Professional Documents
Culture Documents
ARRIEL 1
Training Notes
1st line maintenance course
0.1
FOREWORD
FOREWORD
ARRIEL 1
Training Notes
1st line maintenance course
0 - Foreword
1 - Introduction
2 - Power plant
3 - Engine
4 - Oil system
5 - Air system
6 - Fuel system
7 - Control system
0.2
SUMMARY
SUMMARY
ARRIEL 1
Training Notes
1st line maintenance course
0 - FOREWORD
3 - ENGINE
- Foreword........................................... 0.1
- Summary........................................... 0.2
- Table of contents............................... 0.3
- List of abbreviations.......................... 0.7
- Conversion table............................... 0.10
1 - INTRODUCTION
2 - POWER PLANT
0.3
TABLE OF CONTENTS
TABLE OF CONTENTS
ARRIEL 1
Training Notes
1st line maintenance course
TABLE OF CONTENTS
4 - OIL SYSTEM
5 - AIR SYSTEM
6 - FUEL SYSTEM
0.4
TABLE OF CONTENTS
(CONTINUED)
Training Notes
1st line maintenance course
ARRIEL 1
(CONTINUED)
7 - CONTROL SYSTEM
9 - STARTING SYSTEM
10 - ELECTRICAL SYSTEM
0.5
TABLE OF CONTENTS
TABLE OF CONTENTS
Training Notes
1st line maintenance course
ARRIEL 1
TABLE OF CONTENTS
11 - ENGINE INSTALLATION
12 - TROUBLESHOOTING
- General............................................. 12.2
- Troubleshooting................................ 12.4
- Conclusion....................................... 12.10 - 12.11
13 - CHECKING OF KNOWLEDGE
- Introduction....................................... 13.2
- Questionnaire 1................................ 13.3
- Questionnaire 2................................ 13.6
- Questionnaire 3................................ 13.12
- Questionnaire 4................................. 13.15 - 13.28
0.6
TABLE OF CONTENTS
(CONTINUED)
Training Notes
1st line maintenance course
ARRIEL 1
LIST OF ABBREVIATIONS
The abbreviations / symbols shown below may be used during training:
A/C................. Aircraft
AC.................. Alternating Current
ACMS............. Automatic Control Monitoring System
ACW............... Anti-clockwise
AEO................ All Engines Operating
ATA................. Air Transport Association
ATS................. Air Traffic Services
BITE............... Built In Test Equipment
cc/hr................ Cubic centimetres per hour
cSt.................. CentiStoke
CW.................. Clockwise
daN................. DecaNewtons
dB................... Decibels
DC.................. Direct Current
DGAC............. Direction Gnrale de l'Aviation Civile
EASA ............. European Aviation Safety Agency
Ec................... Kinetic energy
EGT................ Exhaust Gas Temperature
F..................... Frequency
FAA................. Federal Aviation Administration
FCU................ Fuel Control Unit
FCV................ Frequency/Voltage Converter
FMU................ Fuel Metering Unit
FOD................ Foreign Object Damage
ft..................... Feet
FWD............... Forward
G..................... Mass air flow
g..................... Grams
HE.................. High Energy
HF................... Human Factor
HFC................ Hourly Fuel consumption
HP................... Horsepower
HP................... High Pressure
HUMS............. Health and Usage Monitoring System
Hz................... Hertz
ICAO............... International Civil Aviation Organisation
ICP.................. Intermediate Contingency Power
ID.................... Identification
IFDS............... Integrated Flight Display System
ILS.................. Integrated Logistics Support
ISA.................. International Standard Atmosphere
ISV.................. Servo-valve intensity
kHz................. Kilohertz
kPa................. Kilopascal
kW.................. Kilowatt
l/h.................... Litre per hour
lb..................... Pound
lb/HP.hr........... Pounds per Horse Power per hour
lb/hr................ Pounds per hour
lb/sec. ............ Pounds per second
0.7
LIST OF ABBREVIATIONS
Training Notes
1st line maintenance course
ARRIEL 1
LIST OF ABBREVIATIONS
LP................... Low Pressure
LRU................ Line Replaceable Unit
LTT................. Learning Through Teaching
LVDT............... Linear Voltage Differential Transducer
m..................... Metres
mA.................. Milliamperes
MAX................ Maximum
MCQ............... Multiple-Choice Questionnaire
MGB............... Main gearbox
MHz................ Megahertz
MIN................. Minimum
mm.................. Millimetre
MTBF.............. Mean Time Between Failure
MTBUR........... Mean Time Between Unscheduled
Removal
MTCP............. Maintenance Test Control Panel
MTTR.............. Mean Time to Repair
mV.................. Millivolt
N..................... Rotation speed
N1................... Gas generator rotation speed
N2................... Power turbine rotation speed
NMD............... Navigation and Mission Display
NR.................. Rotor rotation speed
OEI................. One Engine Inoperative
O/S................. Overspeed
(CONTINUED)
P..................... Pressure
P2................... Compressor outlet pressure
POS................ Position
ppm................ Parts per million
PSI.................. Pounds per Square Inch
PSIA............... Pounds per Square Inch Absolute
PSID............... Pounds per Square Inch Differential
PSIG............... Pounds per Square Inch Gauge
PT................... Power Turbine
RAM................ Random-Access Memory
ROM............... Read-Only Memory
rpm................. Revolutions per minute
RTD................ Resistive Temperature Device
SFC................ Specific Fuel Consumption
shp.................. Shaft horsepower
SI.................... International System
SMM............... Safety Management Manual
SMS................ Safety Management System
SRU................ Shop replaceable unit
t...................... Time
T.................... Temperature
T4................... Gas temperature
T/O.................. Take-Off
TBO................ Time Between Overhauls
TET................. Turbine Entry Temperature
0.8
LIST OF ABBREVIATIONS
Training Notes
1st line maintenance course
ARRIEL 1
(CONTINUED)
TM.................. Turbomeca
TRQ................ Torque
US G............... US Gallon
VAC................ Volt, Alternating Current
VDC................ Volt, Direct Current
W.................... Power
WF.................. Fuel flow
Z..................... Altitude
Zp................... Pressure altitude
LIST OF ABBREVIATIONS
C................... Degrees Celsius
F.................... Degrees Fahrenheit
K..................... Kelvin
...................... Plus or Minus
..................... Ohm
..................... Difference (delta)
P................... Pressure difference
%.................... Percent
<..................... Less than
>..................... More than
..................... Angular Velocity
*...................... Datum (e.g. N1* = N1 datum)
0.9
LIST OF ABBREVIATIONS
Training Notes
1st line maintenance course
ARRIEL 1
UNIT
Length
1 mm
1 m
Volume
1 dm3 = 1 litre
Mass
1 kg
= 2.2 lbs
Power
1 kW
= 1.34 HP
Temperature
C
K
Pressure
1 kg/s
International System
1 g/kW.h
= 0.039 inches
= 3 ft 3 inches = 39 inches
= 0.26 US gallons
= (F-32).5/9
= [(F-32).5/9] + 273
= 0.145 PSI
= 2.2 lb/sec.
= 0.00164 lb/HP.hr
0.10
CONVERSION TABLE
CONVERSION TABLE
ARRIEL 1
Training Notes
1st line maintenance course
1 - INTRODUCTION
- General information.............................................................................. 1.2
- Training programme............................................................................. 1.4 - 1.5
1.1
INTRODUCTION
ARRIEL 1
Training Notes
1st line maintenance course
GENERAL INFORMATION
TURBOMECA Training
Objectives of training
Training approach
1.2
INTRODUCTION
Training Notes
1st line maintenance course
ARRIEL 1
OBJECTIVES OF TRAINING
www.turbomeca-support.com
TM F
RTC
Corporate
TURBOMECA
Training
TAP
RTC
TM B
RTC
South America Area
GENERAL INFORMATION
For training purposes only
Copyright - Turbomeca Training
1.3
INTRODUCTION
ARRIEL 1
Training Notes
1st line maintenance course
TRAINING PROGRAMME
1.4
INTRODUCTION
Training Notes
1st line maintenance course
ARRIEL 1
OBJECTIVE
DURATION
FAMILIARISATION
At the end of this course, the student will be able to describe the engine, to explain its principle of
operation and to identify the main components of the engine and systems.
2 DAYS
At the end of this course, the student will be able to identify the engine components, to describe and to
explain the operation of the engine and its systems, to carry out maintenance procedures (engine
installed in the airframe) and troubleshooting.
5 DAYS
At the end of this course, the student will be able to identify the engine components, to carry out
all the maintenance procedures (engine removed from the airframe), mainly the removal/installation of
modules and shop replaceable units.
PROGRAMME: The programme mainly includes practical work. This programme can be carried out
after the 1st line maintenance programme.
3 DAYS
At the end of the course, the trainee will be able to carry out the intramodular maintenance procedures
(deep maintenance).
3rd LINE MAINTENANCE
COURSE
PROGRAMME: This course consists entirely of practical work and the students must have certain
qualifications. The course documentation consists of Maintenance Technical
Instructions and the Maintenance Manual. The qualification awarded at the end of this
course has certain limits and requires regular renewal.
FROM 3 DAYS
TO 3 WEEKS
At the end of this course, the trainee will have a greater understanding of the engine and its systems.
REFRESHER
NOTE: This course is recommended for technicians who have attended the first line maintenance
course, after about one year of experience on the engine type.
2 DAYS
At the end of this course, the trainee will be able to better identify and correct operating problems.
TROUBLESHOOTING
ENGINE
DOCUMENTATION
NOTE: This course is recommended for technicians who have attended the first line maintenance
course, after about one year of experience on the engine type.
At the end of this course, the trainee will have an in-depth understanding of the engine fuel and control
systems.
NOTE: This course is recommended for technicians who have attended the first line
maintenance course, after about one year of experience on the engine type.
At the end of this course, the trainee will be able to understand and use the engine documentation.
NOTE: A general knowledge of engines is recommended.
2 DAYS
2 DAYS
2 DAYS
TRAINING REQUIREMENTS / ATA 104 RECOMMENDATIONS / REQUIREMENTS OF THE VARIOUS AUTHORITIES CONCERNED
TRAINING PROGRAMME
For training purposes only
Copyright - Turbomeca Training
1.5
INTRODUCTION
TRAINING PROGRAMME
Training Notes
1st line maintenance course
ARRIEL 1
2 - POWER PLANT
- Power plant (71-00-00) .......................................................................... 2.2
- Principle of adaptation to the helicopter ............................................ 2.8
- Main characteristics ............................................................................. 2.10
- Design and development..................................................................... 2.14
- Maintenance.......................................................................................... 2.18 - 2.31
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
2.1
POWER PLANT
ARRIEL 1
Training Notes
1st line maintenance course
POWER PLANT
Function
GENERAL
Main characteristics
- Type: free turbine turboshaft engine, front power drive, external
power transmission shaft
- Concept: modular
- Max. Take-Off Power (MTOP): according to version
- Specific Fuel Consumption (SFC): according to version
- Output shaft speed: 6000 rpm (at 100%) (except the 1S1)
- Mass dry: approx. 126 kg (277 lb). The mass may vary
according to the engine versions.
- Engine dimensions with specific equipment. They may vary
according to the engine versions.
Length: approx. 1166 mm (45.5 inches)
Width: approx. 465,5 mm (18.2 inches)
Height: approx. 609 mm (23.8 inches)
2.2
POWER PLANT
Training Notes
1st line maintenance course
ARRIEL 1
GAS
AIR
POWER
FUEL
6000 RPM at 100%
(except 1S1)
POWER PLANT
Type:
Free turbine type
Concept:
Modular
Mass dry:
Approx. 126 kg (277 lb)
GENERAL
POWER PLANT
For training purposes only
Copyright - Turbomeca Training
2.3
POWER PLANT
ARRIEL 1
Training Notes
1st line maintenance course
POWER PLANT
This description considers the main functional components of
the engine.
Gas generator
Transmission shaft
- External shaft located in a protecting tube which connects
the reduction gearbox to the accessory gearbox.
Accessory gearbox
Power turbine
- Single stage axial turbine.
Exhaust pipe
- Elliptical, axial exhaust pipe.
Reduction gearbox
- Reduction gearbox comprising three helical toothed gears.
2.4
POWER PLANT
DESCRIPTION
Training Notes
1st line maintenance course
ARRIEL 1
Axial
compressor
Centrifugal
compressor
POWER TURBINE
Combustion
chamber
EXHAUST PIPE
Turbine
GAS GENERATOR
ACCESSORY
GEARBOX
TRANSMISSION SHAFT
REDUCTION GEARBOX
DESCRIPTION
POWER PLANT
For training purposes only
Copyright - Turbomeca Training
2.5
POWER PLANT
ARRIEL 1
Training Notes
1st line maintenance course
OPERATION
Power turbine
This part deals with the parameters and the adaptation of the
gas generator and power turbine.
Component adaptation
For the engine operation, two functional assemblies can be
considered:
- The gas generator which provides kinetic energy
- The power turbine which transforms the kinetic energy into
mechanical power on a shaft.
The two assemblies have different rotation speeds.
Operation
The operation is represented by the diagram which shows the
power W, the rotation speeds N1 and N2 and the max. torque
limit TRQ imposed by the mechanical transmission:
- The torque TRQ is a function of the N2 rotation speed
- The power W is equal to the torque TRQ multiplied by the
angular velocity
Gas generator
2.6
POWER PLANT
POWER PLANT
Training Notes
1st line maintenance course
ARRIEL 1
N1
(rotation speed)
G
(air mass
flow)
P3, T3
(compressor outlet
pressure and temperature)
.
ax
to
qu
TRQ
(shaft torque)
Ec
(kinetic
energy)
N2
(constant rotation speed)
W
(shaft power)
TET
(turbine entry temperature)
WF
(fuel flow)
TRQ
R
eT
POWER TURBINE
GAS GENERATOR
Isospeeds
N1
ENGINE
PARAMETERS
G
W = TRQ .
= 2. .N
60
0
/P
P2 W
C
HF T
TE
SFC
N2
Power W and speeds N1, N2
N2
Torque TRQ as a function of N2
N1
OPERATION
POWER PLANT
For training purposes only
Copyright - Turbomeca Training
2.7
POWER PLANT
ARRIEL 1
Training Notes
1st line maintenance course
Installation requirements
Power transmission
Twin-engine configuration
In a twin-engine configuration, the engines are installed at the
rear of the main gearbox.
The power turbines of the two engines are mechanically
connected to the main gearbox which drives the rotors (main
and tail rotors).
Adaptation to requirements
To have a constant rotation speed of the power turbine N2, the
power supplied by the engine is automatically adapted to the
demand. This adaptation is ensured by the control system which
meters the fuel flow injected into the combustion chamber so as
to deliver the required power (variation of the gas generator N1
rotation speed) while keeping the engine within its operational
limits.
2.8
POWER PLANT
Training Notes
1st line maintenance course
ARRIEL 1
MAIN
ROTOR
ENGINE 2
ENGINE
100%
TAIL
ROTOR
ENGINE 1
MAIN GEARBOX
8%
TAIL ROTOR
10%
MAIN GEARBOX
POWER TRANSMISSION
TWIN-ENGINE CONFIGURATION
N2
W - Power
NR
N2
N2
ADAPTATION TO REQUIREMENTS
INSTALLATION REQUIREMENTS
time
2.9
POWER PLANT
MAIN ROTOR
82%
ARRIEL 1
Training Notes
1st line maintenance course
MAIN CHARACTERISTICS
The engine ratings correspond to given conditions of helicopter
operation. The ratings are generally defined under determined
speed and temperature conditions.
2.10
POWER PLANT
ENGINE RATINGS
Training Notes
1st line maintenance course
ARRIEL 1
N1
MCP
2 min. 30 sec.
MTOP (5 min.)
ICP
Max.
Continuous
30 min.
or unlimited
Power
AEO
RATINGS
OEI
RATINGS
Note: The power indicated corresponds to the following configuration: engine installed,
max. torque in the corresponding rating, ISA conditions at sea level.
ENGINE RATINGS
MAIN CHARACTERISTICS
For training purposes only
Copyright - Turbomeca Training
2.11
POWER PLANT
ARRIEL 1
Training Notes
1st line maintenance course
MAIN CHARACTERISTICS
The engine is designed to operate within a given climatic
envelope.
The envelope is defined by:
Flight envelope
The flight envelope is illustrated by the T0/Zp diagram and the
lines of standard atmosphere, with the max. tropical zone and
the min. arctic zone.
2.12
POWER PLANT
Training Notes
1st line maintenance course
+50
+50
+15
Max.
Max.
ISA
ISA
Min.
-50
-500 m
T0
-50
Zp
Min.
FLIGHT ENVELOPE
Zp
STARTING AND RELIGHT
ENVELOPE
MAIN CHARACTERISTICS
2.13
POWER PLANT
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
Principles of design
Engine designation
- Example: ARRIEL 1A2.
ARRIEL - According to TURBOMECA tradition: name of a
Pyrenean lake.
- 1: Type
Engine development
The ARRIEL engine is based on research and experience of
other engines:
- A: Variant
- 2: Version.
2.14
POWER PLANT
GENERAL
Training Notes
1st line maintenance course
ARRIEL 1
Optimised
thermodynamic cycle
ARRIEL 1
640 - 700 shp
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
Engine design
ASTAZOU
500 - 1000 shp
Supportability
Maintainability
High
performance
ARTOUSTE
400 - 850 shp
Cost
reduction
TURMO
1500 - 1600 shp
ENGINE DEVELOPMENT
PRINCIPLES OF DESIGN
ARRIEL lake
STEPS
2011
10000th
Arriel (1 and 2)
1978
First
production
1977
Certification
Example:
ARRIEL:
ARRIEL 1A2
Name of a Pyrenean lake
for the turboshaft engines
1: Type
A: Variant
2: Version
ENGINE DESIGNATION
time
DEVELOPMENT STEPS
GENERAL
2.15
POWER PLANT
ARRIEL 1
Training Notes
1st line maintenance course
APPLICATIONS
Maintenance concept
The main aspects of the maintenance concept are the
following:
- Full modularity
- Good accessibility
- Reduced removal and installation times
- "On-condition" monitoring
- High initial TBO
- Low cost of ownership:
Low production costs
Durability (defined and proven TBO and life limits)
High reliability
Low fuel consumption.
2.16
POWER PLANT
Training Notes
1st line maintenance course
SQUIRREL
(EUROCOPTER)
ARRIEL 1
REGA
A 109 K2
(AGUSTA)
DOLPHIN
(EUROCOPTER)
I-RAIE
BK 117
(EUROCOPTER)
MAINTENANCE CONCEPT
- Full modularity
- Good accessibility
- Reduced removal and installation times
- "On-condition" monitoring
- High initial TBO
- Low cost of ownership:
Low production costs
Durability (defined and proven TBO
and life limits)
High reliability
Low fuel consumption.
S 76
(SIKORSKY)
APPLICATIONS
2.17
POWER PLANT
ARRIEL 1
Training Notes
1st line maintenance course
MAINTENANCE CONCEPT
Introduction
- On-condition facility
- Quick repair.
Maintenance levels
2.18
POWER PLANT
MAINTENANCE
Training Notes
1st line maintenance course
MAINTENANCE LEVELS
Maintenance Manual
(Operator or Service Centre
or Maintenance Centre)
Overhaul Manual
(Repair Centre)
MAINTENANCE CONCEPT
MAINTENANCE
2.19
POWER PLANT
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
MAINTENANCE
Counting of hours and cycles
A cycle is a clearly defined operating sequence.
TBOs
TBOs (Times Between Overhauls) are defined for the engine,
the modules and some accessories. These TBOs, determined
by tests and experience, are subject to an extension programme.
The TBO is expressed in flight hours.
Life limits
Certain components (mainly rotating parts such as compressor,
turbines, injection wheel) have a life limit which requires the
part to be scrapped when the limit is reached.
The life limit is expressed in operating cycles (N1 or N2 cycles).
Calendar limits
The calendar limit is the time (expressed in years) after which
the complete engine, module or part subjected to calendar limit
has to be returned to the factory or an approved repair center.
The count starts at the engine first installation in the aircraft
(since new, overhaul or repair).
On-condition
Some components have no TBO, no life limit and no calendar
limit. They are generally considered to be "on-condition"
components.
Use-limited parts
These parts have a maximum usage defined in hours; this
includes parts such as bearings, casings and shafts. Their limits
are greater than the normal TBO of the engine, thus permitting
them to be used over two or more TBOs, which reduces engine
overhaul costs for the customer.
These parts and their corresponding limits are listed in the
engine log book.
2.20
POWER PLANT
LIFE LIMITATIONS
Training Notes
1st line maintenance course
TBOs
COUNTING OF HOURS
AND CYCLES
"ON-CONDITION"
- Engine
- Modules
- Accessories
- Manual counting
- Automatic counting
- Counting check
USE-LIMITED PARTS
LIFE LIMITS
Maximum usage:
- Defined in hours
- Greater than the normal TBO
Usable for two or more TBOs,
which reduce engine overhaul
costs
Cycles for:
- Compressors
- Turbines
- Injection wheel
CALENDAR LIMITS
Time limits:
- Engine
- Modules
- Part
(since new, overhaul or repair)
N1 and N2 cycle
displays according
to variant
Cycle counter
according to
engine variant
LIFE LIMITATIONS
MAINTENANCE
For training purposes only
Copyright - Turbomeca Training
2.21
POWER PLANT
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
MAINTENANCE
Preventive maintenance is a schedule of planned maintenance
actions aimed at the prevention of failures.
It includes two inspection types.
- "Post-flight" inspections.
Periodic inspections
CORRECTIVE MAINTENANCE
2.22
POWER PLANT
PREVENTIVE MAINTENANCE
Training Notes
1st line maintenance course
ARRIEL 1
Visual checks
Inspection of filters
Inspection of magnetic plugs
Oil sampling (for analysis)
Oil level (and replenishment if required)
Compressor cleaning (depending on
operating conditions)
- Ground run test
- ...
CORRECTIVE MAINTENANCE
VIBRATION LEVEL
CHECK
BORESCOPIC INSPECTION
VISUAL INSPECTION
Troubleshooting
Run-down check
Functional and condition checks
Removal and installation
Adjustments
Miscellaneous procedures (cleaning, storage ...)
Repair (or replacement)
Particular instructions
FLI
GH
REFER TO THE
MAINTENANCE MANUAL
Chapter 05
TM
AN
UA
POWER CHECK
MAINTENANCE
2.23
POWER PLANT
PREVENTIVE MAINTENANCE
ARRIEL 1
Training Notes
1st line maintenance course
MAINTENANCE
- A list of failures observed during use
This part deals with the 1st and 2nd lines engine technical
documentation.
Maintenance documents
Identification documents
Operation documents
The operation documents are:
- Engine log book (records and provides information on the
engine status)
Troubleshooting
Electronic documentation
2.24
POWER PLANT
Training Notes
1st line maintenance course
ARRIEL 1
IDENTIFICATION
ARRIEL
ARRIEL
ARRIEL
ARRIEL
ARRIEL
ARRIEL
ARRIEL
MAINTENANCE
MANUAL
vol. 1
MAINTENANCE
MANUAL
vol. 2
SERVICE
BULLETINS
SERVICE
LETTERS
MODIFICATION
INDEX
SPARE
PARTS
CATALOGUE
TOOLS
CATALOGUE
OPERATION
ARRIEL
1
00
05
MAINTENANCE
MANUAL
vol. 3
CHAP. 71-00-06
TROUBLESHOOTING
26
70
71
72
73
74
75
77
78
79
80
Failures observed
during use
Failures observed
during maintenance
Troubleshooting
tasks
DESIGNATION
Introduction
Time limits /
Maintenance checks
Fire protection
Standard practices
Power plant
Engine
Fuel system
Ignition
Air
Engine indicating
Exhaust system
Lubrication
Starting
ENGINE
LOG BOOK
FLI
GH
TM
AN
UA
ELECTRONIC
MAINTENANCE
TECHNICAL
PUBLICATION
MAINTENANCE
2.25
POWER PLANT
MAINTENANCE
ARRIEL 1
Training Notes
1st line maintenance course
MAINTENANCE
Three types of advisory notice are used in the technical
publications:
- WARNING
Examples
WARNING: do not breath the oil vapors. Do not leave oil in
contact with the skin.
CAUTION: if the flush is being carried out because of metal
particles in the oil system, change the filter and thoroughly
clean the tank.
- CAUTION
- NOTE.
Interpretation
WARNING: warns the reader of the possibility of physical harm
(e.g. wounding, intoxication, electrocution).
CAUTION: warns the reader of the possibility of damaging the
engine or tooling.
NOTE: gives the reader advice on how best to carry out a
task.
2.26
POWER PLANT
Training Notes
1st line maintenance course
WARNING
(physical harm)
CAUTION
(possibility of damage)
NOTE
(advice)
Examples:
Examples:
Examples:
Oil analysis
Cycle counting
Installation of O'ring seals
Engine storage
Insulation measurements
Procedural change with modification
MAINTENANCE
2.27
POWER PLANT
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
MAINTENANCE
PRESERVATION AND STORAGE
Type of storage
Fuels
Materials
Engine uninstalled
Refer to maintenance manual for preservation and storage
procedures and periodicity.
"Short term" storage
Procedure which protects the engine for a duration of less than
three months.
"Long term" storage
Procedure which protects the engine for a duration of more
than three months. The max. duration of storage varies with
the type of container used (wooden or metal container). With
wooden container, the max. duration of storage also varies with
the type of cover used.
Storage inspection
Once the engine has been put into storage, it must be periodically
checked to ensure that it is in good condition. In the event of
an anomaly, the preservation and storage procedures must
be renewed.
2.28
POWER PLANT
Lubricants
Training Notes
1st line maintenance course
ARRIEL 1
GENERAL
- Protection against corrosive
agents
TYPE OF STORAGE
ENGINE UNINSTALLED
- "Short term" storage: duration less than
3 months
- "Long term" storage: duration more than
3 months (wooden or metal container)
FUELS
(Maintenance manual, chapter 71)
- NORMAL FUELS (without restriction)
- ALTERNATIVE FUELS (with particular
restrictions: operating times, additives...)
MATERIALS
- PART INSTALLATION: graphite grease,
molybdenum disulphide...
- CLEANING: water, fuel, alcohol, detergent...
- STORAGE: water-repellent product...
Refer to
maintenance manual for
preservation and storage
procedures and
periodicity
STORAGE INSPECTION
- To be carried out periodically
- Renewal of preservation and storage
if necessary
MAINTENANCE
2.29
POWER PLANT
LUBRICANTS
(Maintenance manual, chapter 71)
ARRIEL 1
Training Notes
1st line maintenance course
MAINTENANCE
The International Civil Aviation Organisation (ICAO) requires that
states establish a safety programme to achieve an acceptable
level of safety in aviation operations. Therefore states shall
require that individual operators, maintenance organisations,
ATS providers and certified aerodrome operators implement a
Safety Management System (SMS) accepted by the state.
- Liveware - Software
HUMAN FACTORS
- Liveware - Hardware
- Liveware - Environment
- Liveware - Liveware
2.30
POWER PLANT
SAFETY MANAGEMENT
Training Notes
1st line maintenance course
ARRIEL 1
Chapter 01
Overview
Chapter 02
Chapter 03
Chapter 04
Understanding Safety
Chapter 05
Chapter 06
Risk management
Chapter 07
Chapter 08
Safety Investigations
Chapter 09
Chapter 10
Chapter 11
Chapter 12
Chapter 13
Safety assessments
Chapter 14
Safety auditing
Chapter 15
Chapter 16
Aircraft Operations
Chapter 17
Chapter 18
Aerodrome Operations
Chapter 19
Aircraft maintenance
HARDWARE
SOFTWARE
SAFETY MANAGEMENT
LIVEWARE
ENVIRONMENT
LIVEWARE
HUMAN FACTORS
MAINTENANCE
2.31
POWER PLANT
CHAPTERS OF SAFETY
MANAGEMENT MANUAL (SMM)
Training Notes
1st line maintenance course
ARRIEL 1
3 - ENGINE
- Engine presentation (72-00-00)............................................................ 3.2
- Axial compressor (72-30-02)................................................................ 3.6
- Centrifugal compressor (72-40-01)...................................................... 3.8
- Combustion chamber (72-40-02)......................................................... 3.10
- Gas generator turbine (72-40-03)......................................................... 3.12
- Power turbine (72-50-01)...................................................................... 3.14
- Exhaust system (78-51-01)................................................................... 3.16
- Reduction gearbox (72-60-00).............................................................. 3.18
- Transmission shaft and accessory gearbox (72-10-00).................... 3.20
- Engine - Operation (72-00-00).............................................................. 3.32
- Engine - 1st line maintenance............................................................. 3.34 - 3.37
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
3.1
ENGINE
ARRIEL 1
Training Notes
1st line maintenance course
ENGINE PRESENTATION
Main components
Function
The engine transforms the energy in the air and fuel into
mechanical power on a shaft.
Main characteristics
- Type: Free turbine with forward drive via an external shaft
- Power class: from 480 to 560 kW (650 to 760 shp) according
to version
- Specific fuel consumption: according to version (see
maintenance manual)
- Gas generator speed (N1): approx. 52000rpm at
100%
Direction of rotation: anti-clockwise (ACW)
- Gas generator
Axial compressor
Centrifugal compressor
Combustion chamber
Turbine
GENERAL
- Power turbine
- Exhaust pipe
- Reduction gearbox
- Transmission shaft
- Accessory gearbox.
3.2
ENGINE
Training Notes
1st line maintenance course
ARRIEL 1
Axial
compressor
Centrifugal
compressor
Combustion
chamber
Turbine
POWER
TURBINE
EXHAUST
PIPE
Type:
Free turbine with forward drive via
an external shaft
Power class:
From 480 to 560 kW
(650 to 760 shp) according to version
Specific fuel consumption:
According to version
(see maintenance manual)
Gas generator speed (N1):
Approx. 52000 rpm at 100%; ACW
Power turbine speed (N2):
Approx. 41600 rpm at 100%; CW
Output shaft speed:
6000 rpm at 100%
(except the 1S1); CW
ACCESSORY
GEARBOX
TRANSMISSION
SHAFT
REDUCTION
GEARBOX
GENERAL
ENGINE PRESENTATION
For training purposes only
Copyright - Turbomeca Training
3.3
ENGINE
GAS GENERATOR
ARRIEL 1
Training Notes
1st line maintenance course
ENGINE PRESENTATION
Modular layout
3.4
ENGINE
DESCRIPTION
Training Notes
1st line maintenance course
MODULE M02
AXIAL COMPRESSOR
MODULE M03
GAS GENERATOR
HIGH PRESSURE SECTION
MODULE M04
POWER TURBINE
MODULE M05
REDUCTION GEARBOX
MODULES IDENTIFICATION
PLATES
MODULE M01
TRANSMISSION SHAFT
AND ACCESSORY GEARBOX
ENGINE IDENTIFICATION
PLATE
DESCRIPTION
ENGINE PRESENTATION
For training purposes only
Copyright - Turbomeca Training
3.5
ENGINE
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
AXIAL COMPRESSOR
Function
- Stationary components:
Diffuser
Casing.
Functional description
Position
Compressor airflow
Main characteristics
- Type: axial transonic supercharging compressor
- Airflow: 2.5 kg/sec (5.5 lb/sec.)
The ambient air, admitted through the air intake duct and
guided by the inlet cone, flows between the blades of the axial
compressor. The air is discharged rearwards with an increased
axial velocity.
The air then flows through the vanes of the diffuser. Due to the
divergent passage, the air velocity is reduced and the pressure
increased.
Main components
- Rotating components:
Air inlet cone
Axial wheel
Shaft
Bearing
Accessory drive shaft
3.6
ENGINE
PRESENTATION
Training Notes
1st line maintenance course
Type:
Axial transonic
supercharging compressor
Airflow:
2.5 kg/s (5.5 lb/sec.)
Rotation speed:
N1; ACW
WHEEL
DIFFUSER
COMPRESSION AND
STRAIGHTENING OF THE AIR
ACCELERATION
OF THE AIR
ADMISSION
OF AMBIENT AIR
AIR INLET
CONE
BEARING
CASING
ACCESSORY
DRIVE SHAFT
SUPERCHARGING OF THE
CENTRIFUGAL COMPRESSOR
PRESENTATION
AXIAL COMPRESSOR
For training purposes only
Copyright - Turbomeca Training
3.7
ENGINE
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
CENTRIFUGAL COMPRESSOR
Function
- Stationary components:
Diffusers
Casings.
Functional description
Position
Compressor airflow
Main characteristics
- Type: centrifugal, high efficiency
- Airflow: 2.5 kg/s (5.5 lb/sec.)
- Compression ratio: 5.4 / 1 (global: 8.2 / 1)
- Rotation speed: N1; ACW
- Wheel made of titanium alloy, cut from the solid.
The air leaves the tips of the blades at very high velocity and
then flows through the 1st stage diffuser vanes where the velocity
is decreased and the pressure is increased.
The air then passes through an elbow and the flow becomes
axial. In the 2nd stage diffuser, the velocity is again decreased
and the pressure increased. The air is then admitted into the
combustion chamber.
Main components
- Rotating components:
Wheel
Shaft
Bearing
3.8
ENGINE
PRESENTATION
Training Notes
1st line maintenance course
ARRIEL 1
Airflow:
2.5 kg/s (5.5 lb/sec.)
DIFFUSERS
CASINGS
BEARING
Compression ratio:
5.4 / 1 (global: 8.2 / 1)
Rotation speed:
N1; ACW
Wheel made of titanium
alloy, cut from the solid
SUPERCHARGING
BY THE AXIAL
COMPRESSOR
COMPRESSION
OF THE AIR IN THE
DIFFUSER STAGES
AIR ADMITTED
INTO THE
COMBUSTION
CHAMBER
ACCELERATION
AND COMPRESSION
OF THE AIR
CENTRIFUGAL
WHEEL
PRESENTATION
CENTRIFUGAL COMPRESSOR
For training purposes only
Copyright - Turbomeca Training
3.9
ENGINE
Type:
Centrifugal, high efficiency
ARRIEL 1
Training Notes
1st line maintenance course
PRESENTATION
Function
Position
- Central section of the gas generator.
Main characteristics
- Type: annular with centrifugal fuel injection
The primary air is mixed with the fuel sprayed by the injection
wheel. The combustion occurs between the two swirl plates.
The flame temperature reaches approx. 2500C (4532F).
Main components
- Outer part:
Front swirl plate
Mixer unit
- Inner part:
Rear swirl plate
Shroud
Operating parameters
Functional description
The combustion chamber forms an enclosure in which the fuel/
air mixture is burnt.
- Primary air: one part flows through the orifices of the front
swirl plate.
3.10
ENGINE
COMBUSTION CHAMBER
Training Notes
1st line maintenance course
Type:
Annular with centrifugal
fuel injection
Mixer unit
Gaz
INNER PART
Rear swirl
plate
COMPRESSED AIR
Shroud
FUEL
INJECTION
SYSTEM
Combustion chamber
drain valve
ARRIEL 1
TURBINE
CASING
FUEL INJECTION
COMBUSTION
(2500C / 4532F)
PRESENTATION
COMBUSTION CHAMBER
For training purposes only
Copyright - Turbomeca Training
3.11
ENGINE
ARRIEL 1
Training Notes
1st line maintenance course
PRESENTATION
Functional description
Function
The turbine extracts sufficient energy from the gas flow to drive
the compressors and the accessories.
Position
Main characteristics
Main components
- Rotating components:
Wheels
Shafts
Bearing
- Stationary components:
Nozzle guide vanes
Containment shield
Casing.
For training purposes only
Copyright - Turbomeca Training
3.12
ENGINE
Training Notes
1st line maintenance course
ARRIEL 1
Rotation
Speed rotation:
N1; ACW
NOZZLE GUIDE
VANES
WHEELS
BEARING
Nozzle
guide vane
Turbine
wheel
GAS TO THE
POWER TURBINE
COMPRESSOR
DRIVE
CONTAINMENT
SHIELD
CASING
SHAFTS
ROTATION
PRESENTATION
3.13
ENGINE
Type:
Two stage axial
ARRIEL 1
Training Notes
1st line maintenance course
PRESENTATION
Functional description
Function
The turbine extracts the energy from the gas to drive the power
shaft through the reduction gearbox.
Position
- Between the gas generator and the reduction gearbox.
It forms the module M04.
Main characteristics
- Type: axial, single stage
- Speed rotation: N2; CW
- Made of special alloy
Turbine flow
The gas supplied by the gas generator flows through the nozzle
guide vane. In the nozzle guide vane, the gas velocity increases
due to the convergent passage.
The gas are directed onto the turbine wheel and the resultant
of the aerodynamic forces on the blades causes the wheel
to rotate. The gas are then expelled overboard through the
exhaust pipe.
Main components
- Rotating components:
Wheel
Shaft
Bearings
- Stationary components:
Nozzle guide vane
Containment shield
Casing.
3.14
ENGINE
POWER TURBINE
Training Notes
1st line maintenance course
ARRIEL 1
Speed rotation:
N2; CW
NOZZLE GUIDE
VANE
WHEEL
BEARINGS
ROTATION
OF THE
POWER TURBINE
Nozzle guide
vane
Turbine
wheel
REDUCTION
GEARBOX
DRIVE (CW)
CONTAINMENT
SHIELD
POWER
TURBINE CASING
SHAFT
GAS
EXHAUST
PRESENTATION
POWER TURBINE
For training purposes only
Copyright - Turbomeca Training
3.15
ENGINE
Type:
Axial, single stage
ARRIEL 1
Training Notes
1st line maintenance course
Function
Functional description
Position
A heat shield is fitted between the exhaust pipe and the reduction
gearbox to protect the gearbox from the exhaust heat.
Main characteristics
- Type: Elliptical
- Non-modular part
- Gas temperature: 600C (1080F)
- Made of stainless steel.
Main components
- Exhaust pipe
- Heat shield.
Note: The exhaust pipe is considered to be an SRU.
(Shop Replaceable Unit)
3.16
ENGINE
EXHAUST SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
Non-modular part
EXHAUST
PIPE
HEAT
SHIELD
Reduction
gearbox
Gas temperature:
600C (1080F)
EXHAUST PIPE
HEAT SHIELD
EXHAUST
GAS
HEAT
SHIELD
EXHAUST
PIPE
REDUCTION
GEARBOX
EXHAUST SYSTEM
For training purposes only
Copyright - Turbomeca Training
3.17
ENGINE
Type:
Elliptical
ARRIEL 1
Training Notes
1st line maintenance course
REDUCTION GEARBOX
Functional description
- The reduction gear provides a forward output drive at a
reduced speed
Function
The reduction gearbox provides a reduced speed output and
transmits the drive forwards.
Position
Main characteristics
- Type: 3 stages, helical gears
- Drive gear speed: N2
- Output gear speed: 6000 rpm (except 1S1); CW.
- Gears made of steel
Main components
- Drive gear
- Intermediate gear
- Fork shaped plates
- Output gear
- Casings
- Hydraulic torquemeter.
3.18
ENGINE
GENERAL
Training Notes
1st line maintenance course
2 FORK
SHAPED PLATES
MUFF
COUPLING
DRIVE GEAR
INTERMEDIATE
GEAR
INTERMEDIATE
GEAR
N2
DRIVE
GEAR
HYDRAULIC
TORQUEMETER
Type:
3 stages, helical gears
100% N1,
CW
OUTPUT GEAR
OUTPUT
GEAR
GENERAL
REDUCTION GEARBOX
For training purposes only
Copyright - Turbomeca Training
3.19
ENGINE
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
Driven accessories
- Starter-generator
Function
- Breather
The shaft transmits the power to the helicopter via the power
off-take at the front of the engine.
- N2 tachometer generator
- Oil pump
Position
GENERAL
- N1 governor
- N2 tachometer generator
- N2 governor.
Main characteristics
- Type of gears:
spur gear
bevel gear.
Main components
- Accessory drive shaft
- Accessory drive train
- Casings.
For training purposes only
Copyright - Turbomeca Training
3.20
ENGINE
Training Notes
1st line maintenance course
ACCESSORY
DRIVE SHAFT
(N1)
Type of gears:
Spur gear
Bevel gear
FRONT
CASING
STARTER-GENERATOR
DRIVE GEAR
BREATHER
GEAR
ACCESSORY
DRIVE SHAFT
REAR
CASING
ACCESSORY
DRIVE TRAIN
N1
TACHOMETER
GENERATOR
N1 GOVERNOR
AND OIL PUMP
TRANSMISSION
SHAFT GEAR
POWER
OFF-TAKE
N2 GOVERNOR AND
N2 TACHOMETER GENERATOR
ACCESSORY
DRIVE GEAR
(N2)
TRANSMISSION
SHAFT
GENERAL
3.21
ENGINE
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
Function
Description
The shaft transmits the power to the power off-take and accessory
gearbox. The shaft is located in a protection tube bolted to the
reduction gearbox at the rear and to the accessory gearbox at
the front.
Main characteristics
Three oil tubes are located between the shaft and the protection
tube.
Position
The rear of the shaft is splined into the hub of the output gear
of the reduction gear.
Main components
- Transmission shaft
- Protection tube
- Accessory drive gear
- Power off-take.
3.22
ENGINE
Training Notes
1st line maintenance course
SHAFT
POWER OFF-TAKE
(triangular flange)
ARRIEL 1
OUTPUT
GEAR
ACCESSORY
DRIVE GEAR
MAGNETIC
CARBON SEAL
OIL TUBE
PROTECTION
TUBE
FRONT PART
REAR PART
3.23
ENGINE
ARRIEL 1
Training Notes
1st line maintenance course
Function
The shaft transmits the power to the front and to the rear of
the engine.
Lubrication of the free wheel and its bearing is by the oil contained
in the free wheel housing, or by the oil system of the engine,
according to the version.
Position:
The rear of the transmission shaft is splined into the hub of the
output gear of the reduction gear.
The rear of the tail rotor drive shaft is supported by a ball bearing
in the hub of the output gear. A magnetic carbon seal is fitted
in the rear cover of the gearbox.
Main characteristics
- Hollow steel shaft with coaxial drive shaft.
Note:
Description
The shaft transmits the power to the power drive shaft. The
transmission shaft is located in a protection tube bolted to the
reduction gearbox at the rear and to the accessory gearbox at
the front.
3.24
ENGINE
Training Notes
1st line maintenance course
SEAL
TRIANGULAR FLANGE
TAIL ROTOR
DRIVE
SHAFT
ACCESSORY
DRIVE GEAR
POWER DRIVE
SHAFT
FREE WHEEL
MAGNETIC
CARBON SEAL
MAGNETIC
CARBON
SEAL
OIL TUBE
FRONT PART
REAR PART
3.25
ENGINE
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
3.26
ENGINE
Training Notes
1st line maintenance course
MOUNTING
BOLTS
MAGNETIC
CARBON
SEALS
ACCESSORY
DRIVE SHAFT
PASSAGE (N1)
N1
TACHOMETER
GENERATOR
FUEL CONTROL
UNIT N1 DRIVE
OIL
PUMP
STARTERGENERATOR
DRIVE
FUEL CONTROL
UNIT N2 DRIVE
POWER
DRIVE
PROTECTION
TUBE MOUNTING
FLANGE
N2
TACHOMETER
GENERATOR
FRONT VIEW
REAR VIEW
3.27
ENGINE
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
3.28
ENGINE
Training Notes
1st line maintenance course
ARRIEL 1
N1
TACHOMETER
GENERATOR
Startergenerator
mounting
flange
DRIVE SHAFT
(N1)
REAR
CASING
N1 TACHOMETER
GENERATOR
TRANSMISSION
SHAFT GEAR
(N2)
N1 FUEL CONTROL
UNIT AND OIL
PUMP DRIVE
N1 FUEL CONTROL
UNIT AND OIL
PUMP DRIVE
OIL
PUMPS
FRONT
CASING
Identification
plate
N2 FUEL
CONTROL UNIT
AND N2 TACHOMETER
GENERATOR
N2 FUEL
CONTROL UNIT
N2 TACHOMETER
GENERATOR
3.29
ENGINE
STARTERGENERATOR /
BREATHER GEAR
ARRIEL 1
Training Notes
1st line maintenance course
The gas generator drives the accessory gear train through the
bevel gear located on the axial compressor shaft.
The following accessories are driven:
- Starter-generator
- FCU: N1 and N2
- Oil pumps
- Tachometer generator: N1 and N2.
3.30
ENGINE
Training Notes
1st line maintenance course
FWD
STARTER
MOTOR
FWD
DRIVE
SHAFT
DIRECT CURRENT
GENERATOR
DURING
ENGINE STARTING
ARRIEL 1
DRIVE
SHAFT
NORMAL RUNNING
(N1 self-sustaining speed)
3.31
ENGINE
ARRIEL 1
Training Notes
1st line maintenance course
ENGINE - OPERATION
Compression
The ambient air is compressed by an axial supercharging
compressor and a centrifugal compressor.
Expansion
- The gas expands in the gas generator turbine which extracts
the energy required to drive the compressors and accessories
(N1 rotation: ACW)
During this phase the pressure and temperature of the gas
drop, whilst the velocity increases.
Combustion
Power transmission
Note:
3.32
ENGINE
Training Notes
1st line maintenance course
ARRIEL 1
Residual thrust
Secondary air
(dilution air)
Gas
EXHAUST
AIRFLOW
2.5 kg/s
(5.5 lb/s)
Fuel
0
1'
2500
(4532)
101,3
P kPa (14.7)
(PSI)
TC
(F)
V
15
(59)
AMBIENT
AIR
800
(116)
POWER TRANSMISSION
1125
(2057) 880
(1616)
820
(118.9)
160
(23.2)
600
(1080)
300
(43.5)
320
(608)
108
(15.7)
65
(149)
Values given
for information at a
given reference rating
COMPRESSOR
COMBUSTION
CHAMBER
COMPRESSION
COMBUSTION
TURBINES
EXPANSION
ENGINE - OPERATION
For training purposes only
Copyright - Turbomeca Training
3.33
ENGINE
Primary air
(combustion air)
ARRIEL 1
Training Notes
1st line maintenance course
PREVENTIVE MAINTENANCE
3.34
ENGINE
Training Notes
1st line maintenance course
ARRIEL 1
SERVICING INSPECTIONS
Chap. 72
- Combustion chamber
Inspection
Chap. 72
Chap. 72
Chap. 72
Chap. 70
Ground run
Do a vibration check at rear point
Chap. 71
Chap. 71
Chap. 72
Chap. 72
PREVENTIVE MAINTENANCE
3.35
ENGINE
PREVENTIVE MAINTENANCE
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
3.36
ENGINE
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
3.37
ENGINE
Training Notes
1st line maintenance course
ARRIEL 1
4 - OIL SYSTEM
- Oil system presentation (79-00-00)..................................................... 4.2
- Oil tank - Oil cooler - Oil pressure transmitter................................... 4.6
- Oil pumps (72-80-02)............................................................................. 4.8
- Oil filter(72-80-03)................................................................................. 4.10
- Oil filter pre-blockage indicator (72-80-03)......................................... 4.14
- Low oil pressure switch (79-31-00)..................................................... 4.16
- Electrical magnetic plugs (72-38-00)................................................... 4.18
- Mechanical magnetic plugs (72-80-04)............................................... 4.20
- Scavenge strainers (72-80-05)............................................................. 4.22
- Centrifugal breather (72-10-01)............................................................ 4.24
- Oil system - Operation (72-80-00)........................................................ 4.26
- Oil pipes and ducts (72-80-06)............................................................. 4.28
- Oil system - 1st line maintenance....................................................... 4.30 - 4.33
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
4.1
OIL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
Position
All the components are fitted on the engine except the tank
and cooler.
Main characteristics
- System type: variable pressure, full flow, dry sump, synthetic
oil
- Max. oil temperature: 115C (239F)
- Reduction gearbox
- Accessory drive gearbox.
Sealing
4.2
OIL SYSTEM
GENERAL
Training Notes
1st line maintenance course
ARRIEL 1
GAS GENERATOR
POWER TURBINE
REAR
BEARING
FRONT
BEARINGS
FRONT
BEARING
REAR
BEARINGS
Engine lubrication
and cooling
Type:
Variable pressure, full flow,
dry sump, synthetic oil
Max. oil temperature:
115C (239F)
Min. oil pressure:
90 or 130 kPa
(13 or 18.85 PSIG)
according to version
Max. oil pressure:
800 kPa (116 PSIG)
Max. oil consumption:
0.3 l/h or 0.15 l/h
according to version
BEARINGS
GEARS
BEARINGS
GEARS
REDUCTION GEARBOX
Sealing:
Gas generator and power turbine bearings are sealed by pressurised
labyrinths, which are provided with abradable deposits.
GENERAL
4.3
OIL SYSTEM
OIL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Oil tank
The tank contains the volume of oil required to lubricate the
engine. It is supplied by the aircraft manufacturer.
Oil pumps
The pump pack contains one pressure pump and three scavenge
pumps. The gear type pumps are driven by the accessory
gearbox. The pressure pump is equipped with a pressure relief
valve and in some versions a check valve.
Oil filter
The filter retains any particles which may be present in the oil. It is
provided with a by-pass valve and a pre-blockage indicator.
Scavenge strainers
The scavenge strainers protect the scavenge pumps from
debris in the system.
Magnetic plugs
Oil cooler
The oil cooler cools the oil. It is supplied by the aircraft
manufacturer.
Centrifugal breather
The centrifugal breather separates the oil from the air/oil mist
and vents the system.
Indicating devices
-
-
-
-
-
-
4.4
OIL SYSTEM
DESCRIPTION
Training Notes
1st line maintenance course
ARRIEL 1
Check valve
(some versions)
Oil
temperature
probe
TANK
COOLER
Low oil
pressure switch
ENGINE
Pressure
Relief
valve
Check
valve
Electrical
magnetic plug
CENTRIFUGAL
BREATHER
Pre-blockage
indicator
By-pass
valve
Scavenge
pumps
Pressure
transmitter
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
AIRFRAME
Pressure
pump
FILTER
Magnetic
plug
Electrical
magnetic plug
OIL PUMPS
Magnetic
plug
SCAVENGE
STRAINERS
DESCRIPTION
4.5
OIL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Oil tank
Main characteristics
- Type: air-oil cooler
- Differential and thermostatic by-pass valve
Function
The tank contains the oil required for engine lubrication.
Position
Function
Main components
- Filler cap, level indicator, drain plug (with magnetic plug),
temperature probe and unions (supply, return and vent).
Position
- In the system: in the supply system, downstream of the
filter
- On the engine: screwed into the filter base.
Main characteristics
Oil cooler
Function
The oil cooler cools the oil after it has passed through the engine.
Position
4.6
OIL SYSTEM
Training Notes
1st line maintenance course
Aircraft manufacturers
supplies. For further details,
refer to the aircraft
documentation.
AIRFRAME
ARRIEL 1
ENGINE
OIL TANK
OIL COOLER
4.7
OIL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
OIL PUMPS
- The pressure relief valve
Function
Position
Operation
The pressure pump draws the oil from the tank and pumps it
to the filter.
Main characteristics
The scavenge pumps draw the oil from the casings and pump
it to the cooler.
- Type: gear
- Pressure pump outlet pressure: approx. 300 kPa (43.5 PSI)
(variable pressure system)
- Pressure relief valve setting: 800 kPa (116 PSI)
- Check valve: according to version.
Description
The oil pump pack is mounted on the rear left face of the accessory
gearbox and is driven at a speed proportional to N1.
It consists of:
- 4 gear type pumps:
Pressure pump
Gas generator rear bearing scavenge pump
Reduction gearbox scavenge pump
Accessory gearbox scavenge pump
4.8
OIL SYSTEM
Training Notes
1st line maintenance course
Check valve
(according
to version)
Pressure
relief valve
PACK OF
PUMPS
Type:
Gear
Oil filter
To lubrication
To oil
cooler
From
engine
Pressure
pump
OIL PUMPS
DRIVE SHAFT
Normal
running condition
(valve open)
Engine stopped
and initial phase
of starting
(valve closed)
PUMP BODY
OIL PUMPS
For training purposes only
Copyright - Turbomeca Training
4.9
OIL SYSTEM
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
OIL FILTER
Main components
Function
- Filter base
Position
- Cover
- By-pass valve.
Main characteristics
- Type: metal cartridge
- Filtering ability: 30 microns
- Mechanical pre-blockage indicator: P 150 kPa
(21.7PSID)
- By-pass valve setting: P 200 kPa (29 PSID).
4.10
OIL SYSTEM
GENERAL
ARRIEL 1
Training Notes
1st line maintenance course
FILTER
BASE
PRE-BLOCKAGE
INDICATOR
(pre-blockage
pressure switch
on 1E version)
BY-PASS
VALVE
Type:
Metal cartridge
Filtering ability:
30 microns
Mechanical pre-blockage
indicator:
P 150 kPa (21.7 PSID)
Pressure
relief valve
Check valve
(according
to version)
Pre-blockage
indicator
To lubrication
FILTER
GENERAL
OIL FILTER
For training purposes only
Copyright - Turbomeca Training
4.11
OIL SYSTEM
COVER
ARRIEL 1
Training Notes
1st line maintenance course
OIL FILTER
Operation
Description
- Filter base
- Filter cover
Pre-blockage
Blockage
If the pressure difference exceeds the by-pass valve setting, the
by-pass valve opens and unfiltered oil passes to the system.
4.12
OIL SYSTEM
DESCRIPTION - OPERATION
Training Notes
1st line maintenance course
ARRIEL 1
FILTER
COVER
FILTERING
ELEMENT
LOW OIL
PRESSURE SWITCH
PRE-BLOCKAGE
INDICATOR
OIL PRESSURE
TRANSMITTER
BY-PASS
VALVE
NORMAL CONDITION
OPERATION OF
THE MECHANICAL
PRE-BLOCKAGE
INDICATOR
PRE-BLOCKAGE
BY-PASS
VALVE
DRAIN
VALVE
FILTER
BASE
PRE-BLOCKAGE
INDICATOR
BLOCKAGE
OPERATION OF THE
BY-PASS VALVE
DESCRIPTION - OPERATION
OIL FILTER
4.13
OIL SYSTEM
OIL FILTER
(filtering 30 microns)
ARRIEL 1
Training Notes
1st line maintenance course
Normal operation
Position
Main characteristics
-
-
-
-
Pre-blockage
Type: differential
Setting: P 150 kPa (21.7 PSID)
Indication: red indicator
Manual rearming.
Description
4.14
OIL SYSTEM
Function
Training Notes
1st line maintenance course
ARRIEL 1
INDICATOR
BODY
Thermal lock
operation
Downstream
pressure
Type:
Differential
RED
INDICATOR
Setting:
P 150 kPa (21.7 PSID)
Upstream
pressure
NORMAL OPERATION
Indication:
Red indicator
Manual rearming
Pressure
relief valve
Check valve
(according
to version)
PRE-BLOCKAGE
INDICATOR
Red indicator
out
Downstream
pressure
To lubrication
Upstream
pressure
PRE-BLOCKAGE
4.15
OIL SYSTEM
TRANSPARENT
COVER
ARRIEL 1
Training Notes
1st line maintenance course
Function
Position
- In the system: downstream of the filter
- On the engine: fitted on the filter base.
Main characteristics
- Type: diaphragm pressure switch
- Setting: 90 or 130 kPa (13 or 18.9 PSI) (according to
version)
- Indication: light on instrument panel.
Functional description
The pressure switch microswitch is open during normal engine
operation.
If the oil pressure reduces to less than the low oil pressure
switch setting, the diaphragm moves down. This causes the
electrical contact to close, completing the circuit of the low oil
pressure warning light.
An O-ring seal ensures the sealing between the pressure switch
and the filter base.
4.16
OIL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
ELECTRICAL
CONTACT
ELECTRICAL
CONNECTOR
LOW OIL
PRESSURE SWITCH
From filter
(pressure pump)
WARNING LIGHT
(instrument panel)
+28 VCC
PLUNGER
DIAPHRAGM
From filter
Type:
Diaphragm pressure switch
Setting:
90 or 130 kPa
(13 or 18.9 PSI)
according to version
Indication:
Light on instrument panel
To lubrication
4.17
OIL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Position
- In the system:
one downstream of the scavenge pumps
one upstream of the rear bearing scavenge pump
- On the engine:
one near the pump assembly (scavenge pumps)
one on the left side of the accessory gearbox
(rear bearing).
Main characteristics
Note: The oil system also has two mechanical magnetic plugs
located on the lower part of the accessory gearbox and
on the lower part of the reduction gearbox.
Operation
The magnetic probe attracts magnetic particles present in the
oil.
If it attracts sufficient particles to form a bridge across the gap, this
will complete the electrical circuit between the two magnetic parts
and thus illuminate an indicator on the instrument panel.
- Type:
Magnetic with electrical indication
Self-sealing housing.
Description
The electrical magnetic plugs comprise a magnetic probe which
has two parts which are electrically insulated from one another
and have a small gap between them.
4.18
OIL SYSTEM
Function
Training Notes
1st line maintenance course
Type:
Electrical
magnetic plug
Housing:
Self-sealing
ELECTRICAL
CONNECTOR
PLUG BODY
Scavenge
strainer
To oil
cooler
ARRIEL 1
From
engine
GAP
ELECTRICAL
MAGNETIC PLUG
Scavenge pumps
Firewall
AIRCRAFT
Resistor
HOUSING
ENGINE
GAP
SELF-SEALING
VALVE
INDICATOR
ELECTRICAL
MAGNETIC PLUG
4.19
OIL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
Main components
Position
In the system:
- Magnetic plug:
Magnet
O-ring seal(s)
Locating pins or notches.
Main characteristics
- Type:
Single magnetic pole
Self-sealing housing
4.20
OIL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
LOCATING PINS
O-RING SEALS
O-RING
SEALS
HOUSING
AFTER TU 308A
BEFORE TU 308A
MAGNET
Type:
Single magnetic pole
Self-sealing housing
NORMAL POSITION
SPRING
MAGNET
To
scavenge
pumps
MECHANICAL
MAGNETIC
PLUGS
LOCATING
PIN
REMOVED POSITION
O-RING
SEALS
4.21
OIL SYSTEM
VALVE
ARRIEL 1
Training Notes
1st line maintenance course
Function
Main components
- Strainer body
Position
- Mounting flange
- O-ring seal.
- On the engine:
Two scavenge strainers are located on the accessory
gearbox casing (reduction gearbox and accessory
gearbox scavenge)
One scavenge strainer is located on the oil pump
assembly (gas generator rear bearing scavenge)
Functional description
- Wide-mesh filter
Main characteristics
- Type: wide-mesh filter.
Note: The rear bearing scavenge strainer is fitted in the
electrical magnetic plug housing (TU 208).
4.22
OIL SYSTEM
SCAVENGE STRAINERS
Training Notes
1st line maintenance course
ARRIEL 1
Type:
Wide-mesh filter
GAS GENERATOR
REAR BEARING
SCAVENGE STRAINER
(AFTER TU 208)
Accessory gearbox
scavenge strainer
Reduction gearbox
scavenge strainer
SCAVENGE STRAINER
To oil
cooler
From
engine
ACCESSORY
GEARBOX
AND REDUCTION
GEARBOX
SCAVENGE
STRAINERS
GAS GENERATOR
REAR BEARING
SCAVENGE STRAINER
(BEFORE TU 208)
To
scavenge
pumps
SCAVENGE
STRAINERS
SCAVENGE STRAINERS
For training purposes only
Copyright - Turbomeca Training
4.23
OIL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
Operation
The centrifugal breather separates the oil from the air/oil mist
created by the oil system.
Position
- Centrifugal force throws the oil droplets out into the gearbox
where they fall to the bottom of the casing
Main characteristics
- The de-oiled air passes out through the shaft, via a gearbox
passage, into an external pipe which discharges into the
exhaust.
- Type: centrifugal
- De-oiled air: through the rear of the hollow shaft.
Description
The centrifugal breather is formed by the starter generator drive
gear. This gear is formed in one piece with a hollow shaft and
has holes which provide a passage between the gearbox and
the air vent.
The gear is supported by two ball bearings and has a magnetic
carbon seal at each end. Only the front magnetic carbon seal
can be replaced in 1st line maintenance.
The breather air outlet is at the rear end of the shaft, where the
air passes into the gearbox outlet.
4.24
OIL SYSTEM
CENTRIFUGAL BREATHER
Training Notes
1st line maintenance course
Type:
Centrifugal
De-oiled air:
Through the rear
of the hollow shaft
Oil droplets
(expelled by
centrifugal force)
AIR/OIL MIST
- from accessory gearbox
- from gas generator bearings
- from power turbine bearings
- from reduction gearbox
MAGNETIC
CARBON SEAL
STARTERGENERATOR
DRIVE GEAR
AIR VENT
DE-OILED AIR
De-oiled air
(to air vent)
STARTER
GENERATOR
DRIVE
Air/Oil
mist
BREATHER
HOLES
OIL DROPLETS
CENTRIFUGAL BREATHER
For training purposes only
Copyright - Turbomeca Training
MAGNETIC
CARBON SEAL
4.25
OIL SYSTEM
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
Supply
The pressure pump draws the oil from the tank and supplies
the system. A pressure relief valve limits maximum pressure
by returning oil to the pump inlet.
The oil is then delivered through a check valve, the oil filter
and a calibrated orifice to the engine sections which require
lubrication:
- Gas generator front bearings
Scavenge
After lubrication, the oil falls by gravity to the bottom of the
sumps. The oil is then immediately drawn away by the scavenge
pumps and returned to the tank through the oil cooler (dry sump
system).
The scavenge strainers protect the scavenge pumps against
any particles which may be held in the oil.
A check valve, located downstream the scavenge pumps
prevents oil flow from the oil tank to the engine when the pressure
is very low (engine stopped).
Breathing
- Reduction gearbox
- Accessory gearbox and torquemeter (supply upstream of the
calibrated orifice).
The oil is sprayed by jets onto the parts to be lubricated.
Indicating
The system ensures the following indications: pressure,
temperature, low pressure, electrical magnetic plug and filter
pre-blockage.
4.26
OIL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
ENGINE
SUPPLY
SCAVENGE
BREATHING
AIRFRAME
AIR VENT
4.27
OIL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Main characteristics
- Internal passage
- Tube inside the output shaft protection tube.
- External pipe
- Union on pump.
Filter to system
Breathing
- Gas generator front bearings - into accessory gearbox
- Gas generator rear bearing - external pipe overboard
- Reduction gearbox and power turbine - internal into accessory
gearbox.
Vent
4.28
OIL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
TO
INDICATION
REAR BEARING
LUBRIFICATION
Type of pipes:
Stainless steel, rigid
REAR BEARING
SEAL DRAIN
TANK
PUMP
TO PUMP TO FILTER
BREATHER
REAR BEARING
VENT
CENTRIFUGAL
BREATHER OUTLET
SCAVENGE TO
COOLER AND TANK
FILTER
TO ENGINE
SCAVENGE
TO PUMPS
4.29
OIL SYSTEM
FRONT BEARING
LUBRIFICATION
ARRIEL 1
Training Notes
1st line maintenance course
PREVENTIVE MAINTENANCE
4.30
OIL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
SERVICING INSPECTIONS
- Oil
Drain
Chap. 79
- Oil filtering element
Chap. 72
Inspection
- Reduction gearbox magnetic plug (post TU232)
Chap. 72
Inspection
- Accessory gearbox magnetic plug
Chap. 72
Inspection
- Electrical magnetic plugs
Chap. 72
Inspection
- Oil strainer return line from rear bearing
Chap. 72
Inspection
Chap. 79
Inspection
- Clogging of the generator rear bearing
Chap. 72
Inspection
- Low oil pressure switch
Chap. 79
Inspection and check
- Oil pump
Chap. 72
Inspection and check
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
4.31
OIL SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
4.32
OIL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
- Accessory gearbox
Check valve: removal / installation
Oil filter base: removal / installation
Oil pump: removal / installation
Oil filter: removal / installation
Visual pre-blocage indicator: removal /
installation
Strainers: removal / installation
- Oil low pressure switch
Removal / installation
- Electrical magnetic plug
Mobile plug: removal / installation
Test (harness included)
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Chap. 79
Chap. 79
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
4.33
OIL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
5 - AIR SYSTEM
- Air system presentation (75-00-00)..................................................... 5.2
- Internal air system (75-00-00).............................................................. 5.4
- Air tappings (75-00-00)......................................................................... 5.6
- Compressor bleed valve (75-31-00)..................................................... 5.8
- External air pipes (75-29-00)................................................................ 5.16
- Air system - 1st line maintenance....................................................... 5.18 - 5.21
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
5.1
AIR SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
- An internal air system which ensures:
The pressurisation of the labyrinth seals
The cooling of the engine internal parts
The balance of forces on the rotating assemblies
- Air tappings which ensure:
Start injector ventilation
Bleed valve operation
Aircraft air system supply
Air supply to the FCU metering unit
- The compressor bleed valve.
Note: Refer to the various systems for the location,
characteristics and operation.
5.2
AIR SYSTEM
Training Notes
1st line maintenance course
AIR TAPPINGS
- Start injector ventilation
- Bleed valve operation
- Aircraft air system supply
- Air supply to the FCU metering unit
ARRIEL 1
COMPRESSOR BLEED
VALVE
5.3
AIR SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Position
All the parts of the system are internal except the pressurisation
of the power turbine labyrinth which is supplied by an external
pipe.
Main characteristics
- Type: air pressure tapping with a calibrated flow
Functional description
Front section
Air tapped from the centrifugal compressor inlet is used to
pressurise the front bearing labyrinths. There is a very small
flow of air into the bearing chamber.
Air tapped from the same point is discharged through the
compressor bleed valve, mounted on the compressor casing
(see compressor bleed valve).
5.4
AIR SYSTEM
Function
Training Notes
1st line maintenance course
ARRIEL 1
Post TU356
1E2 and 1S versions
P0
FRONT SECTION
INTERNAL AIR SYSTEM
- Internal passages
- Calibrated orifices
Type:
Air pressure tapping with
a calibrated flow
Airflow:
Approx. 2% of engine total flow
POWER TURBINE SECTION
5.5
AIR SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
Aircraft services
- Fuel control
The engine has two air tapping unions (used for the aircraft
services) on the centrifugal compressor casing.
Fuel control
P2 air is used for the acceleration control unit (for all versions) and
the deceleration (in some versions 1C, 1D, 1K, 1E, 1S,...).
5.6
AIR SYSTEM
AIR TAPPINGS
Training Notes
1st line maintenance course
ACCELERATION
CONTROL UNIT
ARRIEL 1
DECELERATION
CONTROL UNIT
AIRCRAFT SERVICES
1S: AIR INTAKE
ANTI-ICING
P0
P0
P2
P2
BLEED VALVE
OPERATION
AIR TAPPINGS
For training purposes only
Copyright - Turbomeca Training
START INJECTOR
VENTILATION
5.7
AIR SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
The compressor bleed valve prevents axial compressor surge
at low N1 speed.
Position
Main characteristics
- Type: pneumatic or electro-pneumatic (according to
version)
- Control:
by P2/P0 pressure ratio (pneumatic type)
as a function of N1 (electro-pneumatic type).
Note: The air can be discharged under the cowling in order
to improve cooling of the engine compartment.
5.8
AIR SYSTEM
GENERAL
Training Notes
1st line maintenance course
Type:
Pneumatic or electro-pneumatic
(according to version)
ARRIEL 1
Control:
- P2/P0 pressure ratio
(pneumatic type)
- As a function of N1
(electro-pneumatic type)
P1': AIR DISCHARGED
THROUGH THE COMPRESSOR
BLEED VALVE
P2/P0
COMPRESSION AND
STRAIGHTENING OF THE AIR
Surge line
ADMISSION
OF AMBIENT AIR
Working line
(valve closed)
Working line
(valve open)
G
GENERAL
5.9
AIR SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Description
Closing
Tachometer box
It operates a relay controlled by a speed signal from the N1
tachometer transmitter.
Control electro-valve
It admits P2 air to close the valve when it is electrically
supplied.
Opening
When the N1 decreases below 94%, the tachometer box opens
the electrical contact and the spring moves the electro-valve to
the closed position. The spring pushes the piston which opens
the bleed valve.
Bleed valve
It includes a spring loaded piston subjected to P2 pressure.
The piston operates the valve.
5.10
AIR SYSTEM
ELECTRO-PNEUMATIC TYPE
Training Notes
1st line maintenance course
ARRIEL 1
TACHOMETER BOX
BLEED VALVE
P2
P1'
N1
96%
P2 AIR
SUPPLY
94%
GRILL ON P1'
AIR DISCHARGE
CONTROL
ELECTRO-VALVE
ELECTRO-PNEUMATIC TYPE
5.11
AIR SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Detection capsule
It is subjected to P2/P0 pressure ratio and controls the air leak
downstream of the calibrated orifice B.
It is fitted with a filter at the inlet.
Operation
Closing
When the gas generator rotation speed N1 increases, the
compression ratio P2/P0 increases and beyond a certain
value:
- The pressure becomes sufficient to deform the detection
capsule which closes the leak
- The pressure downstream of the calibrated orifice B
increases
Intermediate stage
It includes a diaphragm which is subjected to the pressure
downstream of B. The diaphragm controls the leak which
determines the pressure downstream of the calibrated orifice
A.
Bleed valve
It includes a spring loaded piston subjected to a downstream
pressure. The piston opens or closes the P1' air passage.
It also includes a microswitch, operated by the piston, which
provides indication of the bleed valve position.
Opening
The P2/P0 ratio is not sufficient to activate the capsule and
there is an air leak downstream of the calibrated orifices. The
piston is not actuated and the valve is open.
A certain amount of air, tapped from the centrifugal compressor
inlet, is discharged overboard.
5.12
AIR SYSTEM
PNEUMATIC TYPE
Training Notes
1st line maintenance course
BLEED
VALVE
INTERMEDIATE
STAGE
DETECTION
CAPSULE
FILTER
P2
A
INTERMEDIATE
STAGE
DETECTION
CAPSULE
FILTER
P0
P1'
P1'
MICROSWITCH
INDICATOR
BLEED
VALVE
PNEUMATIC TYPE
5.13
AIR SYSTEM
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
Description
Closing
Detection capsule
It is subjected to P2/P0 pressure ratio and controls the air leak
downstream of the calibrated orifice B.
Intermediate stage
Bleed valve
It includes a spring loaded piston subjected to pressure
downstream of orifice A. The piston actuates the butterfly valve
by means of a rack and pinion mechanism.
It also includes a microswitch, operated by the piston, which
gives the position of the bleed valve by means of a light ("on"
valve "open").
Opening
The P2/P0 ratio is not sufficient to activate the capsules and
there is an air leak downstream of the calibrated orifices. The
piston is not actuated and the butterfly valve is open.
A certain amount of air, tapped from the centrifugal compressor
inlet, is discharged overboard.
5.14
AIR SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
P2 AIR
BUTTERFLY
VALVE
A
FILTER
B
FILTER
PISTON
P0 AIR
P2 air
MICROSWITCH
DETECTION
CAPSULE
INTERMEDIATE
STAGE
P1
P1
BUTTERFLY
VALVE
PINION
RACK
5.15
AIR SYSTEM
MICROSWITCH
ARRIEL 1
Training Notes
1st line maintenance course
Function
This part considers the external air pipes of the air system.
The air pipes ensure the air supply from/to the various system
components
Main characteristics
- Type of pipes: stainless steel, rigid
- Type of unions: QUINSON union.
Description
- P2 air pipe for the control of the compressor bleed valve
- Air pipe to supply the Fuel Control Unit
- Air pipe for the ventilation of the start injectors
- Air pipe for the pressurisation of the power turbine
labyrinth.
5.16
AIR SYSTEM
Training Notes
1st line maintenance course
Type of pipes:
Stainless steel, rigid
Type of unions:
QUINSON union
5.17
AIR SYSTEM
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
PREVENTIVE MAINTENANCE
5.18
AIR SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
PREVENTIVE MAINTENANCE
MANDATORY MAINTENANCE TASKS
- Bleed valve filter
Inspection
Chap. 75
Chap. 75
Chap. 75
Chap. 75
- Bleed valve
Inspection and check
Chap. 75
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
5.19
AIR SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
5.20
AIR SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
Chap. 75
Chap. 75
Chap. 75
Chap. 75
Chap. 75
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
5.21
AIR SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
6 - FUEL SYSTEM
- Fuel system presentation (73-00-00)................................................... 6.2
- Fuel Control Unit (73-20-01)................................................................. 6.8
- Overspeed and drain valve (73-10-00)................................................ 6.18
- Start injector electro-valve (73-10-02)................................................. 6.20
- Start injectors (73-10-01)...................................................................... 6.22
- Main injection system (73-40-02)......................................................... 6.24
- Combustion chamber drain valve (72-40-02)..................................... 6.26
- Fuel system - Operation (73-00-00)..................................................... 6.28
- External fuel pipes (73-10-05).............................................................. 6.32
- Fuel system - 1st line maintenance..................................................... 6.34 - 6.37
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
6.1
FUEL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
The fuel system ensures fuel supply, fuel metering, fuel
distribution and fuel injection.
Position
GENERAL
Main characteristics
- Supply by the aircraft system and the engine pump
- Centrifugal main injection and start injection by injectors
- Manual control
- Fuel control: hydromechanical controlling and metering
device.
6.2
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
SUPPLY
INJECTION
METERING
DISTRIBUTION
Manual control
TACHOMETER
BOX
(according to version)
START INJECTOR
ELECTRO-VALVE
METERING
UNIT
Fuel control:
Hydromechanical controlling
and metering device
P2
MANUAL
CONTROL
TANK
Booster pump
(according to
version)
Aircraft
OVERSPEED AND
DRAIN VALVE
FUEL
FILTER
FUEL INJECTION
SYSTEM
FUEL
PUMP
N1
FUEL CONTROL
UNIT
Engine
GENERAL
6.3
FUEL SYSTEM
Supply:
By the aircraft system and
the engine pump
FUEL
SUPPLY
ARRIEL 1
Training Notes
1st line maintenance course
Functional description
Function
The ejector is supplied with fuel from the HP pump via the astatic
valve which opens at a given pressure. The ejector ensures a
supply of fuel to the HP pump inlet.
Position
All the components are fitted on a bracket on the underside of
the protection tube.
Main components
- LP filter (with a by-pass valve, a pre-blockage indicator or
pre-blockage pressure switch according to version)
- Min. pressure switch
- Pressure transmitter (optional)
- Manual valve
- Ejector
- Astatic valve
- Pre-blockage indicator
- Jet.
6.4
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
ASTATIC
VALVE
PRE-BLOCKAGE
INDICATOR
(pre-blockage pressure
switch in 1E version)
PRESSURE
TRANSMITTER
(optional)
To HP pump
(FCU)
MIN PRESSURE
SWITCH
LP
FILTER
Priming supply
to other engine
(1S version)
HP pump
pressure
(FCU)
EJECTOR
FILTER
Fuel suction
from tank
MANUAL
VALVE
HP pump pressure
(FCU)
To HP pump
(FCU)
Fuel suction
from tank
EJECTOR
ASTATIC
VALVE
MANUAL
VALVE
MIN PRESSURE
SWITCH
BY-PASS
VALVE
To LP
filter
Fuel suction
from tank
JET
EJECTOR
6.5
FUEL SYSTEM
BY-PASS
VALVE
ARRIEL 1
Training Notes
1st line maintenance course
Valves
- Non-return valve
Fuel pump
- Pressurising valve
Filter
- Purge valve.
Injection system
- Start injectors (x 2)
Metering unit
The hydromechanical controller acts on the metering needle
(see next chapter).
6.6
FUEL SYSTEM
ARRIEL 1
Pre-blockage
indicator
Pressure relief
valve
START INJECTOR
ELECTRO-VALVE
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
FUEL PUMP
Training Notes
1st line maintenance course
START INJECTORS
FILTER
Filter by-pass
valve
PURGE VALVE
AUXILIARY VALVE
MAIN VALVE
CONTROL LEVER
Cam
METERING
UNIT
OVERSPEED AND
DRAIN VALVE
NON-RETURN
VALVE
INJECTION WHEEL
PRESSURISING
VALVE
DESCRIPTION
6.7
FUEL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
- Fuel pump
The Fuel Control Unit ensures fuel supply and fuel flow
metering.
Position
GENERAL
- Manual control
Valves and cam
Anticipator
Main characteristics
- Metering unit.
- Type: hydro-mechanical
- Mounting: clamp
- Replaceable components:
Filter
Pre-blockage indicator (according to version).
6.8
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
CAM
Type:
Hydro-mechanical
PRE-BLOCKAGE
INDICATOR
(1E, 1K, 1S
versions only)
ANTICIPATOR
Mouting:
Clamp
Replacable
component:
Filter
Pre-blocage indicator
(according to version)
FILTER
(position according
to version)
GENERAL
6.9
FUEL SYSTEM
VALVE SHAFT
ARRIEL 1
Training Notes
1st line maintenance course
FUEL PUMP
Function
Main characteristics
Operation
Fuel pump
The pump receives fuel from the aircraft LP system. The fuel
is drawn in by the pump, it passes between the gears and the
casing and is forced out under pressure.
Description
Fuel pump
It is a spur gear type pump which has a drive gear and a driven
gear, the drive gear being driven by the accessory drive via
the pump drive shaft which is a quill shaft. Two lip seals, with a
drain between them prevent fuel from entering the accessory
gearbox.
6.10
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
FUEL PUMP
DRIVEN
GEAR
PUMP
PRESSURE
REDUCING
VALVE
Type:
Spur gear
Pressure relief valve
setting:
3300 kPa (478.5 PSI)
Rotation speed:
Proportional to
N1 speed
DRIVE
GEAR
DRAIN
SEALS
SHAFT
FUEL PUMP
PRESSURE
RELIEF VALVE
FUEL PUMP
6.11
FUEL SYSTEM
PRESSURE
RELIEF VALVE
ARRIEL 1
Training Notes
1st line maintenance course
Function
The filter retains any particles that may be in the fuel in order
to protect the metering unit components.
Position
- In the system: between the pump and the metering unit
- On the engine: lower part of FCU.
Operation
Normal operation
The fuel from the pump enters the fuel filter and flows through
the filtering element (from outside to inside).
Main characteristics
- Type: metal cartridge
Pre-blockage
If the pressure difference becomes higher than the visual preblockage indicator setting, the red visual indicator pops out.
Description
Blockage
6.12
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
CUP
FILTERING
CARTRIDGE
FILTER
BASE
FUEL
FILTER
PRE-BLOKAGE
INDICATOR
FUEL
FILTER
BY-PASS
VALVE
BY-PASS
VALVE
RED
INDICATOR
NORMAL OPERATION
FILTER
BLOCKAGE
ONSET
FILTER
VISUAL PRE-BLOCKAGE
INDICATOR
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
PIN
INDICATOR OPERATION
(THE RED VISUAL
INDICATOR APPEARS)
TRANSPARENT
COVER
Type:
Metal cartridge
PRE-BLOCKAGE
Filtering ability:
20 microns
Upstream
pressure
FILTER
BLOCKAGE
OPENING OF
BY-PASS VALVE
Downstream pressure
1E, 1K AND 1S:
VISUAL PRE-BLOCKAGE
INDICATOR
BLOCKAGE
6.13
FUEL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
Stop position
Position
Flight position
Description
6.14
FUEL SYSTEM
MANUAL CONTROL
Training Notes
1st line maintenance course
ARRIEL 1
CONTROL
LEVER
VALVE
SHAFT
CAM CONTROL
LEVER
CAM
MAIN
VALVE
AUXILIARY
VALVE
b
CONTROL
LEVER
52
62
45
ANTICIPATOR
90
Flight position
P2
ACCELERATION
CONTROL CAM
Stop position
MANUAL CONTROL
6.15
FUEL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
- Constant P valve
- Metering needle.
METERING UNIT
Position
- In the system: downstream of the pump
- On the engine: in the FCU.
Main characteristics
- Profiled needle which moves in a calibrated orifice.
- The metering needle is controlled by the control system.
6.16
FUEL SYSTEM
Training Notes
1st line maintenance course
CONSTANT P
VALVE
ARRIEL 1
METERING NEEDLE
(controlled by the
control system)
METERING UNIT
6.17
FUEL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
The overspeed and drain valve controls the fuel supply to the
injection wheel:
- Fuel supply during starting and in operation
- Fuel shut-off and draining of the injection wheel during shutdown.
The assembly also includes an electro-valve for a rapid engine
shut-down in the event of power turbine overspeed (only on
twin-engine aircraft).
The pressurising valve ensure fuel supply priority to the start
injectors during starting.
Position
- Lower left side of the combustion chamber casing.
Main characteristics
Pressurising valve setting: 180 kPa (26.1 PSI).
Main components
- Pressurising valve
- Dual valve
Operation
Engine running
As soon as the fuel pressure is sufficient to open the pressurising
valve, the pressure is admitted under the diaphragm which
causes the closing of the drain valve and the opening of the
fuel supply valve. The fuel flows to the injection wheel and is
sprayed into the combustion chamber.
During shut-down
The normal stop selection (closing of the main valve by the
control lever) results in a decrease of injection pressure. The
pressurising valve closes, the pressure decreases below the
diaphragm which causes the supply valve to close (as the
direct pump pressure increases) and the drain valve to open:
draining of fuel to prevent blockage of the injection manifold
by carbonization of the remaining fuel. The fuel return to the
tank (post TU262). When the engine is completely stopped,
the drain valve closes under the force of its spring (refer retail).
- Overspeed electro-valve.
For training purposes only
Copyright - Turbomeca Training
6.18
FUEL SYSTEM
Function
Training Notes
1st line maintenance course
OVERSPEED AND
DRAIN VALVE
Pressurising
valve setting:
180 kPa (26.10 PSI)
PRESSURISING
VALVE
OVERSPEED
ELECTRO-VALVE
(only on twin-engine
version)
Pump
direct
pressure
Overspeed
electro-valve
To the tank
(post TU262)
ENGINE RUNNING
DURING SHUT-DOWN
DETAIL
(after shut-down)
6.19
FUEL SYSTEM
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
Function
Operation
Position
Upper part of the combustion chamber casing.
Fuel injection
Main characteristics
Description
- Start injector electro-valve
- P2 ball valve
- Reinjection prohibit switch
- Purge valve (with cover and a support drain, according to
versions).
During the initial phase of starting, the fuel supplied from the
aircraft system flows into the F.C.U., through the non-return
valve and to the purge valve which opens and returns the fuel
to the tank. The purpose of this phase is to expel any air which
may be in the system.
6.20
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
P2
BALL VALVE
START INJECTOR
ELECTRO-VALVE
AND REINJECTION
PROHIBIT SWITCH
COVER
FUEL OUTLET
TO INJECTORS
P2
FUEL
INLET
Pump
pressure
PURGE BEFORE START
FUEL INJECTION
Pump
pressure
VENTILATION
OF THE INJECTORS
PURGE
TO TANK
PUMP
PRESSURE
Reinjection prohibit
switch setting:
approx. 52% N1
Purge valve setting:
opening at 5 kPa (0.725 PSI)
closing at 120 kPa (17.4 PSI)
6.21
FUEL SYSTEM
PURGE VALVE
(with drain, according
to versions)
ARRIEL 1
Training Notes
1st line maintenance course
Function
Operation
The two start injectors spray fuel into the combustion chamber
during engine starting.
Starting
Position
The fuel is atomised and is ignited by the sparks from the igniter
plugs. The flame thus produced, ignites the fuel sprayed by the
centrifugal injection wheel.
Normal running
When the engine reaches self sustaining speed (approx.
45%N1) the fuel supply to the injectors is shut off.
Main characteristics
- Ventilation: by P2 airflow.
Description
The injectors are mounted on the upper part of the turbine
casing. They penetrate into the combustion chamber through
holes in the mixer unit.
They are secured by bolts onto bosses with seals and spacers
to prevent leaks and adjust the depth of penetration into the
combustion chamber.
6.22
FUEL SYSTEM
START INJECTORS
Training Notes
1st line maintenance course
ARRIEL 1
Type:
Simple injector
START
INJECTOR
SUPPLY
Quantity:
2
Ventilation:
By P2 airflow
START
INJECTOR
SPACERS AND
SEALS
SHROUD
NUT
Fuel
inlet
START
INJECTOR
IGNITER
PLUG
STARTING
START
INJECTOR
VENTILATION
FILTER
MANIFOLD
P2
JET
Airflow
direction
NORMAL RUNNING
START INJECTORS
For training purposes only
Copyright - Turbomeca Training
6.23
FUEL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Position
- On the engine: inside the combustion chamber. The injection
wheel is mounted between the centrifugal compressor and
the turbine shaft. The distributor is bolted to the diffuser
backplate.
Operation
The fuel is delivered to the distributor by the internal supply
pipe.
Main characteristics
Description
Combustion chamber fuel inlet union
Fitted at the lower right front face of the compressor casing, it
has a plug to test the sealing of the union.
6.24
FUEL SYSTEM
Function
Training Notes
1st line maintenance course
COMBUSTION
CHAMBER FUEL
INLET UNION
Type:
Centrifugal injection
FUEL SPRAYING
INTO THE
COMBUSTION
CHAMBER
CENTRIFUGAL
INJECTION
WHEEL
DISTRIBUTOR
INTERNAL
SUPPLY PIPE
DISTRIBUTOR
CENTRIFUGAL
INJECTION WHEEL
(with spraying jets)
COMBUSTION
CHAMBER FUEL
INLET UNION
Fuel inlet
COMBUSTION
CHAMBER FUEL
INLET UNION
SUPPLY PIPE
LEAK CHECK
PLUG
6.25
FUEL SYSTEM
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
Function
Operation
Position
- On the engine: screwed into the turbine casing lower part.
Open position
When the engine is not running and at the beginning of start,
the valve is held open by the action of the tension spring.
Closed position
Description
Main characteristics
The valve closes during the initial phase of starting for a speed
of about 40% N1.
6.26
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
Setting:
Closing obtained at
about approx. 40% N1
Unburnt fuel
P2 air pressure
CIRCLIP
SPRING
THREADED
PART
COMBUSTION
CHAMBER DRAIN
VALVE
HALF-BALL
VALVE
OUTLET
UNION
To drain system
"OPEN" position
"CLOSED" position
6.27
FUEL SYSTEM
Type:
Half-ball valve
ARRIEL 1
Training Notes
1st line maintenance course
Pre-start
- The pump is not operating and there is no pressure in the
system
Starting
When engine start is selected, the start accessories are
electrically supplied.
The pump is driven and supplies the start injectors, due to the
priority given by the pressurising valve, then by the centrifugal
injection wheel.
The constant P valve operates and returns the excess fuel
to the pump inlet.
6.28
FUEL SYSTEM
Training Notes
1st line maintenance course
P2
P2
STARTING
45% < N1 < 52%
P2
STARTING
N1 > 52%
6.29
FUEL SYSTEM
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
Normal running
The required fuel flow is metered by the metering needle. The
metering needle position is determined by the hydromechanical
control system.
The fuel pump always supplies more fuel than the engine
requires. The excess fuel returns to the pump inlet through the
constant P valve.
The start injectors are continuously ventilated by P2 air
circulation.
Manual control
The manual control is used for starting and stopping the engine.
It can also be used in case of a control system failure.
Shut-down
The lever is pulled fully rearward, closing the main valve which
cuts the fuel flow to the engine causing it to run down and
stop.
6.30
FUEL SYSTEM
Training Notes
1st line maintenance course
P2
P2
-
P2
Flight
position
NORMAL RUNNING
P2
MANUAL CONTROL
SHUT-DOWN
When the enegine is completely stopped,
the dual valve closes the drain under
action of the spring
6.31
FUEL SYSTEM
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
Description
Main characteristics
- Type of pipes: rigid, stainless steel
- Type of unions: with integral olives.
Main pipes
- Fuel inlet union
- From FCU to overspeed and drain valve and to injector
electro-valve
- From electro-valve to the two injectors
- From overspeed and drain valve to fuel inlet union
- From union to the wheel (internal pipe)
- From the pump to the overspeed and drain valve and the
purge valve (control system)
- Drains.
6.32
FUEL SYSTEM
Training Notes
1st line maintenance course
FROM START
PURGE VALVE
TO OVERSPEED
DRAIN VALVE
LEFT
INJECTION
SUPPLY
FROM PRESSURE
PUMP TO
OVERSPEED
AND DRAIN VALVE
FROM START
ELECTRO-VALVE
TO CHECK VALVE
ARRIEL 1
P2
P2
RIGHT
INJECTION
SUPPLY
FROM FCU TO
PRESSURISING
VALVE
INJECTION
FROM START
PURGE VALVE
TO TANK
FROM OVERSPEED
AND DRAIN VALVE
TO DRAIN
(post TU262)
FROM OVERSPEED
AND DRAIN VALVE
TO DRAIN
(pre TU262)
6.33
FUEL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
PREVENTIVE MAINTENANCE
6.34
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
SERVICING INSPECTIONS
Chap. 73
- Injection wheel
Permeability check
Chap. 72
Chap. 72
- Fuel LRUs
Inspection and check
Chap. 73
Ground run
- Start purge valve (auxiliary valve)
Leak test
- Injection union (if module removed)
Leak test
- Re-injection prohibit switch of the ignition
solenoid valve
Inspection and check
- Overspeed and drain valve
Operational check
- Deceleration control unit
Leak test
Chap. 73
Chap. 72
Chap. 73
Chap. 73
Chap. 73
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
6.35
FUEL SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
6.36
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
CORRECTIVE MAINTENANCE
- Ignition solenoid valve
Removal / installation
- Pressurising valve
Removal / installation
Inspection / check
- Starting drain valve assy
Removal / installation
Inspection / check
- Starting drain valve assy - auxiliary valve
Sealing washer: removal / installation
- Drain valve of the injection manifold
Removal / installation
Inspection / check
- Overspeed electrovalve
Removal / installation
- FCU fuel filter
Removal / installation
- Pre-blocage indicator
Removal / installation
- Low-fuel pressure switch
Removal / installation
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
6.37
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
7 - CONTROL SYSTEM
- Control system presentation............................................................... 7.2
- Control system - Operation.................................................................. 7.6
- Control system - 1st line maintenance............................................... 7.30 - 7.33
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
7.1
CONTROL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Functions
GENERAL
- Speed control
- Various limits
- Acceleration control
- Overspeed protection.
Main characteristics
- Hydromechanical control
- Manual control.
7.2
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
Hydromechanical
control
Manual control
AIRCRAFT
(various systems)
TEST
MAIN FUNCTIONS
- Manual control
FUEL CONTROL
UNIT
TACHOMETER BOX
(according to version)
- Speed control
- Various limits
- Acceleration control
- Overspeed protection
ENGINE
(engine and systems)
GENERAL
7.3
CONTROL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
DESCRIPTION
Aircraft components
- Control devices (control lever and anticipator)
- Indicating devices (indicators, lights...)
Engine components
- Hydromechanical components:
Overspeed and drain valve
Purge valve
Start injector electro-valve
Pressurising valve
Start injectors
Main injection system
- FCU components:
Power turbine speed governor
Gas generator speed governor
Acceleration control unit
Metering unit
Deceleration control unit.
7.4
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
START INJECTOR
ELECTRO-VALVE
START
INJECTORS
POWER TURBINE
SPEED GOVERNOR
PURGE
VALVE
CONTROL
LEVER
GAS GENERATOR
SPEED GOVERNOR
OVERSPEED AND
DRAIN VALVE
ACCELERATION
CONTROL UNIT
METERING
UNIT
DECELERATION
CONTROL UNIT
PRESSURIZING
VALVE
INJECTION
WHEEL
DESCRIPTION
7.5
CONTROL SYSTEM
ANTICIPATOR
ARRIEL 1
Training Notes
1st line maintenance course
Installation configuration
The gas generator supplies power to the power turbine which
is connected to the helicopter main rotor.
Installation requirements
- Aircraft rotor speed (NR) almost constant in all operating
conditions (because of the rotor efficiency) whatever the load
applied
- Max. torque limitation (imposed by the mechanical transmission
and the helicopter main gearbox)
- Power turbine rotation speed (N2) within given limits (in fact
almost constant, as it is connected to the rotor)
7.6
CONTROL SYSTEM
CONTROL
Training Notes
1st line maintenance course
ARRIEL 1
NR
N2
Ma
TRQ
qu
or
t
x.
Max. N1
R
eT
N1
N1 isospeeds
TET
Min. N1
WF
Control
system
N2
POWER W / N1, N2
N1
REQUIREMENTS
Max.
- NR
- N2
- Max. torque TRQ
- N1
- W eng 1 = W eng 2
- Protections
Nominal N2
Operating
range
Min.
INSTALLATION CONFIGURATION
AND REQUIREMENTS
N1 / N2
N2
ADAPTATION TO REQUIREMENTS
CONTROL
7.7
CONTROL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Static droop
Each governor (N2 and N1) uses the principle of the centrifugal
governor (a system invented by James Watt), in which a control
spring is set in opposition to a flyweight. The spring attempts
to open the metering valve and is opposed by the centrifugal
force generated by the flyweight.
At a stabilised rating, the system is in equilibrium: the force
exerted by the spring is equal to the centrifugal force (Fs=Fc).
There is therefore a given fuel flow and a nominal rating.
In a transient rating, e.g. when the engine rpm decreases (due
to the increase in the resisting torque), the centrifugal force
decreases. The force exerted by the spring therefore becomes
the greater of the two and opens the metering valve. This
increases the engine rpm until the equilibrium is re-established
(Fs=Fc). Although the equilibrium has been re-established, the
spring is now less compressed than at the previous engine rpm.
It therefore exerts less force, which leads to a slight reduction
in the nominal engine rpm.
In this type of control system, the N1 speed is made to be
inversely proportional to the N2. The relationship between N1
and N2 illustrates this proportionality and the variation in N2 is
referred to as "static droop".
7.8
CONTROL SYSTEM
Training Notes
1st line maintenance course
L1
L2
WF/N1
L1
L1
WF/N1
3
2
3
2
1
Static droop
N2
N2
7.9
CONTROL SYSTEM
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
7.10
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
POWER
TURBINE
GAS
GENERATOR
LOAD TRQ
(e.g. collective pitch)
N2
t
MAIN GEARBOX
P2
WF
ACCELERATION
CONTROL UNIT
COLLECTIVE
PITCH CONTROL
N1
GAS GENERATOR
SPEED GOVERNOR
WF
N1
N1*
+
N2
POWER TURBINE
SPEED GOVERNOR
+
t
N1 SPEED (Increase or decrease
to match the load variations)
N2*
7.11
CONTROL SYSTEM
TRQ
ARRIEL 1
Training Notes
1st line maintenance course
Thermal compensator
The thermal compensator moves the potentiometric jet as a
function of the fuel temperature, which slightly modifies the
modulated pressure, thus maintaining the max. N1 speed
constant.
7.12
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
N2 DATUM
SPRING
Modulated pressure
N2 (approx. 280 kPa)
Modulated pressure
N1 (approx. 300 kPa)
AMPLIFIER
PISTON
LEVER
POTENTIOMETRIC
JET
Reduced pressure
(approx. 400 kPa)
N1 SPEED
DETECTOR
(flyweight)
MAX N1
STOP
LEVER
MIN N1
STOP
DAMPING
DEVICE
N1 DATUM
PLUNGER
N1 DATUM
SPRING
THERMAL
COMPENSATOR
POTENTIOMETRIC
JET
WORKING
PISTON
METERING
NEEDLE
7.13
CONTROL SYSTEM
ANTICIPATOR
Low pressure
(approx. 100 kPa)
N2 SPEED DETECTOR
(flyweight)
ARRIEL 1
Training Notes
1st line maintenance course
7.14
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
Max. flow for a determined P2
pressure (lever mechanism position)
Max.
X
WF
Max. flow stop of the
acceleration control unit
Min.
P2
ACCELERATION CURVE
(Fuel flow WF as a function of compressor pressure P2)
WORKING
PISTON
GAP (x)
CAM
FUEL METERING
NEEDLE
WORKING
PISTON
DECELERATION
CONTROL UNIT
CAM
x
P0
ACCELERATION
CAPSULE
ACCELERATION
CAPSULE
LEVER
MECHANISM
DIAGRAM OF THE MECHANISM
P2
DECELERATION CURVE
(WF as a function of P2)
P0
P2
BAROSTATIC
DEVICE
P2
METERING
NEEDLE
LEVER
MECHANISM
7.15
CONTROL SYSTEM
WF
ARRIEL 1
Training Notes
1st line maintenance course
Metering needle
The metering needle is a profiled needle which moves in a
calibrated orifice.
Constant P valve
To obtain a fuel flow solely depending upon the metering needle
position, this valve keeps a constant pressure difference across
the metering needle. It consists of a diaphragm subjected
metering needle pressure variation. Any variation of pressure
difference (P) is sensed by this valve which returns more
or less fuel to the inlet of the pump. In fact, the pump always
supplies a flow higher than the engine requirements and the
excess fuel is returned to the inlet.
The P transient variations are due to the pump pressure
variations, to the downstream pressure variations and of course
to the displacement of the metering valve.
For example: when the metering needle opens, the pressure
difference decreases, the valve diaphragm senses this and
moves to close the return. More fuel is admitted to the engine,
the upstream pressure increases and the nominal P is
regained.
7.16
CONTROL SYSTEM
METERING UNIT
Training Notes
1st line maintenance course
ARRIEL 1
CONSTANT
P VALVE
FUEL
RETURN
WF
P2
P0
WF
S
WF AS A FUNCTION OF
NEEDLE POSITIONS (S)
METERING
NEEDLE
FUEL
OUTLET
(WF)
METERING UNIT
7.17
CONTROL SYSTEM
FUEL
INLET
ARRIEL 1
Training Notes
1st line maintenance course
Max. speed
It is automatically limited by a fixed adjustable stop which
represents the max operating rating.
MTOP- Max. Take-Off Power in the case of a single engine (in
fact, this rating is given at a value slightly lower than
the mechanical stop and the engine must be operated
not to overcome it).
MCP - Max. Contingency Power in the case of engine failure
during take-off or landing of a twin engine helicopter
(OEI 2 min. 30 sec.)
The effect of fuel temperature on the speed (variation of fuel
viscosity changing the balance point of the hydromechanical
governor) is compensated by the capsule in order to obtain speed
invariability (especially max. N1). A slight max. N1 variation is
however introduced but within given limits.
7.18
CONTROL SYSTEM
LIMITS
Training Notes
1st line maintenance course
ARRIEL 1
N1
N1 max. as a function of
fuel temperature
N1 limit to
ensure power
WF
Metering unit max. WF
Manual control max. WF
(emergency)
Temperature
N1 LIMITS
LIMITS
7.19
CONTROL SYSTEM
N1 thermal
limit
ARRIEL 1
Training Notes
1st line maintenance course
Limit of torque
A max. torque limit is required by the mechanical transmission.
The control system does not ensure a torque limit and the
operating instructions should be observed to prevent any
overtorque. The flight manual indicates the torque limits: also
see chapter "indication" of this manual for details of the torque
measuring system.
7.20
CONTROL SYSTEM
Training Notes
1st line maintenance course
OVERSPEED AND
DRAIN VALVE
WF
TACHOMETER
BOX
ARRIEL 1
N2
DETECTOR
TRQ
TEST
TORQUE
INDICATOR
7.21
CONTROL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Response time
It can be defined as the time required to regain power turbine
nominal speed in transient conditions. The response time
is closely associated to the rate of acceleration of the gas
generator.
A check of the response time can be made by recording
parameters during a load application. It is less than 4 seconds
between N1 min. and max. in standard conditions.
7.22
CONTROL SYSTEM
Training Notes
1st line maintenance course
N2
N1
ARRIEL 1
Max.
100%
< 4 sec.
90
time
80
70
< 4 sec.
Min.
100%
N2
STATIC VARIATION OF N2
POWER TURBINE SPEED
7.23
CONTROL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
TWIN-ENGINE CONFIGURATION
7.24
CONTROL SYSTEM
Training Notes
1st line maintenance course
MAIN
GEARBOX
COLLECTIVE
PITCH
FREE WHEEL
REDUCTION
GEARBOX
NR
N2
(1 and 2)
TRQ
TRQ1
and
TRQ2
POWER
TURBINE
GAS
GENERATOR
N2
T4
ARRIEL 1
T4
N1 Max.
POWER TURBINE
GOVERNOR
WF
N1
N1
TRIM
N2*
N1*
GAS GENERATOR GOVERNOR
TWIN-ENGINE CONFIGURATION
7.25
CONTROL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
- Collective pitch
Sudden increase from min. to max. almost instantly
t = 0
W1 > W
N2
WF
P2
- Th e c o m p r e s s o r d i s ch a r g e p r e s su re
increases
AC
- Time in seconds
7.26
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
NR
t=0
t
t<4
W=W
N2
1
W >W
N2
1
N2
N2
W
WF
N1
P2
N1
t
2
3
t
1
AC
Combustion
WF
1
"Image" of a load increase
N1
N2
7.27
CONTROL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
- Collective pitch
Rapid decrease of pitch
t = 0
W1 < W
N2
WF
P2
DC
- Time in seconds
7.28
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
t=0
t<4
t
N2
1
W <W
N2
1
W =W
NR
N2
t
N2
N1
WF
N1
P2
1
3
2
1
DC
t
3
1
2
Combustion
WF
N1
N2
2
"Image" of a load decrease
7.29
CONTROL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
- Post-flight
7.30
CONTROL SYSTEM
PREVENTIVE MAINTENANCE
Training Notes
1st line maintenance course
ARRIEL 1
PREVENTIVE MAINTENANCE
MANDATORY MAINTENANCE TASKS
FM
Test flight
- F.C.U. characteristics
Check
Chap. 73
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
7.31
CONTROL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
List of maintenance tasks to be carried out when required (in
the event of an operating anomaly).
Note: Before carrying out any maintenance tasks, remember to
refer to the latest Service Bulletins and Service Letters.
7.32
CONTROL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
- FCU
Removal / installation No. 1
Removal / installation No. 2
Inspection / check
- Temperature compensating device
Removal / installation
- Anticipator and low fuel control
Removal / installation
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
7.33
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
8.1
ARRIEL 1
Training Notes
1st line maintenance course
Functions
Miscellaneous indications
- N1 speed (gas generator)
- T4 gas temperature
- Engine torque
8.2
Training Notes
1st line maintenance course
ARRIEL 1
N1 SPEED
INDICATION
FUNCTIONS
T4 GAS TEMPERATURE
INDICATION
MISCELLANEOUS
(indicating lights
and monitoring)
OIL SYSTEM
INDICATION
N2 SPEED
INDICATION
ENGINE TORQUE
INDICATION
8.3
ARRIEL 1
Training Notes
1st line maintenance course
GENERAL
Operation
Function
Main characteristics
- Type:
tachometer transmitter
phonic wheel (according to version)
- Transmitter signals: frequency proportional to the rotation
speed.
Main components
- N1 speed transmitter
- N2 speed transmitter
- Electrical harnesses for connection to the indicators.
Description
One or two tachometer generators (N2 optional) linked to one
or two indicators.
8.4
Training Notes
1st line maintenance course
ARRIEL 1
N1 SPEED
SENSOR
ELECTRICAL
CONNECTOR
PHONIC WHEEL
(starter generator
drive shaft)
N1 SPEED SENSOR
N2 SPEED
SENSOR
REAR OF THE
INTERMEDIATE GEAR
OF THE REDUCTION
GEARBOX
N2
INDICATOR
ACCESSORY GEARBOX
REAR FACE
ELECTRICAL
CONNECTOR
N2 SPEED SENSOR
GENERAL
8.5
N1
INDICATOR
ARRIEL 1
Training Notes
1st line maintenance course
Description
N1 AND N2 TACHOMETER-TRANSMITTERS
(EXCEPT 1E, 1S)
Function
The system measures the gas generator rotation speed (N1)
and the power turbine rotation speed (N2).
Position
General operation
Main characteristics
N1/N2 operation
- Type:
Tachometer-transmitter
3-phase permanent magnet generator
8.6
Training Notes
1st line maintenance course
ARRIEL 1
BODY
Type:
- Tachometer-transmitter
- 3-phase permanent magnet
generator
Transmitter signals:
Frequency proportional
to the rotation speed
Quantity:
2 identical N1/N2 transmitters
(interchangeable)
ELECTRICAL
PLUG
STATOR
INDICATOR
8.7
ARRIEL 1
Training Notes
1st line maintenance course
Description
The system consists of a toothed wheel, called a phonic wheel,
rotating in front of an electro-magnetic pick-up which is connected
to an indicator.
Function
The system measures the gas generator rotation speed (N1)
and the power turbine rotation speed (N2).
Position
- N1 sensor: on the accessory gearbox casing right-hand side
- N2 sensor: at the bottom of the rear drive shaft casing.
Operation
The passage of the teeth in front of the electro-magnetic
sensor induces an alternating current in the sensor windings.
This current has a frequency proportional to the speed and the
number of teeth:
nd x N
F=
60
Main characteristics
- Type: electro-magnetic
- Quantity: 2 (interchangeable)
- N1 phonic wheel:
Quantity: 1
On the starter-generator drive shaft
- N2 phonic wheel:
Quantity: 1
On the rear of the intermediate gear of the reduction
gearbox.
8.8
Training Notes
1st line maintenance course
ARRIEL 1
TO THE INDICATOR
PHONIC WHEEL
SPEED
SENSOR
N1 SPEED
SENSOR
ELECTRICAL
CONNECTOR
REAR CASING OF
THE INTERMEDIATE
GEAR
F=
nd x N
60
PHONIC WHEEL
(starter generator
drive shaft)
N2 SPEED
SENSOR
INDICATOR
ELECTRICAL
CONNECTOR
ELECTRO-MAGNETIC
SENSOR
PHONIC
WHEEL
8.9
ARRIEL 1
Training Notes
1st line maintenance course
GENERAL
Operation
Function
Position
Main characteristics
- Type: thermocouple probes
- Indication: degrees Celsius.
Main components
- Thermocouple probes (x 3)
- Indicator
- 1E-1S : Thermocouple junction box.
8.10
Training Notes
1st line maintenance course
ARRIEL 1
THERMOCOUPLE
PROBES
GAS GENERATOR
TURBINE
1E/1S
1E-1S:THERMOCOUPLE
JUNCTION BOX
1E/1S
1E-1S:
THERMOCOUPLE
JUNCTION BOX
THERMOCOUPLE
PROBES
Except
1E/1S
Type:
Thermocouple probes
Indication:
Degrees Celsius
T4 TEMPERATURE
INDICATION
GENERAL
8.11
ARRIEL 1
Training Notes
1st line maintenance course
SYSTEM COMPONENTS
Thermocouple probes
Function
The thermocouple probes measure the gas temperature (T4)
at the gas generator outlet.
Position
- Around the rear part of the combustion chamber casing.
Function
The thermocouple junction box forms the interface between the
thermocouples and the indicator.
Position
Main characteristics
Main characteristics
- Quantity: 3
- Connection: in parallel.
Functional description
Functional description
The 3 thermocouple probes are identical. They are positioned
to give a homogeneous measurement. Each probe contains a
hot junction (Chromel - Alumel wires soldered together).
The probes are connected in parallel either to the aircraft
indicator directly or through an amplifier providing analog and
digital outputs.
8.12
Training Notes
1st line maintenance course
ARRIEL 1
1E-1S: THERMOCOUPLE
JUNCTION BOX
1E/1S
Type:
Chromel - Alumel thermocouple
Type:
Box with connectors
Quantity:
3
Connection:
In parallel
Indicator
connector
Thermocouple
connector
Mounting
nut
1E/1S
Cable
1E-1S: THERMOCOUPLE
JUNCTION BOX
THERMOCOUPLE
PROBE
Chromel
Thermocouple
connectors
Cold
junction
INDICATOR
Hot
junction
Alumel
SYSTEM COMPONENTS
8.13
THERMOCOUPLE PROBES
ARRIEL 1
Training Notes
1st line maintenance course
Operation
General operation
Function
To provide an indication of the engine torque measured at the
reduction gearbox intermediate gear.
Position
- All the system components are located on the engine except
the torque indicator.
Torquemeter operation
Description
Main characteristics
The head of the piston fits into a cavity in the reduction gearbox
front casing. An oil tube passes through the hollow shaft of the
piston and forms a passage between the piston and the tube
base. Oil from the torquemeter system can pass through this
passage.
8.14
GENERAL
Training Notes
1st line maintenance course
ARRIEL 1
TORQUEMETER
PISTON
INTERMEDIATE
GEAR
STOP
BEARING
OIL FLOW
VARIATION
INDICATOR
TRANSMITTER
RESTRICTOR
LIMITED
FLOW
OIL INLET
(pressure modulated
by the piston)
LUBRICATION
TUBE
MAIN CHARACTERISTICS
OIL PUMP
TO ENGINE
LUBRICATION
FILTER
TORQUEMETER
PISTON
Type:
hydraulic torquemeter
GENERAL
8.15
REDUCTION
GEARBOX
CASING
ARRIEL 1
Training Notes
1st line maintenance course
Function
The transmitter transforms the hydraulic signal (modulated
pressure from the piston) into an electrical signal and transmits
it to the indicator.
Position
- Rear right hand side of the accessory gearbox.
Main characteristics
- Type: inductive or resistive (according to version).
Description
The system includes:
- A calibrated orifice
- A transmitter
- A pressure tapping point.
8.16
TORQUE TRANSMITTER
Training Notes
1st line maintenance course
PUMP
PRESSURE
RESTRICTOR
TORQUEMETER PISTON
MODULATED PRESSURE
INDICATOR
Type:
Inductive or resistive
(according to version)
Note:
TRANSMITTER
PRESSURE
TAPPING
TORQUE TRANSMITTER
8.17
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
MISCELLANEOUS INDICATIONS
There are several indicators and instruments which give
information about the engine operation. These pages summarize
the various lights which have already been dealt with in other
chapters.
GENERAL
Position
- Engine
- On the instrument panel.
Main characteristics
- Indicating lights directly connected to engine sensors
- Indications provided by the aircraft
- Electrical measurement circuit directly connected to
indicators.
Main components
- Sensors and engine accessories (refer to corresponding
chapters for more information)
8.18
Training Notes
1st line maintenance course
+ 28 V
ARRIEL 1
Magnetic particles
ENGINE
INDICATING:
Fuel
Oil
Air
Power
Overspeed
Fire
HELICOPTER
GENERAL
MISCELLANEOUS INDICATIONS
For training purposes only
Copyright - Turbomeca Training
8.19
ARRIEL 1
Training Notes
1st line maintenance course
MISCELLANEOUS INDICATIONS
Operation
Function
The cycle counter automatically carries out the calculations
stated in the maintenance manual.
Main components
8.20
CYCLE COUNTER
Training Notes
1st line maintenance course
FAILURE
INDICATOR
ARRIEL 1
DISPLAY
UNIT
N1 AND N2
CYCLE DISPLAYS
N1, N2 AND 24 V
INPUT
Note: In the 1E and 1S versions, a same box ensures the two functions of N2 overspeed
protection and cycle counter.
CYCLE COUNTER
MISCELLANEOUS INDICATIONS
For training purposes only
Copyright - Turbomeca Training
8.21
ARRIEL 1
Training Notes
1st line maintenance course
- Post-flight
8.22
PREVENTIVE MAINTENANCE
ARRIEL 1
Training Notes
1st line maintenance course
PREVENTIVE MAINTENANCE
MANDATORY MAINTENANCE TASKS
- Torquemeter transmitter
Inspection and check
Chap. 72
- N1 tachometer transmitter
Inspection and check
Chap. 77
- Pyrometric harness
Visual inspection
Test
Chap. 77
Chap. 77
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
8.23
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
List of maintenance tasks to be carried out when required (in
the event of an operating anomaly).
Note: Before carrying out any maintenance tasks, remember to
refer to the latest Service Bulletins and Service Letters.
8.24
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
Chap. 77
Chap. 77
Chap. 77
Chap. 77
Chap. 77
Chap. 77
Chap. 77
Chap. 77
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
8.25
Training Notes
1st line maintenance course
ARRIEL 1
9 - STARTING SYSTEM
- Starting system presentation.............................................................. 9.2
- Starter-generator................................................................................... 9.6
- Ignition system (74-00-00)..................................................................... 9.8
- Starting system - Operation................................................................. 9.10
- Starting system - 1st line maintenance.............................................. 9.14 - 9.17
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
9.1
STARTING SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
- Starter-generator (cranking)
The starting system ensures starting (on the ground and in flight)
and dry crank of the engine. It includes the following functions:
cranking, fuel supply and ignition.
Position
All the starting accessories are installed on the engine.
Indicating and control components are supplied by the aircraft
manufacturer.
GENERAL
Main characteristics
- Starting envelope: according to version
- Start duration: between 25 and 30 sec.
- Max. dry crank time: 15 sec.
- Stabilisation time before shut-down: 60 sec.
- Run-down time: > 30 sec. from 30 to 0% N1.
9.2
STARTING SYSTEM
ARRIEL 1
Starting enveloppe:
According to version
IGNITION
UNITS
IGNITER
PLUGS
Start duration:
Between 25 and 30 sec.
STARTER-GENERATOR
Training Notes
1st line maintenance course
Run-down time:
> 30 sec. from 30 to 0% N1
IGNITION
START CONTROL
AND INDICATING
GENERAL
9.3
STARTING SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Starter
The starter is electrically supplied with direct current from the
batteries through the aircraft electrical system.
Fuel system
The fuel system supplies fuel to the start and main injectors.
Ignition unit
The ignition units are of high energy type. They transform the
direct current voltage provided by the aircraft system into high
energy voltage required for the igniter plug operation.
The ignition units are located at the right side of the axial
compressor casing.
Igniter plugs
The engine has two igniter plugs which ignite the air fuel mixture
sprayed by the start injectors.
9.4
STARTING SYSTEM
DESCRIPTION
Training Notes
1st line maintenance course
ARRIEL 1
STARTERGENERATOR
CIRCUIT
BREAKER
DRY CRANK
PUSH-BUTTON
START
PUSH-BUTTON
STARTER
CONTACTOR
START INJECTOR
ELECTRO-VALVE
ACCESSORY
RELAY
OVERSPEED
BOX
IGNITION
UNITS
DESCRIPTION
9.5
STARTING SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
- Direct current supply to the aircraft system from the startergenerator when the starting phase is completed.
Operation
Position
- On the front face of the accessory gearbox. It is secured by
a clamp.
Main characteristics
- Supplied by the aircraft manufacturer
Engine cranking
When "START" is selected the starter contactor closes and
connects the aircraft DC bus bar to the starter.
The starter then cranks the rotating assembly through the
accessory drive train.
The torque on the starter shaft is inversely proportional to the
gas generator speed and will be higher when the atmospheric
temperature is low.
- Type: starter-generator
- Supply: VDC through heavy duty cables (32 V max.)
- The starter-generator
Electrical generation
Main components
Interfaces
- Starter electrical supply from the + 28 VDC supply bus bar
through the starter contactor
9.6
STARTING SYSTEM
STARTER-GENERATOR
ARRIEL 1
Training Notes
1st line maintenance course
DRIVE
SHAFT
STARTERGENERATOR
START
TORQUE
TORQUE WITH A DECREASING
AMBIENT TEMPERATURE
Aircraft manufacturer's
supply
Type:
Starter-generator
Electrical supply:
VDC through heavy
duty cables (32 V max.)
45%
0
SELF-SUSTAINING SPEED
STARTER
STARTER-GENERATOR
For training purposes only
Copyright - Turbomeca Training
N1
GENERATOR
9.7
STARTING SYSTEM
TERMINALS
ARRIEL 1
Training Notes
1st line maintenance course
Function
Description
This system ignites the fuel that is sprayed into the combustion
chamber by the start injectors.
Position
Main characteristics
- Type: High Energy (HE)
- Supply voltage: 28 VDC
Operation
The ignition units are supplied with the DC voltage from the
aircraft mains electrical system, and transform it into a highenergy voltage.
This high-energy voltage (approximately 2 kV) is then delivered
to the igniter plugs through the ignition cables.
The high-energy voltage produced by the ignition units is supplied
to the central electrode of the igniter plugs. It discharges between
the semi-conductor and the plug body causing powerful sparks.
These sparks ignite the fuel that is sprayed into the combustion
chamber by the start injectors.
9.8
STARTING SYSTEM
IGNITION SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
Electrical connector
(connection with the ignition unit)
Seals and
spacers
Electrical connector
(to the ignition unit)
Electrical connector
(to the igniter plug)
External
body
Spark
Central
electrode
(+)
IGNITION
CABLE
Identification
plate
IGNITER
PLUG
Insulator
Semiconductor
START
INJECTORS
IGNITER
PLUG
Mounting
flanges
Type:
High Energy (HE)
IGNITION
UNITS
Supply voltage:
28 VDC
IGNITION SYSTEM
For training purposes only
Copyright - Turbomeca Training
COMBUSTION
CHAMBER
9.9
STARTING SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
STARTING SYSTEM
Dry crank cycle
Starting cycle
The starting cycle is characterised by the evolution of the
engine parameters, especially the rotation speed and the gas
temperature.
- Dry crank
- Start selection
Shut-down cycle
This cycle comprises the following points:
- Stabilisation at idle speed
- Stop selection
- Run-down and stop.
9.10
STARTING SYSTEM
OPERATION (1)
Training Notes
1st line maintenance course
ARRIEL 1
N1
Stop selection
Stabilisation
at idle speed
Starting
accessories
ACCESSORY
RELAY
Run-down
Startergenerator
STARTER
CONTACTOR
N1
N2 100%
T4 gas
temperature
SHUT-DOWN CYCLE
N1
time
N1 idle
Self-sustaining
speed
Approx. 200C
(injection wheel
supply)
Selection
STARTING CYCLE
time
Selection
time
OPERATION (1)
STARTING SYSTEM
For training purposes only
Copyright - Turbomeca Training
9.11
STARTING SYSTEM
START
SELECTION
ARRIEL 1
Training Notes
1st line maintenance course
STARTING SYSTEM
Stop
Dry crank
Starting
9.12
STARTING SYSTEM
OPERATION (2)
ARRIEL 1
Training Notes
1st line maintenance course
OPERATION (2)
STARTING SYSTEM
For training purposes only
Copyright - Turbomeca Training
9.13
STARTING SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
- Post-flight
9.14
STARTING SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 1
Training Notes
1st line maintenance course
PREVENTIVE MAINTENANCE
MANDATORY MAINTENANCE TASKS
- High-energy units
Inspection and check
Chap. 74
- Ignition cables
Inspection and check
Chap. 72
- Ignition plugs
Inspection and check
Chap. 72
Chap. 72
- Starting system
Operational check
Chap. 72
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
9.15
STARTING SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
List of maintenance tasks to be carried out when required (in
the event of an operating anomaly).
Note: Before carrying out any maintenance tasks, remember to
refer to the latest Service Bulletins and Service Letters.
9.16
STARTING SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
72-43-00
72-43-00
72-43-00
74-61-00
74-11-00
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
9.17
STARTING SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
10.1
ELECTRICAL SYSTEM
10 - ELECTRICAL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Function
Main components
- Indicating
- Fuel control
- Electrical harnesses.
- Safety systems
Main characteristics
- Power supply: 28 VDC from aircraft electrical system
10.2
ELECTRICAL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
ELECTRICAL
HARNESSES
Power supply:
28 VDC from aircraft
ACCESSORIES
AND SENSORS
10.3
ELECTRICAL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
Description
The speed sensor is mounted facing two phonic wheels with
a different number of teeth, mounted on the turbine shaft. It is
connected to the tachometer box (in the aircraft).
Function
The safety system causes the immediate shut-down of the
engine in the event of power turbine overspeed.
The tachometer box electrically supplies the overspeed electrovalve on the overspeed and drain valve.
Operation
Position
All the components are installed on the engine except the
tachometer box which is mounted on the aircraft.
Main characteristics
Overspeed setting: 120% N2
- Automatic test:
for each start
during periodic inspection.
10.4
ELECTRICAL SYSTEM
GENERAL
Training Notes
1st line maintenance course
ARRIEL 1
Automatic test:
for each start
during priodic inspection
SPEED
SENSOR
PHONIC
WHEELS
TACHOMETER
BOX
OVERSPEED
ELECTRO-VALVE
This
protection system is
only installed on
twin-engine
configurations
OVERSPEED
ELECTRO-VALVE
SPEED
SENSOR
TACHOMETER
BOX
GENERAL
10.5
ELECTRICAL SYSTEM
Overspeed setting:
120% N2
ARRIEL 1
Training Notes
1st line maintenance course
Description
Function
Position
Operation
Main characteristics
- Double pick-up
- Type: Electro-magnetic.
nd x N
F =
60
(nd = number of teeth, N = rotation speed in rpm, F=Frequency)
As the phonic wheels don't have the same number of teeth,
the double sensor gives two different frenquencies proportional
to the speed.
10.6
ELECTRICAL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
Type:
Electro-magnetic
F = nd x N
60
SENSOR
PHONIC WHEEL
PHONIC WHEELS
SENSOR
LOCATING
DOWEL
HOLLOW
BOLT
TACHOMETER
BOX
ELECTRO-MAGNETIC
PICK-UP
PHONIC
WHEEL
10.7
ELECTRICAL SYSTEM
Double pick-up
ARRIEL 1
Training Notes
1st line maintenance course
Description
The tachometer box is mounted in the aircraft, it is connected
to the overspeed sensor by an electrical harness.
Function
To supply the overspeed electro-valve in case of an overspeed
detection and to control the operation of the bleed valve
(according to version).
Position
- In the aircraft
Main characteristics
- Electronic box
- Automatic test
- Periodic test.
10.8
ELECTRICAL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
TEST
OSCILLATOR
REARMING
PUSH-BUTTON
ELECTRICAL
CONNECTOR
120%
N2
120%
N2
OVERSPEED ELECTRO-VALVE
TEST
SELECTOR
ENGINE
SHUT-DOWN
S'
TEST
REARMING
OVERSPEED
CONNECTOR
ELECTRICAL CONNECTOR
FOR THE COMPRESSOR
BLEED VALVE CONTROL
25%
10.9
ELECTRICAL SYSTEM
TEST
PUSH-BUTTON
ARRIEL 1
Training Notes
1st line maintenance course
Power on
At power on, the sensors give the F1 and F2 frequencies to
frequency detectors which supply the light through the mutual
monitoring system (up 25% of N2).
Rearming is possible.
Overspeed condition
In the event of N2 overspeed (N2 approx. 120%) the two signals
of N2 (F1 and F2) are supplied to the two frequency detectors
which complete the circuit through relay V.
Relay V closes its contacts:
supplying relay S
breaking the circuit of the other engine.
The contacts of relay S
open the other engine's overspeed circuit
supply the overspeed solenoid
open the start circuit
open the overspeed light circuit.
10.10
ELECTRICAL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
TEST
POWER ON
- The light turns on (up to
25% of N2)
- Rearming (if necessary)
N2
120%
N2
OVERSPEED
- Supply of the
mono-stable relay V
- Supply of the bistable
relay S
- Supply of the overspeed
electro-valve
- Inhibition the other
engine system
- Inhibition of the starting
120%
OVERSPEED ELECTRO-VALVE
ENGINE
SHUT-DOWN
S'
REARMING
25%
10.11
ELECTRICAL SYSTEM
OSCILLATOR
ARRIEL 1
Training Notes
1st line maintenance course
Periodic test
Engine stopped, operation of the push button simulates an
overspeed:
the light goes off
the electro-valve is supplied
the start system is inhibited
After this test it is necessary to rearm the system.
Rearming
When the rearm push button is pressed the relay S' is supplied
and the relay returns to the normal position.
10.12
ELECTRICAL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
TEST
OSCILLATOR
AUTOMATIC MONITORING
ALL VERSIONS EXCEPT
1E AND 1S: WHATEVER N1
120%
N2
120%
N2
OVERSPEED ELECTRO-VALVE
N2 (x)
N2 (y)
OK
OK
Light off
OK
Light on
OK
Light on
Light on
ENGINE
SHUT-DOWN
S'
REARMING
25%
10.13
ELECTRICAL SYSTEM
OVERSPEED
MANUAL TEST
ARRIEL 1
Training Notes
1st line maintenance course
10.14
ELECTRICAL SYSTEM
Training Notes
1st line maintenance course
TEST
AUTOMATIC MONITORING
1S, 1E VERSIONS:
N1 < 83%
N2 (x)
N2 (y)
OK
OK
Light off
OK
Light on
OK
Light on
Light on
OSCILLATOR
120%
N2
120%
N2
OVERSPEED ELECTRO-VALVE
N1 > 83%
ENGINE
N2 (x)
N2 (y)
OK
OK
Light off
OK
Light on
OK
Light on
Engine shut-down
N2 > 25%
SHUT-DOWN
S'
REARMING
1S, 1E
VERSION
25%
N1
OK
0
Light off
83%
N1
Light flashing
1E, 1S VERSION MONITORING
10.15
ELECTRICAL SYSTEM
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
ELECTRICAL HARNESSES
Function
10.16
ELECTRICAL SYSTEM
Training Notes
1st line maintenance course
SPEED DETECTION
HARNESS FOR THE
OVERSPEED SYSTEM
(twin-engine version)
PYROMETRIC
HARNESS
ACCESSORY
HARNESS
ELECTRICAL HARNESSES
For training purposes only
Copyright - Turbomeca Training
ARRIEL 1
10.17
ELECTRICAL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
- Post-flight
10.18
ELECTRICAL SYSTEM
PREVENTIVE MAINTENANCE
Training Notes
1st line maintenance course
ARRIEL 1
SERVICING INSPECTIONS
AFTER 15 FLIGHT HOURS OR 7 DAYS
- Check locking of the connectors
Chap. 71
Chap. 77
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
10.19
ELECTRICAL SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
List of maintenance tasks to be carried out when required (in
the event of an operating anomaly).
Note: Before carrying out any maintenance tasks, remember to
refer to the latest Service Bulletins and Service Letters.
10.20
ELECTRICAL SYSTEM
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
- Overspeed sensor
Removal / installation
Test
- Tachometer and cycle counter
Test No. 1: FT overspeed protection
and monitoring system
Test No. 2: FT monitoring system
Test No. 3: cycle counting function
Chap. 77
Chap. 77
Chap. 74
Chap. 74
Chap. 74
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
10.21
ELECTRICAL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
11.1
ENGINE INSTALLATION
11 - ENGINE INSTALLATION
ARRIEL 1
Training Notes
1st line maintenance course
Function
Description
Position
- At the rear of the helicopter main gearbox.
Main characteristics
- Insulated compartments
- Compartment ventilation by air circulation.
Main components
- Firewalls
- Cowlings
- Support platform.
11.2
ENGINE INSTALLATION
ENGINE COMPARTMENT
Training Notes
1st line maintenance course
ARRIEL 1
ENGINE
SUPPORT
PLATFORM
FRONT
FIREWALL
ENGINE
MOUNTING
AIR INLET
COWLING
MAIN
GEARBOX
REAR
FIREWALL
ENGINE
COWLING
EXAMPLE OF TWIN-ENGINE
INSTALLATION
ENGINE COMPARTMENT
For training purposes only
Copyright - Turbomeca Training
CENTRAL
FIREWALL
11.3
ENGINE INSTALLATION
- Insulated compartments
- Compartment ventilation
by air circulation
ARRIEL 1
Training Notes
1st line maintenance course
ENGINE MOUNTING
ENGINE LIFTING
Function
Function
Description
- Front mounting: at the front lower part of the accessory
gearbox casing,
Description
- 3 lifting rings: 2 at the front and 1 at the rear.
Functional description
- Variants E-K-S:
Front mounting - yoke bolted to the front face of the
accessory gearbox, supported on two trunnion mounts,
Rear mounting - a rod connects to the bracket on the
bottom of module M05.
- Variant E:
Front mounting: 2 lateral supports fitted on the accessory
gearbox
11.4
ENGINE INSTALLATION
Training Notes
1st line maintenance course
ARRIEL 1
MOUNTING BY
CLAMPS ON THE
PROTECTION TUBE
ENGINE LIFTING
BEAM
REAR LIFTING
RING
FRONT LIFTING
RINGS
MOUNTING BY TWO
ATTACHMENT
POINTS ON THE
AIRFRAME
VARIANTS E-K-S
REAR
MOUNTING
VARIANT E
VARIANTS E-K-S
11.5
ENGINE INSTALLATION
MOUNTING BY THE
FRONT SUPPORT
CASING FRONT FLANGE
ARRIEL 1
Training Notes
1st line maintenance course
Air intake
Exhaust system
Function
Function
The air intake system directs the ambient air into the engine.
Position
Position
Main characteristics
Main characteristics
- Type: divergent
Main components
Main components
- Intake duct
- Exhaust extension.
- Anti-icing system.
Functional description
Functional description
11.6
ENGINE INSTALLATION
Training Notes
1st line maintenance course
AIR INTAKE
Type:
Static or dynamic, annular
EXHAUST SYSTEM
Type:
Divergent
Airflow:
2,5 kg/sec. (5.5 lb/sec.)
Gas temperature:
600C (1080F)
AIR
DUCT
ANTI-ICING
EXHAUST
PIPE
SEAL
FILTER
VENTURI TO ACCELERATE
THE COMPARTMENT
VENTILATION
UNION FOR
COMPRESSOR WASHING
EXTENSION
11.7
ENGINE INSTALLATION
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
OIL SYSTEM
11.8
ENGINE INSTALLATION
Training Notes
1st line maintenance course
ARRIEL 1
AIRCRAFT
BREATHING
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
OIL
SUPPLY
ENGINE
OIL RETURN
TO THE COOLER
OIL SYSTEM
11.9
ENGINE INSTALLATION
ARRIEL 1
Training Notes
1st line maintenance course
Functional description
Function
The interface comprises the union on the FCU and return to tank
union. The aircraft system may include various devices: vent,
level indication, filler neck, booster pump, pressure indicator,
flowmeter. The booster pump will prime the engine system and
prevent cavitation of the pump.
Main characteristics
- Filtering 10 microns.
Main components
- Fuel tank
- Booster pump (except 1S)
- Filter assembly
- Fuel shut-off valve
- Fuel inlet union
- Return to tank union.
11.10
ENGINE INSTALLATION
Training Notes
1st line maintenance course
TO HP PUMP
(FCU)
FUEL INLET
UNION
FUEL SHUT-OFF
VALVE
RETURN TO
TANK UNION
FUEL SUCTION
FROM TANK
FILTER UNIT
(filtering 10 microns)
FUEL
TANK
1E, 1S VERSIONS
BOOSTER
PUMP
(except 1S)
11.11
ENGINE INSTALLATION
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
Function
To allow the control of the fuel valves and of the anticipator.
Position
The engine control lever and the collective pitch lever are in the
cockpit and are mechanically connected to the FCU.
Main components
- Control lever
- Collective pitch lever
- Fuel control unit.
11.12
ENGINE INSTALLATION
MANUAL CONTROLS
Training Notes
1st line maintenance course
ARRIEL 1
FUEL VALVE
CONTROL
CONTROL LEVER
ANTICIPATOR
CONTROL
COLLECTIVE
PITCH LEVER
MANUAL CONTROLS
11.13
ENGINE INSTALLATION
ARRIEL 1
Training Notes
1st line maintenance course
Function
- Cabin heating
- Pressurised seal
Position
- Particle separator...
Main components
Functional description
Aircraft pipes can be connected to the two tapping points to
supply a given flow of P2 air. The flow is limited by restrictors
but any air bleed affects engine performance.
11.14
ENGINE INSTALLATION
AIR SYSTEM
Training Notes
1st line maintenance course
ARRIEL 1
P2 TAPPING
P2
AIR SYSTEM
11.15
ENGINE INSTALLATION
ARRIEL 1
Training Notes
1st line maintenance course
Function
Description
Position
- Various pipelines on the engine connected to the aircraft
drain system.
Four drain tubes are connected to the drain collector, the output
casing drain, the pump drive drain, the combustion chamber
drain and the overspeed and drain valve.
Main characteristics
The gas generator rear bearing vent pipe vents into the engine
compartment.
Main components
- Combustion chamber drain valve
- General vent
- F.C.U. drive drain
- Overspeed and drain valve
11.16
ENGINE INSTALLATION
Training Notes
1st line maintenance course
COMBUSTION CHAMBER
DRAIN VALVE
GAS GENERATOR
REAR BEARING
AIR VENT
GENERAL
VENT
REAR BEARING
COLLECTOR DRAIN
OVERSPEED AND
DRAIN VALVE
FCU DRIVE
DRAIN
OUTPUT SHAFT
CASING DRAIN
TO FUEL
TANK
TO AIRCRAFT
EXHAUST PIPE
DRAIN
OVERSPEED AND
DRAIN VALVE
(post TU262)
11.17
ENGINE INSTALLATION
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
Function
Functional description
The engine drive shaft consists of a steel tube, fitted with the
following elements at each end:
Position
Main characteristics
- Shaft designed to absorb the engine torque and slight
misalignments
- Rotation speed: 6000 rpm at 100%.
Note: In single engine versions, the free wheel unit drives the
main gearbox and the tail rotor shaft drive.
Main components
The main components are:
The engine drive shaft flange
The flector (engine end)
The adapting flange
The drive shaft
The flexible coupling (MGB end)
The main gearbox input flange.
11.18
ENGINE INSTALLATION
POWER DRIVE
Training Notes
1st line maintenance course
ARRIEL 1
ENGINE
DRIVE-FLANGE
DRIVE
SHAFT
1S VERSION
Shaft designed to
absorb the engine
torque and slight
misalignments
Rotation speed:
6000 rpm at 100%
SPLINES
ADAPTOR FLANGE
(splined)
FLEXIBLE
COUPLING
MAIN GEARBOX
INPUT FLANGE
1E VERSION
POWER DRIVE
For training purposes only
Copyright - Turbomeca Training
11.19
ENGINE INSTALLATION
FLECTOR
ARRIEL 1
Training Notes
1st line maintenance course
FIRE PROTECTION
Fire detectors
Function
The fire detection system detects overtemperature in the engine
compartment and gives a cockpit indication. An extinguishing
system is installed in the aircraft.
Main characteristics
- Engine manufacturer's supply (except 1S)
Bi-metallic detectors,
Description
- Engine: six detectors (except: 1E: one detector, 1S: no
detector) and the harness (fire proof cables),
- Aircraft: two detectors (1S only), extinguishing system and
a test system.
11.20
ENGINE INSTALLATION
Fire detection
Training Notes
1st line maintenance course
ARRIEL 1
1E
(1 detector)
1S (2 detectors on aircraft)
SEALED DETECTOR
(1E and after TU 294)
POSITION OF DETECTORS
Area 1 (cold)
+
Alarm
Area 2 (hot)
Detection
Engine manufacturers
supply (except 1S):
Bi-metallic detectors
Aircraft manufacturers
supply:
Optical dtectors (1S only)
Indicating system
Extinguishing system
logic
+
Test button
EXTINGUISHING SYSTEM
(bottle, manifold... )
(only on twin engine helicopters)
+
Extinguishing
button
Aircraft
Engine
PRINCIPLE OF FIRE PROTECTION SYSTEM
FIRE PROTECTION
For training purposes only
Copyright - Turbomeca Training
11.21
ENGINE INSTALLATION
ARRIEL 1
Training Notes
1st line maintenance course
- Post-flight
11.22
ENGINE INSTALLATION
PREVENTIVE MAINTENANCE
Training Notes
1st line maintenance course
ARRIEL 1
SERVICING INSPECTIONS
Chap. 26
- Fire detector
Visual inspection
Chap. 26
Chap. 26
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
11.23
ENGINE INSTALLATION
PREVENTIVE MAINTENANCE
ARRIEL 1
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
List of maintenance tasks to be carried out when required (in
the event of an operating anomaly).
Note: Before carrying out any maintenance tasks, remember to
refer to the latest Service Bulletins and Service Letters.
11.24
ENGINE INSTALLATION
Training Notes
1st line maintenance course
ARRIEL 1
CORRECTIVE MAINTENANCE
(non exhaustive list)
- Fire detection
Inspection / Check
- Fire detectors and support
Removal / installation
- Vibration
- Control and monitoring harness
- Control and monitoring harness - Fire
detectors
- Drain system - pipes and unions
Chap. 26
Chap. 26
Chap. 71
Chap. 71
Chap. 71
Chap. 71
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
11.25
ENGINE INSTALLATION
ARRIEL 1
Training Notes
1st line maintenance course
12.1
TROUBLESHOOTING
12 - TROUBLESHOOTING
ARRIEL 1
Training Notes
1st line maintenance course
Introduction
Repair procedure
- Minimum downtime
- Justified removal of components.
The procedure to be applied depends on the case concerned
but, in general, good knowledge of the product and methodical
research allows a safe diagnosis and quick corrective action.
Generally, the procedure includes the identification of the failure,
its analysis, the isolation of the non-conforming component, and
the choice of the repair to be applied.
12.2
TROUBLESHOOTING
GENERAL
Training Notes
1st line maintenance course
Inevitable
Random
Failure
(single, double,
dormant)
Troubleshooting/
repair
- Diagnosis
- Remedy
- Repair
- Check
MTTR
(Mean Time To Repair)
Additional
checks
Substitution
Remedy
(adjustment, replacement, cleaning, repair)
GENERAL
For training purposes only
Copyright - Turbomeca Training
Deduction
12.3
TROUBLESHOOTING
ARRIEL 1
Training Notes
1st line maintenance course
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
The ignition
system operates
(noise of HE components)
Yes
No
Possible start on
1 injector +
1 igniter plug if
on the same side
Note:
Yes
ARRIEL 1
Fuel flow
No
TROUBLESHOOTING
12.4
TROUBLESHOOTING
Training Notes
1st line maintenance course
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
T4
approx. 200C
Abnormal T4 rise
T4 > 200C
but not sufficient
ARRIEL 1
T4
too high
TROUBLESHOOTING
12.5
TROUBLESHOOTING
Training Notes
1st line maintenance course
Crank selection
(press and hold)
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
ARRIEL 1
N1 indication
No
Yes
The starter turns
Yes
No
Starting is
possible
No
Yes
"Normal"
crank
No
TROUBLESHOOTING
12.6
TROUBLESHOOTING
Training Notes
1st line maintenance course
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
Low pressure
Yes
No pressure
Low oil
pressure light
illuminated?
Variation
ARRIEL 1
High pressure
No
LUBRICATION ANOMALIES
TROUBLESHOOTING
12.7
TROUBLESHOOTING
Training Notes
1st line maintenance course
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
Uncommanded shut-down
Operation
of the power turbine
overspeed safety
system
Yes
Yes
Actual overspeed
ARRIEL 1
No
No
Doubt
Note: Unlikely
TROUBLESHOOTING
12.8
TROUBLESHOOTING
Training Notes
1st line maintenance course
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
ARRIEL 1
Uncommanded
acceleration
Overspeed
Uncommanded
deceleration
Incorrect
response time
Fluctuations
MISCELLANEOUS CASES
TROUBLESHOOTING
For training purposes only
Copyright - Turbomeca Training
12.9
TROUBLESHOOTING
ARRIEL 1
Training Notes
1st line maintenance course
CONCLUSION
12.10
TROUBLESHOOTING
Training Notes
1st line maintenance course
FUEL
ELECTRICITY
AIR
OPERATION
- Sand
- Salt
- Pollutions
OIL
MAINTENANCE
- Not in conformity
with specifications
- Contaminations
CONCLUSION
For training purposes only
Copyright - Turbomeca Training
12.11
TROUBLESHOOTING
ARRIEL 1
ARRIEL 1
Training Notes
1st line maintenance course
- Introduction........................................................................................... 13.2
- Questionnaire 1..................................................................................... 13.3
- Questionnaire 2..................................................................................... 13.6
- Questionnaire 3..................................................................................... 13.12
- Questionnaire 4...................................................................................... 13.15 - 13.28
13.1
CHECKING OF KNOWLEDGE
13 - CHECKING OF KNOWLEDGE
ARRIEL 1
Training Notes
1st line maintenance course
Method
Types of questionnaires
- Oral questionnaire
- Learning Through Teaching(LTT; the student has to explain
a given subject).
Examination
The final examination at the end of the course consists of three
tests: written, oral and practical. A certificate and an approval
card are given to the student if the results are satisfactory.
13.2
CHECKING OF KNOWLEDGE
INTRODUCTION
ARRIEL 1
Training Notes
1st line maintenance course
Power plant
1 - List the main functional components of the power plant.
2 - Explain the thermodynamic operation of the engine.
3 -
State the following features (at take-off, in standard
atmosphere):
Power on the shaft
Output shaft rotation speed
Mass of the engine with specific equipment.
4 - Explain the principle of engine adaptation to helicopter
power requirements.
Engine
1 - List the main components of the gas generator.
2 - State the following characteristics:
Compression ratio
Turbine entry temperature
N2 speed at 100%
N1 speed at 100%
3 - Describe the power turbine assembly.
4 - Describe the fuel injection system.
5 - List the engine driven accessories.
6 - List the bearings which support the gas generator.
7 - Describe the system used for bearing sealing.
6 -
How do temperature and altitude affect the engine
performance.
10 -
List the manufacturing materials of the engine main
components.
13.3
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 1
ARRIEL 1
Training Notes
1st line maintenance course
QUESTIONNAIRE 1 (continued)
Oil system
Control system
1 - List the main functions of the control system.
Air system
1 - List the functions ensured by the internal air system
(secondary system).
Fuel system
13.4
CHECKING OF KNOWLEDGE
ARRIEL 1
Training Notes
1st line maintenance course
Starting system
QUESTIONNAIRE 1 (continued)
Electrical system
1 - List the engine electrical accessories.
2 - List the sensors (state the type of signal produced).
3 - Describe the electrical harnesses and connectors.
Engine installation
1 - Describe the attachment of the engine to the aircraft.
2 - Describe the engine power drive and the power
transmission.
3 - List the various engine / aircraft interfaces.
4 - Describe the fire protection system of the engine.
13.5
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
QUESTIONNAIRE 2
The student can answer orally or in the space provided for the
answers.
Questions
Answers
Answers
Questions
13.6
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
QUESTIONNAIRE 2 (continued)
Questions
Answers
Questions
Answers
13.7
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
QUESTIONNAIRE 2 (continued)
Questions
Answers
Questions
Answers
13.8
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
QUESTIONNAIRE 2 (continued)
Questions
Answers
Questions
Answers
13.9
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
QUESTIONNAIRE 2 (continued)
Questions
81 - Meaning of OEI?
82 - Type of N2 controller?
83 - Position of the auxiliary valve with
the lever in the emergency minus
range?
84 - Closing threshold of the reinjection
prohibition switch
85 - What keeps the metering needle
closed when the control lever is
closed?
86 - Position of the manual control lever in
normal engine running?
Answers
Questions
Answers
92
- H o w a r e t h e t h e r m o c o u p l e s
connected(parallel or series)?
93 - Location of the torquemeter?
94 - Type of torque transmitter?
95 - Type of signal output by the transmitter
sensor?
96 - Is the torque transmitter associated
with a particular module?
97 - Type of starter?
13.10
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
QUESTIONNAIRE 2 (continued)
Questions
Answers
Questions
Answers
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
13.11
CHECKING OF KNOWLEDGE
ARRIEL 1
Training Notes
1st line maintenance course
QUESTIONNAIRE 3
13.12
CHECKING OF KNOWLEDGE
ARRIEL 1
Training Notes
1st line maintenance course
12 -
T he air tapped at the centrifugal wheel outlet
pressurises:
a) some labyrinth seals
b) the tank
c) the pumps.
13 - Position of the bleed valve during flight?
a) open
b) closed
c) depends on conditions.
14 - Ventilation of start injectors:
a) does not exist
b) is made with air from the compressor
c) is made with atmospheric pressure air.
15 - The injection centrifugal wheel is drained:
a) permanently
b) to enable the ventilation cycle
c) during engine shut-down.
16 - The max. speed of the gas generator is:
a) limited by a hydraulic stop
b) limited by a mechanical stop
c) not limited by the Fuel Control Unit.
13.13
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 3 (continued)
ARRIEL 1
Training Notes
1st line maintenance course
28 - HE ignition means:
a) Hot Electrode
b) High Energy
c) High Emission.
4-b
9-a
14 - b
19 - c
24 - c
29 - b
5-a
10 - b
15 - c
20 - c
25 - b
30 - abc?
Answers
3-a
8-a
13 - c
18 - c
23 - a
28 - b
2-b
7-b
12 - a
17 - a
22 - a
27 - a
1-a
6-c
11 - c
16 - a
21 - b
26 - a
13.14
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 3 (continued)
ARRIEL 1
Training Notes
1st line maintenance course
T1
T2
Compression ratio
Engine air flow
WF
N2 speed at 100%
N1 speed at 100%
0 - .....................................
3 - ....................................
1 - .....................................
4 - ....................................
2 - .....................................
5 - ....................................
13.15
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 4
Training Notes
1st line maintenance course
ARRIEL 1
QUESTIONNAIRE 4 (continued)
1 - .........................................................
2 - .............................................................
3 - .......................................................
4 - .........................................................
5 - .............................................................
6 - ......................................................
13.16
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
ENGINE
1 - .........................................................
2 - .............................................................
3 - .......................................................
4 - .........................................................
5 - .............................................................
6 - ......................................................
13.17
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 4 (continued)
ARRIEL 1
Training Notes
1st line maintenance course
QUESTIONNAIRE 4 (continued)
P0
P1'
P2
Injector ventilation
Acceleration control unit
Bleed valve control pressure
Injection wheel pressurisation
Axial compressor bearing pressurisation
Gas generator rear bearing cooling
Power turbine bearing chamber labyrinth pressurisation
Gas generator turbine disc cooling
13.18
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
QUESTIONNAIRE 4 (continued)
COMPRESSION
RATIO P2 / P0
A
B
AIR FLOW G
A - .........................................................
B - .............................................................
C - .......................................................
13.19
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
QUESTIONNAIRE 4 (continued)
5
6
1 - .....................................
2 - .....................................
3 - .....................................
4 - ..............................
5 - .....................................
6 - .....................................
7 - .....................................
8 - ..............................
13.20
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
QUESTIONNAIRE 4 (continued)
7
1
2
6
5
4
1 - .....................................
2 - .....................................
3 - .....................................
4 - ..............................
5 - .....................................
6 - .....................................
7 - .....................................
8 - ..............................
13.21
CHECKING OF KNOWLEDGE
ARRIEL 1
Training Notes
1st line maintenance course
QUESTIONNAIRE 4 (continued)
Engine stopped
Engine in stabilised
flight
Fuel pump..................................................................
Pump pressure relief valve.........................................
Constant P valve .....................................................
Metering needle .........................................................
Start injector electro-valve..........................................
Overspeed electro-valve............................................
Pressurising valve......................................................
Main valve..................................................................
Combustion chamber drain valve...............................
13.22
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
1
2
P2
WF
5
+
N1
4
N1*
+
N2
+
N2*
1 - .........................................................
2 - .............................................................
3 - .......................................................
4 - .........................................................
5 - .............................................................
6 - ......................................................
13.23
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 4 (continued)
ARRIEL 1
Training Notes
1st line maintenance course
QUESTIONNAIRE 4 (continued)
Power turbine
speed N2
time
Load
TRQ
Fuel flow
WF
time
time
Gas generator
speed N1
time
13.24
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 1
QUESTIONNAIRE 4 (continued)
1 - .....................................
2 - .....................................
3 - .....................................
4 - ..............................
5 - .....................................
6 - .....................................
7 - .....................................
8 - ..............................
13.25
CHECKING OF KNOWLEDGE
ARRIEL 1
Training Notes
1st line maintenance course
QUESTIONNAIRE 4 (continued)
13.26
CHECKING OF KNOWLEDGE
ARRIEL 1
Training Notes
1st line maintenance course
QUESTIONNAIRE 4 (continued)
Maintenance manual(s)
Tools catalogue
Service bulletins
Service letters
Flight manual
13.27
CHECKING OF KNOWLEDGE
ARRIEL 1
Training Notes
1st line maintenance course
QUESTIONNAIRE 4 (continued)
13.28
CHECKING OF KNOWLEDGE
END
Name.......................................................................................................................... .
Address..................................................................................................................... .
Course........................................................ from.........................to.......................... .
TURBOMECA Training Centre
REMARKS