Professional Documents
Culture Documents
Ravindra S. Gokhale
Concepts of Inventory
Inventory is the stock of any item used in an organization
Inventory System - Set of policies and controls for:
Raw material
Finished products
Component parts
Supplies
Work-in-process
Lower ordering cost Minimize the time and money spent for ordering
production
EOQ
p-type of system
q-type of system
safety stock
lead time
service level
re-order point
target inventory level
ABC analysis
Ordering cost
Incurred during purchasing of material and includes clerical
expenses (example: stock counting), preparing purchase
orders, tracking of orders
Shortage cost
Includes cost of a lost order, dissatisfied customer, and
customer waiting costs
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Need for an item is a direct result of need for some other item (usually
a higher level item of which it is a part)
Hybrid systems
Optional replenishment system
Base stock system
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System dictates the actual quantity ordered and the timing of the
order
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Only two relevant inventory costs: ordering cost and carrying cost
Decisions made are independently for each item (i.e. no clubbing of items)
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EOQ = Q* =
2DCo
Cc
This model can be associated with both fixed order quantity and fixed time period
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One assumption from the basic EOQ model is relaxed, i.e. now the
replenishment is not instantaneous, but uniform (like a steady production)
EOQ = Q* =
2DCo
Cc
P
P D
D
Q* 1
P
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Example:
Data
Calculate:
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One assumption from the basic EOQ model is relaxed, i.e. now backorders are
allowed and filled immediately after the material is available
EOQ = Q* =
2DCo
Cc
Cs Cc
Cs
Maximum Shortage = S* =
Maximum inventory = M* = Q* - S*
Q*
CC
Cs Cc
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Example:
Data
Calculate:
Optimal shortage
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Quantity Discounts
In such case, the optimum inventory cost should also consider the material cost
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All-Units Discounts
Procedure for determining the optimum lot size
Step 1: Beginning with the lowest price, calculate the EOQ for each price level
until a feasible EOQ is found.
(What is a feasible EOQ?)
Step 2: Comparing
If the first feasible EOQ is found at the lowest price level, this quantity is the best
lot size
Else, calculate the total cost for first feasible EOQ and for larger price break
quantity at each lower price level
The quantity with lowest cost is the optimum lot size
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shown in the table below, where the price for each category applies to every can
purchased.
Discount category
Quantity purchased
1 to 60
Rs. 80
61 to 120
Rs. 77
121 or more
Rs. 75
The distributor charges Rs. 100 per order for delivery, regardless of the size of the order.
Step 2: Substitute the cost per unit expressions, into total cost expressions and
compute the optimum value of Q. This is to be done for all the intervals.
Step 4: Compute the total cost for each feasible mimimum and select the
quantity corresponding to the total minimum cost.
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shown in the table below, where the price for each category applies to every can
purchased.
Discount category
Quantity purchased
1 to 60
Rs. 80
61 to 120
Rs. 77
121 or more
Rs. 75
The distributor charges Rs. 100 per order for delivery, regardless of the size of the order.
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Probability approach
Considers only the probability of running out of stock and not how
many units short
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Safety stock = 0
The risk period = time interval in which one can run out-of-stock
Relation between safety stock and service level
(safety stock) = z x Risk Period
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[How???]
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Re-order point =
(Average demand over the risk period) + (Safety stock)
i.e. (Average demand over the lead time) + (Safety stock)
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constant
No concept of Re-order Point
When to order?
[[How???]
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System
System
(Q System)
(P System)
Varies
Constant
Quantity ordered
Constant
Varies
Risk period
Lower
Higher
Lower
Higher
Monitoring
Continuous
Operating costs
Higher
Lower
Advantages
Lowe inventory
Ease of operation
Combine multiple
carrying cost
orders
Recommended for
A-class items
C-class items
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Hybrid Systems
Two types:
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Let,
Therefore,
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room for other goods. There is no salvage value for the unsold kites, and
in fact the wholesaler has to spend Re. 1 per kite to dispose it off properly.
Assume that purchase cost of the price for the wholesaler is Rs. 6 per kite.
Years of data has shown that the demand for kites during this season for
variance 6000. What is the best stocking quantity for the wholesaler at the
beginning of the season?
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people arrive to take the flight, the airline will find volunteers who are willing to
sacrifice their journey plan in return for being given points worth Rs. 2000 (in addition
to giving full refund of any booking amount, if collected) toward any future travel on
this airline. Based on previous experience with similar flights, it is estimated that the
relative frequency(proportion of the number of no-shows will be as shown below.
# of no shows
Proportion
5%
10%
15%
15%
15%
15%
10%
10%
5%
How many overbooking reservations should Quality Airlines accept for this flight?
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