Professional Documents
Culture Documents
24/09/2013
Slide 1
Machinery Division
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Slide 2
Formal Training
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Slide 3
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Slide 4
Risk assessment
1.
2.
Hazard identification
3.
Risk estimation
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Slide 5
Use limits
Space limits
Time limits
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Slide 6
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Slide 7
Use limits
Personnel operating the machine
how competent/what age?
any impairments
visual/hearing/physical?
male/female?
Other personnel in the vicinity
other operators
non-operator employees
non-employees
TV SD Product Service
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Slide 8
Space limits
Physical limits of the machine to
be assessed
Range of movement
Space requirements for
operation and maintenance
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Time limits
Life limit general wear and tear
Maintenance intervals
Housekeeping
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Slide 10
Hazard identification
Mechanical
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Slide 11
Hierarchy Of Control
Control Measures
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Slide 12
Risk reduction
INITIAL
DESIGN
DESIGN
OUT
HAZARDS
RISK
REDUCTION
RISK
REDUCTION
SAFETY
CONTROLS
INFORMATION TRAINING
ORGANISATION
SAFE SYSTEMS
OF WORK
RISK
REDUCTION
RISK
HIGH
PROTECTIVE
MEASURES
RISK
REDUCTION
RISK
REDUCTION
LOW
TV SD Product Service
24/09/2013
Slide 13
Risk reduction
INITIAL
DESIGN
PROTECTIVE
MEASURES
RISK
REDUCTION
SAFETY
CONTROLS
INFORMATION TRAINING
ORGANISATION
SAFE SYSTEMS
OF WORK
RISK
REDUCTION
RISK
HIGH
DESIGN
OUT
HAZARDS
RISK
REDUCTION
RISK
REDUCTION
RISK
REDUCTION
LOW
TV SD Product Service
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Slide 14
Mechanical risk
reduction involves
removing or reducing
to a minimum trap, nip
or pinch points.
TV SD Product Service
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Slide 15
Risk reduction
INITIAL
DESIGN
PROTECTIVE
MEASURES
RISK
REDUCTION
SAFETY
CONTROLS
INFORMATION TRAINING
ORGANISATION
SAFE SYSTEMS
OF WORK
RISK
REDUCTION
RISK
HIGH
DESIGN
OUT
HAZARDS
RISK
REDUCTION
RISK
REDUCTION
RISK
REDUCTION
LOW
TV SD Product Service
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Slide 16
To prevent access
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Slide 17
TV SD Product Service
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Slide 18
Barriers
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Slide 19
Risk reduction
INITIAL
DESIGN
PROTECTIVE
MEASURES
RISK
REDUCTION
SAFETY
CONTROL
S
INFORMATION TRAINING
ORGANISATION
SAFE SYSTEMS
OF WORK
RISK
REDUCTION
RISK
HIGH
DESIGN
OUT
HAZARDS
RISK
REDUCTION
RISK
REDUCTION
RISK
REDUCTION
LOW
TV SD Product Service
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Slide 20
TV SD Product Service
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Slide 21
De-energise
the machine
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Slide 23
TV SD Product Service
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Slide 24
Risk reduction
INITIAL
DESIGN
PROTECTIVE
MEASURES
RISK
REDUCTION
SAFETY
CONTROLS
INFORMATION
TRAINING
ORGANISATION
SAFE SYSTEMS
OF WORK
RISK
REDUCTION
RISK
REDUCTION
RISK
HIGH
DESIGN
OUT
HAZARDS
RISK
REDUCTION
RISK
REDUCTION
LOW
TV SD Product Service
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Slide 25
Information
TV SD Product Service
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Slide 26
Information
Service information
TV SD Product Service
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Slide 27
Risk reduction
INITIAL
DESIGN
PROTECTIV
E
MEASURES
RISK
REDUCTION
SAFETY
CONTROL
S
RISK
REDUCTION
INFORMATION
TRAINING
ORGANISATION
SAFE SYSTEMS
OF WORK
RISK
REDUCTION
RISK
HIGH
DESIGN
OUT
HAZARDS
RISK
REDUCTION
RISK
REDUCTION
LOW
TV SD Product Service
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Slide 28
TV SD Product Service
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Slide 29
Legislation
Machinery Directive
2006/42/EC
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Slide 30
HSE Horse
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Slide 36
To prevent access
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Slide 37
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Slide 38
Legislation
Machinery Directive
2006/42/EC
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Slide 39
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Slide 40
Safety devices that fall under the scope of the Directive Annex V
Indicative list:
Extraction systems.
Guards and protection devices.
Control devices for calling lifting appliances and anti fall devices for hoists.
Protective devices designed to detect the presence of a person.
Safety belts and seat harnesses.
Hydraulic non return valves where they are used to prevent falls.
TV SD Product Service
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Slide 41
TV SD Product Service
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Slide 42
Legislation
Provision and Use of Work
Equipment Regulations 1998
TV SD Product Service
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Slide 43
PUWER 98 Regulations
Regulation 5 Maintenance
(1) Every employer shall ensure that work equipment is maintained in an
efficient state, in efficient working order and in good repair.
(2) Every employer shall ensure that where any machinery has a maintenance
log, the log is kept up to date.
TV SD Product Service
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Slide 44
PUWER 98 Regulations
Regulation 11 Dangerous parts of machinery
(1) Every employer shall ensure that measures are taken
(a) to prevent access to any dangerous part of machinery or to any rotating part
or
(b) to stop the movement of any dangerous part of machinery or rotating part
before any part of a person enters a danger zone.
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Slide 48
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Slide 49
Use of Standards
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Many of the Standards now utilised in Europe are now globally recognised
standards
ISO
IEC
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Slide 52
Types of EN Standard
A type apply to all machines
B type are designed to promote safety and split into B1 and B2
C type apply to a specific type of machine
TV SD Product Service
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Slide 53
Types of EN Standard
IEC 60204 - 1
Electrical
Equipment
BS EN 12100- 2010
Safety of machinery,
general principles for
design and risk
assessment.
BS EN ISO 13857
Upper and Lower limb
access.
TYPE C
STANDARDS
for Machines
BS
ISO
13850
PR
EN
418
Emergency Stop
Emergency
Stop
BS EN 414
Safety of machinery
Rules for drafting and
Presentation of safety
standards
TV SD Product Service
SPECIFIC PROTECTIVE
DEVICE STANDARDS
2 Hand Controls
Light Curtains
Safety Switches etc
24/09/2013
Slide 54
Types of EN Standard
Type A Standards
Applies to all machinery and are essential reading for machinery builders
and modifiers
BS EN ISO 12100:2010 Safety of Machinery General principles for design
Risk assessment and risk reduction (ISO 12100:2010)
TV SD Product Service
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Types of EN Standard
'B1' Standards
Apply to all machinery and are designed to promote the essential factors
mentioned in the foreword.
'B2' Standards
These are "apply when used" Standards, i.e. if a particular safety device is
chosen for a machine, then it must, be manufactured to the relevant
standard. E. g. Interlock switch, E stop switch.
TV SD Product Service
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Types of EN Standard
Type C Standards
TV SD Product Service
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Slide 57
BS EN ISO 13857
Scope
This International Standard establishes values for safety distances in both
industrial and non-industrial environments to prevent machinery hazard
zones being reached. The safety distances are appropriate for protective
structures. It also gives information about distances to impede free access
by the lower limbs.
TV SD Product Service
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Slide 58
BS EN ISO 13857
Use of Tables
Reaching over protective structures:
Table 1 shall be used where there is a Low Risk
Table 2 shall be used where there is a High Risk.
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Slide 59
BS EN ISO 13857
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BS EN ISO 13857
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BS EN ISO 13857
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BS EN ISO 13857
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BS EN 349
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BS EN 349
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BS EN 953
SCOPE
This standard specifies general requirements for the design and construction
of guards provided to protect persons from mechanical hazards.
TV SD Product Service
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Slide 66
BS EN 953
Risk assessment
In order to select and design types of guards appropriate to particular
machinery, it is important to assess the risk arising from the various hazards
present at that machinery and the foreseeable categories of persons at risk !
see EN ISO 12100
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BS EN 953
Viewing of process
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BS EN 953
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Guards should be selected from the following in the order of priority given:
a) Local guards enclosing individual danger zones if the number of danger
zones to protect is low. This can provide an acceptable residual risk and
permits access to non-hazardous machine parts for maintenance, setting,
etc.
b) A guard enclosing all the danger zones if the number or size of the danger
zones is high. In this case setting and maintenance points should, as far as
possible be located outside the guarded area.
TV SD Product Service
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Slide 74
Suitability of guards
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Slide 76
EN 13849
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END
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