IOSH101-S322

ISBN 98603685 7- 0

9 789860 36857 4

GPN 1010200967
160

101 IOSH101-S322

The Research of Professional Training Planning for

Chemical PlantsLabor Inspectors

IOSH101-S322

The Research of Professional Training

Planning for Chemical Plants
Labor Inspectors

IOSH101-S322

The Research of Professional Training

Planning for Chemical Plants
Labor Inspectors

101 6 101 12

102 4

181
94% API 570
93% API 510
62% API API
570 93% API 510
API 510 API 570
API
1
5

Abstract
Many incidents of fire and explosion in petrochemical and chemical plants in Taiwan
have occurred in recent years. With the aim of effectively reducing such industrial accidents,
this study focused on mechanical equipment integrity and process hazard analysis in process
safety management, created professional training materials, and implemented checklists for
labor inspectors to use in training or self-study. The goal was to enhance the professional
skills of labor inspectors and to effectively help enterprises improve their safety of health
facilities and provide its reference use.
We investigated labor inspectors' needs for the inspection of chemical and
petrochemical plants and surveyed 181 labor inspectors, professionals, and experts. We
found that 94% of the survey respondents thought that API 570 piping inspection knowledge
was required and 93% thought that API 510 pressure vessel inspection knowledge was
necessary for the performance of labor inspections; 62% thought that an API 570 piping
inspection certificate should be required. These results show that the majority of those
surveyed believed that API 510 and API 570 specifications should be among the basic
knowledge required of those implementing chemical plant inspections. Opinions regarding
API certification were inconsistent.
We completed training materials for mechanical integrity and process hazard analysis
for inspector training. Five different checklists were established for mechanical integrity and
process hazard analysis. The results can strengthen the performance of labor inspection and
help petrochemical and chemical industries to improve occupational safety, prevent safety
incidents from happening, and secure workers' welfare.
Key Words: Process safety management, mechanical integrity, process hazard

ii

....................................................................................................................................... i

Abstract .................................................................................................................................... ii
......................................................................................................................................... iii
...................................................................................................................................... v
.................................................................................................................... 1
........................................................................................................................ 1
........................................................................................................................ 1
................................................................................................................ 2
.................................................................................................................... 3
.................................................................................................... 5
........................................................................................................ 6
API ..................................................................................................... 7
.............................................................................. 10
.................................................................................................. 10
.............................................................. 11
...................................................................... 13
...................................................................................... 13
.......................................................................................... 14
...................................................................................................... 19
...................................................................................... 22
.............................................................................................................. 23
...................................................................................................................... 23
...................................................................................................................... 24
........................................................................................................................................ 25
................................................................................................................................ 26
.............................................. 27

iii

 .......................................... 28
- .................................................................... 35
- .................................................................... 66
.................................................................. 70
...................................................................................... 75
...................................................................... 85

iv


1 API 510/API 570 ......................................15
2 ...........................................................................17

Shell Pulau Bukom

2011 9 28
(Force Majeure) 2011 11 1
2012 8 25 95
Paraguana 48 150
2005 3 23 (BP)
15 180 [1]

[2-6]

(Occupational Safety & Health Administration, OSHA)
(American Petroleum Institute, API)

() 2
1.
2.
()

2
() 2

()

[7]

1968 ()

[8]

75
2,500 293.5
66

270,000

(EG)
(VCM)(AN)(SM)(CPL)(PTA)
(PE)(PP)(PVC)(PS)

(PET)(PC)--(ABS)

[9]

[2-6][10-13]
(OSHA)29 CFR 1910.119 (Process Safety
Management, PSM) 14
OSHA 14
[14]OSHA(29 CFR, Part 1910.119)














5





OSHA (Mechanical Integrity, MI)

(Recognized And Generally Accepted Good Engineering Practices,

RAGAGEPS)

(Recognized And General

Accepted Good Engineerging Practice, RAGAGEPs)

()

OSHA

OSHA
(What-If)
(Checklist)
/(What-If/Checklist)
(Hazard and Operability Study, HAZOP )
(Failure Mode and Effects Analysis, FMEA)
()(Fault Tree Analysis)
(An Appropriate equivalent methodology)

1 1

API
(American Petroleum Institute, API)
500

API 510 API 570 API

2012
2 API

API 570

API API 570

(Piping Inspection: Inspection,
Repair, Alteration, and Rerating of In-Service Piping Systems)
(Damage Mechanisms Affecting Fixed Equipment)
(Inspection Practices for Piping System Components)
(Welding Inspection and Metallurgy)
(Material Verification Program for New
and Existing Alloy Piping Systems)
(Boiler and Pressure Vessel, Nondestructive
Examination)
(Welding and Brazing Qualifications)
(Pipe Flanges and Flanged Fittings)
(Process Piping)

API 510

(Pressure Vessel Inspection

Code: In-Service Inspection, Rating, Repair, and Alteration)
(Damage Mechanisms Affecting Fixed Equipment)
(Inspection of Pressure Vessels)
(Inspection of Pressure-Relieving Devices)
(Welding Inspection and Metallurgy)
(Boiler and Pressure Vessel, Nondestructive Examination)
(Rules for Construction of Pressure Vessels)

(Welding and Brazing Qualifications)

API 570 API 510 API 8

150 4 API 50 4
100 107
110 API
API
25
15,000 API 570 API 510
12
7,500

API 570 API 510

API 570 API 510

API
2010 10
40 API 140 170 API
API

1 1 API

API API


(OSHA)(API)
(American Society of Mechanical Engineers, ASME)

CFR 29 1910.119-Process Safety Management of Highly Hazardous Chemicals. Code

of Federal Regulations(CFR) 29 1910.119 14

CFR 29 1910.119 Appendix C Compliance Guidelines and Recommendations for

Process Safety Management.
PSM: OSHA Process Safety Guidance and Information. CFR 29 1910.119

OSHA Instruction-The Control of Hazardous Energy-Enforcement Policy & Inspection

Procedures. OSHA - OSHA
OSHA
OSHA Instruction-Field Operations Manual. OSHA -

OSHA Instruction-Petroleum Refinery Process Safety Management National Emphasis

Program. OSHA -

OSHA Instruction-Covered Chemical Facilities National Emphasis Program(Chemical

NEP). OSHA -

OSHA-Notice-Federal Agency Targeting Inspection Program 2012. OSHA -

10

 2012
OSHA-Notice-Site Specific Targeting 2011. OSHA - 2011

OSHA-Memorandum-PSM Covered Chemical Facilities National Emphasis Program.

OSHA -

(API)(ASME)
API 510-Pressure Vessels Inspection Code-2006(70 )
API 570-Piping Inspection Code-2009(78 )
API 571-Damage Mechanism Affecting Fixed
Equipment in the Refinery Industry -2003(49 )
API 572-Inspection Practice of Pressure Vessels-2009(148 )
API 574-Inspection Practice for Piping System
Components-2009(100 ).
API 576-Inspection for Pressure-Relieving Devices-2009(78 )
API 577-Welding Inspection & Metallurgy-2009(112 )
API 578-Material Verification Program for
New and Existing Alloy Piping System-2010(24 )
ASME B16.5-Pipe Flanges and Flanged Fittings-2003(236
)
ASME B31.3-Process Piping-2008(388 )
2007 API 510 ASME Sec. V-Nondestructive
Examination-for API 510-2007(96 )
2007 API 570 ASME Sec. V-Nondestructive
Examination-for API 570-2007(160 )
2009 API 510 ASME Sec. V-Nondestructive
Examination-for API 510-2009 Addenda(40 )

11

 2009 API 570 ASME Sec. V-Nondestructive

Examination-for API 570-2009 Addenda(160 )
ASME Sec. VIII-Rules for Construction of Pressure Vessels-2007(286
)
ASME Sec. VIII-Rules for Construction of Pressure
Vessels-2009 Addenda(132 )
2007 API 510 ASME Sec. IX-Welding and
Brazing Qualification-for API 510-2007(214 )
2007 API 570 ASME Sec. IX-Welding and
Brazing Qualification-for API 570-2007(360 )
ASME Sec. IX-Welding and Brazing
Qualification-2009 Addenda(146 )

12

(Good Engineering Practice, GEP)

(Recognized And Generally Accepted Good Engineering
Practices, RAGAGEPs)

(American Society for Testing and Materials, ASTM)

(American Petroleum Institute, API)
(National Fire Protection Association, NFPA)
(American Society of Mechanical Engineers, ASME)
(National Association of Corrosion Engineers International,
NACE International)
(The American Society of nonDestructive Testing, ASNT)
(International Institute of Ammonia Refrigiration, IIAR)

API

13

30

(Shell)(BP)

//////
/ 30

10

181 61 78
42

API API
API 510 API 570
API API
1
(99%) API API

95% API API

14

 85% API
87% API
API
1 API 510/API 570

API 510

61

0.85

78

0.99

42

0.95

181

0.93

API 510

61

0.42

78

0.68

42

0.74

181

0.60

API 570

61

0.87

78

0.99

42

0.95

181

0.94

API 570

61

0.42

78

0.71

42

0.74

181

0.62

API API
2/3 API 510
API 570 42%
API

API 510 68%74% 42%

API 510

API 570 71%74% 42%

API 570
API 510 API 570 API 510
74%
API 570 94%
API 510 93%
API 570 62%

15

 API 510 60%

API
API 570 API 510 74%

OSHA 14 1.2.3.
4.5.6.7.8.
9.10.11.12.13.
14.
2 1.
2.3.4.5.6.7.
8.9.10.11.12.
13.14.
14
12

6 10

11 14
4

16

61

6.05

78

5.17

42

5.60

181

5.56

61

4.58

78

4.08

42

4.83

181

4.42

61

3.52

78

3.95

42

3.55

181

3.71

61

4.70

78

4.81

42

5.74

181

4.99

61

5.49

78

5.06

42

6.05

181

5.44

61

8.31

78

7.96

42

5.93

181

7.60

61

6.70

78

6.76

42

6.07

181

6.74

61

6.93

78

6.41

42

5.74

181

6.42

61

8.43

10

78

7.96

42

8.33

10

181

8.21

10

10

61

7.03

78

8.10

10

42

7.76

181

7.66

11

61

10.9

13

78

11.3

13

42

10.9

13

181

11.1

13

12

61

8.65

11

78

9.36

11

42

9.24

11

181

9.09

11

13

61

10.0

12

78

10.5

12

42

10.6

12

181

10.3

12

14

61

13.1

14

78

13.6

14

42

13.7

14

181

13.5

14

17

PSM
PSM 14

()
()
()
()
()

()

() API
() 6
3

()
()
()
() ASME(NDT)
()
()

18


OSHA (CFR 1910.119 Appendix C Compliance
Guidelines and Recommendations for Process Safety Management)(API)
(ASME)(AIChE)

(Center for Chemical Process Safety of

American Institute of Chemical Engineers) 6
() (Applications)
() (Written Procedures)
() (Training for Process Maintenance Activities)
() (Inspection and Testing)
() (Equipment Deficiencies)
() (Quality Assurance)

() /(Construction/Installation)
() (Inspection and Testing)
() (Contractor Management)
() (Material Acquisition, Stores, and Issue)
() (Engineering Design)
() (Fabrication)
() (Repair)

()
() (,)
() ()
()

19

()
()
() (ASME B31.3)
() (ASME VIII)
() (ASME sec.XIAPI 577)
() -
(RBI)
() -
1.(API 570)
2.(API 510)
() -
1.(API 570)
2.(API 510)
() -
(API 578)

()
1.

2.
3.

(1)/
(2)
(3)

20

(4)
4.
(1)

(2)
(3)
5.
(1)
(2)
(3)
()
1. -
2. (Checklist)
3. (What-if)
4. (Hazard and Operability Study, HazOp)
5. (Failure Mode & Effect Analysis, FMEA)
6. ()(Fault Tree Analysis,FTA)
7. ALOHA
8.
2 1 2 2
2 1
10

21

22

API
API

API
API
61 78
42
1 2012 10 API
510 API
API
API API

API

API
()

()

() API
() 6
3

23

()
()
()
() ASMENDT
()
()

6
3

API

24

25


[1] US Chemical Safety Board;
http://www.csb.gov/investigations/detail.aspx?SID=20&Type=2&pg=1&F_Investigatio
nId=20.
[2] Drogaris G. Learning from Major Accidents Involving Dangerous Substances. Safety
Science 1993; 16: 89-113.
[3] Kjellen U. Prevention of Accidents through Experience Feedback. Taylor and Francis;
London; 2000.
[4] Balasubramanian SG, Louvar JF. Study of Major Accidents and Lessons Learned.
Process Safety Progress 2002; 21: 237-244.
[5] Dien Y, Llory M, Montmayeul R. Organisational Accidents Investigation Methodology
and Lessons Learned. Journal of Hazardous Materials 2004; 111: 147-153.
[6] Le Coze JC. Disasters and Organizations: from Lessons Learnt to Theorizing. Safety
Science 2008; 46: 132-149.
[7]
http://iht.nstm.gov.tw/form/index-1.asp?m=2&m1=3&m2=76&gp=21&id=6
[8]
200210
[9] ()
2008
[10] Johnson C. Software Tools to Support Incident Reporting in Safety-Critical Systems.
Safety Science 2002; 40: 765-780.
[11] Johnson C, Holloway CM. A Survey of Logic Formalisms to Support Mishap Analysis.
Reliability Engineering and System Safety 2003; 80: 271-291.
[12] Katsakiori P, Sakellaropoulos G, Manatakis E. Towards and Evaluation of Accident
Investigation Methods in Terms of Their Alignment with Accident Causation Models.
Safety Science 2009; 47: 1007-1015.
[13] Sklet S. Comparison of Some Selected Methods for Accident Investigation. Journal of
Hazardous Materials 2004; 111: 29-37.
[14] 199481-4

26


__________________________

________________

1
(API 570)?

_____

API 570 ?

_____

2
(API 510)?

_____

API 510 ?

_____

3? 1
14 1

2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

1.

27


1 API 510/API 570

0.93

0.250

180

0.60

0.491

API 570

180

0.94

0.240

API 570

180

0.62

0.488

API 510

180

API 510

180

5.56

4.27

180

4.42

3.33

180

3.71

2.74

180

4.99

2.74

180

5.44

3.08

180

7.60

2.93

180

6.74

2.82

180

6.42

3.25

180

8.21

2.91

10

10

180

7.66

3.05

11

180

11.1

2.82

13

12

180

9.09

2.94

11

13

180

10.3

3.04

12

14

180

13.5

1.96

14

28

15

8.3

8.3

8.3

16

8.8

8.8

17.1

30

16.6

16.6

33.7

2.8

2.8

36.5

2.8

2.8

39.2

43

23.8

23.8

63.0

33

18.2

18.2

81.2

1.1

1.1

82.3

29

16.0

16.0

98.3

1.7

1.7

100.0

181

100.0

100.0

///
//
////

2.8

2.8

3.1

13

7.2

7.2

9.9

///

10

5.5

5.5

15.5

//

//

11

6.1

6.1

21.5

41

22.7

22.7

44.2

////
/
//

4.4

4.4

48.6

61

33.7

33.7

82.3

25

13.8

13.8

96.1

3.8

3.8

96.7

181

100.0

100.0

29

5 API 510/API 570

0.85

360

60

0.42

497

API 570

60

0.87

343

API 570

60

0.42

497

API 510

60

API 510

60

6.05

4.296

60

4.58

3.679

60

3.52

2.639

60

4.70

2.586

61

5.49

2.998

59

8.31

3.001

60

6.70

2.872

59

6.93

3.473

60

8.43

2.683

10

61

7.03

3.016

10

11

60

10.87

2.983

13

12

60

8.65

3.328

11

13

60

10.00

3.324

12

14

60

13.12

2.558

14

30

///
//

11.5

11.5

13.1

//

53

86.9

86.9

100.0

61

100.0

100.0

8 API 510/API 570

0.99

0.216

78

0.68

0.457

API 570

78

0.99

0.216

API 570

78

0.71

0.445

API 510

78

API 510

78

5.17

4.160

78

4.08

3.116

78

3.95

2.819

78

4.81

2.487

78

5.06

3.217

78

7.96

2.789

78

6.76

2.924

78

6.41

3.106

78

7.96

3.221

31

10

78

8.10

2.944

10

11

78

11.31

2.655

12

12

78

9.36

2.623

11

13

78

10.45

2.762

13

14

78

13.55

1.255

14

10

1.3

1.3

1.3

2.6

2.6

3.8

11

3.8

3.8

7.7

12

1.3

1.3

9.0

13

9.0

9.0

17.9

14

64

82.1

82.1

100.0

78

100.0

100.0

78

100.0

11

43

55.1

55.1

55.1

33

42.3

42.3

97.4

2.6

2.6

100.0

78

100.0

100.0

32

12

//
///

5.1

5.1

5.1

///
/

13

16.7

16.7

21.8

///

11.5

11.5

33.3

/
/

11

14.1

14.1

47.4

//

41

52.6

52.6

100.0

78

100.0

100.0

13 API 510/API 570

0.95

0.216

42

0.71

0.457

API 570

42

0.95

0.216

API 570

42

0.74

0.445

API 510

42

API 510

33

14

42

5.60

4.277

42

4.83

3.689

42

3.55

2.643

42

5.74

3.306

42

6.05

3.471

42

5.93

3.219

42

6.79

2.772

42

5.74

3.306

42

8.33

2.238

10

42

7.76

3.341

10

11

42

10.93

2.541

11

12

42

9.24

2.703

12

13

42

10.55

2.957

13

14

42

13.74

1.547

14

34

 -
1

35

1.

2. 300
3. 1

2
()

1.

2.

3.(
)
17

4.

18

()


(
)

(
)

(
) (
)

5.

()

()
()
()

(______)

36

()

( )

()

( )

( )

()

()
( )

(kg/)
(kg)

() ()
()

()

()

()

EEP

()

()

37

4 1
1

1 ()

14

2 ()
()

15
()

17

()

18
()

23

1 ()
25
1 ()

15 1

15 2

17

()
30

()
31

33

35

38

()

2
()

38

39

40

41

50 1

61

72

79
()
3 ()
80 ()()()()
()
()

9 ()

11 ()

3
1 3
12 ()
3
20

39

()

13 ()

14 1 ()

16 12
()

1 3 (
)

70

) 3

17 12

()

21 ()

21 1 1 ()

()

21 2()

22 ()

40

()

27 ()

80 2
31 ()

34 ()

35 ()

()
75
36 47 () 30

6 9
2
() 6
37 8 ()
()

40 ()

29 1 1 ()

29 2()

29 3()

29 4()

29 5 1 ()

29 6 1 ()
1

152 ()

153 ()

154 ()

41

()

155 1()

161 ()

165 ()

167 ()

106 ( 1 4 )

107 ()

108 ()

1.5
2.5
()
()()
()
()

100

40

40

109

110 ()

111 ()

42

()


169

3m
170

171 ( 1 )

173 ()

175 ()

177 1 ( 12
)

177 2()

178

180 ()

181 ()

182 ()

183 ()

43

()

184 ()

185

()

185 1()

186 ( 4 )
1.2.

188 1 ()

194

196 ( 1 )

197

198 ()

44

()

299

224 ()

225 ()

30
227 ()

1.5
228 ()

30
229 ()

75
230 ()

232 ()

234 ()

238 ()

241 ()

243 1 ()

(
)
()

150

245 ()

246 ()

249 ()

24

45

()

250 ()

252 ()

253 ()

254 1 ( 1 )

256 ()

257 ()

258 ()

60
259 ()

261 ()

262 ()

263 ()

46

()

(600 ) 50
( 600 22800 )
264 ()
( 22800 )

265 ()

6
272 ()

275 ()

()
276 ( 2 )

279 ()

280 ()

280 1()

281 1 ()

284 ()

285 ()

288 ()

290 ()

47

()

295 ()

90
8
140 115
8 85
300 ( 1 )

90

310 ()

13 ()

)
14 ()

15 ()

16 1 ()

17 ()

18 ()

19 ()

()

20 ()

21 ()

48

()

 100 (

1 2 )
23 ()

25 ()

26 ()

100

27 ()

28 ()

29 ()

30 ()

32 ()

33 ()

34 ()

36 ()

100

37 ()

49

()


39 ()

40 ()

43 ()

47 ()

(
)

50 ()

6 ()

7 ()

12 ()

15 1 ()

16 ()

19 ()

50

()


18

20 ()

21 ()

22 1 ()

24 ()

26 ()
6
()
7
()
10
()

15
()

()

2 ()

()

()
4
()

16
19
20
21

(
)

()

1 ()

8
()

51

()

10

12

()

16

1 ()

17

()

18

()

20
()

21
()

()

()

()

()

25
26
27
28

5 10 (
5 )

()
()()()()
()

100

8

12 ()

13 1

3
15

52

()

17 1 (

3 )

()
31 154

()

()
33 ()

(
) (

) 5
34 ()
() 10

300 3000
1

35 119

36
1000

10000

37 119
10

()
38

() 1.5

41

() 2

43

100 1 (
45
)
(
5 ) ( 300

3 ) ( 5
46 ()
) ( 5000 )

47 ()

()
()
52 ()
2

53

()

 5000
(

)
53 ()

()
54 ()

55

58 ()
12
100

12
59 ()

60 167 ()

()

61

62

63 ()

64 ()

65 ()

66 166 ( 66

)

68

()
()

69 172 ( 69

54

()

1
100

()(
70
)()
()
()(
)

()(
)

5000

71 ( 7 )
15

74 ()

75 145 ()

76

77 ()

79 123468
()

85

()

()

100 1

()

2
9

55

()

87

89
()
90

92 ( 1 )

5000

1000

93

5000

94

106

111

113
100 1

56

()

60
116

300 3000

()
118

120

154

155
(
1000 3000

) 1.5
158

()

160

166

167

5 ()

172

169 192

()
()(

) 8
176

178

()

186

205
1.5

206

211

57

218

219

()

220

221
100 (
200

)
225

100 ( 200 )

227

35 1
( 10 1 )
160
228 ()

229 ()

238

239

240

()
()

4 ()
1

50 ()

58

()

53 ()

55 ()

60 ()

64 ()

65 ()

20

65
76 ()

77 ()

78 ()

2
4 4
79 ()
16
90
1.8

80

124 ()
96 104
95 ()

105 ()

43 1 ()

45 ()

47 ()

48 ()

2
49 1 ()

50 ()

54 ()

59

()

55 ()

56 ()

57 13 ( 1

58 ()
()

61 ()

62 1 ()
1
3

63 ()

()
64 ()

71 ()

73 1 ()

74 ()

90
76 1 ()

78 ()

79 ()

()

82 ( 1 )

83 ()

88
64 ()

60

()


89

183446
()

90 ()

0.25
91 ()
0.05

92 1
213948
()

93 ()

94 ()

95 ()
7.5

96 ()

98
69 ()

99

68 ()

100
70 ()

102
72 ()

19 1 ()

22 5 ()

61

29 ()

32 ()

35 1 ()

38 1 1 ()

41 1 ()

62 ()

63 24678
()

()

(
)
3

6
65 1 ()

77 ()

78 ()

62

()

79 ()

95 ()

96 ()

99 ()

100 ()

102 ()

103 ()

115 ()

()

116 23469

101112 ()
()

()

118 ()

128 1 1256
7 ()

30
143 ()

2
10 ()

10

15
12 ()

1.2

2
13 ()

63

()

500

50
15 ()
500

50

16 1 124
568 2 ()

18 235 ()

27 1 ()

28 12347

()

31 ()

5 ()

7 ()

6
1
9 13 ( 3 85
6 1
)

6 1

6 1

10 2346 6
7 ( 2346 ) 1
1

64

()

()

15 ( 1 )
100

15

3
30
16 ( 12 ) 10

26

81216
5

(CNS 9328 Z 1024)

7

1.
2.

65

 -
1

66

1.

2. 300

3. 1

()
1.

2.

3.(
)
17

4.

18

()


(
)

(
)

(
)

(
)

5.

()
()
()
()

(______)

67

3 1
1

1 ()

14

2 ()
()

15
()

()
30

()
31

33

35

2
()

38

39

61

50 56 58 77
78

()

79
()
3 ()
80 ()()()()
()
()

9 ()

13 ()

68

()

16 12
()

()

) 3

22 ()

() 1.5

41

() 2

43

100 1 (
45
)
(
5 )( 300

3 )( 5 )
46 ()
( 5000 )

100 1
76

77 ()

106

218

1.
2.

69

Applications

(
)

(
)


(
)

(
)

RBI

LOPA

(
)
RCM
(FMEAFTA)

70

MI
(QA)

(PMI)

Written

Procedures

(ITPM)

RAGAGEPS:

Recognized

And Generally

Accepted Good

Engineering

Practices

( Lockout/Tagout

(RAGAGEPS)

MOC

71


Training for
Process
Maintenance
Activities

Inspection and
Testing

ITPM:
Inspection and
Testing
Preventive
Maintenance

API 653
API 510

API 570

NACE (

)
ASNT (Level I, II, III)
AWS CWI

(RAGAGEPs)

(OEM) Licensor

(ASTM, API, NFPA, ASME, NACE,

ASNT, IIAR...)

72

Inspection and
Testing

ITPM:
Inspection and
Testing
Preventive
Maintenance

(CML)
(CUI)

(Internal)
(On-stream)

()

Equipment
Deficiencies

(
,

()

()

()

(
)

()

,
MOC

73

Quality
Assurance

/
/
//

(PMI)

74

75

1.

2. 300

3. 1

2
()

1.

2.

3.(
)
17

4.

18

()


(
)

(
)

(
)
(
)

5.

() ()
()
()

(______)

76

3
()

( )( )( )

()

()
()
( )

(kg/)
(kg)

() ()
()

()

()

()

EEP

()

()

77

4 1
1

()

18

()

12

1 1 ()

300

12 (1)(2)(3)
2
(4)(5)
3
300

12

3
3
300

12

39

29 1 1 ()

29 2()

29 6 1 ()
1

154 ()

78

155 1()

1.5
2.5

()
161 ()
()()
()
()

173 ()

175 ()

177 1 ( 12
)

184 ()

186 ( 4 )

1.2.

188 1 ()

194

79

()

196 ( 1 )

197

198 ()

30
229 ()

234 ()

238 ()

241 ()

246 ()

249 ()

250 ()

(
)
()

24

252 ()

279 ()

280 ()

80

()

280 1()

281 1 ()

284 ()

288 ()

50 ()

23 1 ()

26 ()

20
()
26
()

60 167 ()

63 ()

100 1
113

167

81

()

218

229 ()

64 ()

65 ()

80

124 ()

105 ()

43 1 ()

54 ()

56 ()

57 13 ( 1

58 ()
()

63 ()

90
76 1 ()

78 ()

83 ()

82

()

29 ()

()

116 23469
101112 ()
()

128 1 1256

7 ()

31 ()

83

()

14

134 ()

()

1.
2.

84

1.

//

()

12
()
Critical Task
(1)
Analysis and
?(
Procedures
_______)

(2)

1.

2. ?

85

3.

?( a))
4.

/?

()
;
)

(1)()

(2)()

Critical Task
Analysis and

(3)/?(
Procedures

(4)()

(5)/()

(6)

()

(7)()

(8)

86

1.
?

(
?)
2. ?

Critical Task

()
Analysis and

Procedures

3.

?()

4. ?

(
)

(1)?

(2)?

87

5. ?


(
)
6.
?

Critical Task
Analysis and

Procedures

(
)
7.
?
(
)
(1)
?

88

37/

15

System
Evaluation

1.

?()

2.

?()

3. ?(

4.
/
?

(
)

89

5.
?

(
???)

System
Evaluation

6.

7.

8.

(1)?

(2)

90

System
Evaluation

1.

(1)

(2)

(3)/

(4)

(5)

(6)

(7)

(8)/

(9)/

(10)

(11)

91

System
Evaluation

(12)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

1.

2.

92

System
Evaluation

3.

(1)

(2)

(3)

(4)

(5)/

(6)

(7)

(8)

(9)/

(10)

(11)()

(12)

93

System
Evaluation

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

4.

5.

6. ?

94

1.
?

(1)

(2)

(3)

Hazard
Identification
and Risk
Assessment

(4)

(5)

(6)

(7)

(8)

(9)

95

(10)

(11)

(12)

Hazard
Identification

and Risk

2.
Assessment

(1)?

(2)?

(3)

?

3.

96

(CIP)

/
, . -- 1 . -- :
, 102.04
;

ISBN 978-986-03-6857-4()
1. 2.
556.83

102008996

()

22143 407 99
02-26607600
http//www.iosh.gov.tw/
102 4
()1 1
160

6
04-22260330

209 1
02-25180207

http
//www.iosh.gov.tw/Book/Report_Publish.aspx

ISBN 978-986-03-6857-4
GPN1010200967

97