Planning File

English

Test Lane for Passenger Cars

TL / SL series

EDV 905 697 022

Documentation Details:
PLM Serie TL + SL, mtl 69 / stl 70/Eng/Rev.08/06.07
EDV 905 697 022
First edition:

01.2003

Change:

06.04
03.05, 04.05, 09.05
09.06,
06.07

Archiv:

\\muefs01\data\5-Prfen\69\905.697.022-08-Planungsmappe-TL-SLENG\Originale
905697022-08-PLM-Planning-File-TL-SL-ENG.doc

Beissbarth GmbH Automobil-Servicegerte

Hanauer-Strae 101 80993 Munich Tel. +49/(0)89/14901-0 Telefax +49/(0)89/14901-211
Germany

EDV 905 697 022

Table of Contents
Assembly requirements for passenger car test plants ............................................................................ 4
Item references in plans of pit................................................................................................................... 5
Plans of pit and installation....................................................................................................................... 8
Alternative fixing on floor (dowel) for series TL and mtl69 ................................................................... 8
Load diagram ........................................................................................................................................... 12
Calculated load per dowel ...................................................................................................................... 12
Attachment ............................................................................................................................................... 13
Fitting frame ST 600 .............................................................................................................................. 14
Edge protection series TL / SL and mtl 69 / stl 70 ................................................................................. 14
Tables ....................................................................................................................................................... |15

EDV 905 697 022

Assembly requirements for passenger car test

plants
Following requirements are necessary when assembling a brake tester:
1. Establishment of the foundation following the foundation plan (please, follow the instructions
precisely as possibly:

The foundation must be laid on load-bearing soil and extend down to the frost line.
The dimensions of the foundation must correspond with soil conditions.
Conrete quality according to EN 206-1, with reinforceing steel mesh complying with max.
test bed vehicle load.
A draw wire is to be installed if pipes are laid.
All dimensions on the drawing are minimum dimensions and allow for a tolerance of +
1cm.
Surface level according to DIN 18202, Table 3, level tolerances line 4, column 5, distance
= 15m. (Floor level to tolerance must be upheld 5m for and after the pit, taken from pit
upper edge.)

2. Positioning of an empty pipe DN 70 between the foundation for the mechanics and the display
(Important: the empty pipe must be put with its underside on the floor).
3. The local power connection 400V / 3Ph~N (230 V / 3 Ph~) must be directed to the main switch
box, following the foundation plan.
Important: when using the stand, make sure that the feed under the stand takes place (see
the foundation plan).
Indication:
The electric connection to the machine (inlet) has to be executed by a local authorized
electrician.
4. To ease the assembly, an appropriate lifting jack should be employed to bring the brake tester
in the foundation and a draw wire should be laid in the empty pipes between the foundation
and the display and between the foundation and the control cabinet.
5. Mounting frame, support material, edge protection and plastic pipe are not included in our
delivery capacity (if not additionally ordered as options).
6. In deliveries with wall braket, make sure that the wall is suitable for the fastening (fastening
anchor). Special fastening anchor for pit walls or similar are not included in the delivery
capacity.
7. Attention!
For outdoor assembly, make sure that display and printer are protected from environment
influences (rain, snow). Outdoor operation with a suitable rain shield and observation of the
permissible temperature range is possible. Otherwise it is not possible to give a guarantee for
eventual damages.
We want to point out that the assembly requirements have to be fulfilled before a technician
is requested for assembly and first operation. For repairing and restoring works on foundation
and wires that exceed the delivered length of 15 meters, we will charge for time and extra
material.
We would like to thank you in advance for your understanding and your efforts and remain,

yours faithfully
Beissbarth Service

EDV 905 697 022

Item references in plans of pit

Pos. Description
1

Note

Minimum requirements for the concrete

quality:

Strength properties:

Type of exposure:

Outdoor area
(with de-icing salt exposure)

C 25/35

XC4, XF1

Outdoor area

C 30/37 LP

XC4, XD2, XF4

C 20/25

XC3

(without de-icing salt exposure)

Indoor area
2
3

(without any particular exposure)

Top surface of finished floor
PVC pipe DN70

Site requirements: Mains feed cable

Caution: Do not lay pipe in tight curves. Prepare

cable pulls to centre of pit.
5x2,5mm, if mains voltage 3x400V (3Ph, N, PE)
fuse protection 3x25A / C-3pole
Or
4x4mm, if mains voltage 3x230V(3Ph, PE)
fuse protection 3x32A / C-3pole

6
7
8
9
10
11

12

Fixing of the Power Supply Box on the wall Mounting kit EDV 935 603 047
4 dowels S6 (Fa. Fischer)
4 screws DIN 96 4x40
Fixing of the Power Supply Box on the
4 screws DIN 84 M4x12
column
Water drainig pipe
Attention: water drainig pipe as required
Leveling kit
EDV 935 603 159
only for brake testers with integrated weight cells
Mounting kit suspension tester
EDV 935 662 012
(clamping units)
Mountig kit suspension tester (dowels)
EDV 935 623 012
Resting surface
The testline must be levelled at all resting surfaces
(max. tolerace 2 mm)

13

Fitting frame
ST 600, mss63
Hazard areas

14
15

Display Panel
IPB-beams

16
17

PC-Station
Fitting frame
ST 600 V2.0
Direction of travel

18
19
20
21
22

Structurals dimension in cm
Power supply 230V for PC

EDV 935 634 010 must be ordered and

concreted by customers
Must be marked with yellow and black stripes in
accordance with DIN 4844 T1
The customer is responsible for obtaining 2 I-beams
IPB 100x100x2500mm long centric drilled =70mm.
Or customer-PC
EDV 935 634 019 must be ordered and
concreted by customers

Make a conreful on site check of all foundation work

EDV 905 697 022

23

Support frame

24
25
26

Fixing unit
Edge protection mb30

Pos. Description
27 Edge protection BF
500, BF 600, mb60
28 Edge protection series
SA, SN, ms62
29 Edge protection
series TL / SL, mtl69 / stl70
30
31
32 Fixing of the column

33 Fixing of the wall braket

34
35 Fixing of the control box

36 ramp mb60-DC

1 Set EDV 935 603 109

must be ordered and concreted by customers
only for brake testers with integrated weight cells

EDV 935 304 010 optional accessory, must be

ordered and concreted by customers
Note
EDV 935 604 008
optional accessory, must be ordered and concreted
by customers
EDV 935 624 005
optional accessory, must be ordered and concreted
by customers
EDV 935 694 001
optional accessory, must be ordered and concreted
by customers

Fixing kit EDV 935 603 229

4 dowels S12 (Fa. Fischer),
4 screws DIN 571-10x80
4 washers DIN9021-10,5
Fixing kit EDV 935 603 229
4 dowels S12 (Fa. Fischer),
4 screws DIN 571-10x80
4 washers DIN9021-10,5
See load diagramm
EDV 915 600 013
Fixing kit EDV 935 603 250
4 dowels S8 (Fa. Fischer)
4 screws DIN 96 5x50
2 x ramp EDV 935 603 304 3
x fixing kit EDV 935 603 229

37 Assembling case for test lane mtl69

/ stl70 - DC

Assembling case complete EDV 935 603 305

optional accessory, must be ordered and concreted
by customers

38 Assembling case for test lane series

TL / SL, mtl69 / stl70

Assembling case complete EDV 935 604 170

optional accessory, must be ordered and concreted
by customers

39 Edge protection mss

8400

EDV 935 834 010

must be ordered and concreted by customers

40 Edge protection

EDV 935 904 229

optional accessory, must be ordered and concreted
by customers
EDV 935 874 012
optional accessory, must be ordered and concreted
by customers

BF 660
41 Edge protection
BF 700

EDV 905 697 022

NOTE:
Address of german producers of permanent safety markings:
Argelith Bodenkeramik H. Bitter GmbH
Postfach 1240
49145 Bad Essen
Tel. 0049-(0)5472-402-0
Fax. 0049-(0)5472-1512
Product: black / yellow glazed tile http://www.ecoselect.de
Permalight Aktiengesellschaft
Hoher Holzweg 32
30966 Arnum
Tel. 0049- (0)5101-6263-0
Fax. 0049- (0)51051-5013
http://www.permalight.com

Fuse Protection of the Power Supply

It is absolutely necessary to use a 3-pole circuit breaker of type C for the fuse
protection of the power supply.
Single circuit breakers are not permissible.
Disregard of this notice can damage your test stand.
Indication:
The electric connection to the machine (inlet) has to be executed by a local authorized
electrician.

Please note:
The following drawings are mounting guidelines.
Deviations from the given device positions are allowed.
Errors and omissions excepted!

EDV 905 697 022

Plans of pit and installation

lternative fixing on floor (dowel) for series TL and mtl69

40

EDV 905 697 022

40
9

EDV 905 697 022

EDV 905 697 022

10

11

EDV 905 697 022

Load diagram

Calculated load per dowel

Net weight:
External load:
Arm lever l1
Bracket lever l2

= 200 N
= 200 N
= 531 mm
= 133 mm

Four suitable wall plugs with M10 screws are to be provided by the sutomer for the above loads.
The condition of the wall must be taken into consideration. Examples of plugs in concrete wall B15:
Fischer S12
or: Fischer Automatic steel dowel FA 10/15-1
or: Hilti sleeve anchors HLC 10x40
or: Hilti compact dowel HKD M10
or: Equivalent

If you have any doubt about the fastening, please contact the well-know dowel manufacturers or their
agents.
IMPORTANT: If the texture of material of the wall does not allow it to be plugged perfectly, column
935 603 171 is to be used instead of the wall bracket.

EDV 905 697 022

12

Attachment
Fitting frame ST 600

13

EDV 905 697 022

Edge protection series TL / SL and mtl 69 / stl 70

EDV 905 697 022

14

Tables
For terms within the drawings:
Term

Translation

Schnitt

sectional drawing

Baumae

dimensions

Grundriss

ground view

Montageset Fahrwerkstester

Installation set suspension tester

Alternative Bodenbefestigung (Dbelbefestigung)

siehe Plan
Abstand Hhenausgleich mit Wiegeeinrichtung

For alternativ mounting (by dowels) refer to

plan
Distance of height adaptation of brake tester
weight cells
Centric hole 7 cm for cables

Mittige Bohrung 7 fr Kabeldurchfhrung

Abstand Auflageleisten (nur fr
Wiegeeinrichtung)
Zueinander ebene Montageflchen fr Prfstand

distance of support plates (for weight cells only)

surfaces of rollerset pit must be parallel

For units of measurement:

Unit

Conversion

1 ft

0,305 m

1m

3,281 ft

1 inch

0,0254 m = 25,4 mm

1 m = 1000 mm

39,37 inch

1 cm = 0,01 m

0,394 inch

10 N

1 kgf

15

EDV 905 697 022