500
600A
2
250-500
600A
2
#2-600
4
#4-500
800A
3
2/0-400
800A
4
#2-600
4
#4-500
600A
2
250-500
600A
2
#2-600
4
#4-500
800A
3
2/0-400
800A
4
#2-600
4
#4-500
800A
2
250-500
800A
2
#2-600
4
#4-500
600A
2
250-500
600A
2
#2-600
4
#4-500
800A
3
2/0-400
800A
4
#2-600
4
#4-500
800A
3
2/0-400
800A
4
#2-600
4
#4-500
600A
2
250-500
600A
2
#2-600
NA
NA
NA
NA
NA
NA
NA
NA
Terminal Block
"Standard"
Circuit Breaker
"Optional"
Fused Disconnect
"Optional"
575/3/60
Terminal Block
"Standard"
Circuit Breaker
"Optional"
Fused Disconnect
"Optional"
400/3/50
Terminal Block
"Standard"
Circuit Breaker
"Optional"
Fused Disconnect
"Optional"
# of Conductors (4)
Wire Range
Trip Amps
# of Conductors (4)
Wire Range
Rating in amps
# of Conductors (4)
Wire Range
# of Conductors (4)
Wire Range
Trip Amps
# of Conductors (4)
Wire Range
Rating in amps
# of Conductors (4)
Wire Range
# of Conductors (4)
Wire Range
Trip Amps
# of Conductors (4)
Wire Range
Rating in amps
# of Conductors (4)
Wire Range
2
#2-300
400A
2
3/0-500
400A
1
#2-600
2
#3-2/0
250A
1
#6-350
400A
1
#2-600
2
#2-300
400A
2
3/0-500
400A
1
#2-600
2
#1-500
400A
2
3/0-500
400A
1
#2-600
2
#2-300
400A
2
3/0-500
400A
1
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#1-500
400A
2
3/0-500
400A
1
#2-600
2
#2-300
400A
2
3/0-500
400A
1
#2-600
2
#2-300
400A
2
3/0-500
400A
1
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#2-300
400A
2
3/0-500
400A
1
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#2-300
400A
2
3/0-500
400A
1
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#1-500
600A
2
3/0-500
600A
2
#2-600
2
#1-500
800A
3
#1-500
CF
CF
CF
Terminal Block
"Standard"
Circuit Breaker
"Optional"
# of Conductors (4)
2
2
2
2
4
Wire Range
#6-250 #6-250 #6-250 #6-250 #4-500
Trip Amps
400A
400A
400A
600A
600A
# of Conductors (4)
2
2
2
2
2
Wire Range
3/0-250 3/0-250 3/0-250 250-500 250-500
Fused Disconnect
Rating in amps
400A
400A
400A
600A
600A
"Optional"
# of Conductors (4)
1
1
1
2
2
Wire Range
#2-600 #2-600 #2-600 #2-600 #2-600
575/3/60
Terminal Block
# of Conductors (4)
2
2
2
2
2
"Standard"
Wire Range
#6-250 #6-250 #6-250 #6-250 #6-250
Circuit Breaker
Trip Amps
250A
400A
400A
400A
400A
"Optional"
# of Conductors (4)
1
2
2
2
2
Wire Range
#6-350 3/0-250 3/0-250 3/0-250 3/0-250
Fused Disconnect
Rating in amps
400A
400A
400A
400A
400A
"Optional"
# of Conductors (4)
1
1
1
1
1
Wire Range
#2-600 #2-600 #2-600 #2-600 #2-600
400/3/50
Terminal Block
# of Conductors (4)
2
2
2
4
4
"Standard"
Wire Range
#6-250 #6-250 #6-250 #4-500 #4-500
Circuit Breaker
Trip Amps
400A
600A
400A
600A
600A
"Optional"
# of Conductors (4)
2
2
2
2
2
Wire Range
3/0-250 250-500 3/0-250 3/0-500 250-500
Fused Disconnect
Rating in amps
400A
600A
400A
600A
600A
"Optional"
# of Conductors (4)
1
2
1
2
2
Wire Range
#2-600 #2-600 #2-600 #2-600 #2-600
Notes:
1.
All field wiring used to connect the
Chillers must be Copper.
2.
Wire sizes 250 and larger are Kcmil.
3.
Remote mounted Medium Voltage Starters provided with Buss-Bar connections.
4.
Number of conductors per pole.
4
#4-500
600A
2
250-500
600A
2
#2-600
2
#6-250
400A
2
3/0-250
600A
2
#2-600
4
#4-500
600A
2
250-500
600A
2
#2-600
4
#4-500
600A
2
250-500
600A
2
#2-600
4
#4-500
600A
2
250-500
600A
2
#2-600
4
#4-500
800A
3
2/0-400
800A
4
#2-600
NA = Not Available
CF = Consult Factory
37
2.9.3 Power Wiring Diagram: Typical Solid State Unit Mounted Starter
FURNISHED
NOT FURNISHED
FURNISHED
NOT FURNISHED
022343 SH 5 OF 8
38
2.9.3 Power Wiring Diagram: Typical Solid State Unit Mounted Starter
022343 SH 6 OF 8
39
40
MECHANICAL INTERLOCK
LEGEND
1A
AM
CB
CR
CT
DIS
FU
GF
J
M
O/L
OV
S
T
TR
UV
96
RESISTOR
CONTACTOR
AMMETER
CIRCUIT
BREAKER
CONTROL
RELAY
CURRENT
TRANSFORMER
DISCONNECT
FUSE
GROUND
FAULT
JUMPER
CONTACTOR
OVER
LOAD
OVER
VOLTAGE
SHORTING
CONFACTOR
TRANSFORMER
TRANSITION
TIMER
UNDER
VOLTAGE
14
84
022343 SH 8 OF 8
41
10AWG
5FU
15A
6FU
15A
4CR-2
SEE NOTE 1
4CR-1
750W
1 HTR
750W
2 HTR
2
Y
7FU
20
BLK
S1
10A
CONTROL
POWER
WHT
4T
24V
T1
T2
52
10
11
115VAC
1
12
13
2T
7
15
12VAC
8FU
14
15
12
4A
17
9FU
18
16
DIGITAL
I/O BOARD
(DI\OB)
12 VAC
16
18
20
19
COMP
STARTER
AUX
20
CWP*
RIBBON CABLE
TO MICRO COMPUTER
5TB
65
GND
57
1H
41
SH
1N
1DI
STARTER AUXILIARY
1CPR
SEE NOTE 10
20
J1
+12VDC
TO MICROCOMPUTER
17
11
CWFS
12
2H
21
20
22
21
3H
2DI
3DI
23
CHILLED WATER
2N
FLOW SWITCH
2CPR
3N
3CPR
4H
24
25
4DI
4N
5DI
5N
6DI
6N
7DI
7N
5H
26
6H
27
28
SEE
LINE 52
12CP
51
BLK
SEE
LINE 54
13CP
WHT
4MTR
LEVEL CONTROL
MOD MOTOR
50
RED
COMP
STARTER
FAILURE
COMP
SWITCH
29
S2
10
OIL
PUMP
OVERLOAD
RELAY
13
OIL
PUMP AUX
14 SWITCH
23
30
28
31
1C
2C
33
34
10K
1CP
25
1NO
1SN
2CR
2SN
32
1RES
7H
2CP
2NO
26
1SOL
3NO
27
2SOL
LOAD SOLENOID
3SN
3C
35
36
3CP
5C
5CP
5NO
4C
4CP
4NO
UNLOAD SOLENOID
28
37
38
2CR-1
COMP
STARTER
39
14
40
34
41
20
42
6C
6CP
6NO
8C
45
20
8H
101
2CR-2
20
102
19
9H
20
CONDENSER PUMP
INTERLOCK
103
5CR
105
6CR
9C
10C
60
61
62
42
9DI
9N
9CP
9NO
35
10NO
36
10CP
7SN
4CR
1LT
104
CONDENSER FLOW
SWITCH
HEATER CONTROL
(2,4)
ALARM LIGHT
ALARM RELAY (54)
8SN
11C
11CP
11NO
6CR
37
9SN
106
57
59
5CR
ALARM
55
58
5CPR
52
56
33
8N
8DI
48
54
8NO
4CPR
47
53
5SN
8CP
46
51
3CR
29
6SN
44
50
4SN
43
49
WARNING
2 RELAY (57)
10SN
PROACTIVE WARNING
NOTE 14
107
3CR
50
13C
13NO
52
14NO
51
11SN
108
14C
CHILLER PUMP
INTERLOCK
13CP
14CP
4MTR OPEN
SEE LINE 9
4MTR CLOSE
022343 SH 1 OF 8
RIBBON CABLE
TO ANALOG I/O BOARDS
63
64
J3
65
J2
MICROCOMPUTER
(MCB)
RS485
J5
DISPLAY
RS232
66
J6
67
NAME
1 TLW TEMP.
2 RAMP UP
3 AMP LIMIT
4 PWR LOSS
5 HI/LO PRESSURE
6 ICE/FREEZE
7 H.G. BYPASS
8 OIL PRESSURE
TLW
F
0.1
(UNLOAD)
20.0%
(HOLD)
0.0
SEE TABLE
SEE TABLE
10.0%
25.0 PSID
245 PSIG
25.0%
26.0 PSID
9
10 CWR MAX. 0-5VDC
11 DEMAND LIMIT
15 LEAK DETECT
16 CND VALVE
190 PSIG
ANTIRECYCLE
20 MIN.
17
0.0
0.0
1900 PPM
160 PSIG
2000 PPM
18
KEYBOARD
69
70
INSTRUCTIONS
71
72
73
74
75
76
12VAC
J7
68
SET POINTS
77
78
79
AI BOARD #1
(1AIB)
5AI
80
81
82
83
1
2
3
4
5
6
7
8
9
10
11
15
16
85
20.0%
(HOLD)
0.0
SEE TABLE
SEE TABLE
10.0%
1.80 BARS
86
A
TLW C
0.1
(UNLOAD)
TLW TEMP
RAMP UP
AMP LIMIT
POWER LOSS
HI/LO PRESSURE
ICE/FREEZE
H.G. BYPASS
OIL PRESSURE
16.90 BARS
-5.5 C
25.0%
1.90 BARS
2000 PPM
13.10 BARS
20 MIN.
64
BLK
66
0.0
0.0
1900 PPM
11.00 BARS
1PT
COOLER
PRESSURE
(0-200 PSIG)
GRN
67
WHT 41
2PT
DISCHARGE
PRESSURE
(0-500 PSIG)
(4TB)
64
(3TB)
GRN
68
SH
94
95
RED 64
3PT
OIL
PRESSURE
(0-500 PSIG)
GRN
2AI
WARNING
7TS
DISCHARGE
TEMP
100
(3TB)
3AI
7AI
(4TB)
(3TB)
(4TB)
64
BLK
WHT
70
BLK
41
WHT
4AI
(4TB)
102
9AI
(#1)
6RES
100K
GND
103
1LS
REFRIGERANT
LEVEL
SENSOR
106
65
RED
BLK
WHT
SH
GND
(5TB)
83
41
12AI
(#4)
RED
BLK
41
WHT
3TB
64
WHT
41
SH
(5TB)
5ZD
(5TB)
GND
3ZD
4ZD
41 (-)
WHT
(3TB)
JUMPER ON
ADDRESS #2
80 (+)
BLK
(#5)
GND
(4TB)
64
RED
82
BLK
41
WHT
NOTES
45678-
GROUND
CW (OPEN)
4MTR
INDICATOR
CCW (CLOSED)
SH
LEGEND
AI
CND
COMP
CP
CPR
CR
CW
CWFS
CWP
CWR
DI
ETM
123-
4TB
79 (+)
GRN
13AI
2TS
SUMP
TEMPERATURE (HI)
SH
BLK
(3TB)
10AI
(#2)
CCW (0%)
71
+5
11AI
(#3)
SLIDE POSITION
INDICATOR
64
GND
(3TB)
CW (100%)
W
SH
AI BOARD #2
(2AIB)
81
SH
101
105
RED
(4TB)
(3TB)
69
64
RIBBON CABLE
99
104
6AI
(3TB)
97
98
COMPRESSOR CURRENT
SIGNAL FROM
POWER PANEL
(-)
SH
WHT 41
(3TB)
SH
(4TB)
96
GND
(3TB)
RED
92
93
41
WHT
(3TB)
WHT 41
(3TB)
91
(+)
4-20 MA
(3TB)
64
(3TB)
SH
40
BLK
250
2RES
(4TB)
RED
88
90
1AI
SH
87
89
(3TB)
41
WHT
84
SETPOINTS
NAME
1TS
LEAVING
COOLER
WATER
TEMP (LO)
RED
FS
FU
GFI
GND
HTR
I/O
LS
LT
M
MTR
NC
NO
OL
PPM
PT
RES
S
SH
SN
SOL
TAS
TB
TLW
TR
TS
TSF
TSM
ZD
ANALOG INPUT
CONDENSER
COMPRESSOR
CONTROL POINT
CAPACITOR
CONTROL RELAY
CLOCKWISE (POINTER END)
CHILLED WATER FLOW SWITCH
CHILLED WATER PUMP
CHILLED WATER RESET
DIGITAL INPUT
ELAPSED TIME METER
FLOAT SWITCH
FUSE
GROUND FAULT INTERUPT
GROUND
HEATER
INPUT/OUTPUT
LEVEL SENSOR
LIGHT
CONTACTOR
MOTOR
NORMALLY CLOSED
NORMALLY OPEN
OVERLOAD
PARTS PER MILLION
PRESSURE TRANSDUCER
RESISTOR
SWITCH
SHIELD
SNUBBER
SOLENOID
THERMOSTAT
TERMINAL BLOCK
TEMP LEAVING WATER
TIMER
TEMP. SENSOR
TRANSFORMER
TRANSMITTER
(5.1VDC)
ZENER DIODE
MANUAL RESET
FACTORY TERMINAL
FIELD WIRING
FIELD SUPPLIED
022343 SH 2 OF 8
43
RS232 CABLE
DOOR LATCH
20
115V
SOLENOID OPTION
TO MCB J6
FURNISHED
NOT FURNISHED
1
8SOL
1B
KEY
SWITCH
PORT
B
3T
CLASS 2
24V
GND
24VAC
CONTROL
DOOR
TO COMMUNICATION
PORT
A
9SOL
SYSTEM
POWER DOOR
CHILLER LINK
MODEM OPTION
FURNISHED
NOT FURNISHED
RS232 CABLE
8
GND
TO MCB J6
2
BLK
CONDENSER WATER
CONTROL OPTION
RIBBON CABLE
WHT
MODEM
TELEPHONE
FURNISHED
NOT FURNISHED
TO MCB J3
LINE
POWER
OUTLET
ANALOG
OUTPUT
BOARD
(AOB)
17
85
2AO
12VAC
41
GND
18
AI BOARD #2
(2AIB)
4TS
ENTERING
COOLER
WATER
TEMP (LO)
5TS
LEAVING
CONDENSER
WATER
TEMP (HI)
6TS
ENTERING
CONDENSER
WATER
TEMP (HI)
RED
64
BLK
73
WHT
41
RED
64
BLK
74
WHT
41
RED
64
BLK
75
WHT
41
+5
RIBBON CABLE
(-)
0-5 VDC
OR 0-10VDC
SET BY
JUMPER JP2
SH
JUMPER ON
ADDRESS #5
FURNISHED
NOT FURNISHED
(+)
TO MCB J3
R22 DETECTOR
14AI
(#1)
AI BOARD #3
(3AIB)
GND
+5
17AI
(#1)
15AI
(#2)
GND
JUMPER ON
ADDRESS #3
GND
(5TB) 65
RED
(5TB) 41
WHT
12VAC/DC
IN
84 BLK
Vo
GND
(5TB) SH
+5
16AI
(#3)
GND
FURNISHED
NOT FURNISHED
33
7SOL
2
36
ALARM
022343 SH 3 OF 8
44
PCXI
1TB
1
2
#10 AWG*
2TB-1
4
9
10
(-)
DEMAND
LIMIT
0-5VDC
(+)
(+)
(-)
CWR
0-5VDC
NOTE 5
CONDENSER
PUMP NOTE 4
INTERLOCK
ALARM
CONTACT
AUX
CDFS
CTXD
CWFS
CWP
CWR
GND
O/L
34
40
41
57
79
80
85
101
102
103
104
105
WARNING
CONTACT
CHILLER PUMP
INTERLOCK
57
(+)
CONDENSER
WATER
CONTROL
OPTION
SH
20
23
40
41
41
10
13
14
14
19
20
20
34
(-)
0-5VDC
OR
0-10VDC
11
12
13
115VAC
GND
20
21
23
CUSTOMER
UNIT
CONTROL
1
2
#10 AWG*
#10 AWG*
GND
OPTIONAL
ICE
BUILD
CONTROL
STARTER
*SEE NOTE 6
106
NOTE 8
107
108
LEGEND
AUXILIARY
CONDENSER WATER FLOW SWITCH (OPTIONAL)
CURRENT TRANSDUCER
CHILLED WATER FLOW SWITCH
CHILLED WATER PUMP AUX. SWITCH
CHILLED WATER RESET
GROUND
OVERLOAD
NOTES:
1.
2.
022343 SH 4 OF 8
45
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.3.2
3.3.3
3.4.1
46
3.7.2
3.8
3.9.1
3.9.2
In Operation
3.9.3
During Maintenance
#6372.
4.3.1
1.
2.
3.
4.
4.3.2
1.
4.3
48
2.
3.
1.
2.
3.
4.
5.
6.
2.
3.
2.
3.
To Become Authorized
4.3.5
1.
To Display Alarms
4.3.4
1.
Press the RESET key. The display will show RESET ALL
CPs to COM MODE? N Y
Press the right arrow key to select Y.
Press the ENTER key. The reset will not be accepted if
a lockout control point is active. Resolve the problem
and reset again.
4.3.3
Microcomputer Controller
5.
4.3.6
8.
4.3.7
1.
2.
4.3.8
1.
2.
3.
4.
CONTROL
POINTS
4
ALARMS
CLOCK
SET
RESET
ANALOG
SENSORS
SET
POINTS
8
CONFIG
+/-
DIGITAL
SENSORS
HELP
MENU
PAGE
MODE
ENTER
6
AUTH
SYSTEM
TIME
LOWER
FUNCTION
49
(4.3.9
1.
To Revise Schedules
3.
4.
5.
6.
50
4.4.2
4.4.3
Anti-Recycle Timer
(Microcomputer)
4.4.5
Lubrication cycle
Automatic load
Automatic hold
Automatic unload
Off on temperature or
customer control
Off on timer (C lock off)
Manual off or safety
shutdown
20%
27
13
9
7
50%
17
8
5
4
4.4.7
When hot gas bypass has been supplied with the package,
an output from the computer controls the solenoid. The
solenoid is turned on if the slide indicator of the compressor
drops below the hot gas bypass B setpoint. If the slide
indicator then climbs above the hot gas bypass A setpoint,
the solenoid is turned off. Typical setpoints are 10% for
the B setpoint and 25% for the A setpoint.
4.4.8
Refrigerant Management
4.4.9
51
53
54
5.0 MAINTENANCE
5.1 General
As with all mechanical equipment, a program of regular
inspection, cleaning and preventive maintenance by
trained personnel will contribute greatly to the long
satisfactory service life of this product. Some of this care
can easily be provided by owner personnel. However, a
Dunham-Bush authorized service mechanic should inspect
the unit at least annually and evaluate unit performance.
5.6 Charging
5.6.1
Refrigerant Charge
5.7 Troubleshooting
Possible Causes
Corrective Action
Indication
No voltage on unit.
2.
No control power.
3.
5.
Close contact.
6.
Switch OFF.
7.
8.
5.7.2 Compressor will not start when reset button is pushed. Checked lights: None
1.
Apply load.
2.
3.
4.
Close contact.
Switch OFF.
6.
7.
Wiring problem.
2.
56
Adjust valve
Possible Causes
Corrective Action
2.
3.
4.
5.
2.
See 4.5.6.
57
MODEL #________________________
SUCTION PRESSURE
OIL TEMPERATURE
DISCHARGE TEMPERATURE
DISCHARGE PRESSURE
OIL PRESSURE
NET OIL PRESSURE (G-E)
COOLER WATER IN
CONDENSER WATER IN
58
______%
______%
DATE ________________________
______%
______%
______%