Analisis de Engranes 2-3

Guide
Design Guide - Center Distance
Unit Corrections Guide - User
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - ANSI/AGMA 2001-D04:2005

Common Parameters
Gear Ratio

4.5000 ul

Desired Gear Ratio

iin

4.5000 ul

Diametral Pitch

5.7600
ul/in

Helix Angle

42.0000
deg

Pressure Angle

20.0000
deg

Center Distance

aw

10.293 in

Product Center Distance

10.279 in

Total Unit Correction

0.0772 ul

Circular Pitch

0.545 in

Base Circular Pitch

ptb

0.659 in

Operating Pressure Angle

20.2722
deg

Tangential Pressure Angle

26.0942
deg

Tangential Operating Pressure

Angle

t
w

26.2458
deg

Base Helix Angle

38.9600
deg

Tangential Circular Pitch

pt

0.734 in

Contact Ratio

2.1751 ul

Transverse Contact Ratio

0.9483 ul

Overlap Ratio

1.2268 ul

Limit Deviation of Axis

Parallelity

fx

0.00047 in

Limit Deviation of Axis

Parallelity

fy

0.00024 in

Gears
Gear 1

Gear 2

Componen
Component
t

Type of model
Number of Teeth

16 ul

72 ul

Unit Correction

1.0000 ul

-0.9228 ul

Pitch Diameter

3.738 in

16.820 in

Outside Diameter

da

4.432 in

16.847 in

Root Diameter

df

3.651 in

16.066 in

Base Circle Diameter

db

3.357 in

15.106 in

Work Pitch Diameter

dw

3.743 in

16.842 in

Facewidth

1.000 in

1.000 in

Facewidth Ratio

br

0.2675 ul

0.0595 ul

Addendum

a*

1.0000 ul

1.0000 ul

Clearance

c*

0.2500 ul

0.2500 ul

Root Fillet

rf*

0.3500 ul

0.3500 ul

Tooth Thickness

0.399 in

0.156 in

Tangential Tooth Thickness

st

0.537 in

0.210 in

Chordal Thickness

tc

0.352 in

0.138 in

Chordal Addendum

ac

0.283 in

-0.012 in

Chordal Dimension

2.515 in

9.775 in

Chordal Dimension Teeth

zw

5.000 ul

19.000 ul

Dimension Over (Between)

Wires

4.480 in

16.974 in

Wire Diameter

dM

0.313 in

0.313 in

Limit Deviation of Helix Angle F

0.00047 in 0.00051 in

Limit Circumferential Run-out Fr

0.00110 in 0.00154 in

Limit Deviation of Axial Pitch fpt 0.00037 in 0.00043 in

Limit Deviation of Basic Pitch fpb 0.00035 in 0.00039 in
Virtual Number of Teeth

zv

35.608 ul

160.237 ul

Virtual Pitch Diameter

dn

6.182 in

27.819 in

Virtual Outside Diameter

dan

6.876 in

27.846 in

Virtual Base Circle Diameter

db
n

5.809 in

26.141 in

Unit Correction without

Tapering

xz

0.4355 ul

-1.8710 ul

Unit Correction without

Undercut

xp

-1.0630
ul

-8.3524 ul

Unit Correction Allowed

Undercut

xd

-1.2329
ul

-8.5223 ul

Addendum Truncation

0.0002 ul

0.0002 ul

Unit Outside Tooth Thickness sa

0.2041 ul

0.8440 ul

Tip Pressure Angle

37.5824
deg

20.2484
deg

Material
Gear 1

Gear 2

30CrMoV9

42CrV6

Ultimate Tensile
Strength

Su

Yield Strength

Sy

87000 psi

123300 psi

Modulus of Elasticity

29900000
psi

29900000
psi

Poisson's Ratio

0.300 ul

0.300 ul

Allowable Bending
Stress

sat 45000.0 psi 22000.0 psi

Allowable Contact
Stress

sac

188000.0
psi

180000.0
psi

Hardness in Tooth
Core

JHV

210 ul

210 ul

Type of Treatment

typ
e

8 ul

2 ul

116000 psi 142100 psi

Loads
Gear 1

Gear 2

Power

25.000 hp

24.750 hp

Speed

1750.00 rpm

388.89 rpm

Torque

75.030 lbforce 334.260 lbforce

ft
ft

Efficiency

0.990 ul

Radial Force

Fr

237.221 lbforce

Tangential Force

Ft

481.126 lbforce

Axial Force

Fa

433.208 lbforce

Normal Force

Fn

690.170 lbforce

Circumferential
Speed

Resonance Speed

nE
1

28.542 fps
12627.778
rpm

Strength Calculation
Factors of Additional Load
Overload Factor

Ko

1.200 ul

Dynamic Factor

Kv

1.097 ul

Size Factor

Ks

Reliability Factor

KR

1.000 ul

Temperature Factor

kt

1.000 ul

Load Distribution Factor

Km

1.168 ul

1.168 ul

Lead Correction Factor

Cmc

1.000 ul

1.000 ul

Mesh Alignment Correction

Factor

Ce

1.000 ul

Pinion Proportion Modifier

Cp
m

1.000 ul

Mesh Alignment Factor

Cm
a

Commercial Enclosed Gear Units

(0.1427)

1.000 ul

1.000 ul

Factors for Contact

Surface Condition
Factor

Cf

1.000
ul

1.000
ul

Stress Cycle Factor

ZN

0.763
ul

0.830
ul

Hardness Ratio Factor CH

1.000
ul

1.000
ul

Elastic Factor

Cp

Geometry Factor

2285.994 ul
0.244 ul

Factors for Bending

Reverse Loading
Factor

Ya

1.000
ul

1.000
ul

Rim Thickness
Factor

KB

1.000
ul

1.000
ul

Stress Cycle Factor

YN

0.855
ul

0.898
ul

Geometry Factor

0.629
ul

0.050
ul

Results
Factor of Safety from Pitting

kf

2.204
ul

2.296
ul

Factor of Safety from Tooth

Breakage

kn

7.645
ul

2.46

Check Calculation

positive

Analisis de Engranes 4-5

Guide
Design Guide - Center Distance
Unit Corrections Guide - User
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - ANSI/AGMA 2001-D04:2005

Common Parameters
Gear Ratio

4.5000 ul

Desired Gear Ratio

iin

4.5000 ul

Diametral Pitch

5.7600
ul/in

Helix Angle

45.0000
deg

Pressure Angle

20.0000
deg

Center Distance

aw

10.816 in

Product Center Distance

10.803 in

Total Unit Correction

0.0772 ul

Circular Pitch

0.545 in

Base Circular Pitch

ptb

0.686 in

Operating Pressure Angle

20.2722
deg

Tangential Pressure Angle

27.2363
deg

Tangential Operating Pressure

Angle

t
w

27.3737
deg

Base Helix Angle

41.6411
deg

Tangential Circular Pitch

pt

0.771 in

Contact Ratio

2.1934 ul

Transverse Contact Ratio

0.8970 ul

Overlap Ratio

1.2965 ul

Limit Deviation of Axis

Parallelity

fx

0.00047 in

Limit Deviation of Axis

Parallelity

fy

0.00024 in

Gears
Gear 1

Gear 2

Componen
Component
t

Type of model
Number of Teeth

16 ul

72 ul

Unit Correction

1.0000 ul

-0.9228 ul

Pitch Diameter

3.928 in

17.678 in

Outside Diameter

da

4.623 in

17.704 in

Root Diameter

df

3.842 in

16.923 in

Base Circle Diameter

db

3.493 in

15.718 in

Work Pitch Diameter

dw

3.933 in

17.700 in

Facewidth

1.000 in

1.000 in

Facewidth Ratio

br

0.2546 ul

0.0566 ul

Addendum

a*

1.0000 ul

1.0000 ul

Clearance

c*

0.2500 ul

0.2500 ul

Root Fillet

rf*

0.3500 ul

0.3500 ul

Tooth Thickness

0.399 in

0.156 in

Tangential Tooth Thickness

st

0.564 in

0.221 in

Chordal Thickness

tc

0.352 in

0.138 in

Chordal Addendum

ac

0.283 in

-0.012 in

Chordal Dimension

2.528 in

10.860 in

Chordal Dimension Teeth

zw

5.000 ul

21.000 ul

Dimension Over (Between)

Wires

4.678 in

17.831 in

Wire Diameter

dM

0.313 in

0.313 in

Limit Deviation of Helix Angle F

0.00047 in 0.00051 in

Limit Circumferential Run-out Fr

0.00110 in 0.00154 in

Limit Deviation of Axial Pitch fpt 0.00037 in 0.00043 in

Limit Deviation of Basic Pitch fpb 0.00035 in 0.00039 in
Virtual Number of Teeth

zv

40.515 ul

182.319 ul

Virtual Pitch Diameter

dn

7.034 in

31.653 in

Virtual Outside Diameter

dan

7.728 in

31.679 in

Virtual Base Circle Diameter

db
n

6.610 in

29.744 in

Unit Correction without

Tapering

xz

0.4057 ul

-2.0184 ul

Unit Correction without

Undercut

xp

-1.3500
ul

-9.6440 ul

Unit Correction Allowed

Undercut

xd

-1.5199
ul

-9.8139 ul

Addendum Truncation

0.0002 ul

0.0002 ul

Unit Outside Tooth Thickness sa

0.2296 ul

0.8439 ul

Tip Pressure Angle

37.0089
deg

20.2365
deg

Loads
Gear 1

Gear 2

Power

24.750 hp

24.503 hp

Speed

388.89 rpm

86.42 rpm

Torque

334.259 lbforce 1489.122 lbforce

ft
ft

Efficiency

0.990 ul

Radial Force

Fr

1056.036 lbforce

Tangential Force

Ft

2039.595 lbforce

Axial Force

Fa

2039.595 lbforce

Normal Force

Fn

3074.891 lbforce

Circumferential
Speed

Resonance Speed

nE
1

6.666 fps
11772.590 rpm

Material
Gear 1

Gear 2

User
material

User
material

Ultimate Tensile
Strength

Su

163900 psi 163900 psi

Yield Strength

Sy

128400 psi 128400 psi

Modulus of Elasticity

29900000
psi

29900000
psi

Poisson's Ratio

0.300 ul

0.300 ul

Allowable Bending
Stress

sat 75000.0 psi 75000.0 psi

Allowable Contact
Stress

sac

275000.0
psi

275000.0
psi

Hardness in Tooth
Core

JHV

210 ul

210 ul

Type of Treatment

typ
e

4 ul

4 ul

Strength Calculation
Factors of Additional Load
Overload Factor

Ko

1.200 ul

Dynamic Factor

Kv

1.050 ul

Size Factor

Ks

Reliability Factor

KR

1.000 ul

Temperature Factor

kt

1.000 ul

Load Distribution Factor

Km

1.220 ul

1.168 ul

Lead Correction Factor

Cmc

1.000 ul

1.000 ul

Mesh Alignment Correction

Factor

Ce

1.000 ul

Pinion Proportion Modifier

Cp
m

1.000 ul

Mesh Alignment Factor

Cm
a

Commercial Enclosed Gear Units

(0.1427)

1.000 ul

1.000 ul

Factors for Contact

Surface Condition
Factor

Cf

1.000
ul

1.000
ul

Stress Cycle Factor

ZN

0.830
ul

0.903
ul

Hardness Ratio Factor CH

1.000
ul

1.000
ul

Elastic Factor

Cp

Geometry Factor

2285.994 ul
0.182 ul

Factors for Bending

Reverse Loading
Factor

Ya

1.000
ul

1.000
ul

Rim Thickness
Factor

KB

1.000
ul

1.000
ul

Stress Cycle Factor

YN

0.900
ul

0.970
ul

Geometry Factor

0.270
ul

0.410
ul

Results
Factor of Safety from Pitting

kf

1.715
ul

1.907
ul

Factor of Safety from Tooth

Breakage

kn

3.009
ul

2.67 ul

Check Calculation

Positive

Analisis de Esfuerzo del Eje

Analyzed File:

eje principal.ipt

Autodesk Inventor
Version:

2014 (Build 180170000,

170)

Creation Date:

12/01/2014, 03:33 p.m.

Simulation Author:

OmarSLao

Summary:

Physical
Material

Steel, Carbon

Density

0.284322 lbmass/in^3

Mass

5.41106 lbmass

Area

59.2674 in^2

Volume

19.0315 in^3

Center of
Gravity

x=5.69475 in
y=0.000000000000431555 in
z=-0.000000000157821 in

Simulation:1
General objective and settings:
Design Objective

Single Point

Simulation Type

Static Analysis

Last Modification Date

12/01/2014, 03:32
p.m.

Detect and Eliminate Rigid Body

Modes

No

Mesh settings:
Avg. Element Size (fraction of model
diameter)

0.1

Min. Element Size (fraction of avg. size)

0.2

Grading Factor

1.5

Max. Turn Angle

60
deg

Create Curved Mesh Elements

Yes

Material(s)

Name

General

Stress

Part
Name(s)

Steel, Carbon
Mass Density

0.284322
lbmass/in^3

Yield Strength

50798.3 psi

Ultimate Tensile
Strength

60957.9 psi

Young's Modulus

29027.6 ksi

Poisson's Ratio

0.29 ul

Shear Modulus

11251 ksi

eje principal

Force:1
Load
Type

Force

Magnitud 445.230
e
lbforce
Vector X

0.000 lbforce

Vector Y

316.630
lbforce

Vector Z

-313.009
lbforce

Reaction Force and Moment on Constraints

Constraint
Name

Reaction Force
Magnitude

Reaction Moment

Component
(X,Y,Z)

Magnitude

0 lbforce
Pin Constraint:1

Pin Constraint:2

51.1626
lbforce

51.1626
lbforce

45.3956 lbforce

Component
(X,Y,Z)
0 lbforce ft

79.3461
lbforce ft

15.5135 lbforce ft

-23.5977 lbforce

-77.8147 lbforce ft

0 lbforce

0 lbforce ft

45.3956 lbforce
-23.5977 lbforce

Result Summary
Name

Minimum

Volume

19.0315 in^3

Mass

5.41106 lbmass

Maximum

Von Mises Stress 0.00837968 ksi

21.841 ksi

1st Principal
Stress

-2.77936 ksi

27.8846 ksi

3rd Principal
Stress

-15.2196 ksi

6.84976 ksi

79.3461
lbforce ft

15.5135 lbforce ft
-77.8147 lbforce ft

Displacement

0 in

0.00128696 in

Safety Factor

2.32422 ul

15 ul

Stress XX

-13.5066 ksi

26.8175 ksi

Stress XY

-4.84688 ksi

2.28101 ksi

Stress XZ

-3.95643 ksi

6.56108 ksi

Stress YY

-4.44771 ksi

7.4868 ksi

Stress YZ

-1.38251 ksi

1.40264 ksi

Stress ZZ

-5.24171 ksi

9.61626 ksi

X Displacement

-0.000352938 in 0.000352775 in

Y Displacement

-0.00044197 in

0.0000113109
in

Z Displacement

-0.0000130536
in

0.00121072 in

Equivalent Strain

0.000000267572
0.000704991 ul
ul

1st Principal
Strain

-0.0000144161
ul

0.000831724 ul

3rd Principal
Strain

-0.000462469 ul

0.00000113196
ul

Strain XX

-0.000405483 ul 0.000784269 ul

Strain XY

-0.000215547 ul 0.000101439 ul

Strain XZ

-0.000175947 ul 0.000291779 ul

Strain YY

-0.000163112 ul 0.000074636 ul

Strain YZ

-0.0000614818
ul

Strain ZZ

-0.000103306 ul 0.000103428 ul

0.000062377 ul