Dredge Valve

DREDGE YARD products are designed by using the

latest CAD technologies, latest production
methods and testing facilities worldwide. In
addition, all designs are entirely scrutinized using
Finite Element Analysis.
Dredge Yard valves are designed, produced and
tested under strict ISO and ASTM standards and
at third party for verification.

All dredge valves are designed, produced, assembled, tested, painted, greased, packed and transported under
close super vision of DREDGE YARD team of engineers and quality control.
The dredge valves are designed in 3 different working duties varies between 10, 20 and 30 bar.

Dredge Valve Features

The dredge valve is designed in such a way that there are no fasteners inside the body
Dredge valve is made of fabricated high tensile steel and cast steel
The dredge valve gate is made of corrosion resistant and hard steel
All dredge valves are operated by hydraulic cylinder located on the top of the dredge valve
The dredge valve body is stiffened with T-bars
The dredge valve body is is provided with inspection holes on both sides
Steel reinforced rubber seals are used to seal the pipe when the gate is down
Seals can be used both sides and turned in opposite direction when worn out
The rubber seals are hardened where necessary to increase the life time of the seals
All connections outside the body are bolts and nuts
The fabricated body is made from high tensile steel
Two flushing pipes are provided in the lower body of the dredge valve
Hoisting lugs are provided on the top of the body

United Arab Emirates

Tel: +971-44574002
Fax: +971-44356489
Fortune Executive Tower Office 305
Block T, JLT, P.O.Box 282189, Dubai

The Netherlands
Tel: +31-70-7709038
Fax: +31-70-7709039
Platinastraat 7
2718 SZ Zoetermeer

http://www.dredgeyard.com
info@dredgeyard.com

Dredge Valve Benefits

No fasteners inside the dredge valve that can loosen and
damage other parts during operation
Corrosion resistant and hard dredge valve gate ensures longer
life time
Steel reinforced rubber seals hardened at both ends to
ensure long life time and interchangeable in all directions
All connections outside the dredge valve body are bolts
and nuts that can be easy replaced without damaging any part
of the body
Compact design due to the use of high tensile steel
Inspection hole allows easy inspection without dismantling the
dredge valve body
Different duties being 10, 20 and 30 bar to fit the right
application
The dredge valve can be delivered with visual and digital
position indicator
Easy handling and installation due to hosting lugs and
compact design

Dredge Valve Materials

To ensure a heavy duty design for obtaining a high reliability and efficiency performance the dredge valve are
made out of the following materials:

Dredge valve body is made of high tensile carbon steel

Dredge valve gate is made out of corrosion resistant and hard steel
The seals are made from steel reinforced rubber hardened at both ends
Lower body is made out of cast carbon steel

United Arab Emirates

Tel: +971-44574002
Fax: +971-44356489
Fortune Executive Tower Office 305
Block T, JLT, P.O.Box 282189, Dubai

The Netherlands
Tel: +31-70-7709038
Fax: +31-70-7709039
Platinastraat 7
2718 SZ Zoetermeer

http://www.dredgeyard.com
info@dredgeyard.com

Dredge Valve Production

All dredge valves are designed according to the customers requirements and applications using 3D
CAD technologies
The design is tested by Dredge Yard experts using Finite Element Analysis. External and internal forces
are examined and all maximum possible scenarios are simulated
Before making the pattern, casting simulation software is run to verify that all thickness, curves and radii
will be obtained and the material will cool down in a good way preventing internal and external shrinkages
The patterns are made from aluminum or wood depending on the quantities
Casting is done in a clean and supervised environment. All necessary measurements are taken to obtain a good casting like using filters, special cast ladles, and strong paint for the mold surface
All castings of dredge valves are heat treated according ISO and ASTM standards
For all casting the mechanical and chemical properties are verified at third party
After casting and after machining Dredge Yard team of quality control inspects all the parts to make sure
that the quality will be according to customers and Dredge Yards specifications
After approval of the products, the cast surface is painted and the machined surfaces are greased
The packing and transport is done under the supervision of Dredge Yard team to ensure the release of
products in the right way

Dredge Valve
Additional Options

Dredge Valve
Quality Control
The following testing is done during and after production:

Dredge yard dredge valves can be delivered with the

following options:

Chemical composition test at third party

Mechanical properties test at third party
Measurement test of all dimensions after casting
Ultra sonic testing for 20% of all surfaces

Additional mechanical position indicator on the top

of the dredge valve
Proximity sensors attached to the hydraulic cylinder

Magnetic particle tests for critical parts

Dye penetrant inspection for critical parts
Measurement test of all dimensions after machining
Surface roughness test for critical surfaces
Hardness test for all parts
Assembly test and interchangeability for all parts
Assembly test and interchangeability for all parts
Visual inspection for all parts

United Arab Emirates

Tel: +971-44574002
Fax: +971-44356489
Fortune Executive Tower Office 305
Block T, JLT, P.O.Box 282189, Dubai

The Netherlands
Tel: +31-70-7709038
Fax: +31-70-7709039
Platinastraat 7
2718 SZ Zoetermeer

http://www.dredgeyard.com
info@dredgeyard.com

Dredge Valve Sizes

DREDGE YARD

Pipe INSIDE
DIAMETER
(mm)
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1100
1200
1300
1400

10 BAR WORKING PRESSURE

FLANGE(mm)(
BOLT(mm)
O.D./P.C.D./H
A(mm)
B(mm)
(QTY./SIZE)
OLE DIA.)
395/350/22
12/M20
1437
870
445/400/22
12/M20
1607
990
505/460/22
16/M20
1797
1130
565/515/26
16/M24
1992
1275
615/565/26
20/M24
2172
1405
670/620/26
20/M24
2300
1455
745/680/30
20/M27
2428
1535
780/725/30
24/M27
2640
1695
845/780/30
24/M27
2480
1845
895/840/30
24/M27
3035
1965
970/900/33
24/M27
3235
2115
1015/950/33
24/M30
3400
2230
1070/1000/33
28/M30
3605
2385
1115/1050/33
28/M30
3785
2515
1170/1120/33
28/M30
3960
2640
1230/1160/36
28/M33
4193
2805
1345/1270/39
28/M33
4565
3075
1455/1380/39
32/M36
4945
3357
1575/1490/42
36/M39
5330
3640
1675/1590/42
36/M39
5685
3880

United Arab Emirates

Tel: +971-44574002
Fax: +971-44356489
Fortune Executive Tower Office 305
Block T, JLT, P.O.Box 282189, Dubai

The Netherlands
Tel: +31-70-7709038
Fax: +31-70-7709039
Platinastraat 7
2718 SZ Zoetermeer

C(mm)

D(mm)

435
500
595
675
735
730
805
914
980
1040
1100
1160
1245
1295
1396
1436
1575
1675
1795
1935

182
182
210
224
232
236
242
264
279
310
325
340
367
394
409
440
470
526
556
586

http://www.dredgeyard.com
info@dredgeyard.com

Dredge Valve Sizes

Pipe INSIDE
DIAMETER
(mm)
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1100
1200
1300
1400

20 BAR WORKING PRESSURE

FLANGE(mm)(
BOLT(mm)
A(mm)
B(mm)
O.D./P.C.D./H
(QTY./SIZE)
OLE DIA.)
395/350/22
12/M20
1452
885
445/400/22
12/M20
1617
1000
505/460/22
16/M20
1807
1140
565/515/26
16/M24
2007
1290
615/565/26
20/M24
2187
1420
670/620/26
20/M24
2315
1470
745/680/30
20/M27
2448
1555
780/725/30
24/M27
2660
1715
845/780/30
24/M27
2870
1875
895/840/30
24/M27
3045
1975
970/900/33
24/M27
3255
2135
1015/950/33
24/M30
3420
1660
1070/1000/33
28/M30
3630
2410
1115/1050/33
28/M30
3810
2540
1170/1120/33
28/M30
3970
2650
1230/1160/36
28/M33
4215
2825
1345/1270/39
28/M33
4598
3108
1455/1380/39
32/M36
4970
3380
1575/1490/42
36/M39
5346
3656
1675/1590/42
36/M39
5703
3898

Pipe INSIDE
DIAMETER
(mm)
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1100
1200
1300
1400

30 BAR WORKING PRESSURE

FLANGE(mm)(
BOLT(mm)
O.D./P.C.D./H
A(mm)
B(mm)
(QTY./SIZE)
OLE DIA.)
425/370/30
12/M27
1582
1015
485/430/30
16/M27
1762
1145
555/490/33
16/M27
1972
1305
620/550/36
16/M33
2142
1425
670/600/20
20/M33
2352
1585
730/660/36
20/M33
2515
1670
780/710/36
20/M33
2658
1765
845/770/39
20/M36
2945
2000
910/835/39
24/M36
3115
2120
960/875/42
24/M39
3355
2285
1025/915/42
24/M39
3525
2405
1185/990/48
24/M45
3730
2560
1150/1030/48
24/M45
3895
2675
1185/1090/48
24/M45
4040
2770
1250/1130/48
24/M45
4290
2970
1320/1210/56
28/M52
4500
3110
1455/1330/56
28/M52
4735
3245
1590/1450/56
28/M52
5130
3540
1725/1570/56
28/M52
5660
3970
1860/1690/56
28/M52
5933
4128

United Arab Emirates

Tel: +971-44574002
Fax: +971-44356489
Fortune Executive Tower Office 305
Block T, JLT, P.O.Box 282189, Dubai

The Netherlands
Tel: +31-70-7709038
Fax: +31-70-7709039
Platinastraat 7
2718 SZ Zoetermeer

C(mm)

D(mm)

435
500
590
370
735
730
805
914
975
1040
1100
1160
1245
1295
1396
1440
1575
1675
1795
1935

192
192
220
234
242
246
262
284
289
330
345
360
397
424
429
470
496
552
582
586

C(mm)

D(mm)

515
577
670
750
810
850
910
995
1070
1110
1165
1225
1320
1350
1466
1506
1660
1786
1920
2116

230
236
264
276
288
296
306
346
361
420
435
460
485
510
515
540
560
600
630
660

http://www.dredgeyard.com
info@dredgeyard.com