Professional Documents
Culture Documents
TRAPS &
SPECIALTIES
SECTION VI
TRAPS &
SPECIALTIES
30
Steam Lines
Unit Heaters
Process Equipment
Oil Preheaters
Steam Cookers
Converters
Coils
Pressing Machinery
Rotating Drum
31
Applications
Steam Lines
Unit Heaters
Process Equipment
Oil Preheaters
Steam Cookers
Converters
Coils
Pressing Machinery
Rotating Drum
DURA-FLO
Inverted
Bucket
Steam Trap
Pressures To 250 PSIG
Temperatures to 450F
Withstands Severe Conditions
Heavy wall cast iron cover and
body provide many years of
trouble free service.
Easy to Maintain
Working parts lift out with
top for quick inspection
and maintenance.
Resists Corrosion
Stainless steel bucket
provides maximum
service life with
minimum deterioration.
Minimizes Effects of
Water Hammer
Open bucket design avoids
collapse typical of sealed floats.
Ideal for
Dirty Systems
Valve and seat located at
top of trap and stainless
steel strainers available on
most horizontal models
ensure long service.
Maximum Compatibility
with Existing Installations
Pressure change assemblies
are interchangeable with
Armstrong which guarantees
maximum flexibility when
stocking repair parts.
32
APPLICATIONS
Steam Lines
Process Equipment
Steam Cookers
Steam Heated Vats
Pressing Machinery
Unit Heaters
Oil Preheaters
Converters
Coils
Rotating Drum
OPTIONS
MODELS
NFT250Low capacity
NFT251Medium capacity
NFT252High capacity
NFT253Super high capacity
Installation Tip: Always install STV Test & Block Valve as part of trap station
SEE PAGE 118
See Page 9
OPERATION
On startup, the thermostatic air vent (caged stainless
welded bellows) is open, allowing air to flow freely
through the vent valve orifice. When condensate flows
into the trap, the float rises, allowing condensate to
be discharged. Once air and non-condensibles have
been evacuated, hot condensate will cause the thermostatic vent to close. Condensate will continue to be
discharged as long as condensation occurs.
33
VARIABLE ORIFICE
STEAM TRAPS
SPECIFICATION
D
Clearance for Maintenance
Connections:
2"-2" NPT or 112"-2" Flanged
MATERIALS
CONSTRUCTION
OF
20 psig
50 psig
100 psig
150 psig
250 psig
PMO
(1.4 barg)
(3.5 barg)
(6.9 barg)
(10.3 barg)
(17.2 barg)
Dimensions
Model
NFT250
NFT251
NFT252
NFT253
Size
1/2
41/4
(108)
51/2
(140)
NPT
35/8
(92)
49/16
(116)
73/4
(197)
115/8
51/2
(140)
63/4
(171)
11
(279)
133/4
23/4
(69)
215/16
(74)
215/16
(74)
215/16
10
(254)
153/8
250# Flg.
(349)
153/4
(74)
215/16
(295)
115/8
(391)
153/8
(400)
(74)
(295)
(391)
NPT
&1
NPT
1 & 11/2
NPT
3/4
11/2 & 2
Inches (mm)
Connection
& 3/4
Weight
Lbs.
(kg)
6
(2.7)
13
(5.9)
41
(18.6)
120
(54.5)
130
(59.1)
NFT250
NFT251
NFT252
NFT253
Orifice
Size Max.
P
0.193
0.141
0.102
0.091
0.067
0.277
0.209
0.157
0.141
0.120
0.593
0.469
0.339
0.316
0.261
1.102
0.875
0.593
0.578
0.484
20
50
100
150
250
20
50
100
150
250
20
50
100
150
250
20
50
100
150
250
100
125
150
175
200
225
250
(6.90) (8.62) (10.3) (12.1) (13.8) (15.5) (17.2)
710
520
390
555
405
590
415
440
460
480
500
1400
1240
900
1330 1415
940 1000
1050
1100
1150
1200
7960
6230
4200
6690 7100
4900 5100
5300
5500
5750
6000
21000
19700 21150 22450
13600 14600 15500 16300 17100 17800 18400
34
APPLICATIONS
Steam Lines
Process Equipment
Steam Cookers
Steam Heated Vats
Pressing Machinery
Unit Heaters
Oil Preheaters
Converters
Coils
Rotating Drum
MODELS
NFT651Low capacity
NFT652Medium capacity
NFT653High capacity
Installation Tip: Always install STV Test & Block Valve as part of trap station
SEE PAGE 118
Face)
*Available on NFT652 and NFT653 only.
OPERATION
On startup, the thermostatic air vent (caged
stainless welded bellows) is open, allowing air to
flow freely through the vent valve orifice. When
condensate flows into the trap, the float rises,
allowing condensate to be discharged. Once air and
non-condensibles have been evacuated, hot
condensate will cause the thermostatic vent to
close. Condensate will continue to be discharged as
long as condensation occurs.
35
A
B
VARIABLE ORIFICE
STEAM TRAPS
SPECIFICATION
Steam trap shall be of float and thermostatic design. Float shall be
free of levers, linkages, or other mechanical connections. Float
shall be weighted to maintain orientation and shall act as the
valve being free to modulate condensate through the seat ring.
Air vent shall be of balanced pressure design with stainless steel
welded encapsulated bellows capable of discharging air and
noncondensable gases continuously within 15F of saturated
temperature. Trap shall contain integral strainer and stainless
steel exhaust port sleeve. Trap shall be cast steel bodied suitable
for pressures to 650 psi and available in 1/2" through 2" NPT,
Socket Weld, or flanged.
PMO
(1.4 barg)
(3.5 barg)
(6.9 barg)
(12.1 barg)
(20.7 barg)
(27.6 barg)
(41.4 barg)
Connections:
2-2" NPT or 112-2" Flanged
MATERIALS
OF
CONSTRUCTION
Dimensions
Model
NFT651
Size
1/2, 3/4
&1
1
NFT652
11/2 & 2
11/2
NFT653
NPT
51/2
(140)
11
(279)
11
(279)
133/4
(349)
133/4
(349)
A
300#
133/4
(349)
133/4
(349)
163/4
(426)
1611/16
(424)
Inches (mm)
B
600#
31/16
(78)
133/4
215/16
(349)
(75)
149/16
215/16
(370)
(75)
173/8
35/16
(411)
(84)
177/16
35/16
(443)
(84)
Weight
Lbs.
(kg)
57/16
(138)
83/4
(222)
83/4
(222)
117/8
(392)
117/8
(302)
71/4
(184)
113/8
(290)
113/8
(290)
16
(406)
16
(406)
21
(9.5)
84
(38.2)
87
(39.5)
192
(87.3)
195
(88.6)
NFT651
NFT652
NFT653
Orifice MAX
P
Size
0.277
0.209
0.157
0.141
0.130
0.120
0.106
0.096
0.081
0.593
0.469
0.339
0.316
0.297
0.261
0.238
0.213
0.180
1.102
0.875
0.593
0.578
0.547
0.484
0.453
0.404
0.339
20
50
100
150
175
250
300
400
600
20
50
100
150
175
250
300
400
600
20
50
100
150
175
250
300
400
600
1
(.07)
590
340
200
170
180
110
105
100
75
2720
1750
930
850
800
670
645
515
370
8000
5460
2800
2690
2400
1600
1500
1400
800
300
400
500
600
(20.7) (27.6) (34.5) (41.4)
1255
1000
585
1140
665
740
800
5060
4050
2890
4600
3300
3655
3955
18315
14570 16555
10260 11655 12960 13990
36
FTN SERIES
FLOAT & THERMOSTATIC
STEAM TRAPS
Pressures To 125 PSIG (8.6 barg)
Temperatures to 450F (232C)
Universal Four-port Design Four possible hookup
combinations of the H pattern body and piping
dimensions similar to other major manufacturers allow
maximum installation flexibility for easy replacement of
other traps. Inlet and outlet taps on larger sized traps
located in the cover to permit larger capacities.
All Stainless Steel Internal Components Hardened
valves and seats. Extra long life and dependable
service. Resists water hammer. Protects against
erosion and corrosion.
Balanced Pressure Thermostatic Element allows
venting of non-condensibles while operating at design
pressure.
Rugged Welded Stainless Steel Element
Increases service life.
Wide Selection of Differential Pressures Sizes
3/4" to 2" available with 15, 30, 75 and 125 psig
differential pressures.
Air Line Water Removal Special configuration
FTNA optimized for compressed air service.
Repairable In-line Can be serviced without
disturbing system piping.
MODELS
APPLICATIONS
Unit Heaters & other Space Heating
Equipment
Heat Exchangers/Reboilers
Steam Heating Coils
Steam Main Drips
Air Compressor Receivers
Air Line Drips
Air Powered Process Equipment
Installation Tip: Always install STV Test & Block Valve as part of trap station
SEE PAGE 118
Installation Tip: Add Uniflex Pipe Coupling for ease of maintenance
SEE PAGE 102
Repair Kits
OPERATION
Air entering trap is immediately discharged
through the high capacity integral air vent. The
thermostatic vent will close just prior to saturation
temperature. The balanced design will allow venting
of non-condensibles that collect in the float
chamber when operating at design pressure. When
steam enters the trap, the thermostatic air vent
37
FTN SERIES
3/4", 1" - All
11/4" - FTN-15,
FTN-30
PMO
15 psig
(1.03
30 psig
(2.07
75 psig
(5.17
125 psig (8.62
Dimensions
Model No.
MATERIALS
OF
Size
3
/4
1
FTN-15, FTN-30
11/4
1
1 /2
CONSTRUCTION
2
3
/4
1
FTN-75, FTN-125
FTNA-75,FTNA-125
1 /4
11/2
2
A
6.25
(159)
6.25
(159)
6.25
(159)
8.50
(216)
9.81
(249)
6.25
(159)
6.25
(159)
8.50
(216)
8.50
(216)
9.81
(249)
B
5.50
(140)
5.50
(140)
5.75
(146)
4.25
(108)
4.94
(123)
5.50
(140)
5.50
(140)
4.25
(108)
4.25
(108)
4.94
(123)
Inches (mm)
C
D
3.31
3.00
(84)
(76)
3.31
3.00
(84)
(76)
3.00
3.81
(76)
(97)
3.00
0.70
(76)
(18)
4.94
0.12
(123)
(3)
3.31
3.00
(84)
(76)
3.31
3.00
(84)
(76)
3.00
0.70
(76)
(18)
3.00
0.70
(76)
(18)
4.94
0.12
(123)
(3)
E
5.75
(146)
5.75
(146)
5.75
(146)
9.12
(232)
5.75
(146)
5.75
(146)
9.12
(232)
E1
8.40
(213)
8.40
(213)
8.40
(213)
Weight
lbs (kg)
9
(4.1)
9
(4.1)
91/2
(4.3)
18
(8.2)
26
(11.8)
9
(4.1)
9
(4.1)
18
(8.2)
18
(8.2)
26
(11.8)
DifferentialPSIG (barg)
Trap
FTN-15
FTN-15
FTN-15
FTN-15
FTN-15
FTN-30
FTN-30
FTN-30
FTN-30
FTN-30
FTN-75
FTN-75
FTN-75
FTN-75
FTN-75
FTN-125
FTN-125
FTN-125
FTN-125
FTN-125
3/4"
1"
1 1/4"
1 1/2"
2"
3/4"
1"
1 1/4"
1 1/2"
2"
3/4"
1"
1 1/4"
1 1/2"
2
3/4"
1"
1 1/4"
1 1/2"
2"
.218
.218
.312
.500
.625
.218
.218
.228
.390
.500
.166
.166
.312
.312
.421
.125
.125
.246
.246
.332
279
279
600
1100
2300
279
279
375
1000
1300
160
160
550
550
850
100
100
400
400
550
369
369
770
1700
2800
369
369
500
1300
1800
213
213
725
725
1100
135
135
520
520
675
489
489
980
2400
3600
489
489
690
1700
2500
280
280
960
960
1500
175
175
680
680
880
650
650
1240
3300
4650
650
650
910
2300
3400
365
365
1300
1300
2000
230
230
890
890
1225
785
785
1640
5000
6900
785
785
1200
3400
5200
520
520
1900
1900
3100
330
330
1300
1300
1950
1000
1000
2000
6600
9000
1000
1000
1500
4600
6800
700
700
2650
2650
4150
415
415
1700
1700
2600
1075
1075
2340
7600
10900
1075
1075
1680
5500
7800
795
795
3050
3050
4750
500
500
2050
2050
3000
1210
1210
1800
6000
8600
875
875
3400
3400
5200
585
585
2300
2300
3250
1300
1300
1900
6600
9300
930
930
3700
3700
5500
620
620
2500
2500
3500
1370
1370
2000
7000
10000
970
970
4000
4000
5800
685
685
2700
2700
3800
1120
1120
4400
4400
6400
750
750
3000
3000
4200
1230
1230
4750
4750
6800
830
830
3200
3200
4600
1450
1450
5400
5400
7700
970
970
3800
3800
5500
1110
1110
4200
4200
6100
1190
1190
4500
4500
6600
38
MAX-FLO
SUPER HIGH CAPACITY FLOAT
& THERMOSTATIC STEAM TRAPS
Pressures to 175 PSIG (12.1 barg)
Temperatures to 377F (192C)
High
Capacities
Rugged
Stainless
Stainless
Below
Resistant
In-Line
repairable
APPLICATIONS
MODELS
Capacity Requirements
Industrial And Commercial Applications
Absorption Systems
Air Handling Coils
Heat Exchangers
Dryers Evaporators
Hot water Generators
Rendering Machines
Steam Process Equipment
Air Make-up Coils
Unit Heaters And Cooking Kettles
OPERATION
During startup, air and non-condensible gases
enter the trap and are automatically vented through
an accurate balanced pressure internal thermostatic air vent. As condensate enters the trap, the float
and lever mechanism is raised, lifting the valve off
39
MAX-FLO
114"
&
112"
B
D
SPECIFICATION
J
H
Drain
2"
MATERIALS OF CONSTRUCTION
Body & Cover . . . . . . . . .Cast Iron 30,000 psi tensile
Valve Pin and Seat . . . . . .Stainless Steel (Hardened)
Float . . . . . . . . . . . . . . . . . . . . . . . . .Stainless Steel
Lever Assembly . . . . . . . . . . . . . . . . .Stainless Steel
Thermostatic Air Vent . . . . . . . . .Stainless Steel Cage
& Thermal Element
Cover Bolts . . . . . . . . . . . . . . . . . . . . . . . . .Grade 5
Baffle . . . . . .Stainless Steel (2-1/2 (65mm) units only)
Inlet
212"
Discharge
F
J
K
L
4-Holes,
17/32" Dia.
Dimensions
MODEL
NPT Size
in. (mm)
HC-175
ALL
ALL
412
8516
8916
338
(108) (211)
(217)
(76)
(86)
(51)
1512
658
434
312
10
15
H
64
138
(17.8)
(35)
45
Weight
lbs (kg)
614
12
158
412
(159)
(127)
(305)
(41)
(50)
(254) (381)
(394)
(168)
(121)
(89)
212
1412
2014
1738
912
141516
(65)
(368) (514)
(441)
(241)
(379)
18
(8)
108
(49)
175
(114) (178)
(79)
Maximum Capacity-lbs/hr
Trap
HC-15, 2"
HC-15, 212"
HC-30, 2"
HC-30, 212"
HC-75, 2"
HC-75, 212"
HC-125, 2"
HC-125, 212"
HC-175, 114"
HC-175, 112"
HC-175, 2"
HC-175, 212"
Orifice
Max P
.970
1.875
.876
1.624
.858
1.031
.448
.797
.210
.210
.375
.688
1/4
(0.017)
6500
17000
3400
14000
2550
5900
2300
4000
260
260
2100
2460
1/2
(0.035)
8000
20000
4600
17000
3150
7700
2800
5300
350
350
2600
3350
1
(0.07)
9500
27000
6400
20900
4300
10000
3450
6900
480
480
3000
4600
2
(0.14)
10800
36000
8400
25500
5450
13000
4200
9100
640
640
3500
6200
5
(0.35)
15500
46000
12500
33200
7600
18600
5450
13000
940
940
4400
9400
10
(0.69)
20900
55000
16900
40500
10400
24200
6600
17100
1190
119
4900
12800
Differential - PSIG
15
20
25
(1.0)
(1.4)
(1.69)
24000
60000
19000 21500 23590
45500 49400 52700
11400 12500 13500
28300 31600 34400
7450 8050
8600
20000 22400 24500
1450 1560
1670
1450 1560
1670
5350 5800
6250
15400 17500 19300
(barg)
30
(2.1)
40
(2.8)
50
(3.5)
60
(4.2)
75
(5.2)
100
(6.9)
24000
55600
14250
36800
8950
26300
1750
1750
6700
21000
15600
41100
10350
29400
1910
1910
7600
23800
17150
44800
11950
32100
2040
2040
8600
26300
18600
48040
13400
34650
2100
2100
9550
28060
20500
52300
15600
37600
2300
2300
11000
31600
18850
42100
2500
2500
13000
35900
125
(8.6)
150
175
(10.4) (12.1)
21800
46000
2900 3140 3240
2900 3140 3240
14750 16500 18000
39700 43100 46200
40
FTE SERIES
FLOAT & THERMOSTATIC
STEAM TRAPS
FTE 10
FTE 14
Capacities
Rugged
Stainless
Stainless
FTE 43
FTE 44
Below
Resistant
In-Line
repairable
MODELS
CAST IRON BODY
FTE 44F
APPLICATIONS
Capacity Requirements
Industrial And Commercial Applications
Absorption Systems
Air Handling Coils
Heat Exchangers
Dryers Evaporators
Hot water Generators
Rendering Machines
Steam Process Equipment
Air Make-up Coils
Unit Heaters And Cooking Kettles
Installation Tip: Always install STV Test & Block Valve as part of trap station
SEE PAGE 118
Installation Tip:
Add Uniflex Pipe Coupling for ease of maintenance on NPT Traps
SEE PAGE 102
OPTIONS
BSPT Threaded connection
S-SLR Orifice on FTE-10
Socket Weld connection on FTE-44
Flanged connections
OPERATION
During startup, air and non-condensible gases
enter the trap and are automatically vented
through an accurate balanced pressure internal
thermostatic air vent. As condensate enters the
trap, the float and lever mechanism is raised,
41
FTE SERIES
FLOAT & THERMOSTATIC STEAM TRAPS
SPECIFICATION
MATERIALS
OF
CONSTRUCTION
Size
inlet
1/2
FTE-10, 14, & 43 &
3/4
Orifice
(in.)
0.142
0.095
0.079
0.256
FTE-10, 14, & 43 1
0.17
0.142
0.689
FTE-10 & 43
112 0.571
0.531
1.063
FTE-10 & 43
2 0.811
0.657
0.142
1/2 0.095
& 0.079
3/4 0.07
0.063
0.256
0.17
1 0.142
0.114
0.095
0.689
0.571
112 0.531
0.531
0.531
1.063
0.811
2 0.657
0.657
0.657
BAR PSI
5
(.345)
400
275
200
1650
870
640
4200
2800
1800
13500
7300
3500
10
(.690)
520
380
290
2200
1250
800
6000
3900
2600
19800
10000
5000
20
(1.38)
700
530
400
3050
1650
1250
8800
5600
3600
28000
14500
6800
40
(2.76)
950
720
570
4200
2350
1600
12500
8000
5000
40000
20000
9600
50
(3.45)
1000
800
640
5000
2600
1800
13500
9000
5450
45000
22500
10500
4.5
10.0
14.0
4.5
10.0
14.0
4.5
10.0
14.0
4.5
10.0
14.0
65
145
200
65
145
200
65
145
200
65
145
200
4.5
10.0
14.0
21.0
32.0
4.5
10.0
14.0
21.0
32.0
4.5
10.0
14.0
21.0
32.0
4.5
10.0
14.0
21.0
32.0
65
400 520 700 950 1000
145 275 380 530 720 800
200 200 290 400 570 640
300 110 145 200 280 315
465
65
90
120 155 170
65 1650 2200 3050 4200 5000
145 870 1250 1650 2350 2600
200 640 800 1250 1600 1800
300 400 520 700 950 1000
465 275 380 530 720 800
65 4200 6000 8800 12500 13500
145 2800 3900 5600 8000 9000
200 1800 2600 3600 5000 5450
300 1800 2600 3600 5000 5450
465 1800 2600 3600 5000 5450
65 13500 19800 28000 40000 45000
145 7300 10000 14500 20000 22500
200 3500 5000 6800 9600 10500
300 3500 5000 6800 9600 10500
465 3500 5000 6800 9600 10500
400
27.6
465
32.1
425
440
1240 1300
3020 3100
9650 10000
19000 20000
700
400
3200
2200
1600
1000
3500
2550
1850
1080
3900
2780
2020
1250
4100
2900 3020 3100
2150 2350 2500 2800
1380 1440 1500 1800 2000 2050
11500
6900
6900
6900
13000
7800
7800
7800
14200
8600
8600
8600
15000
9000 9650 10000
9000 9650 10000 13000
9000 9650 10000 13000 14300 15000
29000
13500
13500
13500
32000
15000
15000
15000
35000
16500
16500
16500
40000
17500 19000 20000
17500 19000 20000 27000
17500 19000 20000 27000 29800 31000
42
B
C
Weight Lbs(kg)
A
5116
218
218
51116
4516
61116
10.5
11.4
(128)
(54)
(54)
(145)
(110)
(170)
(4.8)
(5.2)
5 16
2 8
2 8
11
5 16
4 16
11
6 16
10.5
11
(128)
(54)
(54)
(145)
(110)
(170)
(4.8)
(5.0)
FTE-10 FTE-44
5116
4516
21516
712
6516
812
18.7
17.6
(128)
(110)
(75)
(190)
(160)
(216)
(8.5)
(8.0)
11 8
4 16
10
7 8
11 8
49.5
48.4
(282)
(127)
(110)
(254)
(200)
(289)
(22.5)
(22.0)
12 8
5 2
10 4
7 8
11 16
61.6
59.4
(308)
(140)
(127)
(260)
(200)
(300)
(28.0)
(27.0)
FTE-10 CAST IRON & FTE-44 CAST STEEL 1/2" & 3/4"
Inches (mm)
13
C
A
D
FTE-10 CAST IRON & FTE-44 CAST STEEL 1"
F
B
C
E
FTE-10 CAST IRON & FTE-44 CAST STEEL 112" & 2"
SERIES FTE-14
Inches (mm)
Size
1/2
3/4
1
Weight
lbs. (kg)
A
434
B
414
C
258
D
51316
(121)
(108)
(67)
(148)
434
414
258
51316
7.9
(121)
(108)
(67)
(148)
(3.6)
7.9
(3.6)
51116
414
6916
10.1
(145)
(108)
(76)
(167)
(4.6)
A
FTE-14-DUCTILE IRON 1/2", 3/4" & 1"
43
SERIES FTE-43
Size
1/2
3/4
1
112
2
Inches (mm)
A
578
B
218
C
218
D
712
E
4516
(150)
(54)
(54)
(190)
(110)
(7.0)
5 8
2 8
2 8
7 16
4 16
16.5
(150)
(54)
(54)
(192)
(110)
(7.5)
6 16
4 16
15
2 16
10
9 16
6 16
25.3
(160)
(110)
(75)
(245)
(160)
(11.5)
Weight
Lbs. (kg)
15.4
9116
4516
1318
778
61.6
(230)
(127)
(110)
(333)
(200)
(28.0)
9116
512
1312
778
74.8
(230)
(140)
(127)
(343)
(200)
(34.0)
C
A
C
E
SERIES FTE-44F
Size
1/2
3/4
1
112
2
Inches (mm)
Weight
Lbs. (kg)
A
814
B
218
C
218
D
5916
E
4516
(210)
(54)
(54)
(141)
(110)
(7.5)
814
218
218
5916
4516
17.6
D
FTE-44F CAST STEEL 1/2" & 3/4"
16.5
(210)
(54)
(54)
(141)
(110)
(8.0)
814
4516
21516
712
6516
25.3
(210)
(110)
(75)
(190)
(160)
(11.5)
121316
4516
958
778
60.5
(325)
(127)
(110)
(245)
(200)
(27.5)
121316
512
978
778
74.8
(325)
(140)
(127)
(251)
(200)
(34.0)
C
E
D
FTE-44F CAST STEEL 1"
C
E
A
FTE-44F CAST STEEL 112" & 2"
44
DURA-FLO
INVERTED BUCKET
STEAM TRAPS
Pressures To 250 PSIG (17.2 barg)
Temperatures to 450F (232C)
Hardened Stainless Steel Valve and Seat Long life
and maximum corrosion resistance.
Stainless Steel Bucket Long lasting, rugged and
naturally resistant to water hammer.
Inexpensive Low maintenance and initial cost.
Repairable in-line All working parts lift out of top of
trap.
Cast Iron Body Durable heavy wall construction
provides years of reliable service.
Suitable for Wide Variety of Loads/Applications
Horizontal and vertical models in thirteen body sizes.
Resists Dirt and Scale Valve and seats positioned at
top of traps and internal stainless strainer available on
most horizontal models ensure long service.
APPLICATIONS
Steam Lines
Process Equipment
Steam Cookers
Steam Heated Vats
Pressing Machinery
Unit Heaters
Oil Preheaters
Converters
Coils
Rotating Drum
MODELS
OPERATION
45
DURA-FLO
INVERTED BUCKET
STEAM TRAPS
SPECIFICATION
Max.
Max.
Max.
Max.
Operating Pressure
Operating Temperature
Allowable Pressure
Allowable Temperature
MATERIALS
OF
CONSTRUCTION
20 SERIES,
VERTICAL
80 SERIES,
HORIZONTAL
2, 34, 1
2, 34
4, 1
1, 114
1 2, 2
1
2, 212
21
22
23
24
25
26
2, 34
4, 1
1, 114
1, 1 2
1
112, 2
C
312
Weight
Lbs (kg)
7
(3.2)
(129)
(69)
(89)
5116
21116
4716
(129)
(69)
(113)
(3.6)
378
5716
22
(178)
(98)
(138)
(10.0)
8 8
(206)
7 8
32
(127)
(194)
(14.5)
534
71316
47
(229)
(146)
(199)
(21.3)
10 4
(260)
8 8
74
(203)
(213)
(33.6)
13
934
11
140
(330)
(248)
(279)
(63.5)
6 8
4 4
(162)
(108)
558
(203)
(143)
10 2
6 8
(267)
(175)
1212
712
(318)
(190)
14 8
9 16
(365)
(230)
161116
1014
(424)
(260)
6.5
(2.9)
16
(7.3)
28
(12.7)
35
(15.9)
60
(27.2)
90
(40.8)
46
80S
81S
&
21
82S
&
22
83S
&
23
84
&
24
85
&
25
86
&
26
Orifice
Size Max P
3/16
20
1/8
80
7/64
125
3/32
150
1/4
15
3/16
30
5/32
70
1/8
125
7/64
200
3/32
250
5/16
15
1/4
30
3/16
70
5/32
125
1/8
200
7/64
250
1/2
15
3/8
30
5/16
60
9/32
80
1/4
125
7/32
180
3/16
250
5/8
15
1/2
30
3/8
60
11/32
80
5/16
125
9/32
180
1/4
250
3/4
15
9/16
30
7/16
60
3/8
100
11/32 130
5/16
180
9/32
225
1/4
250
1-1/16
15
7/8
25
3/4
40
5/8
60
9/16
80
1/2
125
7/16
180
3/8
250
0.50
(.034)
200
80
300
190
100
70
570
350
250
180
100
75
1410
990
600
510
385
300
255
2160
1450
1050
800
660
550
350
3100
1800
1400
1100
900
750
600
400
6240
4100
2900
2100
1900
1600
1400
1000
1
(.069)
270
110
55
450
300
165
130
65
850
500
420
300
180
130
1880
1400
940
735
600
490
400
2900
2250
1750
1560
1200
950
580
4160
2900
2200
1700
1500
1200
970
700
8400
5490
4500
3500
3095
2600
2210
1800
5
(.345)
450
200
90
70
830
540
180
220
150
100
1600
950
785
560
325
240
2900
2300
1730
1350
1100
860
700
4800
3700
2950
2500
1950
1500
1000
7600
5200
3800
3000
2600
2100
1700
1200
14500
10000
8200
6900
6000
5000
4180
3400
10
(.690)
560
300
145
110
950
670
430
340
230
150
1900
1380
950
680
465
340
3500
2700
2045
1595
1300
1165
950
5800
4750
3550
2900
2450
1900
1250
9000
6400
5000
3600
3200
2600
2100
1500
17300
12930
10600
8700
7600
6400
5530
4500
15
(1.03)
640
360
195
150
1060
770
495
390
275
190
2100
1630
1120
800
505
370
3900
3300
2510
1960
1600
1350
1100
6500
5200
4000
3200
2750
2200
1450
10000
7700
6000
4500
3900
3200
2600
1900
19200
15620
12800
10600
9300
7800
6640
5400
20
25
30
40
60
70
80
100 125 130 150 180
200 225 250
(1.38) (1.72) (2.07) (2.76) (4.14) (4.83) (5.52) (6.90) (8.62) (8.97) (10.3) (12.4) (13.8) (15.5) (17.2)
690
420 460
500 540 620 660
690
260 305
345 400 485 525
565 640 680
200 240
270 310 380 410
440 480 540 545 570
880
585
460
335
240
950
655
515
375
270
1000
710
560
405
290
770
610
455
340
900
710
545
420
950
760
580
450
800
610
470
860
665
520
950
735
575
780
585
810
620
850
670
860
700
730
760
1800 1900
1260 1395
900 995
575 650
420 480
2050
1500
1070
710
520
1700
1220
805
590
2000 2200
1440 1550
980 1050
720 770
1650
1105
810
1800
1225
900
2000
1375
1010
1410
1020
1500 1560
1100 1170
1600
1230
1280
1300
3500
2825
2205
1800
1595
1300
3800
2995
2340
1910
1865
1520
4000
3135
2450
2000
2085
1700
3800
2880
2350
2205
1800
4400
3490
2850
2510
2050
3800
3100
2695
2200
4000
3300
2820
2300
3600
3065
2500
3900
3185
2600
3300
2700
3500 3700
2800 3020
3200
3400
3500
6000
4700
3500
3100
2350
1800
6500
5000
4000
3250
2700
2000
6800
5400
4400
3500
2900
2200
5800
4850
4000
3250
2600
6800
5750
4800
3800
3150
6000
5250
4250
3350
6400
5600
4500
3500
6200
4800
3800
6700
5500
4300
5600
4450
5700 6000
4700 5000
5300
5500
5700
8500
6600
5200
4500
3700
2950
2100
9200
7100
5800
5000
4100
3300
2400
9800
7600
6100
5400
4500
3600
2600
8300
7000
6200
5400
4500
3200
9500
8500
7500
6600
5400
3800
9200
8050
7000
5700
4000
9700 10400
8500 9600 10900 11000
7257 8118 8979 9040.5 9500 10000
5900 6600 7300 7350 7850 8400 9200
4150 4600 5100 5150 5500 5950 6350
9800
6650
7000
18500
15000
12100
10600
8900
7500
6100
20000
16700
13300
11700
9800
8490
6900
18000
14250
12500
10500
9230
7500
20000
16300
14300
12000
10450
8500
19800
17300
14500
12420
10100
18300
15400
13300
10800
19000
16300 18000 20000
14150 15750 17400 17900 18500 20000
11500 12800 14200 14300 15600 16900 17500 18500 19000
47
DURA-FLO
INVERTED BUCKET
STEAM TRAPS
PCA REPAIR KITS
Quick, easy and economical
Simplifies and standardizes inventory
All stainless steel corrosion resistant internal parts
Hardened stainless steel condensate valves and seats
for extra long life
SEAT RING
VALVE LINKAGE ASSY
CAP SCREWS
(2 reqd)
MODELS
80SOrifice ratings 20, 80, 125, 150
81S & 21Orifice ratings 15, 30, 70, 125, 200, 250
82S & 22Orifice ratings 15, 30, 70, 125, 200, 250
83S & 23Orifice ratings 15, 30, 60, 80, 125, 180, 250
84 & 24Orifice ratings 15, 30, 60, 80, 125, 180, 250
85 & 25Orifice ratings 15, 30, 60, 100, 130, 180, 225, 250
86 & 26Orifice ratings 15, 25, 40, 60, 80, 125, 180, 250
NAMEPLATES
(2 reqd)
PIVOT BRACKET
MODELS
FTN-15 available in 34", 1", 114", 112" and 2"
FTN-30 available in 34", 1", 114", 112" and 2"
FTN-75 available in 34", 1", 114", 112" and 2"
FTN-125 available in 34", 1", 114", 112" and 2"
All 34" and 1" kits as well as 114" FTN-15 and FTN-30 kits
supplied with cover assembly.
All 114" FTN-75 and FTN-125 kits as well as all 112" and 2"
kits supplied as mechanism complete.
48
SEALED
STAINLESS STEEL
DURA-FLO
INVERTED BUCKET STEAM TRAPS
Pressures to 650 PSIG (45 barg)
Temperatures to 497F (258C)
APPLICATIONS
Steam Lines
Process Equipment
Steam Cookers
Steam Heated Vats
Pressing Machinery
Unit Heaters
Oil Preheaters
Converters
Coils
Rotating Drum
MODELS
OPERATION
After trap is installed and primed, steam entering the trap collects in the top of the bucket,
floating the bucket and forcing the valve into its
seat. As condensate begins to flow into the trap,
steam and air are forced from the bucket. This
causes the bucket to begin losing buoyancy,
tending to pull the valve from its seat. When
NPT CONNECTION
TSBT-LS Low Capacity, 200 PSIG
TSBT-MS Medium Capacity, 340 PSIG
TSBT-HS High Capacity, 650 PSIG
UMT CONNECTION
USBT-LS Low Capacity, 200 PSIG
USBT-MS Medium Capacity, 340 PSIG
USBT-HS High Capacity, 650 PSIG
UMT CONNECTOR BLOCKS
UMTCStandard connector (1/2" & 3/4" only)
UMTCY-RHRight Hand Connector with Y Strainer
UMTCY-LHLeft Hand connector with Y Strainer
UMTVS-BBConnector with Isolation Valves, Strainer,
Blowdown Valve and Test Port
enough condensate has entered the trap, displacing the
steam and air, the bucket drops, pulling the valve from
the seat and allowing condensate and air to discharge.
As the flow of condensate stops, steam enters the trap
and re-floats the bucket, forcing the valve into its seat.
The cycle then repeats as more condensate reaches the
trap.
49
SEALED
STAINLESS STEEL
DURA-FLO
C
C
C
SPECIFICATION
A
A
USBT SEALED SERIES
A
TSBT SEALED SERIES
MATERIALS
D
D
CONSTRUCTION
TSBT-MS
TSBT-HS
A
234
Inches (mm)
B
C
5916
4516
D
4916
(70)
(142)
(110)
(116)
(1)
234
6916
4516
5916
2.5
(70)
(167)
(110)
(141)
(1.1)
378
8916
738
(99)
(218)
(127)
(187)
(3.2)
Weight
lbs(kg)
2.25
Connections:
Universal Mount Two Bolt Swivel Connection
Inches (mm)
C
D
234
458
Weight
lbs(kg)
4.25
A
234
B
6
E
4
(70)
(152)
(70)
(117)
(101.6)
(2)
234
7316
234
51316
4.75
(70)
(183)
(70)
(148)
(101.6)
(2.2)
378
834
234
738
(99)
(222)
(70)
(187)
(127)
(3.2)
Maximum Capacity(lbs/hr)
Trap
SBT-LS & TSBT-LS
USBT-MS
&
TSBT-MS
USBT-HS
&
TSBT-HS
Orifice
Size
3/32
1/4
3/16
5/32
1/8
7/64
3/32
5/64
1/4
3/16
1/8
7/64
3/32
MOP
200
15
30
70
125
200
250
400
40
80
250
300
650
5
(0.34)
85
800
540
390
260
200
155
100
1040
680
320
220
175
10
(0.69)
120
920
690
490
325
265
200
130
1350
930
42
280
225
15
(1.03)
145
1040
800
560
400
315
240
155
1580
1120
510
325
270
30
(2.07)
200
Differential Pressure
40
70
80
125
(2.76) (4.83) (5.52)
(8.62)
230
300
325
400
1000
700
530
410
315
210
2000
1550
700
430
370
790
600
470
360
235
2350
1775
790
500
400
200
250
300
400
650
(13.79) (17.24) (20.69) (27.59) (44.83)
500
940
750
580
440
280
800
610
480
310
970
720
560
360
900
690
440
750
460
510
2400
1020
630
510
2300
1090
685
540
1300
800
650
1650
1000
800
1800
1100
870
1200
930
580*
1050
1300
50
REPAIRABLE
STAINLESS STEEL
DURA-FLO
INVERTED BUCKET STEAM TRAPS
Pressures to 650 PSIG (45 barg)
Temperatures to 497F (258C)
APPLICATIONS
Steam Lines
Process Equipment
Steam Cookers
Steam Heated Vats
Pressing Machinery
Unit Heaters
Oil Preheaters
Converters
Coils
Rotating Drum
MODELS
For information on Big Block UMTVS-BB Connector
SEE PAGE 116
OPERATION
After trap is installed and primed, steam entering the
trap collects in the top of the bucket, floating the
bucket and forcing the valve into its seat. As
condensate begins to flow into the trap, steam and
air are forced from the bucket. This causes the
bucket to begin losing buoyancy, tending to pull the
valve from its seat. When enough condensate has
entered the trap, displacing the steam and air, the bucket
drops, pulling the valve from the seat and allowing
condensate and air to discharge. As the flow of
condensate stops, steam enters the trap and re-floats
the bucket, forcing the valve into its seat. The cycle then
repeats as more condensate reaches the trap.
51
REPAIRABLE
STAINLESS STEEL
DURA-FLO
C
C
B
D
B
D
SPECIFICATION
Furnish and install as shown on the plans, inverted bucket traps
capable of discharging condensate, air and other non-condensable gases without loss of steam. These traps shall have a stainless steel sealed body, hardened chrome steel valve and seat and
an all stainless steel linkage and bucket. It shall also have a universal mount connection option. The repairable traps shall have a
removable cover to allow repair or orifice change.
A
TSBT REPAIRABLE SERIES
MATERIALS
OF
A
USBT REPAIRABLE SERIES
Inches (mm)
Model
TSBT-LR
TSBT-MR
CONSTRUCTION
TSBT-HR
A
278
B
614
C
4516
D
5916
(73)
(159)
(110)
(141)
Weight
lbs(kg)
6.6
(3.0)
278
714
4516
6916
7.2
(73)
(184)
(110)
(166)
(3.2)
418
912
812
22
(104.8)
(241.3)
(127)
(215.9)
(10)
Connections:
Universal Mount Two Bolt Swivel Connection
DIMENSIONS inches (mm) AND WEIGHTS pounds (kg)
Model
USBTLR
Inches (mm)
A
278
B
638
C
234
D
558
E
414
(73)
(161)
(70)
(143)
(108)
Weight
lbs(kg)
7.25
(3.3)
USBTMR
2 8
7 8
2 4
6 8
4 4
(73)
(186)
(70)
(168)
(108)
(3.6)
USBTHR
418
934
234
834
614
25
(104.8)
(247.7)
(70)
(222.3)
(158.8)
(11.33)
Maximum Capacity(lbs/hr)
Trap
TSBT-LR, USBT-LR
TSBT-MR,
USBT-MR
TSBT - HR
USBT-HR
Orifice
Size
3/32
1/4
3/16
5/32
1/8
7/64
3/32
5/64
1/4
3/16
1/8
7/64
3/32
MOP
200
15
30
70
125
200
250
400
40
80
250
300
650
Differential Pressure
5
(0.34)
85
800
540
390
260
200
155
100
1040
680
320
220
175
10
(0.69)
120
920
690
490
325
265
200
130
1350
930
42
280
225
15
(1.03)
145
1040
800
560
400
315
240
155
1580
1120
510
325
270
30
(2.07)
200
40
(2.76)
230
70
(4.83)
300
80
(5.52)
325
125
(8.62)
400
200
250
300
400
650
(13.79) (17.24) (20.69) (27.59) (44.83)
500
1000
700
530
410
315
210
2000
1550
700
430
370
790
600
470
360
235
2350
1775
790
500
400
940
750
580
440
280
800
610
480
310
970
720
560
360
900
690
440
750
460
510
580
2400
1020
630
510
2300
1090
685
540
1300
800
650
1650
1000
800
1800
1100
870
1200
930
1050
1300
NTD600 SERIES
THERMO-ACTIVE TRAP
NTD600 SERIES
THERMODYNAMIC
STEAM TRAPS
Pressures To 600 PSIG (41.3 barg)
Temperatures to 800F (426C)
Compact Design Hardened stainless steel disc is the
only moving part.
Inexpensive Low initial cost is less expensive than
repairable technologies.
Simplifies Installation Works in any position.
Rugged Handles water hammer and superheat.
Reliable, Efficient Operation Blast discharge helps to
eliminate dirt buildup and provides tight shutoff
Freeze resistant Self draining design prevents freezing.
All Stainless Steel Construction Resists both internal
and external corrosion.
Easy to Monitor Audible discharge cycle makes
checking operation simple.
MODELS
NTD600Thermodynamic Disc Trap
NTD600SNTD600 with integral strainer
NTD600BNTD600S with blowdown valve
APPLICATIONS
Steam Tracing
Drips
Heating
Installation Tip: Always install STV Test & Block Valve as part of trap station
SEE PAGE 354
Installation Tip: Add Uniflex Pipe Coupling for ease of maintenance
SEE PAGE 374
OPERATION
Incoming air and condensate flow through the
trap body and into the control chamber. Line
pressure raises the disc off the seat allowing
complete discharge. When flashing condensate
enters the cartridge, flow velocity increases,
creating low pressure underneath the disc.
Flashing condensate at high velocity strikes the
inside wall of the disc chamber and is deflected
- 334 -
NTD600 SERIES
THERMO-ACTIVE TRAP
NTD600 SERIES
THERMODYNAMIC
STEAM TRAPS
SPECIFICATION
MATERIALS
OF
CONSTRUCTION
Size
3/8"
1/2"
3/4"
1"
A
2
(51)
211/16
(68)
213/16
(71)
35/16
(84)
B
13/4
(44)
13/4
(44)
25/16
(59)
21/2
(64)
C
13/4
(44)
2
(51)
27/16
(62)
27/8
(73)
Weight
in Lbs.
(kg)
.8
(.36)
1.2
(.55)
1.85
(.86)
3.1
(1.8)
3/8"
1/2"
3/4"
1"
180
185
300
310
405
420
640
670
For Kg/Hr Multiply by .454
10
(0.7)
20
(1.4)
30
(2.1)
50
(3.4)
75
(5.2)
100
(6.9)
150
200
300
400
500
600
(10.3) (13.8) (20.7) (27.6) (34.5) (41.3)
190
345
470
725
200
410
560
865
215
465
640
980
245
575
810
1200
305
700
1000
1470
370
810
1160
1750
500
1000
1450
2200
610
1140
1670
2600
790
1410
2100
3250
960
1630
2430
3780
1100
1830
2750
4250
1250
2000
3050
4700
NOTE: The NTD600 Series works efficiently at all line pressures between 5+600 psi and back pressures up to 80% of line pressures.
- 335 -
LIQUIDATOR 450
THERMOSTATIC TRAP
APPLICATIONS
Unit Heaters
Steam Tracing
Drip Legs
Tire Presses
Cooking Equipment
Laundry Equipment
Plating Tanks
Platen Presses
Air Vents
OPTIONS
SLR - SLR Orifice*
ISO - ISO Filled Actuator*
SW - Socketweld
B - Blowdown Valve
MODELS
OPERATING PRINCIPLE
Thermal actuator is filled at its free length with
a liquid having a lower boiling point than water.
On start-up, valve is normally open. When
steam enters trap, thermal actuator fill
vaporizes to a pressure higher than line
pressure. This forces valve into seat orifice to
prevent any further flow. As condensate
collects, it takes heat from thermal actuator,
LIQUIDATOR 450
THERMOSTATIC TRAP
2.6 sq.
(66 sq.)
UMT SERIES
TRAP AND
UMTC
CONNECTOR
.75 (19)
2.81 (71)
Connections:
1/2", 3/4" or 1" NPT or socketweld
3.5
(8.89)
MATERIALS
OF
4.8
(122)
1.25
(3.18)
5
(12.7)
(31 barg)
(316C)
(31 barg)
(316C)
3.44
(8.74)
UMTCYR
(31 barg)
(399C)
CONSTRUCTION
1.25
(3.18)
5
(12.7)
3.5
(8.89)
3.44
(8.74)
UMTCYL
Orifice
Inch
5
(mm) (0.34)
10
(0.7)
20
(1.4)
50
(3.4)
UMT451T
5/64
(2)
84
(38)
119
(54)
168
(76)
265
(120)
348
(158)
375
(170)
398
(181)
439
(199)
472
(214)
502
(228)
529
(240)
553
(251)
575
(261)
UMT452T
1/8
(3)
216
(98)
265
(120)
375
(170)
592
(269)
778
(354)
838
(381)
890
(405)
980
(445)
1055
(480)
1121
(510)
1180
(536)
1235
(561)
1284
(584)
UMT453T
1/4
(6)
550
(249)
825
(374)
1210
(549)
1975 2825 3140 3425 3650 3960 4100 4230 4420 4600
(896) (1281) (1424) (1554) (1656) (1796) (1860) (1919) (2005) (2086)
- 337 -
LIQUIDATOR UMT-TD
THERMODYNAMIC TRAP
LIQUIDATOR UMT-TD
UNIVERSAL MOUNT
THERMODYNAMIC STEAM TRAPS
Pressures To 450 PSIG (31 barg)
Temperatures to 750F (400C)
APPLICATIONS
Steam Tracing
Drips
Light Process
OPTIONS
SW - Socketweld Connections
B - Blowdown Valve
For information on Big Block UMTVS-BB Connector
See Page 344
Celtron
plastic-packed
replaceable cartridge
for fast and simple
replacement
MODELS
OPERATION
Incoming air and condensate flow through the
trap body and into the Celtron cartridge. Line
pressure raises the disc off the seat allowing
complete discharge. When flashing condensate
enters the cartridge, flow velocity increases,
creating low pressure underneath the disc.
Flashing condensate at high velocity strikes the
inside wall of the disc chamber and is
LIQUIDATOR UMT-TD
THERMODYNAMIC TRAP
LIQUIDATOR UMT-TD
2.6 sq.
(66 sq.)
UNIVERSAL MOUNT
THERMODYNAMIC STEAM TRAPS
SPECIFICATION
Steam trap shall be of a thermodynamic capsule design. The body
shall be of a 304 stainless steel 2 bolt universal swivel construction with
a stainless steel in line renewable Celtron capsule. Celtron capsule shall
contain all working components. Capsule shall be hardened
throughout. Seat shall be stress relieved to eliminate warping. Trap
shall seal to body with spiral wound graphite gaskets. Trap shall be
suitable for pressures through 450 psi and available in 1/2" through 1"
NPT or socketweld connections.
UMT-TD
SERIES TRAP
AND UMTC
CONNECTOR
.75 (19)
2.81 (71)
Connections:
Operating Pressure
Operating Temperature
Allowable Pressure
Allowable Temperature
MATERIALS
OF
4.8
(122)
450 psig
750F
450 psig
750F
(31 barg)
(400C)
(31 barg)
(400C)
3.5
(8.89)
CONSTRUCTION
1.25
(3.18)
5
(12.7)
3.44
(8.74)
UMTCYR
5
(12.7)
1.25
(3.18)
3.5
(8.89)
3.44
(8.74)
UMTCYL
5
(0.34)
105
240
10
(0.7)
150
265
25
(1.7)
235
420
300
(20.7)
630
1120
400
(27.6)
690
1240
450
(31)
715
1280
The UMT-TD Series trap works efficiently at all line pressures between 5 and 450 psi and back pressures to 80% of line pressure.
- 339 -
DS200 SERIES
THERMOSTATIC TRAP
DS200 SERIES
THERMOSTATIC STEAM TRAPS
Pressures To 100 PSIG (6.9 barg)
Temperatures to 338F (170C)
APPLICATIONS
Drainage of Steam Filters and Separators
Culinary Steam
WFI System Sterilization
Main Drips
Sterilizer Drainage and Air Venting
MODELS
DS202Low capacity
DS203Medium capacity
DS204High capacity
OPTIONS
SLR - SLR Orifice
OPERATION
Thermal actuator is filled at its free length with a
liquid having a lower boiling point than water. On
start-up, valve is normally open to discharge air,
non-condensibles and condensate. When steam
enters trap, thermal actuator fill vaporizes to a pressure higher than line pressure. This forces valve into
- 340 -
MATERIALS
OF
(6.9 barg)
(170C)
(10.3 barg)
(186C)
CONSTRUCTION
1" BODY
Dimensions
NPT or
inches
Socket
(mm)
weld
A
B
33/4
13/4
3/8", 1/2"
(95)
(44)
15/16
3/4
3
1
3/4"
(100)
(44)
43/8
13/4
1"
(111)
(44)
Weight
Lbs.
(kg)
1.1
(0.5)
1.2
(0.54)
1.6
(0.73)
Orifice
Inch
5
(mm) (0.34)
10
(0.7)
20
(1.4)
50
(3.5)
100
(6.9)
125
(8.6)
150
200
250
300
350
400
450
500
(10.3) (13.8) (17.2) (20.7) (24.1) (27.6) (31.0) (34.5)
778
(354)
838
(381)
890
(405)
DS202
1/8
(3)
216
(98)
265
(120)
375
(170)
592
(269)
DS203
1/4
(6)
550
(249)
825
(374)
1210
(549)
1975 2825 3140 3425 3650 3960 4100 4230 4420 4600 4760
(896) (1281) (1424) (1554) (1656) (1796) (1860) (1919) (2005) (2086) (2161)
DS204
5/16
(8)
860
(390)
1220
(554)
1725 2725 3575 3850 4090 4505 4850 5155 5425 5675 5900 6110
(783) (1237) (1623) (1748) (1857) (2045) (2202) (2340) (2463) (2576) (2679) (2774)
- 341 -
980
(445)
1055
(480)
1121
(510)
1180
(536)
1235
(561)
1284
(584)
1323
(601)
DS200 SERIES
THERMOSTATIC TRAP
DS200 SERIES
- 357 -
TRAPS &
SPECIALTIES SIZING
TRAPS &
SPECIALTIES
SIZING
BASICS OF
STEAM TRAPS
BASICS
OF
STEAM TRAPS
* CONDENSATE
* AIR
* NON-CONDENSIBLES
Condensate is formed in a system
whenever steam gives up its useable
heat. And, since condensate interferes
with the efficiency of the operation of a
steam system, it must be removed.
Air, one of natures finest insulators,
when mixed with steam, will lower its
temperature and hinder the the overall
effectiveness of an entire system. For
example: A film of air 1/1000th of an
inch thick offers as much resistance to
heat transfer as 13" of copper or 3 of
steel. For that reason, air MUST be
continuously bled from a system by
steam traps to have it operate
efficiently and to conserve energy.
Non-condensibles, such as carbon
dioxide promote corrosion and other
deterioration of equipment and inhibit
their function.
- 358 -
FIGURE 14
Next, condensate is discharged (Figure
14). Then heat from arriving steam will
cause the liquid in the bellows to vaporize and close the valve (Figure 15).
At temperature, the valve will remain
closed indefinitely opening only when
condensate, air or other non-condensibles cause it to retract and open.
When live steam re-enters the trap
housing, the bellows extends immediately, trapping the steam (Figure 15).
BIMETALLIC TRAPS
Bimetallic traps work like the differential
metal strip in a thermostat, using the
unequal expansion of two different
metals to produce movement which
opens and closes a valve.
Figure 16: When the cooler condensate contacts the bimetallic discs, the
discs relax. Inlet pressure forces the valve
away from its seat and permits flow.
FIGURE 16
FIGURE 17
FIGURE 13
During startup and warmup, a vacuum
in the bellows keeps it retracted, with
the valve lifted well clear of the seat
permitting air and non-condensibles to
be freely discharged (Figure 13).
FIGURE 15
The bellows, unlike a disc trap, is a
temperature sensitive rather than a time
cycle device. There is no way that air
can be mistaken for steam and cause
binding, since bellows react to
temperature only. And unlike bucket
traps, bellows traps do not require a
variety of sizes for valves and seats for
various pressures.
FIGURE 1
the bottom and the valve (B) fully open
to allow condensate to flow out freely.
- 359 -
FIGURE 2
Figure 2: Air trapped in the bucket
escapes through a vent hole (C). On
THERMOSTATIC &
MECHANICAL TRAPS
MECHANICAL TRAPS
(CONTINUED)
FIGURE 7
FIGURE 3
FIGURE 4
FIGURE 5
Figure 5: During startup, before condensate reaches the trap, the thermostatic
element is fully open to discharge air. The
float rests on the lower seat.
FIGURE 6
Figure 6: As hot condensate and steam
reach the trap, the thermostatic element
expands, closing the air vent. Condensate lifts the float, allowing condensate
to flow out of the trap.
- 360 -
FIGURE 11
FIGURE 9
Figure 9: Pressure caused by air or
condensate lifts the disc permitting
flow through the trap.
FIGURE 10
Figure 10: When steam arrives at the
inlet port, blowby at a high velocity
creates low pressure under the disc.
Some of the flashing condensate is
FIGURE 12
Figure 12: Trap is easily affected by
dirt and/or other foreign matter which
will cause trap to fail open.
- 361 -
THERMODYNAMIC &
ORIFICE TRAPS
- 362 -
AIR HEATING
Steam Mains; Pipe Coil Radiation;
Convectors; Radiators; etc. (Natural
Air Circulation)
(1) Qh = A Y
Recommended Safety Factors
For Steam Mains
Ambient Air Above Freezing:
1st Trap After Boiler. 3
At End of Main 3
Other Traps 2
Ambient Air Below Freezing:
At End of Main . 4
Other Traps 3
Steam mains should be trapped at all
points where condensate can collect,
such as at loops, risers, separators,
end of mains, ahead of valves, where
mains reduce to smaller diameters,
etc., regardless of the condensate load.
Installation of traps at these locations
usually provides ample capacity.
For Pipe Coil Radiation,
Convectors and Radiators
Single Continuous Coil ... 2
Multiple Coil .. 4
Damp Space Pipe Coil Radiation;
Dry Kilns; Greenhouses; Drying
Rooms; etc. (Natural Air Circulation)
(2) Qh = 2.5 A Y
Recommended Safety Factors
Single Continuous Coil .. 2
Multiple Coil .. 4
Steam Line Separators; Line Purifiers
(3) Qh = .10 F
Recommended Safety Factors
Indoor Pipe Line .. 2
Outdoor Pipe Line ... 3
If Boiler Carry-Over Anticipated 4 to 6
(Depending on probable severity of
conditions)
Unit Heaters; Blast Coils (Forced Air
Circulation)
(4) When BTU Output is Known:
Qh = B
L
- 363 -
10
0
20
0
- 364 -
25
0
30
2
40
5
50
12
60
20
70
30
80
40
90
55
1/2
3/4
114
112
212
.28
.35
.44
.50
.63
.76
10
12
14
16
18
20
TABLE C - FACTOR Y - H(Ts-Ta)/L - APPROXIMATE CONDENSING RATE FOR BARE IRON AND STEEL PIPE*
Steam Pressure - PSIG
10
15
20
25
50
75
100 150
400
450
500 600
219 227
239
250 259
267
298 320
338 366
448
460
470 489
966 961
952
945 939
934
911 895
879 856
776
764
751 728
968
Factor Y Cond - lbs/hr/sq.ft. 0.45 0.46 0.49 0.53 0.56 0.59 0.71 0.84 1.02 1.10 1.34 1.47 1.58 1.80 1.91 2.00 2.35 2.46 2.65
*Based on still air at 60F, recommended safety factors compensate for air at other temperatures. Used for steam trap selection only.
10
15
20
25
50
75
100
150
200
250
300
350
400
450
500
600
40 .041
.041
.042
.042
.042
.043
.043
.044
.045
.045
.047
.048
.049
.050
.051
.052
.052
.053
.055
60 .062
.062
.062
.063
.064
.064
.064
.066
.067
.068
.070
.072
.073
.075
.076
.077
.079
.080
.082
80 .083
.083
.083
.084
.085
.085
.086
.087
.089
.091
.093
.096
.098
.100
.101
.103
.105
.106
.110
100 .103
.103
.104
.105
.106
.106
.107
.110
.112
.114
.117
.120
.122
.124
.127
.129
.131
.133
.137
120 .124
.124
.125
.126
.127
.128
.129
.132
.134
.136
.140
.144
.146
.149
.152
.155
.157
.160
.165
140 .145
.145
.146
.147
.148
.149
.150
.154
.156
.159
.163
.167
.171
.174
.177
.180
.183
.186
.192
160 .165
.166
180
.167
.168
.169
.170
.172
.176
.179
.182
.187
.191
.195
.199
.203
.206
.210
.213
.220
.187
.189
.191
.192
.193
.198
.201
.204
.210
.215
.220
.224
.228
.232
.236
.240
.248
.211
.212
200
220
.213
.214
.219
.224
.227
.234
.239
.244
.249
.253
.258
.262
.266
.275
.235
.236
.242
.246
.250
.257
.262
.268
.274
.279
.283
.288
.293
.303
240
.268
.273
.280
.286
.292
.299
.304
.309
.314
.319
.330
260
.263
.290
.296
.304
.310
.317
.324
.329
.335
.340
.346
.357
280
.313
.319
300
.327
.334
.342
.349
.354
.361
.367
.373
.385
.350
.358
.366
.373
.380
.387
.393
.400
.412
50
75
100
125
150
175
200
225
250
275
300
IRON OR STEEL
1.6
10
17
25
34
45
57
70
84
99
114
BRASS
2.6
16
27
40
54
72
91
112
134
158
182
COPPER
3.2
10
20
34
50
68
90
114
140
168
198
228
* Mean water temperature is 1/2 the sum of inlet temperature plus outlet temperature. Table based on heating
surfaces submerged in water with natural circulation. Safety factor of 50% has been included to allow for moderate
scaling. If surface will remain bright, multiply above figures by 2. Use for steam trap selection only.
- 365 -
based upon the upstream and downstream pressures (this percentage can
be seen in Table 5 in the Condensate
Commander section).
60K
40K
30K
TE
20K
EXAMPLE:
Inlet Trap Pressure = 100 psig
Outlet Pressure (return) = 0 psig (atmospheric)
Actual condensate flow rate = 5,000 lb/hr.
Start at the Upstream Pressure line at 100 psig. Make a
straight line through the End (Downstream) Pressure of 0
psig and stop at the pivot line. From that point, make a
straight line through the Condensate Flow Rate of 5,000
and stop at the Nominal Pipe size line. It intersects
slightly higher than 4. You may select the 4 line size
without concern for undersizing the line because a low
velocity of 50 ft/sec was used.
Note: If design requirements dictate using a velocity other
than the 50 ft/sec value in the Nomograph, a ratio can be
made of the pipe size because the velocity is proportional
to the Pipe Diameter squared. For example, if you require
a Pipe Diameter for 80 ft/sec, use the following equation:
PIVOT LINE
/HR
10K
(LB
30
15K
FLO
EXAMPLE
SA
EN
EN
DP
30
20
10
5
PS
E(
UR
SS
RE
50
ND
60
180
100
CO
600
500
410
350
275
220
170
130
100
IG)
10
UPSTREAM PRESSURE (PSIG)
SIZING CONDENSATE
RETURN LINES
5K
4
3
1K
Nomograph Diameter x
50 FT/SEC
____________________
New Velocity (FT/SEC)
- 366 -
V.1.1 INTRODUCTION
Steam tracing is one of many ways to
preheat, add heat and prevent heat
loss from piping systems and their
components. Some other ways are:
Jacketed piping
Hot water and oil tracing
Dowtherm tracing
Jacketed piping systems are used primarily to maintain a constant high temperature. Due to its high cost of construction, jacketed systems are seldom
used except where temperature control
is critical. Hot water and oil must be
pumped at a high velocity to maintain
a desired temperature, and must have
a separate return header as does Dowtherm. Hot water, oil or dowtherm are
also an additional system which add to
the cost of a plant.
Steam tracing is most often selected
because:
There is generally available a surplus
of low and/or medium pressure
steam.
Steam has a high latent heat and
heat-transfer-coefficient.
Steam condenses at a constant
temperature.
Steam flows to end-point without
the aid of pumps (when designed
correctly).
V.1.2 USES
- 367 -
STEAM TRACING
DESIGN GUIDELINES
2.
3.
4.
5.
6.
Extra care should be taken for expansion stresses due to the higher
coefficient of expansion for stainless steel.
Branch connections are to be made
from the top of headers with the
block valve as close as possible to
the header.
The recommended types of
branch connections are tees and
reducing tees.
Steam lines should slope down to
traps (recommended 1% min.).
A dirt leg with trap station is
recommended at every change of
elevation (no undrainable pockets).
Extra care should be taken in pipe
supports to eliminate sagging.
7.
8.
9.
- 368 -
SIZING
FOR
STEAM APPLICATIONS
EXAMPLE
PRESSURE (PSIG)
25
50
75
100
200
300
0.71 0.45 0.33 0.26 0.15 0.1
2.83
1.8
1.32 1.05 0.62 0.39
6.37 4.04 2.97 2.36 1.39 0.88
11.33 7.18 5.28 4.19 2.47 1.56
17.7 11.22 8.26 6.55 3.86 2.44
25.49 16.16 11.89 9.43 5.55 3.52
1 INCH ELIMINATOR
#/HR
300
500
700
900
1100
1300
1500
400
500
1000
2000
3000
4000
400
0.08
0.22
0.44
0.72
1.08
1.5
2
500
0.06
0.18
0.35
0.58
0.87
1.21
1.61
PRESSURE (PSIG)
25
50
75
100
200
300
0.24 0.15 0.11 0.09 0.05 0.03
0.37 0.24 0.17 0.14 0.08 0.05
1.49 0.95 0.7 0.55 0.33 0.21
5.98 3.79 2.79 2.21 1.3 0.82
13.45 8.52 6.27 4.97 2.93 1.86
23.91 15.16 11.15 8.84 5.21
3.3
1000
2000
3000
4000
5000
6000
7000
PRESSURE (PSIG)
25
50
75
100
200
300
0.27 0.17 0.12 0.1 0.06 0.04
1.07 0.68 0.5 0.39 0.23 0.15
2.4
1.52 1.12 0.89 0.52 0.33
4.27 2.71 1.99 1.58 0.93 0.59
6.68 4.23 3.11 2.47 1.45 0.92
9.61 6.09 4.48 3.55 2.09 1.33
13.08 8.29
6.1
4.84 2.85 1.81
4000
6000
8000
10000
12000
14000
16000
25
0.6
1.34
2.39
3.73
5.37
7.32
9.55
500
750
1100
1250
1500
1750
2000
PRESSURE (PSIG)
25
50
75
100
200
300 400
500
600
0.69 0.44 0.32 0.26 0.15 0.1 0.07 0.06 0.05
1.56 0.99 0.73 0.58 0.34 0.22 0.16 0.13 0.11
3.36 2.13 1.57 1.24 0.73 0.46 0.35 0.29 0.24
4.34 2.75 2.02
1.6 0.95 0.6 0.46 0.37 0.31
6.25 3.96 2.91 2.31 1.36 0.86 0.66 0.53 0.45
8.5
5.39 3.97 3.14 1.85 1.17 0.9 0.72 0.61
11.11 7.04 5.18 4.11 2.42 1.53 1.17 0.94 0.79
2 INCH ELIMINATOR
#/HR
400
500
600
0.03 0.02 0.02
0.04 0.03 0.03
0.16 0.13 0.11
0.63 0.51 0.43
1.42 1.14 0.96
2.52 2.03 1.71
1000
2000
3000
4000
5000
6000
25
50
75
0.54 0.34 0.25
2.17 1.37 1.01
4.88 3.09 2.28
8.67
5.5
4.04
13.55 8.59 6.32
19.51 12.37 9.1
PRESSURE (PSIG)
100
200
300
0.2 0.12 0.07
0.8 0.47 0.3
1.8 1.06 0.67
3.21 1.89 1.2
5.01 2.95 1.87
7.22 4.25 2.69
400
0.06
0.23
0.51
0.91
1.43
2.06
500
600
0.05 0.04
0.18 0.16
0.41 0.35
0.74 0.62
1.15 0.97
1.66 1.4
3 INCH ELIMINATOR
#/HR
400
500
600
0.03 0.02 0.02
0.11 0.09 0.08
0.25
0.2
0.17
0.45 0.36 0.31
0.7 0.57 0.48
1.01 0.82 0.69
1.38 1.11 0.94
4 INCH ELIMINATOR
#/HR
#/HR
600
0.05
0.15
0.3
0.49
0.73
1.02
1.36
100
200
300
400
500
600
PRESSURE (PSIG)
25
50
75
100
200
300 400
500
600
0.22 0.14 0.1 0.08 0.05 0.03 0.02 0.02 0.02
0.89 0.57 0.42 0.33 0.19 0.12 0.09 0.08 0.06
2.01 1.27 0.94 0.74 0.44 0.28 0.21 0.17 0.14
3.57 2.26 1.66 1.32 0.78 0.49 0.38 0.3
0.25
5.57 3.53
2.6
2.06 1.21 0.77 0.59 0.47 0.4
8.02 5.09 3.74 2.97 1.75 1.11 0.85 0.68 0.57
PRESSURE (PSIG)
25
50
75
100
200
300
0.76 0.48 0.35 0.28 0.17 0.1
2.11 1.34 0.98 0.78 0.46 0.29
4.13 2.62 1.93 1.53 0.9 0.57
6.83 4.33 3.19 2.53 1.49 0.94
10.21 6.47 4.76 3.78 2.22 1.41
14.26 9.04 6.65 5.27 3.11 1.97
18.98 12.03 8.85 7.02 4.14 2.62
#/HR
400
500
600
0.07 0.06 0.05
0.3
0.24
0.2
0.67 0.54 0.46
1.19 0.96 0.81
1.86 1.5 1.27
2.69 2.16 1.82
2000
4000
6000
8000
10000
12000
14000
PRESSURE (PSIG)
25
50
75
100
200
300 400
500
600
0.45 0.28 0.21 0.17 0.1
0.06 0.05 0.04 0.03
1.79 1.13 0.83 0.66 0.39 0.25 0.19 0.15 0.13
4.02 2.55 1.87 1.49 0.88 0.55 0.42 0.34 0.29
7.15 4.53 3.33 2.64 1.56 0.99 0.75 0.61 0.51
11.17 7.08 5.21 4.13 2.43 1.54 1.18 0.95 0.8
16.08 10.19 7.5
5.95
3.5
2.22 1.69 1.37 1.15
21.89 13.87 10.21 8.09 4.77 3.02 2.31 1.86 1.56
6 INCH ELIMINATOR
PRESSURE (PSIG)
50
75
100
200
300
0.38 0.28 0.22 0.13 0.08
0.85 0.63 0.5 0.29 0.19
1.51 1.11 0.88 0.52 0.33
2.37 1.74 1.38 0.81 0.51
3.41 2.51 1.99 1.17 0.74
4.64 3.41 2.71 1.59 1.01
6.06 4.46 3.53 2.08 1.32
400
500
600
0.06 0.05 0.04
0.14 0.11
0.1
0.25
0.2
0.17
0.39 0.32 0.27
0.57 0.46 0.38
0.77 0.62 0.52
1.01 0.81 0.68
- 369 -
#/HR
5000
10000
15000
20000
25000
30000
35000
PRESSURE (PSIG)
25
50
75
100
200
300 400
500
600
0.18 0.11 0.08 0.07 0.04 0.02 0.02 0.02 0.01
0.72 0.46 0.33 0.27 0.16 0.1 0.08 0.06 0.05
1.62 1.02 0.75 0.6 0.35 0.22 0.17 0.14 0.12
2.87 1.82 1.34 1.06 0.63 0.4 0.3 0.24 0.21
4.49 2.85 2.09 1.66 0.98 0.62 0.47 0.38 0.32
6.46
4.1
3.01 2.39 1.41 0.89 0.68 0.55 0.46
8.8
5.58
4.1
3.25 1.92 1.21 0.93 0.75 0.63
SIZING ELIMINATOR
STEAM SEPARATORS
SIZING ELIMINATOR
STEAM SEPARATORS
FOR
AIR APPLICATIONS
EXAMPLE
25
50
PRESSURE (PSIG)
100
200
300 400
500
SCFM
600
1 INCH ELIMINATOR
SCFM
25
50
75
100
125
150
25
50
75
500
SCFM
600
50
100
150
200
250
300
50
75
500
SCFM
600
100
250
500
750
1000
1250
50
75
500
SCFM
600
250
500
1000
1500
2000
2500
200
400
600
800
1000
1200
25
PRESSURE (PSIG)
100
200
300 400
500
600
25
50
75
PRESSURE (PSIG)
100
200
300 400
500
600
25
50
75
PRESSURE (PSIG)
100
200
300 400
500
600
3 INCH ELIMINATOR
PRESSURE (PSIG)
100
200
300 400
4 INCH ELIMINATOR
SCFM
100
200
300
400
500
600
25
75
2 INCH ELIMINATOR
PRESSURE (PSIG)
100
200
300 400
50
100
150
200
250
300
25
50
10
25
50
70
90
110
25
25
50
75
PRESSURE (PSIG)
100
200
300 400
500
600
0
0.01
0.02
0.04
0.07
0.1
6 INCH ELIMINATOR
50
75
PRESSURE (PSIG)
100
200
300 400
500
SCFM
600
- 370 -
500
1000
2000
3000
4000
5000
25
50
75
PRESSURE (PSIG)
100
200
300 400
500
600
TRAPS &
SPECIALTIES
NOTES:
- 371 -