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HSVF SYSTEM
File Name :
TITLE
REV.0
2011.12.23
HSVF SERIES
TROUBLESHOOTING MANUAL
HSVF SERIES
TROUBLESHOOTING MANUAL
Rev. Commemts :
HELCO-C5-003-01
- 1 -
A4(210297)
HSVF SYSTEM
File Name :
TITLE
REV.0
2011.12.23
HSVF SERIES
TROUBLESHOOTING MANUAL
TABLE OF CONTENTS
1. INTRODUCTION 3
1-1. Main feature 3
2. INSTALLATION 3
2-1. Safety 3
3. BOARDS ADJUSTMENT 5
3-1. MCU Board & PIO Board Adjustment 5
3-2. GIO Board Adjustment 6
3-3. TNP Board Adjustment 8
3-4. CCB-7 Board Adjustment 10
3-5. OPB-340 Board Adjustment 11
3-6. HPI/HIP CAN Board Adjustment 12
3-7. Voice Synthesizer 15
3-8. CPI-CAN Board Adjustment 16
3-9. LS Board Adjustment 17
4. INSPECTION OPERATION 18
4-1. Brake line connection 18
4-2. Power line connection 18
4-3. Motor line connection 18
4-4. Check points after turning on the power 18
4-5. Operate Inspection 19
5. INITIALIZING OPERATION 20
5-1. Purpose 20
5-2. Check subjects 20
5-3. Operating Procedure 21
5-4. Cautious Subjects 21
5-5. Initialization Flow Chart 22
6. LOAD COMPENSATING DEVICE SETUP 23
6-1. Purpose 23
6-2. Procedure 23
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A4(210297)
HSVF SYSTEM
File Name :
TITLE
REV.0
2011.12.23
HSVF SERIES
TROUBLESHOOTING MANUAL
1. INTRODUCTION
* The manual describes the troubleshooting method of Hyundai "HSVF" elevator system.
* In this manual, elevator troubles are explained in two cases i.e.
* "Condition of operation impossible" means the impossible state of starting and running of
elevator by certain causes of troubles.
* "Condition of operation possible" means the possible state of running, but normal service for
passenger's is not made by several causes of troubles.
* As troubles are describes by trouble modes and causes of troubles and troubleshooting
methods are explained.
* This manual shall be helpful for prompt and accurate troubleshooting of the troubles that
could happen at jobsite.
* System power and Boards are explained in "HSVF INSTALLATION MANUAL AND ADJUSTMENT
MANUAL"
* HHT use methods are explained in "HSVF HHT MANUAL".
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HSVF SYSTEM
File Name :
TITLE
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HSVF SERIES
TROUBLESHOOTING MANUAL
Remark
Total Information Mode
1.
IN/OUT
2.
ERROR
3.
SETUP
4.
MANAGEMENT
5.
INFO
Version information
PIO I/O, Car I/O, Call I/O, INVERTER I/O, RMS I/O,
Group I/O, CAN STATUS, EXT I/O
Error, Error records, Erasing records, Hall Error
Spec. change, Device set up, Time set up,
Initialization, Load set up
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HSVF SYSTEM
File Name :
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REV.0
HSVF SERIES
TROUBLESHOOTING MANUAL
2011.12.23
Document Number :
5 6 7 8
11
15 16
Position
1verse
1,2 column
1verse
3,4 column
1v
1v
1v
1v
1v
1v
2v
2v
5c
6c
7c
8,9c
11~12c
15,16c
1,2,3c
11~15c
A u C D
F 6 8
Commit
( B 1
/ 3 3
[ 0 9
2 5 ]
Display
no mode
F1 1st fireman op.
auto
F2 2nd fireman op.
In-Car inspection
Mv independent op.
On-Car inspection Ep Emergency op.
Machine room
Emergency
Mc
El
inspection
Landing op.
Fi
Initialization
Eq Earthquake op.
Pk Parking op.
Rp Sub brake in
Fr
Fireman Return
Ar Arrange op.
OG Openning
RG Rear Door Openning
OP Open
RO Rear Door Open
CG Closing
RC Raer Door Close
CD Close
: Up, : Stop, : Down
ULA, DZ, DLA
(Space) : Service Floor, * : non-Service Floor
No
Au
In
On
Elevator Status
Door Status
Direction
Door zone sensor
Non-Stop Floor
Absolute Floor
Floor display
Total Floor
Error display
Current time
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HSVF SYSTEM
File Name :
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HSVF SERIES
TROUBLESHOOTING MANUAL
2011.12.23
Document Number :
N P U T
(
0
0 X 0 0 C 2 0 0 1
)
7
-(b)
-(a)
-(b)
-(a)
:
:
:
:
7
1
2
C
=>
=>
=>
=>
29,41,40 : ON
AUTO : ON
FMR : ON
MCI,MC2I : ON
HHT
8
bit8
MDN
DLS
MC2I
BKB
PDN
4
bit7
MUP
PLDL
MCI
FMR2
PUP
30B
BKS
(b)
2
1
8
bit5
bit4
bit6
AUTO BKOP
MCS
PLDH PLDM PLUM
ELDI
EQP
EQS
RDZ
FDZ
EMPO
PHAND PAUTO RNBL
ZSP
RUN
DLD
4
bit3
40
PLUH
PARK
HOME
WLS
2
bit2
41
PLUL
FMR
ATS
PDLS
1
bit1
29
ULS
RBKI
MT
CTOL
DLA
DZ
ULA
- - - - E 7 - -
c. If door zone sensors are in good condition, check that "PIO Input[2]" is
whether
- - - - - - - 7
- - - - - - A -
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HSVF SYSTEM
File Name :
TITLE
REV.0
HSVF SERIES
TROUBLESHOOTING MANUAL
2011.12.23
Document Number :
MFAN
SIGNAL NAME
REV
FWD
MC2
SPO2 SPO1 ELDO
MC1
BRKC
RBK
BRKB
RST
BRKA
ALARM
INIT
- - - - - - - 6
* SSVF7 :
- - - - - - - E
- - - - - - 1 7
* SSVF7 :
- - - - - - 1 F
CarSigIn [0]
NDZ
FULL
ODD
FC3
L70
DCB
EVEN
Signal Name
FR2
FR1 ONDN ONUP ONS
L30
EE
SE
DCL
DOL
DOB
INS
AUTO
EACH MOVE PASS
ATT
PWR
CarSigIn [1]
REE
CarSigIn [2]
RDCS
RSE
RDCL
RDOL
RDCB RDOB
CarSigIn [3]
- - - - - - - 1
or not. (ONS)
- - 1 - - - - -
or not. (DOB)
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HSVF SYSTEM
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HSVF SERIES
TROUBLESHOOTING MANUAL
Document Number :
LTR
DST
VEQ
CarSigOut [1]
UDST
DUP
Signal Name
FST
FDR
VOL
LED3
DLOCK VWEL
VFR
DDN
BN2
VCL
VOP
FR2R
LED2
CLR
LED1
OPR
OLBZ
VFD
VIP
NUDGR
ROPR
REAR
CarSigOut [3]
Commit
Car part CAN status register value :
* normal : 0x0000000C
* abnormal : 0x80000044
Hall part CAN status register value :
CAN.Hall Status
* normal : 0x0000000C
* abnormal : 0x80000044
Normal/Front Hall detected ID 1~32 floor
HallScan1 1-32
HallScan1 33-64
HallScan2 1-32
HallScan2 33-64
Car Scan
--
ExIO2
ExIO1
LS
OPB4
OPB3
OPB2
OPB1
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HSVF SERIES
TROUBLESHOOTING MANUAL
HHT Display
Commit
2.1
Error List
2.2
2.3
Clear Error
Hall Error
F 1 1
F11 occurrence
s e t
0 9 0 2 1 7 - 1 5 5 5 4 7 . 1 1
ex 2) 2009. 2. 17 15:59:58.87
0 0 1
F 1 1
F11 cancellation
c
0 9 0 2 1 7 - 1 5 5 9 5 8 . 8 7
E r
button
button push
r o r
L i
button
s t ?
Y e s
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HSVF SYSTEM
File Name :
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HSVF SERIES
TROUBLESHOOTING MANUAL
2011.12.23
Document Number :
Commit
Normal/Front Hall error 1~32 floor
Normal/Front Hall error 33~64 floor
Handicap/Rear Hall error 1~32 floor
Handicap/Rear Hall error 33~64 floor
1 - 3 2
0 X 0 0 0 0 0 0 A
4 3 2 1 floor
0 0 1 1
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HSVF SERIES
TROUBLESHOOTING MANUAL
3. ERROR CODES
F11
State
Reference
- MCU Bd HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] "29"
- Check power supply DC110V, DC24V.
Check
Point
F21
State
Reference
Check
Point
F31
State
DPRAM Error
- DPRAM cable error between MCU and inverter
Point
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HSVF SERIES
TROUBLESHOOTING MANUAL
F41
FWD/REV Error
- (in inspection) MCU commands to stop, but FWD/REV signal output
to inverter.
State
Point
F51
State
F61
State
Point
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HSVF SERIES
TROUBLESHOOTING MANUAL
F71
State
Reference
Check
Point
F81
Watchdog Error
- MCU board fault
State
F91
State
Reference - None
Check
Point
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HSVF SYSTEM
File Name :
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2011.12.23
HSVF SERIES
TROUBLESHOOTING MANUAL
F12
State
Reference
Check
Point
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] MT
- Check TH1,THC with tester.
- Check MT relay.
- Check CCS switch.
F22
State
Point
F42
State
Initialization Error
- After initialization, inverter don't output high operation signal to MCU.
- Elec.W.diagram : COL 3A, 3B
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] ULS, DLS
Reference
Check
Point
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HSVF SYSTEM
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HSVF SERIES
TROUBLESHOOTING MANUAL
F52
Pulse Error
- Pulse compensation error (500mm) in auto operation.
State
Reference - MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] ULA, DLA
- Inverter HHT : MONITOR>>FLOOR DATA>>CURRENT POSITION
Check
Point
F62
State
Reference - MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] ULS, DLS
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] DLA,DZ,ULA
Check
Point
F72
State
Reference - MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0]
PLUH, PLDH, PLUM, PLDM
Check
Point
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HSVF SYSTEM
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F13
HSVF SERIES
TROUBLESHOOTING MANUAL
State
F23
State
Point
F43
State
Reference - None
Check
Point
F63
State
Point
- Check OPB board dip switch. (all dip switches must be off)
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F83
State
HSVF SERIES
TROUBLESHOOTING MANUAL
Reference - MCU Bd HHT : 5. REAR/INFO >> 5.1 Version >> 51f OPB.2
Check
Point
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HSVF SYSTEM
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F14
HSVF SERIES
TROUBLESHOOTING MANUAL
State
Reference
Check
Point
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] 40, 41
- Check hatch door interlock switch and gate switch.
- Check "CT4", "CT5" connectors status of TNP board.
- Check "X40", "X41" relays status of TNP board.
F24
State
Reference - MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] 40, 41
- MCU HHT : 1.IN/OUT >> 1.3 Car Input >> CarSigIn [0] DOL, DCL
Check
Point
F34
State
DCL Error
- No "DCL" signal input after trying to close 3 times.
- Elec.W.diagram : COL 6A, 6B, 6C
Reference
Check
Point
- MCU HHT : 1.IN/OUT >> 1.3 Car Input >> CarSigIn [0] DCL
- Check "DCL" signal and sensor state.
- Check door sill and obstacles.
- Check "CC13" connector of CCB-7 board.
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HSVF SYSTEM
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HSVF SERIES
TROUBLESHOOTING MANUAL
F44
State
for lobby.
- Then F44 error occurs.
- Elec.W.diagram : COL 6A, 6B, 6C
Reference
Check
Point
- MCU HHT : 1.IN/OUT >> 1.3 Car Input >> CarSigIn [0] DOL
- Check "DOL" signal and sensor state.
- Check door sill and obstacles.
- Check "CC13" connector of CCB-7 board.
F54
State
Reference - MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] 40,41
- MCU HHT : 1.IN/OUT >> 1.3 Car Input >> CarSigIn [0] DCL
Check
Point
F64
State
Reference
- MCU HHT : 1.IN/OUT >> 1.3 Car Input >> CarSigIn [0] DCL
- MCU HHT : 1.IN/OUT >> 1.3 Car Input >> CarSigIn [2] RDCL
- Check "DCL,RDCL" signal and sensor state.
- Check "FDZ, RDZ" signal and door zone sensor state.
Check
- MCU Bd HHT : 3.SETUP >> 3.1 Basic >> 31c Nonstop >> C03,C04
Point
FronNonStp
- MCU Bd HHT : 3.SETUP >> 3.1 Basic >> 31c Nonstop >> C05,C06
RearNonStp
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F74
HSVF SERIES
TROUBLESHOOTING MANUAL
State
Reference - MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] RBKI
- MCU HHT : 4.MANAGEMENT >> 4.3 FieldTest >> 43b RopeBrkReset
- Check the lining state of brake.
Check
Point
F84
State
F94
State
Reference
- MCU HHT : 3.SETUP >> 3.1 Basic >> 31b Field >> B46 BuzzerOption >>
F94 Enable
Check
Point
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HSVF SYSTEM
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F15
HSVF SERIES
TROUBLESHOOTING MANUAL
State
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] 30B
- Connect HHT to inverter and check inverter error.
- Check "H9" connector of TNP board.
- Check the 3-phase power. (R,S,T)
F25
State
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] ZSP
- Check the lining state of brake.
Check
Point
F35
State
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] ZSP,BKS,30B
Check
Point
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HSVF SYSTEM
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HSVF SERIES
TROUBLESHOOTING MANUAL
F45
State
F55
State
F65
State
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] ZSP
- Check the motor encoder and encoder line.
Check
Point
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HSVF SYSTEM
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HSVF SERIES
TROUBLESHOOTING MANUAL
F75
State
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] 30B
Check
Point
F16
State
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] BKOP,RBKI
- Check the brake line power and connection.
Check
Point
F26
State
Reference
Check
Point
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] BKOP,RBKI
- Same as F16
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HSVF SYSTEM
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F36
HSVF SERIES
TROUBLESHOOTING MANUAL
State
Reference
Check
Point
F46
State
Reference
Check
Point
F56
State
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] RBKI
Check
Point
F66
State
Reference
Check
Point
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HSVF SYSTEM
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HSVF SERIES
TROUBLESHOOTING MANUAL
F76
PDLS Error
- "PDLS" signal of CT54 in TNP board is always on.
State
Reference
Check
Point
F17
State
Reference
Check
Point
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] ULS, DLS
- Check the limit switch "ULS, DLS" and its connection.
- Check "CT1", "CT2" connector of TNP board.
- Check the MCU HHT data "PIO Input[0]>>ULS,DLS".
F27
State
Reference - MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0]
PLUL, PLUH, (PLUM), (PLDM), PLDH, PLDL
Check
Point
- Check the limit switch "PLUL, PLUH, (PLUM), (PLDM), PLDH, PLDL"
and its connection.
- Check "CT1", "CT2" connector of TNP board.
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HSVF SERIES
TROUBLESHOOTING MANUAL
F37
State
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] "ULA, DZ, DLA"
- Check the door zone sensor input "ULA, DZ, DLA" and its connection.
Check
Point
F47
State
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] "ULA, DLA"
- Check the door zone sensor input "ULA, DZ, DLA" and its connection.
Check
Point
F57
State
Reference
Check
Point
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] "ULS, DLS"
- Check the limit switch "ULS, DLS", its connection and position.
- Check "CT1", "CT2" connector of TNP board.
- Check the MCU HHT data "PIO Input[0]>>ULS,DLS".
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F67
HSVF SERIES
TROUBLESHOOTING MANUAL
State
without deceleration.
- Elec.W.diagram : COL 3A, 3B, 10A, 10B
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] "PLUL, PLDL"
- Check the limit switch "PLUL, PLDL" and its position.
Check
Point
F77
State
Reference
Check
Point
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] "PLUL, PLDL"
- Check the limit switch "PLUL, PLDL" and its position.
- Check "CT1", "CT2" connector of TNP board.
- Check the inverter errors and floor data. (MONITOR>>FLOOR DATA)
F87
State
Reference -. MCU Bd HHT : IN/OUT / Car Input / Car Input [0] SE"
-. MCU Bd HHT : IN/OUT / Car Input / Car Input [2] RSE"
Check
Point
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HSVF SYSTEM
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HSVF SERIES
TROUBLESHOOTING MANUAL
F18
State
Reference
Check
Point
F28
State
Reference
Check
Point
F38
RNBL Error
- "RNBL(Run-By-Limit)" switch is activated while E/L is running.
State
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [1] "RNBL"
Check
Point
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HSVF SYSTEM
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HSVF SERIES
TROUBLESHOOTING MANUAL
F48
State
Reference
Check
Point
F58
State
Reference
Check
Point
F68
State
Reference
Check
Point
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HSVF SYSTEM
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HSVF SERIES
TROUBLESHOOTING MANUAL
F78
State
Reference - MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [0] "MC2I"
- MCU HHT : 1.IN/OUT >> 1.2 PIO Output >> PIO Output [0] "MC2"
Check
Point
F59
LS Setting Error
- No LS setting in case of LXVF7 and SSVF7
State
Reference
Check
Point
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F69
State
HSVF SERIES
TROUBLESHOOTING MANUAL
RTC Error
- Time Setting fault or time chip fault of MCU board
- MCU Bd HHT : 3. SETUP >> 3.3 Time & Date >> 33a Time set
Reference
- MCU Bd HHT : 3. SETUP >> 3.3 Time & Date >> 33b Date set
Check
Point
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HSVF SERIES
TROUBLESHOOTING MANUAL
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