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Effect of Thermal Tempering on Strength and Crack Propagation Behavior of Feldspathic Porcelains
K.J. Anusavice and B. Hojjatie
J DENT RES 1991 70: 1009
DOI: 10.1177/00220345910700060201
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Introduction.
Previous methods for strengthening dental ceramics have been
based on (1) compressive stress induced in porcelain through
the use of a metal substrate with a contraction coefficient greater
than that of its porcelain veneer, (2) a glaze layer formed on
the external surface to minimize the influence of flaws, (3) a
glaze layer fired with a contraction coefficient lower than that
of the adjacent ceramic to produce a state of compressive stress
Received for publication June 15, 1990
Accepted for publication February 6, 1991
This study was supported by NIDR Grant No. DE06672.
within the porcelain surface (Creyke, 1968), and (4) ion-exchange strengthening that induces compressive stress within
the outer surface because of the substitution of larger for smaller
alkali cations. The glazing technique is now used routinely for
dental ceramics, although the stress states in glazed surfaces
have not been well-characterized. Thermal tempering, which
is a process of rapidly cooling a glass or ceramic to induce a
state of compression in the surface, is an attractive technique
for strengthening dental ceramics because the technique can
be easily performed in commercial dental laboratories and the
material surfaces are not degraded as a result of the tempering
treatment. However, viscous flow may occur if the initial tempering temperature is too high (Gardon, 1980).
Structural failures of metal-ceramic restorations still occur
despite the known success of specific products and reliable
techniques. The causes of these failures are often multifactorial
in nature and can be associated with non-uniform or large
porcelain/metal thicknesses ratios, thermal incompatibility stress
in metal-ceramic and ceramic-ceramic (layered) systems, the
presence of critical structural flaws, and non-standardized
processing techniques. Chemical and thermal strengthening
techniques have been shown to be effective in enhancing the
performance and longevity of some industrial glasses and ceramics. Doremus (1973) indicated that glasses can be strengthened by a factor of six for quench-hardening, 10 for ion
exchange, and 30 for etching. Ion-exchange strengthening of
feldspathic porcelains is a chemical process whereby large potassium ions are substituted in the surfaces of glasses and ceramics for smaller sodium ions, thereby creating a beneficial
state of compressive stress within the near-surface region. Dunn
et al. (1977) placed porcelain bars in a potassium nitrate (KN03)
molten salt bath for a period of four h at a temperature of
400'C and reported an increase in flexure strength of the specimens by a factor of two. Jones (1983) reported that immersing
glazed specimens of air-fired feldspathic porcelain bars into a
potassium bromide (KBr) salt bath at a temperature of 830'C
for a period of 12 min would result in an increase of the
modulus of rupture from 57.1 MPa (untreated) to 80.4 MPa.
However, strengthening by ion exchange in a molten salt bath
has not been used routinely for dental applications because of
the modest improvement in strength, compared with the disadvantages that include the hazards associated with molten salt
and the possible need for long exposure times in order for a
sufficient depth of compressive stress to be achieved.
The effectiveness of the tempering technique depends on
factors such as thermal contraction mismatch, initial cooling
temperature, heat transfer coefficients, specimen dimensions,
and flaw characteristics. Traditionally, residual stresses produced at the surface of a thermally-treated glass have been
determined by the use of the photo-elastic birefringence technique. However, measurements of these thermally-induced
stresses in ceramics cannot be based on this optical method
because of their inherent opacity. Strain gauge measurements
cannot be used because the fabrication temperatures are too
high. DeHoff and Anusavice (1989) developed an analytical
model that incorporated linear visco-elasticity and structural
relaxation effect to calculate transient and residual stresses in
1009
1010
TABLE 1
THERMAL CONTRACTION CHARACTERISTICS OF PORCELAIN
SYSTEMS USED FOR EXPERIMENTAL DISCS
Mismatch
Porcelain
Body Porcelain
Opaque
aO-(XB (ppm/C)
ao (ppm/C)
aB (ppM/C)
+3.2
11.0
14.2
+0.7
13.5
14.2
0.0*
13.5
13.5*
13.5
12.6
13.5
12.0
as
a
control disc.
*Represents body porcelain
-0.9
-1.5
20INDETATIONSMINE
OUATSA
_(NOTDNWmm
ORAWN TO SCALE)
o
af2C
Vol. 70 No. 6
1011
160
140
to
o
120
h._
L.
100
I--
z
z
wU
80
60
w
-J
4
C.)
40
20
+3.2
+0.7
-0.9
-1.5
+3.2
+0.7
-0.9
-1.5
Aa(ppm/0C)
ACI(ppm/'C)
Fig. 2-Mean crack length of tempered vs. fast-cooled specimens at
baseline and six months for each level of thermal contraction mismatch.
Results.
o,
equations developed by Marshall (1980) for the piston-on-threeball flexure test described by Wachtman et al. (1972):
AP
0c
= flexure strength
A = (3 / 4rr) [2 (1 + v) ln (a/r0*) + (1
v) (2a2
r.*2)/
2b2 + (1 + v)]
TABLE 2
RESULTS OF THE TUKEY TEST ANALYSIS AND 95% CONFIDENCE INTERVALS FOR SLOW-COOLED (SC), FAST-COOLED (FC), AND
TEMPERED (T) SPECIMENS AT EACH LEVEL OF THERMAL CONTRACTION MISMATCH
Mean Crack Length (pm)
T
FC
SC
FC
SC
Aaa
Baseline
6 Months
Baseline
Baseline
6 Months
6 Months
(ppm/0C)
89.42.4
99.03.2
103.6 2.6
103.3 2.8
112.03.2
117.53.5
+3.2
81.22.1
89.92.9
101.63.3
102.12.9
126.3 5.7
125.04.8
+0.7
75.11.6
81.41.8
101.92.9
115.03.5
115.33.5
138.15.0
0.0
70.51.6
88.62.8
91.82.3
93.63.0
100.5 2.9
112.23.4
-0.9
75.81.8
83.22.1
91.63.0
91.92.4
101.42.5
106.53.2
-1.5
Values joined by horizontal lines are not significantly different at p = 0.05.
1012
TABLE 3
TUKEY'S MULTIPLE CONTRAST ANALYSIS OF MEAN CRACK
LENGTH (pm) FOR THE THREE COOLING CONDITIONS AT
BASELINE AND SIX MONTHS AT EACH LEVEL OF
CONTRACTUAL MISMATCH
Mean Crack Length (I.m)
FC1
T2
SC1
SC2
Aa (ppm/C)
FC2
T,
112.0 103.3 103.7 99.0 89.4
117.5
+3.2
125.0 126.3 102.1 101.6 89.9 81.2
+0.7
138.1 115.3 115.0 101.9 81.4 75.1
0.0
88.6 91.8 70.5
93.6
100.5
112.2
-0.9
91.7 83.2 75.9
91.9
106.5 101.4
-1.5
1 = Baseline; 2 = Six months.
Groups that are joined by a horizontal line are not statistically different
at p = 0.05.
TABLE 4
COMPUTED SURFACE STRESSES* IN BODY PORCELAIN AS A
FUNCTION OF SLOW COOLING (SC), FAST COOLING (FC), and
TEMPERING (T)
x-aB (ppmPQC)
aFC (MPa)
cT (MPa)
as (MPa)
-34.5
-7.7
+47.5
+3.2
-64.1
-17.0
+10.4
+0.7
-86.7
-16.5
0.0
0.0
-109.5
-46.3
-13.4
-0.9
-83.5
-35.5
-22.3
-1.5
*DIsc values were determined from finite element analyses.
oaF< and aT were determined from the relation developed by Marshall
and Lawn (1979).
Negative values of stress represent a state of compression.
Positive values of stress represent a state of tension.
Discussion.
The initial crack length that develops at the surfaces of bilayered porcelain structures with variable levels of contraction
mismatch can be reduced significantly by tempering. As shown
in Table 2, the tempering treatment significantly reduced the
crack size compared with the slow-cooling and fast-cooling
treatments at both baseline and six months for all porcelain
combinations. Therefore, it can be inferred that tempering significantly increased the resistance to crack development and
crack propagation of bilayered porcelain structures, independent of the magnitude of contraction mismatch. The mean crack
lengths of tempered specimens for the mismatch levels of - 0.9,
+ 0.7, and + 3.2 ppmPC at six months were significantly greater
(p <0.05) than those at baseline. Therefore, it appears that
tempering stress was less effective in reducing the propagation
rates of induced cracks.
The crack lengths at six months (Table 2) indicate that the
influence of the cooling method was greater than that of thermal contraction mismatch. It appears that tempering stresses
tend to dominate incompatibility stresses at the surface of the
porcelain, independent of the magnitude of contraction mismatch. Incompatibility stresses that develop because of con140 F
X 120
-
0-
W
cc
_10
TSTRENGTH
---_._--- T RESIDUAL
FC STRENGTH
*
----o--- FC RESIDUAL
uW 80 IF
cc:
X 60
w
IL
4
x
40
-J
L.
'
O.
An"*
2n
MU
t~~~~~~-
-2
.1
Vol. 70 No. 6
1013
Acknowledgments.
The authors gratefully acknowledge the assistance of Mr.
Paul Cascone of J.F. Jelenko & Co. for preparing the experimental porcelain formulations used in this study. The assistance of Ms. Anna Gray in the measurement of crack dimensions
is also appreciated.
REFERENCES
ANUSAVICE, K.J.; DEHOFF, P.H.; HOJJATIE, B.; and GRAY,
A. (1989): Influence of Tempering and Contraction Mismatch on
Crack Development in Ceramic Surfaces, J Dent Res 68:11821187.
ANUSAVICE, K.J.; GRAY, A.; and SHEN, C. (1991): Influence
of Initial Flaw Size on Crack Growth in Air-tempered Porcelain,
J Dent Res 70:131-136.
BAN, S. and ANUSAVICE, K.J. (1990): Influence of Test Method
on Failure Stress of Brittle Dental Materials, J Dent Res 69:17911799.
CREYKE, W.E.C. (1968): Delayed Fracture of Glazed Porcelain,
Trans Br Ceram Soc 67:339-365.
DEHOFF, P.H. and ANUSAVICE, K.J. (1989): Tempering Stresses
in Feldspathic Porcelain, J Dent Res 68:134-138.
DOREMUS, R.H. (1973): Strengthening of Glass. In: Glass Science,
R.H. Doremus, Ed., New York: John Wiley & Sons, Inc., pp.
310-315.
144-216.
GUPTA, P.K. and JUBB, N.J. (1981): Post-Indentation Slow Growth
of Radial Cracks in Glasses, JAm Ceram Soc 64:C112-C114.
JONES, D.W. (1983): The Strength and Strengthening Mechanisms