Professional Documents
Culture Documents
NISSAN PATROL
MODEL
60 SERIES
INISSAN
NISSAN MOTOR CO
TOKYO
99999
20017
JAPAN
L TD
GROUP
SERVICE
INDEX
MANUAL
lritle
NISSAN
PATROL
GENERAL
MODEL 60 SERIES
INISSANI
17
ENGINE
29
CLUTCH
35
TRANSMISSION
45
TRANSFER CASE
65
FRONT SUSPENSION
87
93
FRONT AXLE
101
REAR SUSPENSION
141
NISSAN
MOTOR
TOKYO
CO
L TD
MODEL GGOH
157
BRAKES
171
STEERING SYSTEM
189
201
ELECTRICAL SYSTEM
209
JAPAN
I
L
r
FOREWORD
The
of construction
and
through
data
on
covers
operation
care
description
specifications
hrief
shoul be
kept
in
place handy
for
quick
reference
build
Properly
you will be able to better service Nissan Patrol
ing an enviable reputation for outstanding service in your locality
used
as
It is emphasised
replacements
that
only genuine
shoul be used
Certain
and
helpful
Service Journal
as
Service Bulettine
GENERAL
1
MAJOR
SPECI FI CATI ON
MODEL
Model
60
Year
1960
4wheel
N8IIIe of vehicle
Nhsan Patrol
Maker
Nhean Motor go
Location
Yokoh8llla
drive
Ltd
Japan
CAR DIIlUSIOIS
Overall
length
approI
Overall width
Overall
height
Wheel base
3770
lOll
1693
lOll
approI
1980
apprOI
2200
lOll
Tread Front
1386
lOll
1404
rear
Road el earance
222
726
730
rear
end of
boctY
CAR WEIGHT
Front
kg
kg
Rear
kg
of B chassis
Weight
Distribution
Weight
Pront
Rear
Height of
MBIimnm
826
kll
740
kg
640
center
angle
turn
470
470
de g
de g
Right
Left
MllIimnm pay load
496
1566
gravitational
over
814
kg
of vehicle
Distribution
1310
400
kg
kg
Seating capacity
2
with load
persons
without load
persons
Gross vehicle
with
weight
DistributionPront
Rear
108d
kg
2076
846
kll
1230
kg
PERFORIIAICE
117
speed kmhr
conwnmption km ltr
MBIimnm
loel
on
paved
9 0
rosd
ability sin 0
Minimum turning radius
06
Grade
Brake
stopping
distance
6 6
ui
14 0
at 50 km hr
r
RillE
Model
Bore
86 7
stroke
6
1
lOll
Total
pieton displacement
Compression ratio
MaI
power rpa
i torque rpn
Ma
Length I width I
height
kg
without
3 956
cc
in line
head valve
114 3
3 8I41 2 ins
242
ins
cu
7 6
14hp
3800rpll
mm
without transmission
Weight
cylinder
cycle
type over
904
trlllUlmission
671
938
295
4
1 5
362
Firing order
181mOl SYSTEII
Igni tion
12V
timing
battery and
10deg B T D C
Ianition
coil
Ri tachi
ignition system
Distributor
Automatic
Ol
CIZ
Ri tachi
advance
Spark plugs
Spark plug
01
0017
Centrifugal
gap
coil
and
NGK B54E
or
06
I0Il
0 7
vacUtllll
B6E
14
tpe
lOll
FUEL SmEll
Carburetor
Ri tachi
Fuel tank
50 Itr
loel
capacity
42 4A
VC
13 U S
Glass bowl
strainer
Mechanical
loel pump
Air cleaner
gal
type
diapbrap type
lUBRICATlDI SYSTEII
f
Lubrication method
splash
lubrication
Gear
Oil pump
Oil filter
Oil
type
Filter paper
by pass
1 8 U S gal
6 7 Itr
capacity
type
Water cooling
method
forced circula
tion
Fin and
Radiator
Cooling
water
tube
17 5 Itr
capacity
pressurised
46 U S
Centrifugal type
Water pump
Thenllostat
Bellows type
BATTERY
25MC
Model
Voltage
12 V
Capacity
60 AB
lllinal
Te1
20 hr rate
posi1iive
grounded
2
type
gal
belt driven
GENERATOR
Model
Hi tachi G 115
Generating system
Shunt winding
Voltage
Capaei ty
Voltage current regulator
12V
11
200W
Hitachi
pile type
carbon
STARTER MOTOR
Model
Hitachi
12 V
hp
CLUTCH
Dry single plate type
Type
Operating system
Facing Dimeneion
Me chani c al
275
I0Il
175
mm
TRANSMISSION
Three forward
Type
reverse
and
type
TIM
Gear ratio
AnI
2 900 1
High
1 562
3rd
1 000
Reverse
3 015
speed
1st
2nd
Oil
Range
Trans
Low
2 264
capacity Transmission
capacity Auxiliary transmission
0 52 U S
Itr
gal
3 4 Itr
0 90 U S
Type
Steel bar
Universal
Spicer type
Oil
gal
PROPELLER SHAFT
joint
REAR AIlE
Semi floating
41T IOT
Type
Gear ratio
4 10
Drive
Hypoid
Oil
1 2 Itr
system
capaei ty
bevel
gear
0 32 U S
STEERING SYST EM
Gear mechanism
Worm
Gear ratio
23 6 1
and roller
280
25032
outside
FROIT AIlE
Type
Tracta
Toe in
Camber
1030
1030
7030
Caster
Knuckle
flange
inclination
joint type
4I0Il
gal
r
BRAKE SYSTEM
Type
Foot
internal expansion
Hydraulic
brake
2 hoes
type
Drum dia
11
Band brake
Mechanical
external
clamping
type
5
Drum dia
9 in
Parallel
spri ngs
semi
elliptic
leaf
springs
Dimension
Rear
70
1100
60
6 Omm l
Parallel
springs
3
5I0Il
1100
semi
elliptic
leaf
eprings
1300
70
5 I0Il
absorbers
double
Telescopic
Type
front
Torsion bar
Stabilizer
acting
rear
type
front and
rear
FRAME
Pressed steel bOI eection
Type
ladder
all
type
parte
welded
WHEElS
Steel di
Type
ec
TIRES
Type
Front
6 50 16 6P
Rear
6 50 16 6P
MBI
load
distance
long
driving
Air pressurl
P TO device
CAUTION
in
Front
22 Ibs sq
Rear
30 Ibs sq in
optional
Power to front
24 Ibs sq
in
36 Ibs
in
enter
sq
or
EXPLANATION
to the paragraph
lEiWEEN MOIEL 60 AND G60H
Refer
rear
OF DIPFEHENCES
IDENTIFICATION
The manufacturers
frame eide member
stamped
on
at the front
engine
NUMBER
room
eide
of
cylinder
serial numbers
dash
panel
are
block
stamped
front lower
on
corner
plate
a name
at
under hood
Location of engine
number
serial
stamped
etamped
GENERAL
LUBRICATION
Transmission
2 0 ltr
0 52 U S
Gal
Transfer
3 4
case
Front BIle
Rear ule
0 90 U S
Gal
12 ltr
0 31 U S
Gal
12 ltr
0 31 U S
Gal
Itr
re
8 U S
Gal
Engine
ing
grade
r
3 2
ENGINE LUBRICATION
reliability
economy and
starting
cold engine
gauge
the instrument
As the engine
panel registers a high oil pressure
warms
until
the
will
it
reaches
a
pressure
up
drop
point where changes
to higher speeds will raise the pressure very little
if at all
If the oil pressure registers abnormally high after the engine is
thoroughly warmed up an inspection should be made to aecertain if the
oil lines and passages are
plugged up
on
lUBRICATIOI
The
oil
should be
climatic
and
driving
eelected to
conditions
give
in the
the best
is driven
When the crankcase is drained and refilled
selected
not
on
but
the change
the oil
the lowest
or
should be
at the time
existing temperature
highest temperature lIIlticipated
of
for
the
Temperature
Grade
of oil
Under
lOoP
100F
120C
900F
320C
8AE
30
MS
line
nor
under the
Always
D
Over
ME 2OW 20
MS
900F
tem
320C
120C
lOW
SAE
at the various
be
sure
level
KIN
MIN
neither
The oil
going
level
above
the
line
frequently
and
add oil
before
when necessary
starting
on
long
drive
changed and
However
to insure continuation
of best
of good lubricating oile
and long engine life it is necessary
low
maintenance
cost
performance
to change the engine oil whenever it becomes contaminated with harmful
Under normal driving conditions draining the
foreign materials
crankcase and
replacing
is recommended
the
oil
Under
driving
following paragraphs
frequently
it may become
necessary to
more
change
the engine
changing depends
draining periods
Short
runs
such as
and
city driving
definite
no
do not
thorough warming
permit
it should be removed
frequently
as
may be
by
the
changing
the
engine
oil
as
required
It is
CRANKCASE DILUTION
A
of all
phase
probably
Leakage of gasoline
mostly occurs during the
thoroughly vaporized and
greatly
in
Rapid warming
temperature
control
or
gasoline
warming up
vapors
reservoir
burned
r
water in the cooling
eystem
until it reaches
determinded
pre
tem
perature
the exhaust manifold which during
the warming np period
antomatically directs the hot exhaust gasee
the
center
of
the
intske manifold
greatly aids the proper
against
Thermostatic heat control
vaporization
The
of the
draft
down
minimizing the
danger
of
gasoline
aid to easy etarting
thereby
Sparing use of the choke reduces
gasoline entering the combustion
carburetor is
use
of the choke
or unvaporized
leaking into the oil
raw
chsmber and
on
an
pan
or
crankcase
and
Crankcase Ventilation
Ordinarily
or
eliminate
However
the above
there
abnormal
are
runs
owner
of crankcase dilution
in cold weather
such
as
city driving
do not
permit
more
car
is
to this
of
type
operation
Poor
good mechanical condition
such as scored cylindere
engine
poor
ring fit
sloppy or looee pistons faulty valves poor ignition and
A good grade of gaso
incomplete combustion will increase dilution
The
car
mechanical
should be kept
of the
subject
ignite
H
in
condition
and slow
Poor
to burn
gasoline
will increase
which
contain
portions
hard to
crankcase dilution
WATER IN CRANKCASE
by
the
il pan
of the
pipe
of drops
car owner
To
hold
of cold metal
engine
of water
piece
on
The
it
rapid
near
cause
the end of
condensation and
exhaust
even
A slight amount of these gasee passes the pistons and ringe
under the most favorable conditione
and causes the formation of water
Short
rune
in cold weather
forming
euch
as
city driving
will aggra
condition
I CORROSION
gasolines contain a small amount of
Proctically all
day
preeent
but
eulphur which in the state in which it is found is harmless
of
certain
small
forms
a
this sulphur on burning
portion
gaees
which
is likely to leak past the pistons and rings and reacting
form very corrosive acids
with water
when present in the oil pan
the greater the danger from this
The more sulphur in the gaaoline
r
of corrosion
type
avoided
This is
condition which
minimum
can
by
not
wholly
care
proper
be
of
the
engine
As long
as
hot enough to
but when an engine is
run
in low temperatures
thne
acid will
be
This
pitting
pitting or corrosion when using gasoline caontaining con
eiderable sulphur
manifests itself in eIceseively rapid wear on
camshaft
bearings and other moving parts of the engine
piston pins
owner to blame the car manufacturer or lub
oftentimes causing the
oil
when
in
ricating
reality the trouble may be traced back to the
or the condition of the engine
such as
character of gasoline used
eIceseive blowbys or improper carburetor adjustment
or
etching
Every
bearing
600 Km
400 miles
or
requested keenly
water
supply
will be
That
clogged
why
it is
periodicaly
Wipe
is
nipple
to avoid
slip
I STARTIIG
Every
generator by putting
oil
400 miles
or
few
drops
lubricate
of
ligPt
oil
cup
bearing
further
of manufacture
bearing type
requires
The bearing
lubrication
DISTRIBUTOR lUBBICAlIol
The
ignitiom
distributor is
lubricant
equipped
with
Fill
grease cup
soft
amooth grease
equivalent
cup with chassis
or 400 miles
and turn one or two turns down every 600 Km
thie
or
10
3
A
However
when
of
long periods
are
factory
for
be
used
And
tremely
aleo
warm
conditions
eI
or when the weather is
the 8UD11Der monthe
the vehicle ie the subject to other severe working
such as SAE MP140
heavier grade of lubricant
may be
during
or
a
oil
grade
in different
temperature
Under
Teperature
lOOp
120C
SAE
Gear oil
10 l
9001
12 C
320C
SAE
80
MP
9001
320C
SAE
90
140
MP
MP
MP
Over
multi purpose
lUSRICAIf ADDlTIOIS
The lubricant level
checked
case
should be
periodicaly
that any additions required to bring up the
be made using the same type lubricant as in the
It is recommended
lubricant
houeing
level
or
case
The level
just
C
temperature should
opening
plug
to the bottom
of the
filler
be
lUSRICAIT CHAISES
it is
seasonal changes of the lubricant are not required
with
the
refilled
recommended that the housing and case be drained and
While
year
or
or
6 000 miles
drain SIles and transmission
It may be neceesary and desirable to
re
service
more frequently than
in the vehicles in subject to severe
commended above
11
CAl1rION
Use
Do not
draining
3 4
water
stesm
kerosene
alcohol
gasoline
ETC
The universal
joint of front
bearing type equipped with
needle
to
oil
light flushing
use
and
rear
shaft is of the
propeller
every 600 Km
or
3 5
packed
should be cleaned
with
recommended in the
wheels
an
great
operation
bearing ball
bearing grease
mnst be taken to
mechanical
pr
requires
It ie
In
at least
requested to
bearings
remove
rear
BIle
wheel
mounting
the
bearing
The
required
rear
perly
Inbri
and the
care
that
to
3 G
with
flanges
front wheel
the
400 miles
BIle
The
great
lips
care
be taken to pro
seal should be coated
ehould
of oil
grease
bearing
10 000 Km
rear
seals
or
6 000 miles
with
year
or
grease
3 7
SPRING SHACKLES
with lubrica
tion
every 600 Km
12
or
spring
grease
400 miles
rubber
bushings
mnst
3 8
The
steering
lubricant
houeing
be maid using
will not
lubricant which
channel
satisfactory
or
hard
cause
according
3 9
The
oil
to the
conditione
should be used
temperature
pedals
1 000 Km
or
few
drops
of
light
motor
600 milee
e8me
summer
every
3 10
at low temperature
ie fluid lind
and which will provide
steering
That
lubrication
shows the
lubricant should be
points
supplied
are
13
r
I
RECOMMENDED
Oil
ub
I
Nippon
Standard
Castrol
California
Gulf
Standard
Oil
Oil
Oil
cation
Elephant
Engine
Mobile Oil
Motor
oil
Oil
Mobile
lZrade
Spirax
Chassis
90
Grease
Bearing
Grease
Grease
No O
MP
Mobile
bear
Grease
Grease
No
RetinaI
A
or
Hypoy
Gearlube
Castro
lease
CI
Castro
Retjna
A
or
lease
90
Marfok
No O or I
Gulflex
A
Marl ok
Gulflex
No 0
RetiIlca
Castra
lease
Gllflex
No
Heavy
Under
10
900
Over
900
Under
12u
12
320
Over
320
SAE
lOW
SAE
oil
100
80
SAE
REMARKS
2OW 20
90
SAE
MP
MP
MS
Motor SerVice
MP
Multi
Purpose
14
30
SAE
MS
HS
MS
Gear oil
or
Marfak
Temperature
Engine
UBiversal
Gear
po
lube 90
No 2
Oil
Moltipar
Uniioint
Wheel
Grease
Castrol
90 E P
No 2
No O
Chas8 i 8 Mobile
Joint
HP
Snecial
Oil
Motor
Price HD
lIulti
Chassis Mobile
Grease
Grease
Universal
Castrolite
Mobilube
G
a p M
Gulf
100
MP90
Grease
She11x
or
Gear Oil
Wheel
She 11
Oil
Vacuum
Oil
Classifi
LUBRICANTS
SAE
140
MP
2 HD
ft
I NSTRUCTI ON
LUBRICATION
CHASSIS
Descrip t ion
Engine
il
Water
pump
Starter
Distr buter
LubricatioD
efiJI
Lubricant
6 7Itr
Generator feed 2 3
motor
Water pump
drops of
motor
i1
C
g
Clutch
elease
yoke shaft
drain
light
lubricate
pedal
Transmission
Knuckle
Tie roo
Front
efill
I
motor
ebassis
lubricate
Itr
0
0
0
iI
0
0
gruse
ur
0
0
chassis grease
bearing grease
dill
od of
chassis
rod
xle differential
1
rain
sear
grease
Spring
Radiator
Sattery
drain
0
0
iI
chassis
greue
shaclde
ch
21tr
check
level
gear
iI
efill
0
0
0
0
clean
check
CAUTION The
od top
cleaner
be drained and
distilled
up
sed
efi lied
nder
dusty
more
o
0
0
0
3 4 Itr
r
0
0
0
0
grease
lubricate shaft
od brake
motor
Clutch
00
Fluid
duin
ndition
ofter than
15
must
bovementioned
water
r
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
OF
SERVICE
JOURNAL
AND
BULLETIN
16
EXPLANATION
DIFFERENCES
OF
BETWEEN
MODELS OF
60
VARIOUS
SERIES
and to
table will
following
give
ti one
Description
Model No
Standard model
2 200
wheel base
60
I0Il
2 persons
carrying capacity
400
Kg
Long
wheel
baee
2 500
carrying capacity
000
Four wheel
Short wheel
base
Carrying capacity
Two wheel
500
2 200
2
on
750
Kg
400
Kg
I0Il
persons
drive
If the vehicle is
must have
llIlll
2 persons
drive
Four wheel
N60
400 Kg
drive
G60H
I0Il
2 persons
type
such
and
letters
F
on
such 8 e
means
one
arrangement is different from the standard
the
van type
V
means
delivery
station wagon type
model
the
fire
F
means
engine
model
the hard top
17
the seat
means
the
meanS
MAJOR
DI FFERENCE BETWEEN
MODEL 60 000
2 1
AND G60H
The
already
are
you noticed
as
come
The
2 2
Model G60
designed
is
as
come
60 and G60H
carrying capacity
In order to carry heavier load than model 60 doee
following
60
Ae to the different
for
model
are
specially
designed
systems
P
l
l ts of G60H that origined the
catalogues because these parts
with
on
of
exception
The different
gears and rslative
are
with model
called
the
The
rear
from model
same
as
model
parts
G60
Bl4O
axles
differential
which is
3 4
1
tOnDer
conven
NISSAN JUllIOR
are
speedometer
gear
eetting
cylindere
Ac
is different
are
also different
60
refer to the
the
shaft
propeller
cordingly
exactly
are
interchangeable
tional truck
rear
wheel base
long
rear
springs
and
specially designed
are
rear
suspension parts
for model
are
different
from model 60
parts numbers of
following comparison
The
the
major
are
illustrated in
parts
between 60 and
G60H
Please read
difference
carefully through
60
this mannal
paragraphe
with
18
eome
thinking
of this manual
exception
of these
are
in in in in in in
0
5
O 0H
SPECIFATON
44
lb
lb lb
lb
mm mm
Kg Kg Kg Kg Kg Kg
in
66 79 98
mm mm mm mm
m 54
55
mm
in in in in in
5
4 4
in
in
28
mm mm mm mm mm mm
mm mm
Kg Kg Kg Kg Kg Kg
in
160
66 78 98 64 55
Kg
Ibe
29
160
000
in
in
lb
person
MPH
750
feet
75
or
one
KPH
per
120
20
m
625
Kg
person
400
or on
fe d
75
20
KPH
per
8
MPH
120
625
feet
6
47
145m
degre degre
47 47
fe tJ
9
45
140m
degre degre
47 47
JOR
MA
in in in in in
OF
5 0
60
LIST
148 66
in
in
3
78 86 54 55
8
8
28
mm mm mm mm mm mm mm
mm
Kg
i570
COMPARISN
Kg Kg
Kg Kg Kg
1235
end
rear
at
CAR
Whe l Tread
height
Dweight istrbuon
vehicle
GrOBS
0
I
Distrbuon
Kg
person
7
400
or
perone
feet
75
18
KPH
120
625
0
m
6
5
fe tJ
9
46
right left
angle
CAPITY
Sin
CARGO
SEATING
MPH
PERFOMANC
SlIr
oal
0
8
rrh
a
w
z
w
yo
0
0
J
w
Cl
0
11
Ny
0il6
N6
sz
11
II
ill
Il
r 069
SO
20
ffi
4A
I
cl
g
21
rO
rll
SL
coS
a
1
5
Q
g
lfz6
Clo
fJ
Zr
22
COMPARISON
PARTS
PARTS NllMlIER
PARTS NAME
60
G60H
44000
32700
44300
32700
44000
32701
44000
32701
44000
32703
44300
32703
lilT
1
Set
Gear
pinion speedometer
speedometer 5 teeth
Pinion
drive
epeedometer
Gear
l4T
44000
37320
44300
37320
SetPropeller
shaft with
joint
rear
3730044000
44300
37300
4301044000
43010 44300
43068 32200
30100
43068
38212
1300
38212 95960
43081 32201
43081 30100
32201
43083
30100
43083
40227 32200
44000
38164
30100
43223
44300
38164
32000
43217
4321632200
44000
38175
30100
43217
4321630100
44300
38175
44000
43070
38440 25660
38441 25660
Ass y
Prop
Complete
seal
eeal
rear
Cage
bearing
Bolt
serration
Oil
seal
Rear
Spacer
50000
40211
Taper
aIle
rear
aIle
aIle
rear
bearing
R B
grease catcher
rear
aIle
rear
30100
43070
aIle
rear
shaft
Grease catcher
Shaft
rear
aIle
aIle ehaft
Packing
rear
Housing
oil
Spacer
Oil
shaft
aIle bearing
bearing rear
tapar roller bearing
rear
25660
38442
4021450000
Cup
44000
40207
43207
30100
Brake drum
44000
44010
4401044300
Brake disc
ass
R H
Brake
disc
ass
L H
Wheel
44000
44100
1
44001
44100
41124 30100
30101
41124
31400
44135
44126 31400
44300
44100
axle shaft
roller
Cone
44300
44023
axle
rear
cylinder
ass
rear
ase
rear
44301
44112
cylinder
for tropiC
Cup wheel cyl
Cup wheel cyl
30100
44135
Boot
1 1
axle
L H
40213 50000
44000
44023
rear
44301
44100
44300
44112
44126 30100
Wheel
Spring
boot
23
rear
tropic
cylinder
rear wheel
cyl
wheel
lock
rear
rear
for
PARTS NllMBEB
PARTS NAME
60
G60H
44000
38300
44000
38310
44000
38420
40000
38423
3
44300
38300
Ase y
30100
38310
30100
38421
Case
3842330100
38424 85060
38424 30100
Gear
carrier
gear
differencial
Side
diff
bevel
gear
Thruet washar
diff
side gear
or
44460
38424
4
40000
38425
30100
38425
45460
38426
30100
38426
Pinion mate
Washer
diff
thrust
pinion
mate
or
85060
38426
44000
38427
38427
None
30100
30100
38430
None
30100
38431
None
0100
3842
44000
38101
44300
38101
44000
38102
3810230100
Shaft
pinion
Block
thrust
mate
lock
44000
38103
30100
38103
44000
38112
44300
38112
drive gear
drive gear bolt
Pinion
drive
hypoid lOT
30100
38120
Bearing
4021550000
Bolt
Lock washer
drive
42100
38129
lone
pinion
pinion adjusting
Shim
drive pinion adjusting
Shim
drive pinion adjueting
Shim
drive pinion adjusting
Shim
bearing adjusting pinion
Shim
pinion bearing adjusting
Shim
pinion bearing adjusting
Shim
pinion bearing adjusting
Spacer drive pinion bearing
oil seal
Spacer
pinion
Oil seal
drive pinion
Flange companion
Washer
plain drive pinion not
Nut
drive pinion
differencial case
Side bearing
Nut
adjust diff caee
nim
adjueting diff side
42100
38130
None
Shim
42100
38131
None
Shim
42100
38132
None
30100
38153
45460
38127
60
3812
45460
38133
45460
38144
30100
38154
3815530100
30100
38156
45460
39127
45460
38154
45460
38155
45460
38128
45460
38155
None
45460
38133
45460
38134
44000
38163
30901
38163
44000
38191
38189
44000
30100
38191
44000
38210
38215
44000
44000
38216
42101
38440
None
3ll901
38189
38211
30901
3821530901
3821530901
40211
50000
30100
38316
Shim
drive
bearing
adjueting
diff
side
diff
eide
diff
side
bearing
adjusting
bearing
Shim
adjusting
bearing
24
PARTS NUMlIER
PARTS NAME
60
GlIOB
None
5
30100
38319
Finger
lock
diU
adju
44000
40513
None
Cover
44000
40515
1I0ne
Gasket
cover
30100
38320
Gasket
gear carrier
43027
4100
Drain
1I0ne
31112
9
41400
40535
38322
4321944000
44000
43220
44000
43221
43069
plug
Ventilator plug
Shim
rear
le
case
end
Shim
rear BJle
case
end
Shim
rear
aIle
case
end
Shim
rear
aIle
case
end
4308430100
Nut
rear
30100
43069
Washer
44000
54010
44300
54010
Front
44000
54011
44300
54011
54012 44000
44300
54012
44000
54013
II one
44300
54013
44300
54014
None
44300
54015
55045
7200
44000
54026
55045
0900
None
44300
55010
Rear
44000
55011
44300
55011
Leaf
44000
55012
44300
55012
44000
55013
44300
55013
44000
55014
44300
55014
44300
55015
None
44300
55016
None
44300
55017
None
44300
55018
None
44300
55287
None
44300
55297
44000
55054
44300
55054
44000
55055
44300
55055
44000
55247
44300
55247
None
44300
55246
BJ
aIle
lock
shaft
rear
2 pce
44000
55240
1
bearing
spring aesembly
rear spring 110 1
Leaf
rear spring 110 2
Leaf
rear spring lio 3
Leaf
rear spring No 4
Leaf
rear spring No 5
Leaf
rear spring No 6
Leaf
rear spring No 7
Leaf
rear spring lio 8
Plate
clip rear spring
Plate cclip
rear spring
Ass y
Ass y
Clip
Clip
Ase y
pc
25
R H
L H
seat
rear
spring
R B
seat
rear
spring
L B
rear
rear
spring
spring
R H
5524044000
bearing lock
axle
spring ass y
Leaf
front spring No 1
Leaf
front spring No 2
Leaf
front epring No 3
Leaf
front spring No 4
Leaf
front spring No 5
Rubber buehing
front spring
Spacer front spring center
44000
55010
55015 44000
carrier
30100
43219
30100
43222
32200
gear
30100
43220
43221 30100
43219 32200
4308432200
55100
t nut
carrier
gear
bumper
bound
inner side
PARTS NUMBER
PARTS NAME
660H
60
None
44300
55240
44000
56247
44300
56247
44000
56271
44300
56271
REMARKS
1
is
propeller
44500
37320
Set
3730044500
Remember the prop
or GlI0H
Gear carrier
BIle
000
not for
followe
as
shaft
660 is not
rear
rear
same
as
model 60
of model 60 is welded
on
the
shaft of
assembly
Propeller
Ass y prop
38300 44000
housing
Accordingly
provided for sale
and
rear
44000
38310
not
are
85060
38424
and
44460
38424
are
provided
for select
aseembly
45460
38426
and
44000
38426
are
provided
for
assembly
Gear carrier
cover
of model
OO0H is welded
select
on
the
rear
BIle
housing assembly
6
The correct
parts
name
that ie mentioned
name
211 50000
bearing
rrect
is
the
This difference
which is
designed
as
came
from
another
part
is ueed
is
of another type
name
However
sometimes
above
Bearing
side
bearing
originally designed as a
the differential
example
OO0H
part
are
case
of vehicle
front wheel
representative
name
of model
front wheel
Therefore
thats
co
outer
is used
in this
comparison
of this manual
26
SERVICE
DATE
NEWS
CONTENTS
27
REFERENCE
OF SERVICE
NO
JOURNAL AND
BULLETIN
SERVICE
DATE
NEWS
CONTENTS
28
REFERENCE
NO
OF SERVICE
JOURNAL AND
BULLETIN
ENGINE
1
I NSTRUC11 ON
The
cylinder
The detail
operatione
Model
are
However
top
of the
given
published independently
is
given
in
the
of this Manual
REMOVE
To
tioned
remove
the engine
operations
2
paint
2 2
3
2
Dieconnect
the main
on
hood ledge
nected
the
and
con
voltage
29
4
2
Remove
2 5
Remove
and radiator
secure
Then
ae
cOlDlectione
the radiator
assembly
an
t
t
i
I
t
l
z
I
jA
4
PO
r
I
L
r
L
r
OJ C7 O
1
Removing
2 6
Disconnect the
J
i
radiator shell
primary
and radiator
2 7
Dis
the carbure
tor
8
2
2 9
pipe
from
Remove
c
transfer
ase
and
cover
operating
30
21
Hand Brake
Clutch Control
T F Case Lever
T F Case Lever
Change Speed
linkage
Cover
Linkage
Gear
T Mission
7
Remove
joint
end of transfer
2 12
engine
supporting engine
2 11
Remove
Use
the
rear
secure
propeller
engine
Remove
2 14
Attach
hoist
raiee the
the universal
shaft at the
case
rear
suspension
2 13
the front
engine support
on
on
engine
the both eide
chain
engine clear of
its mountings
then pull it for
ward
Again raise
the engine
ficiently
suf
to
clear
member
The
engine
Raising engine
31
To
replace
the engine
in
of the
the
Rolling chassis
back
32
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
OF
SERVICE
JOURNAL
AND
BULLETIN
33
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
OF
SERVICE
JOURNAL AND
BULLETIN
34
CLUTCH
CONSTRUCll ON
AND DATA
CONSTRUCTION
is of
disc
aingle dry
type
and
It
illustrated in instruction drawing
parts
composed
bodies a machaniam which is known as centrifugal weight preesure
is
of
Thie mechanism
system
engine
of the
so
as
that clutch is
1 2
helps
increases
easier
increase
It makes
to
plate
as
the
pressure
speeds
possible
idling speeds
at
operate
pressure
spring
reduced
em
DATA
Single dry disc plate with
centrifugal governer weight
Type
essure
I
P
plate
Diameter
276
Thickness
15
10 875
I0Il
in
0 595 in
mm
Clutch disc
2
Facing number
Facing
Woven aebesto
material
Facing diameter
Facing thickness
275
Total thickness
10 6
10 827 in
I0Il
0 138 in
36I0Il
0 417 in
mm
free
thickness
Facing
353 5
area
eul
Preesure
Free
spring
length
61
81 Kg when the
Tension
Height
2 405 in
I0Il
of releaeB lever
length
is 39 7
in
0 008 in
Release bearing
Play of clntch pedal
Height of clutch
Oil
Ii
210
5
pedal
in
I0Il
8 22 in
Travel
Type
of
of clutch
180
4
pedal
pilot bearing
I0Il
t0
5
5
21
Measured up to flywheel surface
Difference between each levers
should not to exceed 0 2 I0Il
63
I0Il
Oili te
35
I0Il
bearing
2 1
Remove
Remove
the trans
first
assembly
mission
cover
clutch
wi thdrawal lever
and release
Remove
the
shaft
bearing
screws
that
aseembly
Clutch
flywheel
assembly and clutch disc
can be taken off through
the clutch
secure
to the
houeing
taken
eo
screws
should be
that all
are
the
loosened
ly
instead of
one
after
even
removing
another
so
gradually
relieved
the
springs may
and evenly
Otherwise
the
screws
may be
damaged by
the
springing
tension
2 2
Keep
edal
Oil hol e
cover
ment
adjuet
pedal
To
clutch
adjust
pedal
the
play
adjust
of the
the
play
length
The
means
of
If the
in
the
adjust
play
will
be decreased
Proper adjustment
ie
of 1
pedal play
36
It
in
to
engine
Wear of clutch
adjusted
to
in due
facing
time
clutch
elippage
pedal play
and if not
insufficient clutch
or
en
2 3
play
disengagement
difficult
A SLIPPAGE
OF CLUTCH
Poor
i
Hi
iv
much
as
up
as
is
engine speed
accelerated
Poor performance
at the
In thoee
seme
in
climbing
check up to find
cases
hill
and
detestable
smell
time
out
the clutch
No
Broken
or
iU
Uneven
wear or
iv
Worn
Worn
For
remedy
play
or
fatigued
clutch
pedal
springS
of
ae
shown in the
caption
step
lying
has
adjustment
in either
to be taken
as
one
or
satisfactorr
combination of
instructed in the
ii
caption
result
to
the trouble
and proper
DISASSEMBLING AND
v
REPAIRING OF CIDTCH
This will
when
happen
There is
iii
too much
lease yoke
iv
is
play
of clutch
pedal
worn
37
or
damaged
re
Clutch disc
vi
Main drive
excessi ve
vii
assembly
gear
heat
Clutch disc
hub
shaft
is
out of
alignment
pilot bushing
is stuck to
gear
due to
shaft
at the
spline
or
IEIGHT
cure
of
remedy
AND PLAya
the trouble
given
C
in
refer to item of
correct
adjustment
the trouble
for
ii
caption
to
vii
can
ADJUSDlENT OF CWTCH
If this
adjustment
be 10csted in either
Repair
one
PEDAL
does not
or
combina
gaged
facing having
or
oil
grease
release lever
or
having
Or else
2 4
To
clutch
cover
from
a press
and hold the
under pressure so that
the pressure eprings will
cover
and
relieve
38
springs
Removement
A careful
of clutch
cover
of
the
If there is
gear shaft
more
and the
than 0 020
spline
of the clutch
parts
B
If the
facing
facing
is scarred
ie
or
worn
hardened
reline the
or
if the
facings
plate
facing is not securely
new facings
new
in
place
If the clutch
dicates
rivet
with
facing
grease
or
oil
it in
39
r
I
war
Wshbling
give
poor per
fL
formance
1
t
I
Release Lever
Lock Not
Adjusting
Nut
Needle
Bearing
Release Lever
If the
ference
wabbling
Check the
release
parte
wear
come
yoke pin
engagement
in poor
with new
pin
ones
the
pin
EIceesive
and needle
wear
are
of the clutch
be taken
so
and at
bearing
at these
points
Replace any of
the releaee
In making replacement
pressure plate by removing the cotter
Care ehould
missing they
F
at releaee lever
and roller
be removed from
lever
beyond
result
is
a n
the
will
worn
lever
can
nineteen in number
flywheel
and pressure
or
plate
uneven
groove
Auy
or if nece
must be treated with fine emery for mirror finish
of
treatments
never
In
either
case
must be worked on a leath
ssary
1
16
inch
remove the etock more than
deep
wear
40
ecar
If
is
more
stock has
to be shaved off
is
it
advisable
a new
part
replaced
The
bearing
clutch
the
on
transmission
see
another
one
tester
spring
the
Next
illustrated in
as
to
on
Such
a
inch
or
as
The
more
crack
or
than 1 8
pounds
placed with
to
of
10
ject
will have
spring
length difference
free
7
i
fignre
height
in
If the reading of pressure gange is
less than 180 190 pounds
the spring is
and
a
new
fatigued
spring should be ueed
a new
one
and compress
of 39 7 I0Il
1 9 16
f
I
Ii
r
tr
r
0
i
t
f
r
Jit
ja
fl
@v
If i i t
yf
ir
itl
flj J
@n
ri
1l
it
J
J
or
Bf
I
t
k
M
f
3
14 F
tqt
ffi i
If
l
i1i
sr2J
i
d
insulator washers
spring
wear
as
pressure of the
spring teneion
I CHECK THE
are
eub
Spring
Tester
new
ones
new
bushing
should be ueed
heignt
re
installed to the
41
flywheel
be
eure
to check
J
t
i
r
t
f
f
s t
If all
the foregoing
The
than 0 2
2t
in
bight
by
difference from
0 008
mm
repairs
plate is
are
properly
0 47 inch
made
the
height
and
adjustment
Screw Height
Adjusting
other lever
more
in
First
thoroughly
clean and
give
few
drops
of oil
to the
Auy noise
deshaped races or balls of
Use of such a bearing will produce noises in truck
the bearing
and
will result in premature wear of the head of clutch
operation
A new bearing should be inetslled
release lever adjueting ecrew
Also
the release bearing eleeve
for satisfactory truck operation
Wear on
ie apt to wear on the side it contacts the release yoke
so a new
thie part will result in poor disengagement of the clutch
should
be
inetalled
if
worn exceseively
part
bearing
or drag
To
result of
corroded
or
plate assembly
sure
worn
is
strictly
in
alignment
are
42
flywheel
be
sure
the pressure
making it
To
piloting
one
alignment
obtain the
If
device
from
it is
however
usually
euch
done
by
the
use
of
make
Install thie
the shaft to the
Thus
placing
center line
same
First
with the
engine running
depress
the clutch
pedal
it goes
Try to shift the tran8D1ission gear
shift lever into various geare
The shifting will be made easily and quietly if the clutch
ii
as
far
is
properly
ae
8Beembled
gradually
engage
stalls
If the clutch ie
satisfactorily repsired
clashing
1f
case
f 1
it
1
fMh
t1CC
i
i
t i
there is
6
Setting Adjusting Nut
43
no
and the
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
44
OF
SERVICE
JOURNAL AND
BULLETIN
4 20 8506 8506 X4 C 4 0 0
67512 151 5 3042 305 1 305 30540 3053 332 20 31842 1 248 278
46C
440
32014
88
39
92
1248 27830
1
9 2
TIs
32
60
MODEL
ASEMBLY
580
l
C
12 86
CLUTCH
1 34 16 15418
4 Q 4 0 580
DRAWING
INSTRUCO
4 0 151 7
1 314
530 55
1 145 1452
40 40
1 01
r4
3052 305 2
99 2
32 03 32 01
32 04
44 53
4 0CXJ
524 0 91628
63
438
24 23
9 9 9 33
40
21732
Q25
01
1
205
1313
S
S4
WTCI
8506 151
302 3
COVER
ASS
3675
174
151 4
55
30 01
ENGI
TO
TRANSMISSION
1
DESCRI PTI ON
AND
DATA
DESCRIPT ION
high speed
1 2 DATA
Type
Gear ratio
1st
2nd
1 562
3rd
1 000
Rev
4 015
2nd and
on
meshed
Synchro
3rd gear
2 900
21
Main
27
18
Counter
13
Reverse
15
29
26
revers
gear
idler gear
15
18 979
shaft
Back lash of varioue
Pilot
bearing
Diameter
Buehing
of main
length
gears
shaft
x
number
o 075
0 125
Needle roller
30
28
31 975
1 2589
outer diamet
38 040
1 4976
3 860
0 1520
3 910
0 1539
3 960
0 1559
play
gear
I0Il
0 7480 in
24
I0Il
0 03
bearing
I0Il
gear
inner diameter
End
19 000
0 7472
32 000
I0Il
1 2598 in
38 050
I0Il
1 4980 in
3 900 I0Il
0 1535
3 950
0 1555
4 000
0 003
45
in
I0Il
0 1575 in
speed
o 067
in
I0Il
0 133
I0Il
0 016 in
0 05 in
Synchronizer spring
Free
12 7
length
mm
2 in
Outer diameter
6 7
mm
02638 in
Wire diameter
0 8
I0Il
0 031
Tension
1 8
in
2 3 kg when 8
mm
0 315 in
in length
Locating
ball
of
eynchronizer
Outer diameter
Bearings
x
7144
outer dia
0 2813
in
width
Main drive
gear bearing
Main drive shaft rear bearing
Counter shaft front
Counter abaft
Oil
I0Il
Inner dia
rear
bearing
bearing
80
4O
18
80
35
21
52
25
15
62
25
17
2 Itr
apaei ty
type
type
NU205
6305ZR
0 52 U S Gal
F
t
J0
1
illJ
Oc
IR
7
i
kf
Z
o
t
v
Y
o
ir
46
2nd and
MaIn
Main
Main drive
Reverse
idler
Counter
rever
9
10
top eyochronizer
Counter
haft
gear
e
gear
haft drive
47
gear
TRANSMI SSI ON
2
DI SASSEMBLY
Removing
rear cover
of transfer
case
Remove
the
the drive
gear on
the transmiesion mainshaft and remove the drive gear from the
use
suitable puller if necessary
transmission mainshaft
Remove
er
tht four
screws
and
one
to transmission
2 2
to the transmission
2 3
nut that
Slide transfer
case
Remove
secure
case
secure
case
the transf
ont rearward
cover
Remove
retainer
48
UT
Removing bearing
2 4
Bend the
lip
of the lock
enough
2 5
assembly
pul1y
bearing
so
out the
can
plate
with
and
unscrew
the nut
Drive
be hooked
on
the
bearing
enap
just
Pull
ring
ing
retainer
puller
mainshaft partly
Remove
toward
the
rear
rear
just enough
bearing and
case
Driving
out main
49
shaft rearward
top
of
2 G
Remove
the
drive
gear
snap ring
drive gear in with mullet
until free
from
out from
then
pullout
bearing
Drive
case
inside
Removing the
2 7
Tap
race
2 9
and
remove
countershaft
top
reverse
bearing by driving
in
the
take
front
Remove
outer
ring
and washer
2 8
snap
idler shaft
plate
and
Remove
remove
50
aEANI NG
3 1
CLEANING
Wash all
trace of
old
parte thorougPly
to
prevent
3 2
Inspect
the
any kind
of
AND REPAI R
I NSPECTI ON
case
Cracked
and
or
gearshift
corrosion of the
cover
for
cracks
higPly
or
damaged
conditions are
Replace the main drive gear if the following
wear
Broken teeth or excessive
pitted or twisted
apparent
to
Small
surfaces
due
discolored bearing
overheating
shaft
with
fine
stone
a
nicks can be honed and the polish
MAINSHAFT
A mainshaft
bearing
D
surfaces
excessively
worn
due to overheating
or
with
pitted
must be
or
discolored
replaced
SECOND 6EAR
or chipped
A eecond gear with exceesively worn broken
Measure
must
be
replaced
teeth
or scored bearing surface
I0Il
more
than
38
175
the
If
the inside diameter of
gear
be
re
shaft
must
or
or
main
the gear
1 503 inches
bushing
less
than
2nd
diameter
of
bushing
If the outer
gear
placed
must
it
in
or
wae
worned
38 00 I0Il
1 495
exceseively
from
If the pin which prevente the bushing
be replaced
and
together
loosen
bushing
pin
was
replace
turning
51
Small nicks
can
with
polished
fine
stone
To
bushing
remove
install
new
bushing
uee
driver
COUIlTER GEAR
or roller
H REVERSE
or
with
IDLE GEAR
or with a
A gear with excessively worn or broken teeth
Small
nicks
can be
scored bearing surface most be replaced
Measure
the
inside
fine stone
honed and then
with
polished
If
than 19 00
more
I0Il
replaced
to press
from lY U4O
a new
gear
press the
mm
bushing
buabing in
in
an arbor press
out of the gear
gear
to 19073
Use
with
a
I0Il
U 7509
suitable
suitable
drive
buehing
Ream the
the idle
0 7496 inch
and
inch
Ridged
On idle gear
be replaced
scored
or
excessively
worn
shafts most be
I0Il
7432
replaced
inch
most
ISYlCHRORIZER
Blocking ring
discarded
be
with
Hubs and
Week
replaced
replaced
worn
spline
broken
with
deflected
or
or
nicked teeth
exceseively
cracked
most be
52
worn
must be
splines most
spring
check ball
ly
SHIFT LEVER
worn
worn
replaced
ASSEMBLY
CAUTION
all
gears
bearings
the hub
head
screw
edge
caee
with lock
of the lock
screw
53
ecrew
plate
Tighten the
plate against the hpx
screw
4 2
Lay
toward
4 3
A
the countershaft
gear in the
case
with the
the tront
Replacing
second
gear
bushing
SECOND
Replacing
second gear
54
00
large
gear
SNAP
Replacing
RING
thrust wash3r
suitable
gear
the main
o 067
gear
mm
play
shaft
0 0026 inch
bushing
to 0
locking rinj
on
gear onto
ward the front
reverse
Insert snap
The second
the shaft
no end play
Slide the first and
with the shifter fork chsonel to
SUBASSEMBLY SYNCHRONIZER
Special gnides
are
available to facilitate
the
reassembling
of the
springs
eynchronizers
gnide ie slipped over
synchronizer hub the
into the
The
the
are
position
spring and
placed in
depreee the
A
then
plates
the
in the three
grooves
Sliding gnide
55
onto
the hub
Replacing
the
epring
and ball
DePRESS
Depressing
The
gmide
is then
1 3
followed
the
plate
of gmid
splines
ing sleeve replaces the guide the balls find their correct
It ehould be noted
location in the coupling sleeve groove
that the synchronizer bob has a much greater depth of flange
on
one
side
wards the
and
rear
on
reassembly
of the
to mainshaft this
case
56
ehould be to
Replace
the eleeve
ring
on
the
eplines moet
through
pass
lide
be
correctly
located
57
LONG
@
Slide the
HU
OF
Muet
eyochronizer
END
corespond
to
the front
Carefully
opening of the
and lock with
caee
Place
special plate
bearing
driver
deive gear
case
drummy bearing
drive in the
rear
dummy bearing
asey
Installing
mainshsft
58
assembly
the main
Driving
main drive
59
gear in
Installing
Raise countershaft
gear
with hand thru power
take off hole
Insert front
assembly
washer
bearing
bearing
Place the
on
rear
ball
the countershaft
nut
and
Install washer
n
the unt
securely
Tighten
over
the
ears
the unt
Inserting
60
front washer
Driving
Ben4ing
roller bearing in
61
gear bearing
retainer and gasket
to the
and
case
tighten the
securely
nuts
Fitting
the
front
bearing
retainer
SHIn COVER
cover
assembly
meking
Bure
Transmission assembly
62
SERVICE
NEWS
REFERENCE
DATE
CONTENTS
63
OF
SERVICE
JOURNAL AND
BUllETIN
NO
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
OF
SERVICE
JOURNAL
AND
BULLETIN
64
J20
9
2
F
1
IfI
60
MODE
AS EMB
ON
SS
TRANSM
TRANSFER
1
DESCRI PTI ON
1
DATA
DESCRIPTION
The transfer
The
AND
CASE
transfer
case
case
is located at the
eesentially
ie
rear
speed
of
of the transmission
transmission
distributing
which
Main
gear
Counter shaft
Counter shaft
Front
Hi gh 11 low
Front drive
sleeve
Front drive
ehift rod
Front
gear
bearing
ehift rod
bearing of
10
Hi gh
11
Low
12
Rear drive
rear
drive
speed gear
speed gear
Gear
shaft
train of transfer
65
caee
shaft
12
Main gear
Counter shaft
43
Counter shaft
Front drive
gear
shaft
Front bearing
67
High
Front drive
sleeve
Front
shift rod
Front
low
drive
shift rod
10
bearing of
High speed gear
11
Low
12
rear
drive shaft
speed gear
Rear drive shaft
Gear train of transfer
66
case
2
1
DATA
Gear ratio
high
000
low
264
2 900
2nd
3rd
562
1 000
4 015
Rev
low
6 564
high
900
low
3 535
high
1 562
low
264
high
1 000
low
9 089
high
4 015
21
30
low
31
speed
Thickness
for
46
21
gear
of thruet waeher
rear
drive
3 88
shaft
0 1528
for counter
3 43
gear
outer dia
92
mm
0 1543 in
3 47
0 1350
Bearings
mm
0 1366
in
Inner dia
Width
90x40x23
90x40x23
type SJ2225
type 6308
type 630BNR
80x35x21
type 6307NR
25xl8x22
type
Pilot
Front
bearing
rear
35x22x25
I0Il
3 4 Itr
capaeity
Back lash
on
varioue
o 102
gears
18V2522
0 90 U S
0 152
I0Il
0 0040006 in
Front
drive shaft
pilot
order
end dia
17 989
0 7082
meter
31 734
1 2494
67
18 000
I0Il
0 7087 in
31 000
1
I0Il
2205 in
Gal
Disconnect
he front
and
propeller
rear
case
Remove
brake
on
the clevis
the trnafer
shifter rods
2 3
secures
Remove
Disconnect
the
the clevis
pins
speedometer
cable
that
the
that
at the
eecure
Remove
transfer
that
pin
case
screws
secure
rear cover
case
Drain gear
oil
Removing
68
rear cover
to the
the
2 4
nut that
Remove
securee
2 5
Place
that
screws
transfer
jack
secure
case
the transfer
etraight
of the transfer
gear
case
case
caee
Remove
to the transmission
the tranefer
case
DI SASSEMBLY
3 1
secures
screws
from
Remove
joint flange
69
brackets
assembly
joint flange to the output shaft
is tight use puller to remove flange
the univerdal
if it
Pullout the
Removing
brake band
3 2
and
remove
the two
screws
covers
70
that
secure
the
two
top
covers
3 3
Remove
Remove
to
remove
flunge
with mullet
secure
if
joint flange
tight use puller
the front
it is very
flange
Remove
Remove
the joint
the
secure
the front
71
bearing retainer
i
0
st
I
1r
qf
LJ
IJ
r
0
II
g
J
J
j
I
o
Remove
drive flange
Remove
front
screws
that
secure
retainer to
cover
cover
3 5
Remove
two
springe
72
cover
Remove the
Removing
3 6
check ball
spring
and
eyelet
the rods
Removing front
73
cover
cover
out
carefully
38
Remove
sleeve
Remove
the front
bearing
39
Remove
and low
and
case
the set
speed
screw
that
shifter rod
Remove
fork from
secures
high
Removing high
74
3 10
Remove
that
securee
Remove
the lock
plate
drift
the counter
thruet washers
bearings
from
the transfer
out
Re
two
gear
and roller
the
top
of
caee
Removing counter
gear
Drive the
shaft
75
was
rear
pressed
bearing
out by
3 12
Remove
bearing
puller
drive shaft
4 CLEANI NG I NSPECTI ON
AND REPAIR
4 1 CLEANING
Clean the
Cleaning all parts thoroughly in cleaning solvent
while
immersed
in
solvent
until
bearings by rotating then
cleaning
all trace of lubricant has been removed
Oil the bearings im
mediately to prevent corrosion of the highly polished eerface
4 2
A
kind
tion
INSPECTION
TRAIlSFER CASE ASSEMBLY
Transfer
76
for cracks
for bent
or
or
and retainers
case
damage of any
damaged
condi
Front
Replace
Shift rod oil
ii
shaft
the front
seal
cover
bearing cover
replaced
if it is cracked
or
damaged
front wheel
if it has
or worn
iii
bearing
must be
Front wheel
Replace the
Replace the fork
cracked
drive
or
stripped
set
if bent
screw
threads
d81118ged
or
if it is
Front drive
shaft
and sleeve
Replace the front drive ehaft if the splinee or gear teeth are
Check the dia
chipped or orn if the gear has any teeth missing
meter of the pilot end of the drive shaft
If the diameter ie less
than 17 000 I0Il
0 6693 in
replace the drive shaft
Replace the
drive sleeve
if it is
worn
PILOT
or
Ball
cracked
Shaft
front drive
haft
bearing
bearings
races
END
Removing
iv
has
with loose
must be
or
discolored balls
or
with
pitted
or
replaced
Speedometer
Replace
the
speedometer
drive gear
teeth
77
if it is
worn
or
has
damaged
are
Replace
d8lllAged
thrust washers
are
less than 3 33
0 1311
I0Il
inch
exceseively
was
replace them
replsce them
worn
If the diameter is
Check the diameter of the counter gear shaft
less than 31 73 mm
0 1249 inch
replace the counter gear shaft
if the rollers are scored or have flat
the roller bearing
Replace
sports
be removed
Replace
and then
by honing
splines
polishing
are
gear if it is
Small nicks
worn
with
worn
fine
or
stone
has any
if it is worn
gear
Replace
thrust washer
of
the
teeth
Measure
the
thickness
damaged
0 142 inch
the thrust washer thickness is less than 36 mm
the slow
teeth
speed sliding
it
it
Replace
worn
are
excessively
scored
or
damaged
or
has
If
replace
replace
have flat
spots
stripped
set
screw threads
or
bent
the shifter
using a
seal out of the bearing retainer
seals out
working from the inside
suitable driver
of the retainer
To
size
cracked
Replace
fork
Replace if in any of these conditions
rod if it is bent
of the oil
install
oil
new
new
78
eeal
use
driver the
ASSEMBLY
5 1 ASSEMBLE REAR DRIVE SHAFT
Push the
rear
eide toward
on
the
speed
sliding gear
channel
bearing
drive shaft
rear
shaft
in
the
in the
drive shaft
rear
bearing
assembly
shaft
spacer
toward bearing
oil
seal in the
and
Paste
rear
shaft
chamber side
Install
rear
the
bearing
Install
transfer
caee
Press in bearing
Inetall the
on
rear
joint flange
universal
the drive
shaft
and tighten
securely
with nut
Insert
co
pin
Remove
the
tter
dummy bearing
front eide
of drive
Slide the
shaft
hi gh
from the
speed
the drive
gear onto
amall
ehaft
gooved
gear
front
Driving
rear
drive shaft in
face the
side toward
bearing with a
In
suitable driver
stall the
Insert
79
the
Drive in the
bearing
the groove of
5 2
Insert the
bearings
place
gear
roller
in the counter
the spacer
roller
Place the
bearings
rear
case
with the
side
the
thrust washer
hold it in
to
if
position
in shaft
drive
necessary
for enough to hold the
washer
counter gear washer
Replacing
Place
ring
the
rear
shaft
on
counter
transfer
into
Insert
the counter
gJide
gear
0
PI ace
gear
in the
large
case
shaft in
shaft
out
to the
place
shaft
ring
front
to
on
the
Drive the
the lock
secures
plate
the
coun
gear ehaft to th
tranef er case
ter
into
FitUng
80
ring
the counter
gear
5 3
shifter
case
Ineert
the high and low shifter shaft in the tranefer case and shifter fork
Inetall the shifter fork eet screw that secures the fork to the shifter
shaft
Secure the
set
screw
Locking
with wire
81
Fittjng
front
drive
sleeve and
rod
Driving bearing in
Slide the front drive
stall
the set
Place
drive sleeve
er case
needle
screw
gear
place
roller
shifter fork
in the shift
drive
bearings
secure
shifter fork in
Insert the
in
on
fork and
drive
with
position
on
In
lock wire
the front
on
the drive
shaft
Insert
Replacing poppet
5 4
ball
and
spring
Place
new
bearing assembly
poppet ball
5 5
with
cover
a
suitable
poppet spring
and
new
gasket
on
drive
the front
in
the
fr
driver
nt
drive
Install
in
poppet plug
Drive
the
to
sgaft and
holes
ASSEMBLY
gear
cover
the
on
front drive
and install
the
shaft
retainer with
and
pin
5 6
Install
new
gasket in position
the
covers
on
the transfer
case
the
covers
to
the transfer
case
on
the
Install
83
transfer
the cap
case
serews
Place
that
secure
57
cap
Brake
that
assembly
to
the
INSTALLATlON
the
on
brake drum
Install the
secure
after
BRAKE ADJUS7MENT
paragraph
Raise the
transfer
transmission
transfer
Place
case
forward
the transfer
secures
62
and
case
new
gasket
screws
and
one
nut
that
case
on
and
securely
and
the
bend the
rear
cover
6 3
lip
witb
of
that
screws
the
secure
that
pin
epeedometer
cable to the
drive ehaft
cover
64
on
Place
a new
the transfer
to
cover
the
gasket
case
cass
eecuree
arms
transfer
to
shifter
case
rods
at the
top
Install the
of
the
front
transfer
and
rear
propeller
with specified
the hand brake band
Temperature
Oil
bearing
Adjust
roller
SAE
I
I
case
oil
Under
100
100
Under
12u
120
MP 80
shaft
to
900
320
MP 90
84
to the transfer
case
Over 900
Over
MP
320
140
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
85
OF
SERVICE
JOURNAL AND
BULLETIN
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
OF
SERVICE
JOURNAL
AND
BULLETIN
86
t1F
9S
26
0
4
p05l1
tON
u
HtGt QW
CASE LC
LC
l1G
9001
GH
LC
tlGH
1
5
562
GE
1M
LO O
0
4
nd
lei
60
MO E
AS ENlB
L
E
3EGTION
CASE
TRANSFER
B
5EGTI
PROPELLER
SHAFT
UNIVERSAL
1
AND
DESCRIPTION
AND
JOINTS
DATA
1 DESCRIPTION
transfer
case
to
the
aIle
rear
joints
The
front
and
the
bearings
snap
rear
Each is
joints
with two
equipped
of
are
the needle
universal
bearing type
The
rings
Each journal
tion
trunnion
fitting
On
lubricating the bearings
lubrication fitting a relief valve is mounted
for
This valve is
at from 40 80 Ibs
pop
preseure
thereby preventing
over lubrication or damage to the
journal bearing seals
adjusted
to
A lubrication
the
splines
opening
center
to
is mounted
on
the
forward end of
duet
The
to
packing
conta ned
cover
at one
end
of
each
spring actions
2
1
Length
Type
splined
this
sealed by cork
due
the
of
splined
end of
fitting
case
and
the
of universal
aIle units
jointe
are
used
DATA
Out
dia
Inn
Dia
length ehowes
and joint
between joint
Front
566
45
38
mm
Rear
457
45
38
mm
of Joint
Cross
spider type
17 272
0 6800
17 285
mm
0 6805
in
Needle roller
Outer diameter
3 165
0 1246
Dynamic
balance of
with Joint
propeller
assembly
Tightening torque
of
fix
3 175
mm
0 1250 in
shaft
Not exceed 36 grcm
7
51 ft lbs
m 43
kg
6
bolt
87
REMOVAL
REAR PROPELlER ffiAFT
FRONT
the univp rsal
shaft
peller
Remove
that
secure
o
o
o
O
3 DISASSEMBLY
3 1
A REMOVE
secure
the
Drive
lightly
bearing is pushed
thp visp
on
out
journal
yokp flange
88
out
mbly
assp
of
its
over
lug by
in
driving
flat
on
about
face
yoke
Slide
cap and
3 2
or
placed
bearings
and
lubricant
plugged
0 676
mm
in
Check dia
fittings
journal
If the diameter is
the journal
replace
Replace
all
ASSEMBLY
4 1
Place
the
yoke
on
is in the
er
the dust
all
surfacee and
ve
Remove
ehafts
faces
shaft
Clean
drive
seal
shaft in
the dust
the shaft
same
shaft
arigle
Coat oil
cap
splines
as
the
NOTE
2
4
propeller
slide
seal
on
being
yoke
cap
bench vise
sure
at the
on
Place
opposite
the dust
cover
a new
seal in
yoke
on
the shaft
end of the
propell
securely
with lubricant
flange
flange
Tap
89
NOTE
journal
INSTALLATION
Be
sure
to
place
flange
the
grease before
propeller
shaft with
propeller
splined
Install
case
at both ends of
propeller
the
shaft
specified
and
tight eecurely
lubricant
90
secure
end to
the
joint
Lubricate
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
91
OF
SERVICE
JOURNAL AND
BULLETI
SERVICE
DATE
NEWS
CONTENTS
92
REFERENCE
OF SERVICE
NO
JOURNAL AND
BULLETIN
DIFERNTAL
397
r
60
REMAKS
FOR
ASEMBLY
56 m 457m
OF
LINE
CENT R
BOTH
397
PLANE
MUST SAME
BEARINGS
THE
ON
5
442
7219 72 0 3721 71 1 37
I
507
5mm
5mm
52
87
6
4 0 4 0 4 30 4 50
BE
321 212
h
6
SHAFT
PROEL
MODEL
SIDE
TO
65
MODEL
G60H G60
60
NO
PARTS 37 0 37 0 37 0
1
37
FRONT
1
SUSPENSION
CONSTRUCTION AND
1
DATA
DESCRIPTION
drawing
1 2 DATA
SFIlING
FROIlT
Parallel
Type
with
Thickness x Width
I
Span Number
x
x
70
60
3
100
100 1
for
Model GOOH
x
70 x 1 1006
Model 60 Ik 660
6 6
Spring constant
Model
Camber when
loaded
Model 60 Ik 660
Mode 1
rear
AlIS 0llIIEIIS
FRONT
spring
on
spring eyes
act
double
ing
outer diameter of
IIIDl
SPRINGS
The front
low
63
GOOD
Telescopic
STABlLIZEIl
kill
kill
47
Steel bushiDa used 08 front
hackles
Silentblock type rubb r bushing used
JUlhiog
I0CK
S
2 90
3 86
OOOD
rate
springs
type
on
the Hissen
Patro
l
are
of
low c8lllber
end
The
rear
mounted in
ternal
bond
rubber
steel
tube and
is molded end
bushing
quire no lubrication
securely
and
no
bonded
to which
These rubber
93
are
an
in
rubber
bushings re
keep the bolt
drawn up snugly
Before installation coat the bushing securing with
to protect it from freezing by corrosion
a very thin coat of grease
To
bushing
special
removs
and
replace
in the eye
a
arbor
or
press
press with
drift is
necessary
Special
Front
spring
94
front shackls
press
Front
The
of the
great
spring
cares
eyss
spring parts
tightening the
HBMely the springs
and shackles
nuts up
IllUSt be
loaded when
they are tightened up
initial deflection to the rubber
It is
encs
is 46
The
tightening torque
the
springs
are
of the
spring
eye nut is 6 2
spring
shackles
weight
6 9
Kgm
50 ft
lbs
45
The nuts
the
181 in
following
W
3
on
the front
should be ti ghtened up
method
Tighten
95
by
cotter
The
Ubolt
pin
tightsning torque
should bs 6 9
FRONT
8 3
SHOCK
m
kg
the
spring clip
ABSORBERS
adjustable type
secure
60 ftlbsh
50
on
acting type
are
is
of the
why
no
none
fur
or
the
of fluid is found
leakage
the
The
s8llle
shock absorbers
used
are
on
the
rear
suspension
of
this modsl
FRONT
Tbe
typs
STABILIZER
with rubber
bushing
on
the
eny
rsplace
Replace
ths rubbsr
bushing
bar
mounting
is of the torsion
crack
if it is
or
If
worn
Check every nuts that secure the stabilizer end connecting rods
to the axle end frame at least every 10 000 Km 6 000 miles
96
080
CONNECTING
100
ROD
Front stabilizer
FRONT REBOUND
The front rsbound
ween
rail
is
front
axle and
of the fr8llle
designsd
so
as
I
0
II
parts
STOPPER
stopper
to be strong
enough
bounding
Yl
to receive
on
are
mounted bet
the inner
rebound
big
side
stopper
tension in
bolt
re
Rebound
Rebound
stopper
stopper
R B
98
and
L B
torque
arrester
In order to avoid
as
well
length
fuly
12
the
mm
mm
3 34 in
kept in
Adjust
Correct stroke
correct measurement
the
length
of the screwed
Every
and rubber
10 000 Km
bushings
6 000 miles
Replace
get
ing
comfortable
the
running
propeller
the
rebound
bumper
if necessary
equipped
with
torque arrester
on
its
of the frame
is
so
soft in order to
that the
rear
axle hous
be turned its
rear
rotation of the
and the damage
of ths
ARRESTER
TORQUE
can
these rubbers
part
However it
propeller
of the
so
shaft
propeller
big engle
and
8IIIOOth
he uncomfrotable riding
well
causs
shaft
as
ent
Ths torque arrsster Of the Hissan Patrol prevents this muv
lllal
nOl
and kesp the housing of the rear axle in its
position
pre
viding the good riding sven when the car is going to be brsked or
running
Chsck the rubber
every 5 000 Km
lllation
defol
of ths
3 000 miles
99
torque
arrester
at lsaat
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
100
OF
SERVICE
JOURNAL AND
BULLETIN
r
o
1
I
J
1
o
o
z
o
iii
z
1
Q
II
II
tj
I
FRCNT
II
1
I
Z
o
a
b
CJ
Z
c
a
I
1
j
o
RANC
a
l
II
Z
of
r
T
62
E 9
44JI
J
f
f
m
55m
1rIA
50tt
c4S
FE
OUT SI
lE
RFAR
FRONT DE
Elf
n
J
Indl
ARFFI
IlUBI3EB
NOT TO
OA T
FRONT AXLE
1
DESCRI Pll ON
AND DATA
1 1 DESCRIPTION
The front axle
assembly is a front wheel driving unit with spe
cially designed spindle housings
and has a conventional type dif
ferential with hypoid drive
The differential parts are in
gears
interchangeable with those of the rear axle
The axle shafts are of
the full floating typs
The differential is mounted in the hous
ing similar to the rear axle except that the drive pinion shaft is
toward the rear instead of the front and to the
right of the center
of the axle
Tracta type universal joints have been used
2
1
DATA
Type
Full
Tracta
floating
joint
type
Front wheel
alignment
Tread
1382
Camber
1030
Swivel
54 4
mm
in
7030
pin angle
Toe in
Caster
Driving method
1030
Bypoid
Gear ratio
4 I
0 12
IIID
4
0 16 in
bevel gear
Number of teeth
Bing gear
41
Drive
10
gear
Differential
gear
type
straight
Humber of teeth
Side
bevel
Pinion mate
Standard
drive
position
pinion
Distance
gear
Preload
of
from
to
gear
16
gear
10
install
center of
drive
to
pinion head
drive pinion
70 36
mm
II
14 kgcm
7706
Tightening torque
Drive pinion nut
25
30 kg
180
Drive
Differential
Side
bearing
case
case
bolt
cm
217 ft lbs
9 0 kg
65 ft lbs
55
9 0 kg m
65 ft lbs
10
II
72
101
gear
55
7 5
cap bolt
in
without oil
m
kg
80 ft lbs
Upper end
flenge
m
21kg
15 ft
lbs
14
Back lash
Ring
o 13
pinion
0 18
0 005
Diff
side gear
end
pinion
mate
0 006
mm
0 007
in
0 008 in
Bearings
Out
Inn
dia
dia
75 mm Type
20
11
85 45
roller JIS 30209
Outer wheel
bearing
1116 7
275
width
taper
73
41
025
Type
mm
18590 18520
52x20d6 25
Type taper
Standard Oil and
mm
roller
JIS 30304
cspaci ty
SAE MP90 I 2 Itr
Diffsrential housing
Gal
Front
8Ile
102
assembly
0 31 U S
Front
axle knuckle
flange
end
shaft parts
OQOO
e
I
00
1
Front
103
parts
REMOVAL
2 1 PRELIMINARY WORK
Remove
gear oil
plug
springs
2 2
Rebound stopper
Remove
absorbers
th
nuts
Remove
washer
the
drag
end
link
drag
ing
and
2 3
link
steering damper
propeller
shaft
at the front
axle
the eight nuts from the two studs end three U bolts that secure
Remove the spring seat plate and U bolts
seat
spring
plates
lM
Remove
tqs
Steering dumper
Drag link
Stabilizer
Pitman
arm
Tie rod
Disconnect those parts
2 4
Remove
front
the front
springs
and
the forward
drop
assembly
axle
from
end
remove
the shackle
of the
spring
from both
to the floor
the vehicle
3 DI SASSEMBLY
3 1 REMOVE WHEELS
Place the front axle
nuts that
3 2
on
two blocks
Remove
Remove
the six
the wheels
Using
Remove
secure
assembly
a screw
the anap
driver
flange
in
puller
ring
the drive
pry the hub cap off
Install the
axle shaft groove
105
on
drive
flange
end
Remove
the drive
lock washer
bearing
and bsaring adjustment
Remove
bearing
Remove
nut
hose
car
the
bearing
using
wheel
of the
lock
bearing
lock nut
Bend the
flange
lock nut
and hub
includ
assembly
Disconnect the
secure
hydraulic
plate to the
Slids
spindle
the brake
3 3
Remove
portion
TKACTA JOIIlT
the outer
of the axle
portion
of the univer
SS
portion of ths
joint out
ths housing
inner
universal
of
106
34
spindle
arms
knuckls
and
the tie
remove
the tie
rod ends
to ths
flenge upper
the four nuts that
bsaring
secure the lower bearing cap to the knllckle flenge and remove the
lower cap and pin assembly
Remove the eight cap screws that se
cure the knuckle flange oil
ssal retainer to the knuckle flange
Remove the knuckle flenge from the axle housing
Use the same
the
other
knuckle
for
disassembling
flange
procedure
securs
disc
spring
cap
3 5
flange
secures
rod
and
remove
Remove
cone
REMOVE DIFFERENTIAL
Remove
the twelve
diffsrsntial
rential
cover
and
cover
plain
nuts
to the diffsrential
Remove
gasket
ths two
cap
that secure
Remove
housing
screws
the
the diffe
from the
location
NOTE
st8lllp
no
bearing
if there
markings
To
ferential
sure
on
DISASSEMBLE DIFFERENTIAL
3 8
A
marks
the
marked
halves
are
it may be re
assembled in the same posi
tion
So
four bolts
Remove
by removing
the cotters
castellated nuts
the
cass
the four
cover
pinion
and
Lift off
end
remove
Mark
107
on
the
case
are
Bend th
ears
of the lock
secure
bearings
the
of diff
case
t with
suitable
Remove
remove
puller
the nut and flat washer that secure the universal joint
Install puller to the joint flange and
pinion
drive the drive
a braes
drift and hammer
pinion
the flange
Using
out of the axle housing
the drive
pinion
noting
pinion
r
j
i
r
t4iiS
fir
G
i
Flange
fix
nut
R
4 CLEANI NG I NSPECTI ON AND REPAI
4 1
CLEANING
rosion
of the
parts
in clean
highly polished
mediately
108
are
Rotate
trace
cor
to be used im
4 2
AILE HOUSIIS
Replace
or
repair
broken welds
or
cracks
corroded
Knuckle
breather
end of the
1 350
Measure
valve
housing
replace
inch
the inside
If the bushing is
the
bushing
172
I
BE
SURE
ARE
IN
HOLES
106
40524
44000
LINE
J
cS
H
PRESS
BU
ING
d
C
o
Ul
D
IUl
lJ
109
IN
Rear exle
housing
bearing
cups
lightly
Removing
housing
110
Installing
Removing
C
outer
bearing
cup
To
and
tap
install
the
bearing cups
cup lightly until it
place
new
the
bearing
111
cup in
housing
position
ti
Installing knuckle
flange bearing cup
To
remove
seal
seal
use
use
the oil
the oil
seal
seal
replacer
remover
and
and
the
tap
0j
i 7 Icr
lj J
1
f
J
V
i
X
Replacing
new
112
oil
f
i
seal
filijiO
M
AXLE HOUSII
DUSHII
REPLACEIEIf
Remove
F DRIVE
PIIIO
ASSEMBLY
Roller
teeth
mster is
worn
meter is
worn
gear
that is
excessively
pinion
the differential
the differentinl
Replace
Replace
is
pinion
the
worn
axle shaft
bsarings and
ovsrheating IllUst
disassembly must
worn or
gsars
be
replaced
be
replaced
if the thickness
corroded
All
or
shims that
worn
Roller
discolored due to
wers
damaged during
SHAFT
moved
with
fine
stone
TIE ROD
Replace
the tie
rod if bsnt
are
or
damaged
Replace
loose
the tie rod ends loosen the lock nuts at both ends of
To install tie rod
the tie rod and screw out the tis rod ends
tie
rod
end
then
screw in the tie
the
lock
nut
on
the
ends
place
The amount screwed in must be same for
rod ends into the tie rod
To
remove
both ends
113
i
L
ft
@
o
o
o
o
o
m
J
Shock absorber
Stabilizer
Front
Tie rod
Drag link
Steering dumper
le
Knuckle
housing
flange
Torque arrester
Replace
or
driver
I DOCIlE rLAm
AID BPlloLE
If the studs on
the knuckle flange if it is cracked
Re
broken or damaged
the knuckle flange are bent
replacs them
threads
or
sur
if it has damaged
the
grooved bearing
Replace
place
faces
must be
spindle
Roller
bearings
that
are
pitted
replaced
114
corroded
or
discolared
Indent
stud
exactly
center punch
Drill approximately two thirds
stud
using a small drill then follow up with
the broksn
size
of the drill
depending
pth
however
of the threads
Select
on
through
a larger
drill
ths
must leave
all
If the
studs until
stud
is too
no
an
thrsads show
tight
or
stud
select
ano
thsr stud
5 ASSEMBLY
sure
the
bearing
bearing
on
is seated
the
pinion using an
against the shoulder
arbor press
of the pinion
rear
inner
Press in the
bearing
cup
il
it
5 2
If the original ring gear and pinion are being used in the ori
If a
ginal carrier use the original shim packs at each bearing
carrier is installed
note the markings
new pinion or differential
115
I
i
Place
depth
setting
head is
0 002
inch
tance is
or
correct
If the
70 36
removing
o 002
th
mm
setting
setting
minns 0 002
llIark is
inch
distance is
pinion
70 36
mm
2 the correct
Adjustment
inch in
to
plus
setting dis
by adding
is made
preload
on
bearing
5 3
5 4
install
Install
the
holding
load of 2S
the
flange
30 kgm
Check the
cord
Pull
is II
from
14 kg
cm
add
or
remove
bearing
to
obtain
obtained
adjust
again
the universal
join
flangs
a new
oil
soaked
the
on
end install
seal
well
the
pinion
joint flange
Install
again
pin
pinion hight
to be
sure
Checking pinion
116
pre
load
ahims
5 5
Pinion
alignment
gauge
Place the ring gear side half of the differential case on bench
and assemble side gear with thrust washer in it
Do not forget to
lubricate gears and thrust washers before installation
Install
differential main shaft
spider with pinions and thrust washers in
differential case
Install the second side gear and thrust washer
on
top
of
pinion
of the
case
being
sure
117
load of 6 9
9 kgm
50
65 ft
lbs
Check differential
side gear back lash
clearance must be within 0 003
0 010 inches
If it is out of these limit the
thrust wsshers Or gears must be
If it is correct secure the nuts with
changed
cotter
torque
pins
CASE
U
CUA
Te
ERIO
IOE
CileAR
Assembling
differential
118
gears
Be
8ure
to line up
he marks
FEELER
Checking
back lash
119
GAUGe
1
1
I
Securing
5 8
differential
case
bolts
tial
ring
tion
on
In
plates
that
cap
ths ring gear
posi
and
secure
to the
case
of 4 4
32
Bend the
lock
5 8
m
kg
42 ft lbs
ears
plates
of the
on
the cap
screws
Installing ring
120
gear
Installing bearings
on
diff
case
the
asssmbly
same
ths roller
If the
bearings
original parts
thickness
bearings
on
is not known
on
the
original parts
add the
case
thickness of shims
the
are
case
then with
use
without
shims
and
or
proceed
with
paragraph
below
Part Ho
Thickness
Pcs
HOTE
Humbsrs of pcs
showes for I unit
38129
42100
008
not
for
one
side of
housing
38130
42100
o 13
38131
42100
o 25
38132
42100
o 76
Table
58
Place the
bearing
cups
on
the roller
121
bearing
I
I
cups in
until the
cups lightly
Install the two
face the
ing
differential
proceed
with
bearing
s8llle
way
caps so
and match
the numbers
on
the
the housing
caps
If the
in every way as shown in
used is not the original in the axle
assembly being
subparagraph 59
below
Instslling
diff
assembly
case
5 9
without any
bearing cups on the differential assembly
the
Slide
assembly to
shim and place the assembly in the housing
the
between
bearing
Check the clearance
one side of the housing
After this clear
with a feeler gauge
differential
and
housing
cup
Place the
ance
add 0 002
right bearing
for proper bsar
give the thickness of shims required
from
the housing
Remove the differential assembly
ing adjustment
Install
the emount
case
Remove the bearings from the differential
to the
This will
of shims determined
above in
equal
amounts
on
lightly
stall
ing
until the
asssmbly
is
seated
face
firmly
the numbers
In
in the housing
the caps and the hous
on
in every way
10 kgm
62
load of 8 6
122
case
Tighten
the four
72 ftlbs
and
5 10
CHECK BACKLASH
Install
dial indicator
Rotate the
shown
backlash
inch
If the backlash is
remove
ings
on
the differential
resting on the
ring gear back
case
and forth
housing
surface of
housing
that
to determine the
inch
and
so
or
more
remove
than 0 007
the bear
inch
case
bearings
the
the
on
and
case
adding
Install
differential
in
Install
houaing
the
and recheck
backlash
5 11
Install
dial indicator
ring
run
out
gear
is more
ferential
ring
the
assembly
housing
ring
so
flange by
hand to
gear
determine the run out
them with
case
or
for
nicks
which
might
case
and the
have occured
during
fine
stone
being
sprung
the housing and recheck the
ring
gear
run
assembly
0238
Move
contact
Move
ring
ring
narrow
center
of axle
5
in
out
47
on
chips
tial
that the
of the differential
move
5 12
the differential
The
case
gear for
drive
pinion
on
on
and
narrow
Pinion
center of axle
124
should be moved
away from
the
pinion
Thus
or
the
cause
properly
gear may be
corrected
as
necessary
noisy
Paint the ring gear teeth with a light coating of red lead
or
or prussion blue
Revolve the gears and observe the
contact
referring to the illustrations shown in for this operation
white lead
5 13
Place
a new
axle
the
housing
housing
5 14
screws
cover
that
in
place
secure
the
on
the
cover
to
Dip
the knuckle
seal
o
Q
1
O ring and
bearing
cup
bearing
cap
arm
assembly
the cap
the upper
Insert spring disc and bearing cone
align grease hole of pin
cap
Install upper bearing cap assembly without shim to knuck
and cone
le flenge
on
the knuckle
flenge
125
seal
ring
on
Installing
lower
AsSembling
ap
upper cap
126
INQ
cap
Assembling
upper cap
Measuring
After this clearance
and knuckle
thickness
flange
of shims
add 0 4
mm
0 016 inch
This will give the thickness of shims required for the upper bearing
2 I
adjustlllent
Tightening torque for the bearing cap nuts is I 9
The torque load for turning the knuckle
m
14
15 ftlbs
Ig
flange
Ibs
at the
Add
edge
or
arm is 9
10 kg 20
22
bearing cap until the correct
remove
shims
to upper
tension is obtainsd
127
TABLE
NG WIDTB
mm
16
16 1
16 1 16 2
16
2 16 3
16 3 16
16 416
SHDI PART NO
44000
40605
44000
40606
0 0711
127
mm
Total
front
128
axle
lsembly
al
5 15
Place
screws
that
the oil
secure
seal
on
the oil
Installing
the knuckle
seal
oil
of oil
5 1G
oil
shaft
so
seal
spring
SCREW
guard
joints
portion
the 6 cap
spring
seal and
CAP
Installing
Install
flange
to
129
shaft
in the differential
gear
universal
joint
on
the outer
place
on
portion
universal
of
the
outer
Line up
axle shaft
the axle
Installing
outer
joint
and shrlt
spindle
the
spindle
with the
Install
the bottom
Place the
130
5 18
and front
spindls
Install
spindle
collar
coat
surface where
oil
seal
contact
KWH
Pack the wheel bearings with
with very thin layer of grease
the specified lubricant
Insert the hub and brake drum on the
with the inner wheel bearing and oil seal in the hub
spindle
spindle and
adjusting nut until
then
back
off
the
binds when turned
adjusting nut
correct
wheel
This will give the
bearing adjust
eight
turn
on
the
ment
the
of the
be within 15
lock washers
45 kg cm
over
lock nut
the nut
on
Hub
Bend
spindle
turning torque must
the
3 ft Ibs
Installing wheel
ring nut
be
132
5 19
of hub
Measuring
5 20
tightening
25
and
spindle
between hub
space
the nuts
275ft
Ibs
plates
to
the
on
on
the axle
the
and
Bend the
torque
shaft groove
the drive
secure
ears
wrench
133
of lock
setting of
ring on axle
Place
the
re
lIIS
S
G
f
Install
in
Ti
dri
ening
t
flange
dri
34
1
flanr
nut
SNAP
Inserting
outer snap
Installing flange
RING
ring
cap
spindle
135
Installing
tie
rod
6 INSTALLATION
8 1 PRELIMINARY WORK
Place
hydraulic jack
axle
Raise the
assembly
assembly
springs can be raised and secured to the spring shackles
jack to allow the axle assembly to rest on the springs
82
Roll the
assembly
Place the
spring U bolts
spring seat plates
in
position
on
the axle
housing
Install the
axle
63
Insert rubber
Install
special
torsion bar
INSTALL
Insert
bushing
washer
on
insert rubber
castellated nut
64
on
bushing
special
washer
pin
absorber
pin
and
plate
Install
tighten
with
from turning
136
steering dumper
Drag link
Tie rod
Ii
Stabilizer
Pitman
arm
rebound
85
is
Iatall the
propsller
85
mm
AID WHEElS
137
on
the
steering
Install
arm
pin
the
in
plug
on
In
LUBRICATE
6 6
WHEEL ALIGNMENT
1 1
The
caster
and cannot
and
be altered
by
eny
adjustment
TOE IN ADJUSTMENT
2
7
assembled
axle
so
gauge
registers
to a position
The
toe out
0 012
the
must be the
barely touching
are
zero
floor
lubricated
or
Apply
Bleed
th
floor
to
remove
between
same
and brakes
bleeded
ground
on
place
length
on
the
pointer
reading
Adjust
0 016 in
adjustment
at this
l
1
lLt
Adjusting
138
toe
in
SERVICE
NEWS
REFERENCE
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DATE
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JOURNAL AND
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139
SER
CE
NEWS
REFERENCE
NO
DATE
CONTENTS
OF SERVICE
JOURNAL AND
BULLETIN
140
PI
Q
8
VA
t
il
Il
i
i
b
1
r
AND l SL Lu IS
lb
fI
NUT
0
I
OILS
OF
0
J
PINO WITH
ka
UP
CLEAN
Wft
PARTS
EV RY
181
m
14
30KG
D
i
E
R
L
R
l
TURNIG Pili WHEN TIGHEN
I
ON
CAUTION
60
BE
25
RATING
G
N
EASMBLI
CSAE
90
MP
Oil
2
I
MODEL
In
ft
797
GEAR
WITH
JQR 725
BE
NG
BEAR MUST UP
WHE L GREAS L ED
rolNL
k
I
Iv
FI
6 6
N5I
ASEMBLY
CARIE
OOlr
44J 4 tfJ 44
lJO 4 tW 460 4 tm
ii
3
ff
4ttm IlJJ tJ tJ 5t
15
GOOI
THI GET
THE
ADJUST
HIM
tl
0 51
IBmm
0
l3
O
5
1
Ib
65ft
TORQ 155
GEAR
TIGHEN
44WI
5
405
lJ
4l1
ltrJ
90
5
JJJI
REAR
1
SUSPENSION
DATA
CONSTRUCTION AND
CONSTRUCTION
1
The
springs
frame
rear
suspension
rear
shock absorbers
on
consists
of
rear
stabilizer
the frame
tiondrawing
1 2 DATA
REAR SPRIliG
Parallel
Type
with
Thickoes8
Width
for Model
ben loaded
70
Model
300 7
60 Ik 660
3 42
6 18
Model 60 Ik 660
Model 660D
41
mm
48
mm
front
STABILIZER
on
rear
Telescopic
double
Torsion bar
type
torsion
on
eyes
Steel bushing
SBDCK ABSORBERS
l
k
klll
Model GBOB
Bushing
leaf spring
5 x 70 x 1 300 5
for Model G60D
300
1
8 x 70 x 1
ring constant
ClIlIlber
elliptic
section
60 Ik 660
Jilumber
Span
semi
grooved
bar
20
spring
shackles
acting
outer di
ter of
mm
REAR SPRI NG
provide
rear
spring
to work
as
Hsmely
when vehicle is loaded
attached the bottom face of the
spring
mak
arrester acts as a kind of rubber spring
spring helper
the
hen it is loaded
141
The
ing
special
rear spring
rear
steel
Tbe bushing
is molded and
securely
bonded
consist of
in
an
to which a rubber
bush
require
no
lubrication and no
keep the bolt drawn up
Before
installation
the
coat
bushing securing with a very
snugly
attention other than to
thin coat
of
grease
to
protect
it from
freezing by corrosion
n n
o
Rear
00
00
suspension parts
for model
60
660
sure
between th
clearan
is
loaded
correctly
or
not
mm
515
in
the
springs
are
clellrance
spring
loaded with
If that
a
correct
weight
The
6 2
142
eye
rubber
bushings
is
The nuts
following
on
the
Tighten nut up
Back
shackles
rear
should be tightened up
by
the
method
tight
as
posible
as
quarter turn
pin
are
If not
and
in line
then insert
the cotter
pin
Ths
U bolt
tightening torque
should be 6 9
secure
50
the spring
clip
60 ft lbs
rear
adjustable type
and
on
the double
acting type
That
are
is
of the
why
no
Replace
cognized
The
or
same
dumping
shock
force is
absorbers
are
leakage
of the fluid is
re
decreased
used
on
the front
suspension
of this
vshicle
type
stabilizer used
with rubber
bushing
on
on
the
mounting
143
TORQUE ARRESTER
Rear
suspension
CONNECTING
1000
t
0
OISA SEMBLEO
Rear stabilizer
144
Replace
Replace
Checking must
be
is found
000 miles
TORQUE ARRESTER
The
ers on
Nissan Patrol
is
equipped
with
pair
near
the
of the
spring
torque arrest
brackets
low
spring
vehicle
ers
and
one
on
it
the
The buffer clearance between the torque arrester and
0 515 in
when it is loaded
should
13
mm
be
springe
of the
normal
surface
with
load
5 000 Km
145
I
I
I
SERVICE
NEWS
REFERENCE
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DATE
CONTENTS
146
OF
SERVICE
JOURNAL AND
BULLETIN
r
o
CO
3T
I
L
J
IaJ
C
o
zl
in
z
IaJ
D
4
70
o
CHASS I
eto
fO
92
ff
f
J
II
501114
c
IaJ
a
o
or
REAR SPRI N
c
a
c
z
i
o
J
a
f
z
4
I
QlJ
U
Q 4 X2Q
5635u
1 qc 1
1
222
009
00
1044
4 44QJQ
1235
TH
BEASE
REAR EYE
LJ
REAR
1
AXLE MODEL
DESCRI PTI ON
60 AND
G60
AND DATA
DESCRIPTION
The
rear
mo
el
60 and 660
is of the
axle
The differential
The
axle
the
housing
differential
the
pinion
housing
is
toward
the
rear
and relative
1 2
drive
rear
660H
designed
is mounted in
except that th
parts
arS
quite
dif
DATA
Type
Semi
Tread
I 400
floating
55 15
mm
Hypoid
Gear ratio
in
bevel gear
I
Number of teeth
Ring gear
41
Drive
10
pinion
Rear axle
shaft bearing
Type
Out
roller
Taper
Dia
Inn
dia
80
Width
End
40
o 05
mm
0 002
0 006 in
157 ft lbs
1 52 0
cage bolt
20
0 15
12 K
lock nut
Bearing
JIS 30208
m
Kg
21
28 ft lbs
Recommended
As
oil
and
capacity
to the differential
gears
o 076
mm
0 003
o 127
mm
0 005 in
0 254
mm
0 010
in
o 762
mm
0 030
in
SAE
in
MP 90 1 2 Itr
refer to the
147
0 31 U S
paragraph
Gal
FRONT
AXLE
REMOVAL
2 1 PRELIMINARY WORK
llemove the drain
at
plug
the differen
Disconnect these
2 2
ReMove
absorbers
nuts
Remove
d grommet
washers
the
secure
rear
shock
the connector
on
and
the
rear
axle
propeller
shaft at the
Remove
plates
the
rear
bolts that
spring clip
spring seat plate
seat
that
Disconnect the
th
washer
Remove Nuts
bilizer
2 3
part
axle
Remove
and U bolts
the
spring
spring clip
secure
bolts I
2 4
Remove
from both
floor
the
rear
rear
Roll
148
ths
D1SASSMBLY
1 REMOVE WHEELS
Remove
move
secure
Re
the wheels
3 2
Remove
Remove
the
screws
secu
e the
rear
axle housing
the axle
secure
the axl
rear
axle
shaft
Remove
housing
Remove
special
that
drum from
the brake
that
rear
th
the lock
teewrench
plate
ule
shaft
Remove
from
the
axle shaft
rear
rear
Press out the four serrated bolts that hold the brake disc and
the bearing cage
and remove the bearing cage from the brake disc
Remove the outer lace of the bearing and the outer oil seal from
the bearing cage
Remove
the
suitable
with suitable
3 3
using
puller
rear
ule
housing
puller
REMOVE DIFFERENTIAL
As to the removal
inspection repair and re
AXLE
The parts and these
FRONT
paragraph
actly the same
as
4 CLEANING
INSPECTION
assembly
operations
refer to
are
ex
parts
AND REPAIR
4 1 CLEANING
until
in the cleauing solvent
Oil
the
bearings to pre
all trace of lubricant has been removed
vent corrosion of the highly polished surface
Clean the all
parts
f11y
throu
149
2
4
AXLE HOUSING
Replace
4 3
or
broken welds
or
rear
the
spline
parts
th 3
replace
4 4
axle and
bearing is fitted
bearing together
twisted
rear
or
axl e
has any
on
sur
WHEEl BEARING
corrded
The
4 5
or
of the
or
discolored due
to
over
OIL SEAL
Replace
they
has any
Replace the
damaged tooth of
face
or
cracked
the oil
seals which
use
are
seal
are
fitted
originally
even
though
damaged
in
5 ASSEMBLY
new
oil
ing
ing
cup into
the bear
cage
Press oil
150
cup in
5 2
Place
brake
di
the
bearing
the
on
and
cage
suitable
press
serrated bolts in
di sc
and cage
5 3
Put
the
rear
assembly
into the
bearing
cage
Fit the wheel
axle shaft
in using the
to
bearing
and drive
special
the
the bearing
hamm
Place
bearing
Place the
spacer
151
bearing
its
lock
nut up
12 K
The
157
tightening torque
ftlbs
plate so that
locked securely
lock
is
Crock the
sPec
H
wRENC
Tightening
5 4
lock nut
adjust
0 059
rear
axle
shims I 495 mm
in total
in
assembly
the
to
rear
the
axle
rear
Replacs
assembly
axle housing
tighten
ing torque is I 52 0
the housing
m
Kg
Replace
152
28 ft lba
21
rear
axle shaft
Placs enother
axle
rear
without
assembly
adjust shims
and tighten
bearing
cage
using
Say this
feeler gauge
value as A
Measure thickness
of
adjust
shims
Remove
tightened
tem
porarily
Remove
the
rear
axle shaft
from
the
the
rear
O I
A
total
thickness
rear
shims
Place
measure
rear
If not
ness
adjust
play
so
this time
Because
than I 0
adjust
mm
the former
the end
rear
axle
play
th
and
four nuts up
axle
the
rear
0 15
and
axle shaft
play
of the
thickness
more
than 10
of the
the
adjusting
0 002
mm
end
of the
play
0 006 in
changed
is
differ
rear
shaft must be in 0 05
axle shaft
the total
of
the end
axle
play
onto
axle bearing
axle with
tighten
end
in
mm
Replace
cage
rear
assembly
housing Place
axle adjust
shims
the
Measure
the nuts
was
that
and
mm
thick
each time when the
thickness of both axle must not
adjusting shims
the total
If th
0 04 in
the thickness
And then
adjusting
of the
repeat
the total
the
difference exceeds
operations
in
on
checking
153
more
6 I NSTALLAnON
6 1 PRELIMINARY WORK
Fill the lubricant into the differential housing
under the
be raised
allow the
62
under th
Place
hydraulic jack
INSTALL SPRING
rear
axle
BOLTS
U bolts
63
tighten
turning
6 4
pin
from
Install
the
propeller
shaft
to
the
rear
154
axle
on
the
hydraulic system
rear
axle
the
SERVICE
NEWS
REFERENCE
Of SERVICE
JOURNAL AND
BULLETIN
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DATE
CONTENTS
155
SERVICE
DATE
NEWS
CONTENTS
REFERENCE
OF SERVICE
NO
JOURNAL AND
BULLETIN
156
Jl
CNC
AX
PlN
FO
LINE
RT1C
JBaAlSiLE
fRAhl
FRON
TY9E
NOVrl
lit
l
Ulll
Al
IA
50
60
ASEMBLY
AXLE
REAR
CS
MODEL
i
RtiA
y
Bf
J
tflHU
OOS 0 06
f
lIl
JilW
SEAT
05
Lti
1
TO
u
i
REAR AXLE
1
MODEL
G60H
DESCRIPTION
The
is
rear
of the semi
hypoid
gears
In
of
axl e housing
and for it
banjo
60 and
axle of model
steel
pressed
witb its
light weigat
660
the
plate
rear cover
in the
being
welded
The
gear
the differential
is
strong malleable
constructed
assembly
dismounting and the adjustment of each gear
separable from the rear axle housing instead
carrier of model
The
rear
therefore
does
co
gear
60 and
iron and
special
steel of
highly strength
660H
operating
differential
The
of
cast
to maka easy
gear carrier is
as
660
axle is made of
model
so
can
gears
pinion
the
mates
top
and
end of
rear
axle shaft
particular point
separable
157
1 2
DATA
Type
Driving
Semi
method
floating type
bevel gear
Hypoid
Gear ratio
100
Number of teeth
Ring
gear
41
Drive
pinion
Pinion nut tightening
torque
Pre load for pinion bearings
Pinion gear adj
shim thick
10
120 180
ft Ibs
12 15 kgcm
10 413 in
lbs
o 003 in
nes
o 005 in
o 010 in
Pre load
adj
ahim thickness
o 030
in
o 003
in
o 005
in
o 010
in
o 030 in
Standard
drive
position
pinion
to install
gear to
Tightening
gear
Drive
Side
Side
cap
pinion
torque for
head
82 55
3 25 ins
mm
drive
55 65 ft lbs
screws
gear backside
out
run
thickness
Not to exceed
1 55
0 076
mm
0 003
in
16
mm
0 063
in
mm
0 063
in
Q 008
006
in
10
I 55
Ring
side gesr
o
pinion
bearings
Tight adjusting
Q 008 in
006
nut until
bearing
Torque
wrench
Pinion nut
Side
bearing
Standard oil
Wheel
10 350
capacity
bearings
Dimensions
80
90 ft lbs
55
26 75
mm
0 66 US
3 937
1053 in
End
play
of
ins
setting
rear
axle shaft
0 050 10 mm
158
Q 004 in
002
gal
2 165
of
Thickness
adjusting
shims
0 030
in
o 010 in
o 005
o
in
003 in
DI SASSEMBLY
As
to
the
removal of the
rear
axle
rear
axle sbaft
same
as
operations
the
60 and
660
are
Therefore
is
in
the
in tbis para
2 1
shaft
model
assembly
the
axle
of the gear
carrier
carrier
Remove
axle
housing
Place
housing
2 3
the gear
rear
least 4 inches
companion flange
2 2
from
that
secure
the
assembly to
assembly fro the
carrier
the
axle
if necessary
out the
Take off tbe si1e bearing caps of the carrier and lever
Such
as dismount the differen
case
and
gear
bearing
the side bearing puller is adopted and pull out
tial side bearing
should be handled with care in catching
Tbe
the
differential
bearing
puller
to hook
Both bear
race which is hard
the edge of bearing inne
should
be
and
the
left
arranged
separately
ings of the right
2 4
screws
in a
case
set
pullout
diagonal
line
screws
considering
bending
159
after
2 5
pinion
from
left
pulling
as
well
2 6
out
side
pulled
front
right
should be
shaft
out the
as
shaft
Tbe
pinion
and
ae
gears
left
and
rear
Remove
the
BT4449
flengB wrench
Pull
e
flen
pinion
companion flange
puller
wi th suitable
Remove
drive
th
to the backwards
at the
companion
pinion
side of
the
flange
of drive
pinion
out
the
Remove
nut
flange
inner
ing
Thus
would be taken
race
of
rear
bearing
and ruller
distance
and the
piece
adjust
shims
The oil
outer
end
race
rear
seal
of front
bearing
shims
pinion adjusting
are
remained
Pull out
carri er
rear
the
inner
drive
special
drive
The
AT 4712
rear
bear
raplacer
adopter
employed in
race
4454
BT
case
easy to
and it
is
handle wi th
rear
bearing
end of
160
the
from
pinion
pinion
should be
this
race
tool
ing inner
end
into the
replacer
o
Drive
pinion
inner
race
Pullout front
bearing
replacer
rear
Remove
rear
outer
bearing
race
by
drift
and
bearing
the oil
replacer
3 I NSPECTl ON
CHECK NG
AND
1 BEARINGS
Inspect
all
bearing
and rollers
cups
for scoring
chipping or
races
excessive
large
wear
wear
This
most evident
roller
Inspect
is
taper
bearing
rear
replacer
161
3 2
OIL SEAL
Inspect
oil
seals
it is recommended to
pinion
3 3
for evidence
replace
of
them with
wear
new
or
one
any
damage
whenever
is disassembled
wear
3 4
Check fit of
differential
3 5
case
cracking
or
pinion
rlt
sh
case
for
scoring
or
evidence
of excessive
wear
GEAR CARRIER
excessive
Inspect differential
pinion mate thrust faces
case
However
the drive
for
cracks
or
cross
threads
on
dif
onto
case with side bearings and ring gear
its
the
carrier
Rest
on
the gear
place by strik
complete assembly
of
the
dial indica
hammer
Place
the
soft
metal
leg
ing li tly by
and
rotate
the
onto
surface
of
the
ring
gear
tor
the
ring gear
Place
the differential
more
than 0 016
case
should be
mm
repaired
replaced together
correctly
Thoroughly
ring
to
produce
162
small
end
above the
The
large
the
toe
pitch
line is
pitch
teeth is
called the
referred to
As to the
paragraph
tooth
8S
flank
The
space
back 1 ash
contact
remedies
refer to
the
FRONT AXLE
case
then
assembled
mates
by
the
shaft into
and
thrust washers
should be
pushing
mates
should be made
Inspection
the
pinion
again
Strike the
pinion
shaft
that
4 2
side gears
inspection
the pinion
the
case
Fix the
the differential
case
The ring gear
inspected or they must
he replaced as a set whenever the replacement is required
Other
wise
the proper tooth contact pattern would not be given after
assembling is completed
as
well
In
case
as
mounting in the
be thorougbly
must
washers
case
the fitting
and
lock
should be set
and
not to
it and
fit
sbould be well
damage
correctly
supported by
it
In tigbtening up the screws
vice or a y other setting tools so as
screw up in a
with the head of thp
diagonal
line with
screw
The
to
at this time
que is 55 ftlbs to 65 ft lbs
ligbtly be striken by a quarter pound hammer
163
wrench which
standard
the
screw
screwing
head should
ASSEMBLE BEARINGS
4 3
Mount the
both side of
side
bearing
he bearings by
on
tbe differential
using
the drift
Press in the
case
by usipg suitable
or
press
4 4
drive
Refi t the
not
available
and 0 003
head
select
repl
the
Fit the
and
machine
Fit
bearing outer
race
to
inner
race
rear
of th
race
oil
gradually
load
the
gear
carrier by
using
of
the gear
carrier
to
at
seal
a
ani
pinion bearing
companion flange
and
sbim
ens
re
that
Tighten
intervals to
to
it is
15
Kgcm
10
To
adjust
the
tool
posi
pinion
4447
BT
mm
pinion
in
is 82 55
from the
ing
the
to
13 0
4 6
the
or
0 005 in
rear
bearing iDn
if too
0 010 in
fit the
pre
in
lbs
shim is damaged
original
acer
4 5
shim
the
in
the
if
pinion
using
the
Drive
164
pinion alignment
gauge
bearing
bar
end of the
and the
pinion
the
gauge
head
gauge
inch less
gular
fore
the
provided
pinion head
re
There
dimention
that
mark
measured
pinion can be
regarded as fixed at
the correct position
the
When it is necessary to
adjust the pinion height
pull
ut
and also
the drive
pinion
Measure
pinion height
pinion
rear
bearing outer
race
from
it
carrier and
the
by adding
apply
uk
Pinion
4 7
10
000
gauge with
that
12
inch
hight
Place
ths differencial
case
Replace
12
example
shown
the feeler
thickness
is
For
shims
adjust
when the
adjust
reducing ths
or
assembly
gear carrier
the carrier
Tighten
onto the
of the carrier
on
tightening torque
165
80
90 ft lbs
Measureing
distance
The differential
case
moved
assembly can be
by tightening or
adju3t
the
pinion
meens
ward rignt
or
left bani
The back
necessary
lash should be in
as
0 008
006
inch
After correct
back
Adjusting
nut
wrench
position
of
differential
case
has been
given by tightening
166
Adjusting
The value of the pre
of the both
bearing
load
side
bearing
thus
can
nut
be measured
by
the
distance
caps
85 262
90
mm
10
10 350 in
348
in diameter
operation
refer to
167
the
paragraph BEAR
and operations are
AXLE MOreL
identical
30100
39320
151 6 1 140
11
II
tl
6
c
fjloDEl
E
Q
I
ly
S
66100
39322
lIEl
44300
43020
3010 3010
43216 4321
G80H
MODEL
AXLE
REAR
30100
38316
a
I
4 30 4383102
3810
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
OF
SERVICE
JOURNAL AND
BULLETIN
170
BRAKES
1
DESCRIPTION
AND
DATA
DESCRIPTION
The brakes
all
of tube
flexible hose
and connectors
cylinder
and
cylinders
the wheel
wheel
wards
which in turn
the
mechanical
independent
the brake
external
in
shoes which
linkage
located
at
actuated
the
are
ensure
by
the
rear
end of
bend
contracting
ing
lines
pipe
operates
by
pedal
of the two
leading
shoe
type
with slid
operation
The
cylinder
rear
and
brakes
sliding
are
of the leading
trailing type
with
sliding
sboes
171
of
the front
arrangement
and
rear
axle
1 2
DATA
Type
Drum di 8IIIeter
292
front
Lining
inner
and
3 4 in
lIt
mm
in
rear
material
Special
width
55 mm
length
302
mm
II 9 in
thickness
6 8
mm
0 268 in
Total friction
020
area
inside
cylinder
Master
for front
25 4
woven
16 in
I in
mm
diameter
Wheel
cylinder
inside
diameter
model
660 H
front
25 4
mm
I in
25 4
rear
25 4
mm
I in
28 57
I in
mm
mm
lj8in
Hand brake
external contracted brake
mechanical
type
drum diameter
case
5 9 in
mm
lining
materi al
woven
length
220
width
45
thickness
6 3
friction
brake
I 77
in
2 47 in
cm2
0 8
o 7
drum and
8 69 in
mm
mm
198 5
area
Clearance between
5
mm
mm
0 028
0 032 in
lining
REPAIRING OF THE
BRAKES
2 1 MASTER CYLINDER
The master
with
polished
cylinder
body
The inner
rod
piston stopper stopper lock
assembly is made up of the push
retainer and
ring
piston secondary cup
piston piston primary cup
of
the
cylinder
The open end
valve
and valve seat
of piston cup
172
001
CD
tI
ct
10
Q
g
iiii
w
j
11
ct
ct
W
CO
CO
ct
ct
CD
173
is protected
by
rubber dust
cover
the master
remove
pin
that
hoard
connect
cylinder
the
the
Dis
panel
cover
of
pair
long
removed
piston stopper
When
rod has been removed the piston with the secondary
tberefore remove the piston assemhly com
piston cup will be exposed
The
can
be
separated by lifting the secondary cup
plete
assembly
shouldered
of the piston
over
the
end
ring
nosed
pliers
the push
was
primary piston
will be
come
cup
out
sligbtly
connected
its
the
at the front
can
end of
the
body
retainer
return
spring
be
valve
where the
Then the
and valve seat
gradually
for
wear
or
distortion
Replace th
Replace the valve seat at the bottom of tbe body
assembly so that the large end is correctly seated on tbe valve
Put the new primary piston cup on the piston return spring
seat
assureing the projection of the cup is centered in tbe hole of the
Replace the piston return spring and primary
piston return spring
Replace the primary cup retainer on the pri
cup into the cylinder
valve
mary
cup
Replace the secondary piston cup on the piston rear end with new
Put the
part
Replace the piston assembly into the cylinder
Re
tbe
and
the
into
cylinder
press
piston
stopper on tbe piston
the
the
and
fix
piston assembly
place the stopper lock pressing
coat the
If rubber grease of good quality is available
stopper
in order
it
with
before
assembling
primary and secondary piston cup
wall
the
and
cilinder
to get smooth sliding between
cups
Replace
of two nuts
the
on
push
rod
and dust
cover
cylinder
174
pipe
by
means
into the
Within the
ing hole
Put
car
in the
brake
hight
and
pedal
ing paragraph
If
further maintenance
no
2 2
A
it
FRONT BRAKES
COIST RUCTlON
front
The
ed
to
the system
brakes
are
diametrically opposit
by means of
and connected
operated by
each
two
other
on
two wheel
situat
cylinders
on
disc
the out
side
Each wheel
consists
of
cylinder
light al
and
Each shoe
the
dust
cover
is located
slot of
one
in
wheel
slide
and
are
allow
centrali
force
equally
lining
over
the
Front brake
lining
area
assembly
even
wear
by
wear
two
knurled snail
adjusters
means
each
TO cUP
operat
to
pand
00
00
Front wheel
of
cam
peg at the
end
of each
actuating
Both adjusters
shoes
ing against
PISTO
PIS
is
ing
The brake
rest
cylinder
175
ex
the shoe s
on
inside
shoes
the seat
fixed
of the brake
disc
and
in
held
are
tbe
position by
two
return
for
springs
hole
eacb
shoe
the brake
on
disc
fit
Genuine
Nissan
These have
replacement
accurstely ground to
a
size which
the drums
fit
shoes
replacement
as
Shoes
are
set
new
of shoe return
spri ngs
The following
should
present
i
ii
no
one
abutment
wheel
car
shoe
either
owner
and
remove
the
to
sequence
one
the
piston
it
simple
in
then re
cylinder
will be found
out
mechanic
or
out of the
slot of
lease from
carried
carefully
to
difficulty
Jack up the
drums
Lift
if
instructions
quite
the
remove
shoe return
springs
prevent the wheel
cylinder piston from
expanding it is advis
able to place a rubber
band round each cylinder
Repeat with the second
To
shoe
iii
check wheel
cylinders
for
leaks and
freedom of motion
iv
anti
clockwise
off
position
to
Remove
full
Smear the
tips
ends of the
Keep
all
new
and
drum
Lubri
176
operating
rubber
of
grease
on
grease
new
good quality
and abutment
of
good quality
replacement
shoes
CAUTION
more
Never
use
than necessary
tbe
ordinary
chassis
brakes
vi
Fit the
new
springs
to
shoes
return
the
new
Place the
sprin g
the hole
and
wev
of
throu gh
in the shoe
the
long
to
the
on
end
bolt located
Each sboe
can
be re
placed independently
but it
to
is advisable
the upper
replace
shoe first
vii
Make
sure
the drums
clean and
are
from
grease
free
etc
then re fi t
viii
Adjust
the brakes
descirbed
ix
later
as
on
car
to
Replacing
the return
the
ground
C
cylinder
by means
that
can
secure
tbe wheel
to
the brake
cylinder
disc
to
Do
remove
tube
be removed
of three nuts
from
cylinder
not forget
the pressure
the wheel
before
remove
Examine
all
parts
parts
replace
with
if necessary
Removeing
177
the pressure
tube
spring
To
be
the
sure
of the
spacer
wheel
Do not confuse
wheel
the left
hand
cylinder
one
Replacing
snail
the
separate
provided for
car
each
cam
the out
adjuster
shoe
to
Jack up
be
adjust
tben fully
head
re
adjuster
side of the di
cylinder
is
the wheel
an
by
open
spanner
Turn
of the
one
adjuster
bolt
just
adjuster
free
the whole
of the drum
procedure
for
Repeat
the second
front wheel
It is
rear
brakes
advisable to
in
the
described latter
same
adjust
time
the
as
on
Adjusting
178
2 3
REAR BRAKES
DESCRIPTION
The
not
are
lowed
rear
shoes
al
are
to
brake
fixed but
effect
same
located in
is
in the
trailing
shoe
rests
slot formed in
body
end they
At
er
slot
while the
position
the
the
rest in
in
cylind
adjuster
slots
in
shoes
by dimples
are
position by
Rear brake
supported
assembly
formed in the
are
two
held in
springs
from
shoe to
shoe
Tbe wheel
cylinder
Adjustment
moves
consists
for lining
wear
is made
by
the brake
shoe
adjuster
Thi s has
steel
ly
the inside
brake disc
ing
two
carries
steel
of the
Tbe hous
links
opposed
the outer
end slotted to
carry
and the in
the shoes
besring
inclined
on
wedge
wedge has
threaded
Rear brake
shoe
adjuster
square
spanner to be used
for
179
The
finely
spindle with
end
enabling
a
asjustment
pur
I
j
tbe brake
fulcrum of
hydraulic
to
the
By rotating
brake disc
tbe links
are
forced apart
and
shoes expanded
the
applied
and the
shoe
moves
pressure
brake disc
is
of
operate
Jack up the
drums
ii
Lift
one
car
remove
the
of the
iii
and
adjuster
cylinder piston
check wheel
cylinder
for
leaks
iv
Check
adjuster
for
position
cate
where
sary
with rubber
of
ase
gre
good
qua
if available
lity
v
neces
tips of
dimples the
operating and abut
Smear
the
the
ment ends
new
of the
grease of
ty
good quali
Keep
all
grease
off
the linings
on
new
replacement
shoes
Removing
rear
brake
shoes
more
than necessary
vi
from
Locate
one
piston
slots
its
vii
new
shoe return
shoe
and between
to the
new
shoes
shoe in
relative
springs
Make
then
re fit
the
are
180
etc
Fitting
two
return
viii
Adjust
ix
Re fi t the
the
springs
hrakes
as
Replacing
described later
the
shoes
on
car
to
tbe
ground
rear
wheel
cylinder is
a spring
spring clip
Then
cylinder
off whicb
cylinder
are
fitt
and tbe
can
Examine
especially
he removed
all
the
parts carefully
cup for
and replace
piston
wear
and
distortion
with
new
parts
where necessary
cylinder
is
check the
replaced
brake
disc
fitting
face
of
so
that it
small quantity
of
if
cylinder
cylinder keep free
the wbeel
movement of wbeel
cylinder
Apply
slide
can
smoothly
on
the
necessary
to
grease
the
on
brake disc
be
sure
and
the
REMDVlIG OF ADJUSTER
rear
brake adjuster is
To
brake disc
remove
the
replace
end
square
new
Replace wedge
parts
steel links
and wed
with new
and the
are
part
if
worn
the
worn
common
ment of both
rear
wbeels is
both
shoes
and
the adjust
identical
freely
to
slacken
one
further
possible
Adjusting
182
the
rear
lining clearance
2 4
GENERAL MAINTENANCE
Inspect
about
the
supply
tank at
regular
quality
Great
vent dirt
care
or
foreign
adding
brake
fluid
to pre
topped
bleed
all
the
nipple
connections
hydraulic
secure
and
the
supply
of
remove
in
the tube
little
brake fluid
about
nipple
three quarters of
operate the brake
pedal
the
fluid enter
completely
free of air
ing jar
is
bubbles
stroke
the
Then
of
screw
ball
turn and
during
dust
Under
slow
down
tighten
seat
nipple
then
with
pedal
sufficiently to
CAUTION
must
he brake
remove
the bleed
the
replace
cap
no
circumstances
tightening
the blepd
screws
finishing
at
the wheel
cylinder
full level
tank
Bleeding
is maintained
183
the
system
of the
bleeding operation
After bleeding
approximately
Never
for
use
bas
topping
twenty
in
Great
the
to
cleanliness
hydraulic system
Dirty fluid
It is advisable
as
off
is
and
its
correct
from
level
brake
be allowed to
stand for
at
of
system
some
ex
least
again
must
to
never
turn
before
position
the
disperse
cerned
full
tank to
as
tank
must
all
sboe
After
bleeding
adjusters
to
bleeding adjust
their
brakes
described
HElEBAL ADVICE
i
ii
Always
face
iii
take
of
Always
care
cylinder
scratch the
or
highly polished
no
should
account
contact
these
any
sur
pistons
On
allowed to
iv
to
bores
use
alcohol for
system
not
quality or
hydraulic
of the
petrol
or
p raffin be
parts
vi
If it is
suspected
cylinders
paraffin
must be
in the master
or
clean brake
fluid
184
Never
use
and
pipe
out
with
petrol
or
length
of
time
it is advisable
2 5
The
of
emergency brake
ing band type
or
or
sometimes called
hand brake
is of the
parking
brake
ternal contract
lining
adjusted by
means of anchor adjust
ing screw
adjusting nut
ween
should be
7
o 032
lining
0 8
evenly
0 027
mm
in
The
IllUst have
clearance
on
drum
nut
adjusting
lower half
and
of the lin
screw
Lock anchor
ing
screw
screw
by
by
adjust
means
adjusting
of lock nut
After
adjusting
adjust
the
of
length
so
that
be seated
bracket
DJUSTIN8
NUT
BRACKET
185
SOL
on
correctly
csm
the
Replace
ing
if
the lin
it is
cessively
or
worn
ex
hardened
Center brake
linkage
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
187
OF
SERVICE
JOURNAL AND
BULLETIN
SERVICE
NEWS
REFERENCE
NO
DATE
CONTENTS
OF
SERVICE
AND
JOURNAL
BULLETIN
188
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MUST
CLEARN DRUM
STEERING
DESCRIPTION
SYSTEM
AND DATA
1 1 DESCRIPTION
l
The
assembly
arm
gear
pitman
tie rod
tie
sacket and
providing
steering
hi gh
both easy
on
trans
arm
drag link
verse
road
con
of the steering
gear
rod
steering system
the
iit
11
ttt 7
r
1ft
r
i
ift
rough
and
stability at
speeds driving
OR
rJ
fj
i lf
Tie rod
JJ
ift
t1
ROD
l
I
f
I
DATA
1 2
Type
teeth semi
wo
external mesh
hindlley
worm
Gear
23 6 to 1
ratio
Steering angle
inner
280
outer
25032
gear
65
mm
559 in
shims
Thickness available
Roller shaft
adjust
o 762
in
one
one
for
o 254
mm
0 010 in
o 127
mm
0 005 in
one
0050
mm
0 002 in
three
1 6
torque
0 063 in
mm
0 25
shaft tulning
0 030
standard
snims
Thickness available
Worm
mm
mm
two
for
0 0099 in
one
o 125
mm
0 005 in
two
o 075
mm
0 003 in
four
o 15
0 25
kg
steering wheel
shaft
189
0 33
standard
0 55 lbs
at
0 8 Kg
0 66
1 76 lbs
at
assem
led
steering wheel rim after
o 3
completely
Back lash
worm
ani roller
0 1
mm
pitman
arm
0 004
and at mid
in
end
at
of
position
wheel turns
Back lash must not to exceed 4
0 158 in
at
any
position
of
mm
wheel
turns
The difference of back lash between
exceed 1
5 mm
arm
15
nut
Flange bl lts
Housing cover bolts
Roller
shaft
cover
ft Ibs
18 ft
lbs
Kgm
2 5
bolte
110
m
Kg
5
m
Kg
18 ft Ibs
18 ftlbs
Kgm
9 Kgm
66 ft
lbs
410
16 Ii in
wbricant
o 5 1 tr
capasi ty
mm
0 132 U S
Gal
force
m sec
GEAR ASSEMBLY
STEER NG
2 1 DESCRIPTION
steering gear used in the Nissan Patrol is of the two teeth
The
row
of
needle
The sector
hindley
worm
type
shaft
one
The sector
The
roller bearings
roller rotates
ratio
is 23 6 to 1
gear
on
one in the
long bushings
having oil groove for adequate
taper roller bearing is mounted in the
rotates in two
in the
cover
housing
ed at the
vinyls rubber
attachment
of
190
in diameter
2 2
DISASSEMBLY
Remove
the nut
roller sector
shaft
assembly
shaft
Pull the
asso
mbly
with
pitman
pitman
arm
arm
on
itable puller
ring
screws
off the
that
the front
secure
worm
shaft
housing
housing
cover
shims
cover
assembly
top end of the worm and shaft assembly with mullet until
Remove the front bearing
bearing cup out of the housing
ring
the
Tap
and
puller
2 3
ring off
housing
the
housing
Slide
the
that
screws
slide
war
secure
the j cket
and shaft
the
shims
assembly
if necessary
INSPECTIDN
Clean all
parts
ly in cleaning solvent
Replace a
thoroug
that
or
roller
shaft
cover
is
cracked
or damaged
housing assembly
worn
the
inner
and
outer
in
the
if
housing
Replace
bushings
larger
than 32 30
mm
Replace
272
in
inside diameter
roller shaft
assembly
spots
on
the
or
that
worm
a worn
Replace
to
the front
off
cover
and shims
and
the
is
excessively
pitted
a
broken
or
or
Replace the
ridged
worn
cracked
worm
horn
damaged
or damaged
wo
and
scored
Replace
191
assembly if
Replace
chipped
bearing cup
shaft
or
the whole
steering column
assembly
if it
ASSEMBLY
2 4
Al BEPUCE
Ilrive the
into the
lip
of
new
housing
the oil
oil
seal
Coat the
seal with
grease
PLACE UPPER
BEARING CUP
192
housing wi th
and adjusting
thickness
of the
the
shims
of standard
As to the thickness
adjusting
shims
refer to
DATA
and paragraph
MENT OF WORM BEARING PRE
Care
of
should be taken in
0
the
paragraph
ring
secure
selecting
Refer to the
SELECTING
Tighten
that
ADJUST
LOAD
RING
the
housing
Assembling
D
column jacket
Pressing bearing in
193
press
E liSTAU WOHl
Slide the
shaft
worm
HOUSIIG
and
assembly
Drive the low
housing
er bearing
cup into the
Place the
0
housing
into the
ring
ring seat
adjusting
worm
shims of
th9
cover
screws
cover
the housing
SHIMS
to
Tighten
is 2 5
18 ft
lbs
that
of these
ing torque
screws
on
Tighten
m
Kg
Driving
rifo
This
torqu
0 25
Kg
should
0 33
be in 0 15
0 55 Ibs
at
Turn the
fonr times
or
before
decreasing
increasing
or
During
ness of
this
operation
the thick
Measuring
194
G IISTALL ROLLER
assembly into
housing with thrust
the
adjust
of standard
shims
thickness
Install the roller
sbaft
cover
assembly
the housing wi th
Tighten
screws
cover
onto
ring
to
the housing
Installing
H
roller shaft
worm
adjust
shims
cover
tE
u
and
Bad
III
end of the
pitman
The
arm
posi
at the center
or
tion of wheel
turning
illustrated in the fi
with solid line and
have the
same
as
re
should
value in both
Left
195
Right
of
turns
roller in axial
it
means
direction of
points
as
the relative
is not
shaft
worm
illustrated
of
position
correct
worm
In
adjust
case
I SELECTlIG
Care
of th
position
the
worm
shims
RIIG
in
should be used
of
upper and lower flange
oil leakage
the
After the
H
setting
measure
the suitable
ring accordIng
to gether at
Less than 1
1
2 7
one
ring
to
described in
worm
adjusting
Then
select
table
be used
Part number
44000
48035
0 106 in
0 106
mm
J ADJUST BACI
following
0
seat
side
0 075
the
0 075 in
mm
mm
than 2
More
shim and
thickness of
Total
to
as
44001
48035
in
standard
44002
48035
LASH
adjust
screw
clockwise
in
is
flange
screw
Then
off
LoOK
just
RM
of roller shaft
back the
PITMAN
of
be ratated
NUT
rSCREW
AO
smoothly
of the
pitman
arm
position
of the wheel
back lash
0 158 in
or
center
turns
more
than 4
No
mm
should be
allowed at any
position
of
Adjusting
196
shims
wheel
turns
end
and
06 in
Also
1 eft end
Check the
of
the wheel
turning torque
of the
th
stage
torque should be in 0 3
the steering wheel rim
ll INSTALL PlTMAI
Install
the nut
th lt
assembly
shaft
0 8 Kg
to
th
arm
secure
the pitman
arm
to
operation
can
be worked
This
re
In this
again
0 66
76 lbs
at
ARM
pitman
110 ft lbs
is
worm
installed
roller shaft
Tightening torque
the roll
of
shaft is 15 Kg m
after the steering gear
er
chassis
on
the
is 0 5 ltr
STEERI NG
U S
recommended
The
capacity
of
gear hous
Gal
DUMPER
The steering
steering dumper
oil
gear
0 132
system
between
of
drag
is
the front
equipped
with
frame
du per is of the none adjustable
e should be necessary
The
type
therefore
no
further
maintenaJ1l
If the oil
founded
is founded
less than 75 Kg at 0 3
in high speeds drive
stability
ing wheel
wheel
leakage
or
and to
prevent
the
happening
of
197
rough road
shimmy
to
the
steering
4 RE1l GHTEN
STEERI NG
LI NKAGE
It is
on
the
OOO miles
198
bolt
and nut
first 3 000 Km
SERVICE
NEWS
REFERENCE
OF SERVICE
JOURNAL AND
BULLETIN
NO
DATE
CONTENTS
199
SERVICE
NEWS
REFERENCE
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DATE
CONTENTS
OF
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JOURNAL
AND
BULLETIN
200
6510
60
0
0
27
MODEL
4854
ASEMBLY
CD
GEAR
STERING
16120
9
3080 4 0 0
48405 4839
WHEELS
I NFLATI ON
AND
TIRES
PRESSURES
at
operated
high speeds
TESTING
The
plained
in
or
than
more
at more
relatively simple
The
are
car
causing
the noise
should be driven
ous
celeration
and deceleration
haust noises
on
as
at
constant
of
speeds
Tire noise
approximately twenty
pressure
again
heen inflated to fifty
over
is
the
ssme
pounds
caused
stretch
is
sudden
ac
axle and
ex
however
thirty
by driving
of road when
while
most
the
smooth
and
or
com
at vari
pronounced
service
severe
intervals
ordinary
frequent
car over
at
normal
on
creating
inspection
most
should be checked
pressure
as
incorrect
CORRECTI ON
Since
tain
places
irregular
on
the tires
of the noise
on
the
alignment
are
of the front
found to
wheels
alignment
or
from
uneven
tire
wear
OF IRREGULAR TI RE WEAR
tire
tire to
wear
wear
due
more
to
some
action which
than others
201
the
causes
remedy
is
cer
However
after
naturally to correct the condition causing wear
adjusting have been made it is wise to interchange the tires to
equalize the future normal wear which will occur
the
However
most
satisfactory
Wheels
to
front
spare
the left
should be
rear
spare
to
front
right
TI RE BALANCE
Original equipment tires and tubes are marked at
light portion of the casing is counterbalanced by
the
source
the
that
so
heavy
por
tion of tube
lications
halance of
Wheel balance is
wheel
and tire
are
and wheel
the tire
assembly
equal distribution
the
around the
assembly
axis
of the
of the weight
There
of rotation
statically
are
two
and
dynamically
4 1 STATIC BALANCE
static
of
axis
is the equal
balance
and tire assembly about the
that the assembly has no ten
sometimes called
balance
of
still
the wheel
manner
bottom
For examp
position
always rotate by
Any wheel with a heavy
side
balcne
Static unbalance of
dency
to
le
A wheel with
ratate
by
itself
a
like this is
wheel
causes
quently
leads to wheel
4 2
balance
speeds
flutter and
on
of its
which fre
up and down
often to wheel
tramp
action
quite
DYNAMIC BALANCE
Dynamic
tire
regardless
chunk of dirt
on
an
and is
axis
which
runs
perpendicular
through
the
also
run
smoothly
at
that
all
202
means
To
explain
and
the
when
right angles
principle to
to
a
the axis
spinning
of rotation
Now
let
us
If the
mass
is
this
apply
wheel
By referring to the
figure shown right hand
it
a
can
be
wheel
seen
that when
and tire
assembly
the
is in static balance
sum
of the
of
weight
equal
sections A and B is
the
to
of the weight
sum
of sections
C and D
in other words
weight
is
or
the
equally
die
figure
a
is
This
drawing
of
CID
I
tic
shaded
heavy point B is
by the shaded
heavy point C
balanced
However
tion A is
it
can
be
lighter
seen
than section
sec
than
lighter
section C
When
start to
we
as
in
the
weight
angles
just
the
on
tried to
angles
at
right
to the axis of
rotation
weight
B and C
masses
tries to get
the
string
right
at
get
axis of
to its
rotation
as
the hand
tendency to get at
right angles exerts a
This
force
on
the wheel
shown
by
the
This ferce
tends to
er
Dynamic
Balance
203
as
arrows
in
move
turn
the cent
and
in
so
doing
turned
move
the forces
exerted
In other words
by
the
the wheel
heavy
in the
direction
one
tend to
direction
opposite
in
now
1800
speeds
sections A and D
we must add weight to
Notice
sections
B
end
C
to
the
of
weight
equal
they
that this addition of weight now distributes the total weight evenly
about both the axis of rotation and the center of the wheel as seen
correct this consition
To
will be
so
in
figure
wheel
is
both
now
Bteering
notlceabIe
Tbe wlieeh
be balanced
we
must De
To
will
use
aBsembly
placed
or
3
4
straightened
The wheel
and
of
over
being
dynamic
the wheel
is balanced
The tires
forign matter
before
balanced
a nmout
this
Therefore
at
combination static
C and D
Btabili ty
dynamically
and
statically
and
ease
dynamically
and
statically
assembly
parte
3 16
abould
wheel
wheel
balancer
should be tube
either be
re
balanced
ISSAI PATROL
assembly
due to the
However
it may be cansed to lose the wheel balance
tory
It is recollllllended
naturallY
both static and
dynamic
periodically
wheel
which is used in order to balance the
20
0
35
oz
gr
must be in various Bize such as 10 gr
In uaing thsse various kind of counter
and so on
will be balanced better
wheel
The counter
aSBsmbly
0 70
oz
weights
weight
88sembly
5 TIRES AVAILABLE
ON
THE
NISSAN
JL
PA1H
5 1 SIZE OF WHEEL
The wheel diBc of the NiBsan Patrol
204
is of the
pressed
steel disc
The
type
rim is 4 50E
available
an
5 2
16
optional
is 4 5
plate
The wheel to
The
mm
be fixed
is
part
Model
Tire
the
following
tires
are
available
Air pressure
Size
front
60
aize of the
can
Front
660
6 50 16 6PR
660H
60 660
G60H
Front
6 50 16 6PRLT
Rear
6 50
Front 7
Xg cm2
in2
Ibs
2 1
22
Xgcm2
4 2
1 1
Rear
8PRLT
16
00 16 6PRLT
rear
in2
t24
lbs
1 2
Kg cm2
Rear
18 Ibs
Xg cm2
30 Ibs
Kg
60 lba
1 5
in2
in2
in2
Xgcm2
22 Ibs
in2
REMARKS
1
In the
case
of
Xg cm2
save
It is
should be I 7
pressure
2
36 Ibs
the fuel
But
The
base
the
use
in2
the tire
for Front
wear
660H
and
440 lbs
is model 60
means
the
one
sandy
carrying capacity
standard model
one
24 Ibs
60 and 660
drive
long
Xgcm2
in2
distance
comsumption
recommended to
area
using
maximum
660
means
the
long
duty
wheel
with
long
wheel base
5 3
TIRE PATTERNS
conditions
and
snow
type
air pressure
it may
excessive tire noise
cause
driving
the irre
On the contract
high
type
pattern
snow
road
on
the
the
wear
tread
saficient
is used
on
lar
rough
enough
205
Therefore
various
type
strongly
recommended to
tire which is
fitted
on
driving condition or
following table gives
the
following
table
It is
tire pattern
if the pattern of the
the vehicle is not auitable for the local
chsnge
if the local
condition is
various
patterns
tire
The
chsnged
available
on
tbe Niessn
Patrol
TYPE OF
TIBE SIZE
FOR
TREAD PATTERN
on
6 50
6PR
16
the rough
road
Snow
Mud
PARTS NO
42100
43300
tire
grip
and
Standard for
60 GIlO 1
60
and LGIlO
43301
40310
type
6 50 166PR
lug
tire
Standard for
model
GIlOB
and LG60B
front
Standard for
6 50 16
Ie
C
BDIAlIKS
8PRLT
lug
OOOB
42200
43300
model
tire
and LOOOB
rear
On and off
type
rough
on
Optional
6 liO
6PR
16
44002
40310
the
road
and
parts
for
model
60 GIlO
and LOOO
60
1
hi gh way
Ie
the hi
aJl
44000
40310
way
Opti onal
parts for
model
6 50 166PR
44300
40310
light
truck tire
60 000
and L660
60
1
Optional
parts
for
model
660B
and LOOOB
front
6 50 16
8PRLT
it
I
44300
43310
light
truck tire
Optional
parts
for
model
G60B
and LOOOB
rear
7 00 16
6PRLT
44200
40310
liaM
truck tire
Optional
parts
used
206
for
all model
in
ssn
such
dy
area
sa
desert
SERVICE
NEWS
REFERENCE
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CONTENTS
207
OF
SERVICE
JOURNAL AND
BULLETIN
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CONTENTS
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JOURNAL AND
BULLETIN
208
BODY
1
AND
FRAME
BODY
The
wi th
cowl
Fix windshield
assembly
to
the
cowl
with three
assembly
spring washers and cap screws
Rubber shim should be inserted
between
hinge plate
and
of
panel
cowl
In
case
of above mentioned
should be ueed
to check that the bottom surface
of the windshield frame is cor
operation
rectly
care
seated
on
the rubber
strip
the rubber
its
hinges
as
It is also
Replacing
windshield
II
209
Before
connect th
fixing
wire of the
the hole
wiper
motor
the cowl
and
Then
through
on
of the
inaids hook
Adjusting
B
Place
Be
position
of windshield
bow and
body
the
and
rear
rear
of the
guard
rear
QUARD
BAR
house
has rubber
REAR
Replacing
and
210
rear
rear
BOW
bow
guard bar
pillar by
me8D3
pillar to
rear body
Fit the
to
rear
of
eight cap
Install
of the
the channel
means
one
by
screws
on
FRo n BOW
iZ
CANTf
IL
center
Replacing
i
C
fO
ir
rl
etc
fl
ll
n
IJ
Ii
II
Paste two
the cantrail
Ri ght
screws
by
on
the
means
the
pillar
ani
pillar
bow
secure
of two
and Ieft si de
er
Replacing
seat
rubber
then fix
windshield frame
pillar
to
on
the
with
the cent
secureing the
rear
Place front center bow between windshield frame and the center
Place three center bows between front bow and
of the front bow
Another two bows should be placed when the side curtain
rear bow
is
installed
curtain
on
stopper
the vehicle
bscause
they
211
as
are
well
designed
as
the upper
ENTER
BOW
REAR
BOW
CANTRA IL
RONT
BOW
Tarpaulin
The rubber
bows
shims
front
each
rear
junction
illustrated in
bow at
as
figure
Junction
212
of bows
CURT
IN
STOPpeR
uppeR
FRONT
LOWER
CURTAIN
Side
view
aFlACKE
B A
GuARD
STOPPER
of
BRACKET
bows
tarpaulin
REMARK
The front
1 2
as
FITTIIG TARPAULII
ie left
plain
washere
spring
washers
nuts
stopper
washers
bow
with bolts
nuts
shims
which
front
stopper
spring washers
and
rear
cur
bow with
FlTTlIS TARPAIU
Fit the
the
plain
rear
and rubber
bolts
optional parts
top
top
end of curtain
of the windehield
and
frame
on
into
the cantrail
side curtain
cl8l1lps
213
and
Right
rear
curtain
by
means
of
1 3
I
FRDIT DOOR
of Nissan Patrol
hinge pillar
screws
8S
Each
illustrated in
hinge
figure
is
is
secured
by
means
i
I
l
1
fi
rI
v
r
u
i
I
r
I
I l
Front door
left hand
214
11
hinges
of four
of the
body
as
an
type from
assembly
sash
the
and
or
can
upper part of door
be divided from door
asssmbly
In order to
remove
door
of front door
i
ii
Back the
door
screws
off which
secure
hinges
the
to door
illustrated in
as
fill11re
Then
door
can
be
removed
To
remove
the door
sash
ii
Back two
door
iii
iv
off that
secure
the door
the door
sash
sash to the
panel
Back two
the
screws
secure
rear
D
off that
cap screws
end of the door panel
sash up
as
215
an
secure
assembly
the door
sash to
adjustment
is installed
is necessary
Adjust
at
the front
the door
frBDl8
rear
and
assembly
Insert
ween
evenly
top part of
the clearance
if necessary
Door clearance
216
1 4
HOOD ADJUSTMEIl
The two
quired
adjust
on
adjustments
the hood
the relative
are
One
position
and its
re
is to
of
female
properly
adjustment is doue by means
loosing the screws that secure
This
of
to the hood
radiator shell
dovetail
end its
its
and
panel
moving
end of
the
female
adjustment is to
evenly between
the hood panel and cowl assembly
and fender
This operation can
be worked by changing thl relative
position of hood panel and its
hinges and aho by changing the
relative position of hood hinges
and cowl assembly
Another
Hood
hinge
217
1 5
Those
such
parts
as
are
bolted
firmly
Followiag pictures
show the bolts and
screws
parts
that secure
cap
thoee
esch other
218
q
Q
t
h
I
Ir
III
it
r
E or
1i
COWL
ASSE
IJL
l
f
1 8
INSTRUMENT PANEL
The instrument
panel
or
cluster lid
very
screws
lid
which is
beautifully
219
glove
bOI
It
panel
1 7 BODY MOUIfTIS
The
body assembly
Niss8D Patrol
of the
adjusting
shims
MOUNTlN9
BRACKETS
220
part
of the
body
Underneath
the
rear
part
of
the
body
2 FRAME
The frame of the Nissan Patrol
and of the box
sively high
section
becau
able to have
type
of its
construction
and separable
struction drawing of frame
simple
is of the all
The rigidness
Therefore
construction
221
welded ladder
of the frame is
the
typs
excee
body
is
Refer to the in
SERVICE
DATE
NEWS
CONTENTS
REFERENCE
NO
OF SERVICE
JOURNAL AND
BULLETIN
222
0
44
05
963223
4
0
7287
72871
SECTIQN
60
E
41t
14 18
0
7286
0
4400
1
II
0
1
03
0
44
0
44
0
44
44
99
0
7281
0 7261
044
0
726
72613 72613
0
1
I
DRAWING
I1I11III
0
44
0
1II I1
WINDSHEL
1Q
4
MODEL
oQ
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