Professional Documents
Culture Documents
in syngas
Matthew Humphrys
25 Mar 2015
Westin Hotel Gurgaon, India
Johnson Matthey
World class technology in catalysts, fine chemicals and
precious metals
Divisional structure
Emission Control
Technologies
Process
Technologies
Precious Metal
Products
Chemicals
Services
Syngas
Stationary Emissions
Control
Johnson Matthey
Davy Technologies
Chemical Catalysts
(including Formox)
Refineries
Purification
Tracerco
Fine
Chemicals
Active Pharmaceutical
Ingredient (API)
Manufacturing
New Business
Development
Water
Battery Technologies
Research Chemicals
Fuel Cells
Platinum Marketing
and Distribution
Refining
Manufacturing
Noble Metals
Colour Technologies
Chemical Products
New
Businesses
JM pgm
catalysts
ICI Synetix
Intercat
Base metal
catalysts
Additives for
FCC applications
2002
2006
Davy Process
Technology
Process technologies,
process
engineering and licensing
2010
2013
Process
Technology
Division
Formox
Formaldehyde
catalysts,
licences and
technologies
4
Ammonia
KATALCOJM catalysts
KATALCOJM PERFORMANCE
JM technology
SINOx SCR systems
Tracerco
JM-TKIS partnership
CRG methanation
technology licensed for new
projects in China & India
Reliance refinery
JM in the UK
Billingham
Clitheroe
JM in India
11
14
15
16
17
18
19
1990s Specialisation
The two industry founders chose their futures
BASF focuses on speciality chemicals and its
integrated chemicals manufacturing sites
Sells its catalyst business to JM (then ICI) in 1997
21
Country
Design
Severnside 1
Severnside 1A
Billingham 1
Billingham 2
Billingham 3
Courtright 1
Immingham
Kanpur 1
Kanpur 2
Gibson Island
Newcastle
Billingham 4
Modderfontein
Cork
Kanpur 3
Courtright 2
Severnside LCA 1
Severnside LCA 2
UK
UK
UK
UK
UK
Canada
UK
India
India
Australia
Australia
UK
S Africa
Eire
India
Canada
UK
UK
ICI
Bechtel
Kellogg
Kellogg
Kellogg
Kellogg
Kellogg
India
India
Pritchard
Kellogg
Jacobs
Kellogg
Kellogg
India
ICI
ICI
UK
Capacity,
Te/day
300
570
900
900
900
900
570
415
415
540
540
1100
1100
1350
415
1100
450
450
Start-up
1962
1965
1966
1966
1967
1967
1967
1969
1969
1969
1969
1977
1978
1979
1981
1985
1988
1988
Technology Alliances
TKIS (Uhde) Worlds leading Ammonia contractor
Catalyst & technology agreement since 1998
Joint technology development, including TKISs Dual
Pressure Process for 3,300TPD plants
Stronger technical support to Uhde & Uhde customer
Revamp capabilities, catalyst and engineering
Davy Worlds leading Methanol process contractor
Own roots in the syngas industry (Davy Powergas)
Technology / Supply agreements since 1960s
Now owned by JM since 2006
Country
Capacity, Te/day
Start-up
ABF
Malaysia
1000
1985
Puyang
China
1000
1990
BASF
Belgium
1800
1991
EFC 1
Egypt
1200
1998
Abu Qir 3
Egypt
1200
1998
QAFCO 4
Qatar
2000
2004
Tecen
Turkmenistan
600
2004
SAFCO 4
Saudi Arabia
3300
2006
EFC 2
Egypt
1200
2006
Alexfert
Egypt
1200
2006
Helwan
Egypt
1200
2007
MOPCO
Egypt
1200
2008
Maaden
Saudi Arabia
3300
2011
SORFERT 1
Algeria
2200
2012
SORFERT 1
Algeria
2200
2013
Fertil
UAE
2200
2013
MOPCO 2, 3
Egypt
2x1200
2013+
Catalyst manufacture in UK
1940s, 50s
1960s - 2002
Catalyst manufacturing
started.
First methanol syn catalyst.
Focus on own (ICI) plants.
2002 2008
2008 - 2015
Accelerated investment
under JM.
Investment in reforming,
GTL, shift.
28
1984
1994 2002
2002 2009
2009-2015
Catalyst manufacturing
started.
Integrated with fertilizer
plant.
Significant investment
& expansion.
Reforming, prereforming, purification
30
31
33