Professional Documents
Culture Documents
Animal Feed
Prepared by:
Roger G. Crickenberger, Associate State Leader, Agriculture and Natural Resources
Roy E. Carawan, Extension Food Science Specialists
Published by: North Carolina Cooperative Extension Service
Publication Number: CD-37
Last Electronic Revision: March 1996 (JWM)
Recovering by-products for use as animal feed can help food processors save money while
preventing pollution. Waste management and water quality have become key environmental and
economic issues in agriculture and industry. Today's food manufacturers face increased waste
management costs and tighter regulations than in the past. Effective ways of managing waste are
important in maintaining water quality, ensuring food safety, and protecting the environment
while maintaining profitability.
Offering by-products for use as animal feed is an economical and environmentally sound way for
food processors to reduce waste discharges and cut waste management costs. Selling by-products
can also produce additional revenue. Livestock producers can save money as well if by-products
offer a less expensive source of nutrients than traditional feeds and if they support acceptable
animal performance.
By-product
Waste stream composition. In evaluating a by-product for its potential as an animal feed,
livestock producers must know more about the material than just its moisture and nutrient
contents. To determine whether a material is appropriate for a particular animal feeding situation,
producers should consider these other factors:
handling characteristics
potential for the presence of physical contaminants (sticks, metal items, glass, plastic,
etc.)
Target animals. In evaluating one or more by-products, livestock producers should ask these
questions: Will the by-product supply needed nutrients more economically than other feeds? Will
the animals consume diets containing the by- product? Are the characteristics of the by-product
compatible with the other diet ingredients and the technical aspects of the feeding system? Is
animal feeding and nutrition expertise available to help manage the feeding program so that the
by-product can be used effectively?
Handling and processing. Most by-products are transported in tractor trailers capable of
carrying 20 tons or more. However, the density of some dry by-products limits the amount that
can be hauled on a trailer and may increase transportation costs. In any case, access with a tractor
trailer is usually necessary when feeding by-products. In addition, storage facilities to protect the
materials from the weather and prevent liquid runoff are needed. Because many dry by-products
will bridge if stored in grain bins or tanks, they are often stored in commodity sheds (pole sheds
covered on the top and three sides). The feeding system must be of a type that makes it easy to
incorporate the by- product into diets
Volume of material. Large processing plants usually generate enough by-Foduct to ensure an
adequate supply, even for large livestock operations. Before a manufacturer and a livestock
Foducer enter into an agreement to feed by-Foducts, it is essential to determine the quantity of
material available, the seasonality of the supply, the ability of the animal operation to use the
available quantities, and whether feeding the by-products will benefit both parties. From the
standpoints of nutrition, safety, and animal health, the inventory of by-Foduct should be turned
over relatively quickly, usually within seven days for wet materials. Wet by-products may
deteriorate and become contaminated with molds and mycotoxins if stored longer.
Regulations. Government regulations may be involved in marketing a by-yoduct for feeding to
animals. Before marketing by-products, processing plant operators should contact the Food and
Drug Protection Division at their state department of agriculture to determine what regulations, if
any, must be considered. Feed definitions, labels and guarantees, transportation regulations, and
other legal matters should be investigated before beginning the marketing program.
Cost versus benefit. Livestock growers can feed by-Foducts economically only if animals can
gain weight or Foduce milk less expensively using by-products in the diet than if alternative
feeds were used. It is important to seek the expertise of a nutritionist when determining whether
this condition can be met.
Effects on feed consumption. Some by-products, because of their moisture or nutrient content,
may limit consurnption of the diet, resulting in poor animal performance. One example of a
nutrient imbalance causing low feed consumption and performance is the feeding of high-fat byproducts. The fat may combine with the calcium in the diet to form insoluble soaps, resulting in a
calcium deficiency and decreased feed intake. This Foblem can be overcome by adding more
calcium to the diet. Fat alone, if it exceeds 10 percent of the diet dry matter, may restrict feed
intake and performance.
Safety concerns. For by-products to be useful as animal feeds, they must not present safety or
health Foblems to the animals nor present a risk of contaminating the animal product to be sold.
In the production and utilization of by-products, all parties must take care to prevent
contamination with pesticides, mycotoxins, and other materials that could be dangerous to the
animals or contaminate the animal product.
Figure 1. Procedure for evaluating the suitability of by-products for animal feed.
1. Characterize the by-product.
o Determine the types and proportions of raw products.
o Determine the types and proportions of by-products.
o
Determine the moisture and nutrient content of representative samples taken from
the waste stream.
Summary
Marketing by-products as animal feeds can help reduce pollution and minimize waste treatment
costs. If by-Foduct recovery is feasible in a given situation, it is critical that the material be kept
free of contaminants, that inventory (if wet) be turned over rapidly, and that moisture and
nutrient content be as consistent as possible. With effective quality controls, many livestock
feeders can benefit from using food processing by-products.
Distributed in furtherance of the Acts of Congress of May 8 and June 30, 1914. Employment and
program opportunities are offered to all people regardless of race, color, national origin, sex, age,
or disability. North Carolina State University, North Carolina A&T State University, U.S.
Department of Agriculture, and local governments cooperating.
MORGAN, 1980
INTRODUCTION
The waste products generated during the processing of food and fiber for human use are often
rich in nutrients. The feed industry began as a recycler of these nutrients through livestock diets,
thereby turning waste nutrients into edible products. Today, feed costs amount to between 20 and
70 percent of the cost of raising livestock, and these by-products of food processing industries
play an important role in managing feed costs. The profitability of livestock operations will
depend on how efficient the animals are in converting feed nutrients into saleable products. This
efficiency declines when animals are raised in stressful environments. The production of
livestock is closely related to many other fields of science and business including management,
quantitative analysis, agronomy, computer science, animal behavior, environmental policy,
agriculture engineering, animal health, and microbiology.
TERMINOLOGY
In discussing the subject of feeding and animal nutrition, a few terms must be defined at the
outset. Feedstuffs contain the substances that are the nutrient requirements of animals. A
feedstuff is an ingredient in a ration. A ration is a mixture of feedstuffs formulated to meet the
daily nutrient requirements for the target animal. The ration is a subset of the diet. The diet refers
to all feedstuffs consumed by the animal over time. In intensely managed animal operations, the
composition of the diet is described by the ration. Feed can mean the same as feedstuff, but feed
can also mean a mixture of feedstuffs as a "finished feed" or "complete feed."
Grain is a classification of feedstuffs. Examples of grains include corn, sorghum, wheat, oats,
and barley. What these feedstuffs have in common is energy: they all consist of the seed of the
plant, and the seed is rich in high-energy compounds. Grains are essential components of most
animal diets because the need for energy is what drives animals' appetites. The most important
grain is corn grain. Corn is such a dominant grain that the term grain is sometimes used to refer
to corn grain specifically. To the feed company, "grain" may refer to the feed product shipped to
the farm, regardless of what is contained in the feed product. In this case, grain is used
synonymously with feed.
Like grain, forage is a classification of feedstuffs. Examples of forage include pasture, green
chop, hay, hay crop silage, corn silage, forbes, and browse. What these feedstuffs have in
common is fiber: they all include the portions or stage of the plant when fiber is highest. Because
of their relatively high fiber content, forages are sometimes called roughages. The term
roughage, however, lost favor among many nutritionists because it has, for some, a negative
connotation. The reality is that some diets suffer for lack of roughage. Although there will be
exceptions, forages are generally homegrown feedstuffs and grains are generally purchased from
feed mills.
Although the term nutrient requirement is not unique to the feed and animal nutrition industries,
application of the term to different species of livestock presents some challenges. In animal
nutrition, a nutrient requirement is the level of a specific chemical or general chemical category
that must be consumed each day if the animal is to meet specific performance criteria.
Depending on the animal and the situation, these performance criteria may include body weight
status, reproductive performance, and health and/or production criteria. In animal nutrition, it is
becoming increasingly evident that the level of nutrition necessary will vary depending on the
performance criteria used. For example, there may be different levels of nutrients required if the
animal is to attain maximum productivity compared to maximum health or maximum longevity.
Given the complexity with which animals absorb, metabolize, modify, mobilize, and excrete
nutrients, not to mention the interactions that occur between nutrients, it may never be possible
to establish precise optimal levels of nutrients in animal diets. Because of this, each nutrient
requirement value established by researchers is taken from a range of acceptable nutrient content.
The required value may be the minimum within the acceptable range or it may be the minimum
augmented with some degree of overage. The companion application to this text represents the
nutrient requirement as a range and the user is cautioned when the nutrient level of the
developing ration falls outside either end of the acceptable range. Use of a nutrient range rather
than a nutrient value necessitates replacement of the term requirement. In the companion
application to this text, the term requirement has been replaced by the term target.
RECYCLING IN THE FEED AND ANIMAL NUTRITION INDUSTRIES
Few people realize that the businesses involved in feed and animal nutrition are some of the most
active and effective recycling businesses in existence. Nutrient-rich by-products (also referred to
as coproducts) of food manufacturing processes such as brewing, distilling, bread making, milk
processing, edible nut processing, sugar refining, citrus processing, and meat processing are
potentially powerful pollutants. These by-products could be disposed of in a landfill or drain off
the site of origin into a stream. In the stream, microorganisms could use available oxygen to
oxidize the nutrients contained in the by-products, impacting the stream as a habitat for other
species.
Alternatively, these by-products can be used as ingredients in livestock feeds. In fact, the feed
industry originated as a
16 000
Commercial waste
6 000
15 950
50
50
Household waste
10 000
(99.7%)
(0.3%)
(0.3%)
Industrial Waste
3 400
1 770
(52%)
470
(14%)
Total commercial
waste (Total Household waste)
9 400
7 750
(83%)
490
(5%)
Total
19 400
17,720
(91%)
520
(3%)
Source: Derived from the statistics of Ministry of Health and Welfare (1996)
In September 2001, just after the introduction of this law, an incidence of Bovine Spongiform
Encephalopathy (BSE) was reported in Japan. So far, only three cases of BSE have been
diagnosed. This created a serious problem for the activities promoted by the food-recycling law.
The use of food waste containing mammalian meat was temporarily banned. It was announced
later by the Minister of Agriculture, Forestry and Fisheries, however, that food waste containing
meats, which were originally processed for human consumption, could be fed to swine, but not to
ruminants.
To change the feeding system from the one based on imported concentrate to a recycling system,
it is necessary to develop a series of technologies, as follows:
Feed evaluation
Processing
Feeding system
Meat quality
Feed safety.
In this report, the current status of the use of food waste as animal feed and the development of
related technologies will be discussed mainly for swine production.
PROCESSING OF FOOD WASTE FOR ANIMAL FEED
The methods of processing food waste for animal feed can largely be classified into the
following three categories:
dehydration,
silage, and
liquid feeding
Distribution range, delivery system, costs of processing, ease of preservation, etc., differ
depending upon the processing method, which is mainly related to the differences in moisture
contents.
After the enforcement of the food recycling law, several kinds of model plant were built up to
manufacture feed from food waste using dehydration. The methods involved in dehydration are:
fry cooking.
The dry matter of products processed by these methods ranged from 70 to 97 percent. Farmers
can feed it to swine without any modification of their feeding system if feed composition is
appropriate, or the products can be used as ingredients for commercial concentrate feeds.
In Sapporo city, the Sapporo Kitchen Garbage Recycle Centre was set up. This collects 50 tonnes
of garbage from a total of 188 schools, hospitals and companies and processes it into dehydrated
feed by fry-cooking. Fry cooking is a new system of dehydrating food waste according to the
method of Templar 21[4] in which it is cooked in waste vegetable oil under reduced pressure at
relatively low temperature (about 110C). Variation of chemical composition of this feed is
shown in Table 2 (Sayeki et al., 2001).
TABLE 2
Chemical composition of dehydrated meal manufactured from garbage by fry cooking
(n=59) (%)
Item
Organic matter
Crude protein
Crude fat
Carbohydrates
Mean
92.2
23.4
9.7
59.1
Maximum
94.7
25.8
12.4
67.7
Minimum
90.2
19.8
7.2
52.0
SD
0.9
1.2
1.4
1.8
TABLE 3
Composition, digestibility and nutritive value of dried waste food for swine and poultry
Moisture CP
EE
NFE
CF
CA
DE
% DM % DM % DM % DM % DM CP EE NFE CF % DM MJ/KgDM
4.6
23.4
9.7
54.7
4.5
7.8
60 86 88
45 83.1
15.33
Extract (EE), Nitrogen Free Extractives (NFE) and carbohydrate (total of Crude Fibre, (CF) and
NFE) were very high, that of Crude Protein (CP) was low. The low uniformity of CP is
considered to be due to the process of dehydration. Each method applied a different temperature
in the range 60 to130 C. During the process of dehydration, protein was degenerated and the
degree of degeneration was proportional to the temperature. The difference in heating
temperature would therefore seem to be the major reason for the low uniformity in protein.
The degeneration of protein during the process of heat treatment is one of the most serious
problems in the utilization of food waste as animal feed. It is important, therefore, to develop an
analysing method to monitor the magnitude of degeneration. Various feed samples, which were
produced from food waste, such as tofu cake, bread, rye bran, vegetables etc., were analysed by
an in vitro enzymatic method using pepsin and pancreatin (Boisen and Fernandez, 1995), and a
detergent analysis described in Cornel Net Carbohydrates and Protein System (CNCPS, Sniffen
et al., 1992). Nitrogen depletion rates of the food waste analysed by the in vitro enzymatic
method were affected by the temperature of the dehydration treatment and its duration. These
depletion rates negatively correlated with detergent insoluble protein fractions. It suggested that
detergent insoluble protein fractions could be utilized to estimate availability of protein in feed
for swine (Sayeki et al., personal communication).
An analysis method for these protein fractions is also being developed with Near infrared
spectroscopy (NIRS). Further advances in the technology for predicting protein availability in
processed food waste by the in vitro method or NIRS would promote greater use of food waste
for animal feed.
Detection of animal materials in processed feed
The occurrence of BSE in Japan has lead to serious concern about feed safety. Methodologies for
the detection and identification of animal materials in feed have been reported since BSE was
recognized in the United Kingdom in 1986. Therefore, detection of animal materials in feed
processed from food waste is also important. There are several methods of detection, such as
microscopic observation, NIRS, Enzyme-linked Immunoasorbent Assay (ELISA) and
Polymerase Chain Reaction (PCR) (Momcilovic and Rasooly, 2000). The National Institute of
Livestock and Grassland Science has developed a PCR method for the detection of materials
from ruminants, pigs and chickens with primers designed using a sequence of Art2, PRE-1 and
CR1 short interspersed repetitive elements (SINEs), respectively. These primers are able to
amplify each SINE with the total DNA extracted from feed. Each primers sensitivity for
detecting animal materials is less than 0.01 percent. The method can therefore be used to detect
the micro-contamination of feed with animal materials (Tajima et al., personal communication).
CONCLUSION
Self-sufficiency of food in Japan is only 40 percent. The very low self-sufficiency of animal feed
(only 20 percent) is one of the major reasons for this and the poorly balanced feed supply makes
the livestock sector unsustainable. The use of recycled food waste for feed is an effective method
of improving feed self-sufficiency and reducing the environmental burden from food waste.