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Department of Mechanical Engineering, Sri Sai Ram Engineering College, Chennai 600 044, India
Department of Mechanical Engineering, SCSVMV University, Kanchipuram 631 561, India
Department of Mechanical Engineering, Vels University, Chennai 600117, India
a r t i c l e
i n f o
Article history:
Received 13 September 2013
Accepted 29 January 2014
Available online 11 February 2014
a b s t r a c t
This paper deals with the fabrication and mechanical investigation of aluminium alloy, alumina (Al2O3)
and boron carbide metal matrix composites. Aluminium is the matrix metal having properties like light
weight, high strength and ease of machinability. Alumina which has better wear resistance, high strength,
hardness and boron carbide which has excellent hardness and fracture toughness are added as reinforcements. Here, the fabrication is done by stir casting which involves mixing the required quantities of additives into stirred molten aluminium. After solidication, the samples are prepared and tested to nd the
various mechanical properties like tensile, exural, impact and hardness. The internal structure of the
composite is observed using Scanning Electron Microscope (SEM).
2014 Elsevier Ltd. All rights reserved.
1. Introduction
Nowadays, Metal Matrix Composites (MMCs) are under serious
consideration to replace conventional materials for a large number
of structural applications such as those in the aeronautical/aerospace, transportation, defence and sports industries because of
their superior properties. The excellent mechanical properties
and the comparatively low cost make them as an attractive option
[1,2]. A large number of fabrication techniques are currently used
to manufacture the MMC materials according to the type of reinforcement used like stir casting (or compocasting) [3], liquid metal
inltration [4], squeeze casting [5] and spray co-deposition [6].
Compocasting process involves the agitation of particulate reinforcement and semisolid metal (SSM). Rajan et al. [7] studied the
effect of three different stir casting routes on the structure and
properties of ne y ash particles in reinforced aluminium silicon
alloy composite and found that the separation of y ash particles
and its dispersion are more effective in compocasting method than
in liquid metal stir casting due to the shearing of y ash particles.
Similarly, Rosso presented a paper on ceramic and metal matrix
composites which focussed on different technologies involved,
applications and future of advanced ceramics, metal matrix and
ceramic matrix composites [8].
Corresponding author. Tel.: +91 9841446655.
1
http://dx.doi.org/10.1016/j.matdes.2014.01.068
0261-3069/ 2014 Elsevier Ltd. All rights reserved.
333
2. Experimental details
2.1. Materials
In this work for preparing metalmatrix composite, aluminium
alloy (LM 25) is used as base material; alumina and boron carbide
in powder form are used as the reinforcements. Boron carbide having 220 mesh size, aluminium oxide and aluminium alloy ingot are
required for the preparation. Aluminium alloy ingot is cut into
small pieces of 1 cm 1 cm 3 mm, so that it can be easily placed
in graphite crucible for melting.
Table 1
Properties of material used.
Material
Tensile
strength
(MPa)
Density
(g/cm3)
Coefcient of
thermal expansion
(10 6/C)
Aluminium
alloy LM
25 grade
Al2O3
B4C
190250
2.68
2.2
71
255.2
261
3.98
2.32.55
7.4
3.2
380
362
Modulus of
elasticity
(GPa)
334
The hardness test measures the resistance of a solid to permanent shape change when a force is applied. Brinell hardness test
is carried out in this work to nd out the deformation of the composite under constant compressive load from an object which is
sharp.
5. Results and discussion
The results of the test are discussed in this section. In this paper,
ve specimens from each sample is test.
5.1. Tensile test
The tensile test is done using universal testing machine and the
specimens are cut as per the ASTM: B-557M standard. The results
obtained are furnished in Table 2. The tensile test specimen is
shown in Fig. 2.
5.1.1. Comparison of tensile properties for different composites
Fig. 3 shows the comparison of Force Vs Stroke for the three
samples. It can be noted that sample 1 has the highest value of
force for the same values of stroke followed by sample 2 and sample 3.
Fig. 4 shows the comparison of break load, maximum displacement and percentage elongation for three samples. Sample 3 has
the maximum values of break load, maximum displacement and
percentage elongation. The sample 1 has greater break load and
percentage elongation than sample 2 whereas sample 2 has greater
displacement than sample 1. Since sample 3 contains aluminium
alloy only the tensile strength of that sample is higher than other
two samples. [23].
5.2. Flexural test
4. Testing
The following tests are conducted on the aluminium composites
to know their mechanical properties.
The exural test is done using three point exural testing machine and the specimen was cut using ASTM: A-370 standard.
Tested specimen is shown in Fig. 5 and exural properties are furnished in Table 3.
335
Composition of composite
specimen
Maximum displacement
(mm)
Elongation
(%)
Sample 1
Aluminium alloy95%
Alumina3%
Boron carbide2%
7.22
5.5
54.60
4.00
1.37
Sample 2
Aluminium alloy95%
Alumina2%
Boron carbide3%
6.47
6.4
51.75
3.71
1.39
Sample 3
Aluminium alloy
9.43
8.2
68.24
4.00
1.71
Table 3
Flexural properties of composites.
Sample
Composition of
composite
Specimen
Flexural
break
load (kN)
Maximum
deection
(mm)
Flexural
strength
(N/mm2)
Sample 1
Aluminium
alloy95%
Alumina3%
Boron carbide2%
3.87
0.39
199.52
Sample 2
Aluminium
alloy95%
Alumina2%
Boron carbide3%
3.76
2.12
193.85
Sample 3
Aluminium alloy
4.40
2.98
226.84
Fig. 4. Break load, maximum displacement and percentage elongation (tensile test).
336
Table 4
Impact properties of composites.
Sample
Sample 1
Aluminium alloy95%
Alumina3%
Boron carbide2%
2.18
Sample 2
Aluminium alloy95%
Alumina2%
Boron carbide3%
2.42
Sample 3
Aluminium alloy
Table 5
Hardness values of composites [in BHN].
Sample
Trail 1 (BHN)
Trial 2 (BHN)
Trial 3 (BHN)
Sample 1
Aluminium alloy95%
Alumina3%
Boron carbide2%
48.6
48.4
48.6
48.53
Sample 2
Aluminium alloy95%
Alumina2%
Boron carbide3%
52.9
52.6
52.9
52.80
Sample 3
Aluminium alloy
37.9
37.9
37.7
37.83
337
338
Acknowledgement
The authors thank the Department of Production Technology
M.I.T. campus, Anna University for providing partial support for
carrying out this research work.
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