Operación Del Edge Pro. Proarc

OWNERS MANUAL
RD-991E
IMPORTANT: Read these instructions before installing, operating or servicing this product.
MODEL : MASTER 35 ~ 60
CNC CUTTING MACHINE
(OPERATION EDGE Pro)
Serial number1001012 ~ and later

Revised date : Feb. 06, 2010
UNITED PROARC CORPORATION

No. 3 Gungye 10th Road, Pingjen Industrial Park,
Tel No886 3 4696600
Pingjen City, Taoyuan 324, Taiwan
Fax No886 3 4694499
http//www.proarc.com.tw
E-Mailcustomerservice@proarc.com.tw
TABLE OF CONTENTS
Operation
1.1 Control panel ..................................................................................... 1

1.2 OPC Power up/off procedure ............................................................ 4
1.3 Gas control box ................................................................................. 8
1.4 Two stage piercing .......................................................................... 11
1.5 Flame marking torch ........................................................................ 14
1.6 Positive anti-dust pressure settings and operation .......................... 16
1.7 Gas circulating drawing ................................................................... 17
1.8 Sequence diagram (High / Low Preheat) ........................................ 19
Service
2.1 Trouble shooting guide ..................................................................... 20
Parts List
3.1.1 Operation console ........................................................................ 32

3.1.2 Operation console(inside) ............................................................. 34
3.2 Servo amplifier box .......................................................................... 36
3.3 Relay box (standard). ......................................... 39
3.4 Gas box. ............................................................. 40
Circuit Diagram
4.1.1 Control system .............................................................................. 44

4.1.2 Main circuit ................................................................................... 42
4.2.1 EDGE single ended I/O pinout ..................................................... 44
4.2.2 EDGE drive / encoder pinout ........................................................ 46
4.2.3 EDGE EIA / Code ......................................................................... 48
4.3.1 OPCI/O Relay board & OPC I/O interface ................................ 48
4.4.1 Relay box : TB4 interface ............................................................. 50
4.4.2 Relay box : Gas control board interface ....................................... 51
4.4.3 Relay box : Torch motorized control interface .............................. 52
4.4.4 Relay box : Torch station interface ............................................... 53
4.4.5 Relay box : I/O connector interface .............................................. 54
4.5 Servo control box : Amplifier CN1 servo relay board interface ......... 55
4.6 Amplifier parameters ........................................................................ 56
TABLE OF CONTENTS
Appendix
Appendix ASerial communication ...................................................... 58

Appendix BSignal tower ..................................................................... 59
Appendix CTorch collision interface ................................................... 60
Appendix DPneumatic flame marking interface ................................. 62
Appendix EPlasma system command THC machine interface .......... 63
Appendix FPlasma system hpr-260 sensor THC interface ................ 64
Appendix GTwo command THC interface ......................................... 65
Appendix HInova Torch Height control System Interface .................. 67
Appendix ISafety device interface ....................................................... 68
Appendix J : Blower fan interface .......................................................... 69
Appendix KFume collection interface ................................................. 70
Appendix LScriber interface .............................................................. 71
Appendix MHSD-130 & SPHC Interface ............................................ 72
Appendix NPlasma system power max 1650 sensor THC interface.. 73
Appendix OFlame vent off ................................................................. 74
Option ARelay box (6 cut) ................................................................ 75
Option BTorch motorized board for 4st / EX 2st interface.................. 76
Option
Option CGas station board for 4st interface ....................................... 77

Revisions ............................................................................................... 78
1.1 CONTROL PANEL

FUNCTION OF CONTROL PANEL
(NoteDepending on the optional functions you have purchased, your system may not include
all of the following functions, irrespective of they are physically appeared on the panel).
1. Plasma / Laser point
4. Torch & Motorized station / Up Down
2. Option
5. Servo power system / Emergency stop
3. Flame Gas control / Flame Select switch
1.1 CONTROL PANEL

1. Plasma / Motorized lift Up Down / Laser point
Plasma ON
Laser Point ON
Plasma OFF
Plasma Auto
Laser Point OFF
2. Option system
A. Height sensing
B. Ignite
C. Water spray
D. Powder marking
E. Option
3. Flame Gas control

3.1(Preheat)
Low Preheat ON
High Preheat ON
Low Preheat OFF
Low Preheat Auto
High Preheat OFF
1.1 CONTROL PANEL
3.2 (Cutting Oxygen)

High Cut Oxy ON
Low Cut Oxy ON
High Cut Oxy OFF
High Cut Oxy Auto
Low Cut Oxy OFF
4. Torch & Motorized station / Up Down
Torch ON/OFF Station
Torch UP/Down
5. Servo power system

A. Servo power
B. Emergency stop
1.2 OPC POWER ON/OFF PROCEDURE

1. OPC Power on procedure:
Step 1. Switch on the main power circuit breaker of the servo control console.
Step 2. Switch on the main power of the servo control box.
Step 3.Turn on the power of the EDGE Pro controller (the green light should be on).
Wait for the operating system to boot up completely before proceeding to the
next.
Step 4.Switch the servo power on, select switch on - the green light should be on.
OPC power up procedure is now completed.

2. OPC power off procedure
Step 2.Turn off the servo power, turn the select switch off.
Step 3.Turn off the EDGE Pro controller power. Wait until the operating. system
has been completely shut down before proceeding to the next step.
Precede the following procedure only after the CNC Controller has been shut off.
Step 3. Turn off the power of the servo control.
1.3 GAS CONTROL GAS PRESSURE ADJUSTMENT
* High cutting OXYMax setting 10kg/ cm2.
Capacity
Max pressure shown on gauge 15kg/cm2.

* Low cutting OXYMax setting 10kg/ cm2
Max pressure shown on gauge 15kg/ cm2.
* High preheat OXYMax setting 7 kg/ cm2.
Max pressure shown on gauge 10 kg/ cm2.
* Low preheat OXYMax setting 7 kg/ cm2.
* High preheat fuel gasMax setting 1 kg/ cm2.
* Low preheat fuel gasMax setting 1 kg/ cm2.
.
Gas Pressure adjustment procedure

Preheating Gases
1. Adjusting LOW PREHEAT
Please set cutting torch #1 switch to "1" ( ON position ) and set the Low Preheat
switch to "1" ( force ON position ). Open the preheat oxy and fuel gas knobs on
the torch until a trickle gas flow is present, then adjust both low preheat oxygen
and low preheat fuel gas pressure on the pressure adjustment panel. After the
adjustment, please set the Low Preheat switch to "0" ( closed position ).
2. Adjusting HIGH PREHEAT
Open the preheat oxy and fuel gas knobs on the torch and set the Low Preheat
switch to "1" (force ON position), then set the HIGH PREHEAT switch to "1" (On
position). Press START button to initiate flame-cutting procedure. During the
countdown of preheating time, you can adjust the desired HIGH PREHEAT gas
pressures (oxygen and fuel) on the pressure adjustment panel. After preheat is
finished, it will automatically switch from High Preheat to Low Preheat and begin
cutting.
When cutting a thicker plate, HIGH PREHEAT can effectively reduce
preheating time.
Cutting Gases
1. Adjusting High Cutting Oxy
a. Set the low cutting Oxy switch to "0" (closed position) and then open the
cutting oxygen valve on the torch (open all the way).
b. Set the high cutting Oxy switch "1" ( force on position ) and you can adjust the
desired high cutting pressure on the pressure adjustment panel. After
finishing adjusting the pressure, please shut off high cutting Oxy by setting the
high cutting Oxy switch to "0" (closed position).
2.
Adjusting Low Cutting Oxy

a. On the EDGE screen, please adjust flame setup data --- " move pierce time "
to 10 seconds.
b. Set the low cutting Oxy switch to "1" position.
c. Set the High Cutting Oxy switch to "Auto" position and press the CNC starting
switch. It starts to preheat. Before the 10-seconds-conuntdown the time up, the
torch will only have Low Cutting Oxy, you must adjust the Low Cutting Oxy
pressure on the pressure adjustment panel at this time. After the 10 seconds
countdown, the system will switch the pressure from Low Cutting Oxy to High
Cutting Oxy automatically. The operator also has to adjust the " move pierce
time "according to his/her works thickness.
For various cutting parameters, please refer to the cutting data.
10
1.4 TWO STAGE PIERCING
Hi / Low Oxygen Two Stage Piercing with EDGE Pro

1. Piercing method
This operation needs to be combined with EDGE Pro cutting parameters. When Oxy Fuel
is selected, the parameters of Moving Pierce Time are available to set the Hi/Low Oxy
Fuel two stage piercing time.
2. Reference of relevant parameters
I.
Pierce TimeSpecifies the amount of delay after the cutting gas is turned on
before lowering the torch to the cut position.
II.
Moving Pierce TimeSpecifies the amount of time that the pierce output
remains on while piercing with motion.
III. Creep TimeSpecifies the amount of time after piercing the part that the torch
travels at Creep Speed. This parameter is helpful in allowing the operator to
bring the cutting surface up to temperature and completely pierce the metal
before cutting at full speed.
IV. Pierce Torch Up TimeSpecifies the amount of time used for torch lift during
piercing. This parameter is used to provide distance between the torch tip and
metal surface for cutting. This can avoid blocking of the spout due to slag.
V.
Pierce Torch Down Time Specifies the amount of time used for torch
lowering during piercing.
11

3. Application
The major piercing application is to be aimed at thick plates, generally 25mm and
above, however good piercing results is even more manifested if applied on 40mm
and above. During piercing, residue such as slag may likely clog the torch tip. It will
end up a stop on the machine, cleaning up of torch tip, a waste of time and influence
cut quality. Consequently, the low cutting oxygen (acts to control half of that high
cutting oxygen pressure) will avoid high cutting oxygen piercing vertically through the
plate and avoid producing too much slag. An optimum result is achieved after using
low-pressured cutting oxygen until it reaches the set time before shifting to standard
high cutting oxygen while piercing. For this reason, two-stage piercing combined
with appropriate Lead-In Length will further enhance optimum efficiency.
LOW CUTTING
OXYGEN
HIGH CUTTING
OXYGEN
LOW CUTTING OXYGEN DEPTH
HIGH CUTTING OXYGEN DEPTH
4. Procedures
I. Adjust high cutting Oxygen/ Preheat Oxygen/Preheat Gas pressure according
to cutting torchs original setup.
II. Adjust two stage low cutting oxygen pressure.
III. It is advisable that Pierce Time is set at 0. It is intended not to stop at cut
position as soon as the cutting oxygen is turned on (reaches preheat time),
hence, in low cutting oxygen, piercing should start while cutting torch is in
motion (This is the same way as that of manual cutting).
IV. Adjust Moving Pierce Time about 2 seconds, depending the material
thickness you may increase the length of time accordingly.
V. Set Creep Time approximately 3 ~ 5 seconds. The purpose is to slow the
machines speed while piercing. Creep speed is determined by a setup
parameter; percentage of the cut speed may be set approximately 25 ~ 50%.
12
Example of set up data

{ Cutting speed300mm/min, creep speed: 300 x 25% = 75mm/min, Creep
Time: 3 sec .}
Thus, base on the above setup, the cutting torch starts to travel at a speed of
75mm/min., 3 seconds later actual cutting speed will increase to 300mm/min.
VI. Example
{ Material thickness 80mm, Creep time: 5 seconds, Pierce time 2
seconds, Lead-in length: 20mm }.
If creep speed is 75mm/min (or 1.25mm/sec), creep time at 5 seconds will
have 6.25mm length (1.25mm x 5 sec.). Consequently, based on the Lead-in
length of 20mm, distance from 0~6.25mm will have creep speed of 75mm/min
while distance from 7~20mm will increase the cutting speed to 300mm/min.
Two stage piercing from 0 2 sec. uses low cutting oxygen that will pierce
through the plate about 1/3 ~ 1/2 of its depth. After 2 sec., it uses high cutting
oxygen to complete the piercing job at the given lead-in length of 20mm. This
will ensure that before cutting the plate sketch, high cutting oxygen had pierce
thoroughly without wasting the remaining plate sketch. This combination of
cutting mode is inherited through the traditional piercing done manually.
LOW CUTTING
OXYGEN
HIGH CUTTING
OXYGEN
13
1.5 FLAME MARKING TORCH

Settings of Pressure Gauges:
Using Propane /Acetylene as preheating gas:
Preheat Oxy:30 psi / 10 psi
Fuel Gas:10 psi / 2 psi
Cutting Oxy:30 psi / 10 psi
Preheating Flame Adjustment:
1. Select FLAME on the control console, and
turn ON the LOW PREHEAT by switching it
to position 1.
2. Turn ON the powder switch by switching it to
position 1.
3. Open the fuel valve (3) and ignite at the torch
tip to bring up the fire. Then, open preheat
oxy valve (4) gradually to assist the
combustion.
4. It is advisable that the preheat flame be
adjusted to become an approximately 100
mm-long thin and mild flame.
The Adjustment of Zinc Powder flow rate:
1. Select CUTTING switch on the control console, turn ON the cutting by switching
to postion 1.
2. Adjust the flow of zinc powder at (1) of the zinc cup. Open the valve slowly, at a
point, a white color bright stream is visible and coming out from the torch tip.
3. Open the valve (2) slowly, this will agitate and blow up the zinc powder in the cup.
The white color bright stream will be turning red-hot due to burning zinc powder.
Use this valve (2) to adjust the width of the marking lines or to shut off the
marking process. Too much oxygen gas may block or clog the torch tip.
14
1.5 FLAME MARKING TORCH

Line Marking
1. Adjust the torch stand-off distance to be about 30 ~ 50mm between the torch tip
and the steel plate.
2. With marking flame on, move the torch, in both directions of X-axis manually.
Check the clarity and width of the marked line. If it is inadequate, adjust the flow
at. (1) & (2) of the zinc powder cup.
3. Set the machine to its desired marking speed (3M, 4M ). Adjust the flow at (1)
& (2) of the zinc powder cup to match the corresponding machines travel
speed.
4. Following the above-mentioned adjustments, turn OFF the CUTTING switch by
flipping it to position 0 or to position Auto, then flip the POWDER switch to
position Auto.
5. Flip the LOW PREHEAT switch to position 0(OFF).(If your machine is
equipped with the optional auto ignition device, set IGNITE switch to position
Auto).
Setting EDGE Pro CNC Controls Marker Parameters:
1. Marking Speed.
2. For marking with auto ignition device, set
Ignition to ON, Ignition Time at 1 sec.
3. Set Marker Off time at 1 sec.

4. Leave the remaining parameters blank.
Setting Marker Offset Value:
1. Setting the compensation value Offset 1 X, & Y for
its offset value between cutting torch and marking torch.
Marking / Cutting
1. Load the marking and cutting programmer.
2. Set the parameters for powder marking and flame cutting.
3. Adjust the desired cutting gas pressure and flow rate. Make sure the control
panels switches are set properly.
4. Execute the marking process.
15
1.6 POSITIVE ANTI-DUST PRESSURE SETTINGS AND OPERATION
1. Regulator(w/Filter) specification
ModelFESTO LFR (MIDI) G3/8 Flow rate3100l/min @6kg/cm sq.
Regulator pressure setting 4kg/cm sq.
Total flow rate require=160L/min. above
2. Positive Anti-Dust Pressure adjustment

To adjust regulator pressure to 2kg/cm sq, switch Anti-Dust to ON while the
solenoid valve is ON.
(Air will come out in blow condition, not injection)
When solenoid valve is OFF, the regulator pressure will ascend/increase to
2.5kg/cm sq.
16
1.7 GAS CIRCULATING DRAWING
17
1.7 GAS CIRCULATING DRAWING (HIGH/LOW PREHEAT/MARKING)
18
1.8 SEQUENCE DIAGRAM (HIGH/LOW PREHEAT)
19
2.1 TROUBLE SHOOTING GUIDE

1. WHAT HAPPEN?
The machine will not move
PROBLEM (SYMPTOMS)
EDGE Pro screen does not
display
POSSIBLE CAUSE
1. The DC12V,5V output of
ATX power supply
malfunction?
1. Replace ATX power

supply.
2. When booting, mother

beeps with speaker
connected but no screen
display?
2. Replace RAM on the

mother board.
3. Mother board or CPU

failed?
Cannot log into the main
menu
REMEDY
1. The system could have

experienced an abnormal
shutdown?
2. In Windows the program

for booting failed?
3.Replace mother board or

CPU.
1. Press Enter to boot,
dont press Start to
recovery. If press Enter
still cannot access the
main menu, replace the
Hard Disk.
2. Use ghost to restore the
booting programs(refer to
EDGE Pro manual under
the subject diagnostics).
If Ghost still cannot
restore, replace the Hard
Disk.
3 . D e f e c t i v e h a r d d i s k ? 3. Replace hard disk.

Displaying Remote Pause
You may have pressed

Remote/Pause button, or
having a short circuit.
20
Reset remote pause, or

replace switch, or check the
circuits.

1. WHAT HAPPEN?
The machine will not move
PROBLEM (SYMPTOMS)
Displaying driver disable
POSSIBLE CAUSE
REMEDY
1.Did not press power switch,

or power switch failure.
1.Press power switch or

replace the switch.
2.M(magnetic contactor)
has no response after
pressing power switch, the
coil still measured DC 24V.
2. M(magnetic contactor)
failure, replace contactor.
3.M(magnetic contactor)
has no response after
pressing power switch, the
coil measured no DC 24V.
3.Blown fuse on relays PCB,

replace fuse or replace
relay PCB.
4.Driver amp displaying error

message, ALXX
Screen does not display any 1.EDGE Pro Controller does
error message
not have DC+-10V output
signal.
4.Please follow trouble

shooting guide specified in
the driver amp manual.
1.Check IO board, MCC
board, Mother board and
Power Supply in EDGE Pro
Controller, replace any
defective parts.
2.Loose transmission gear

and the rack
2.Tighten spring or motor

base plate.
3.Loose or worn gear

reducer.
3.Tighten or replace gear

reducer.
4.Tripped coupling between

the motor and reducer.
4.Tighten or replace the

coupling.
5.Driver amp failed.
5.Replace Drive amp.
21
2. WHAT HAPPEN?
The machine trembling or shaking
PROBLEM (SYMPTOMS)
POSSIBLE CAUSE
The machine trembled along 1. Dirty rail or gear racks.

the rail axis during cutting.
REMEDY
1. Clean and lubricate with
SD40/#32 oil.
2. Dirty wheels.
2. Clean the wheels.
3. Worn-out rail scraper

which failed to clean the
rail.
3. Replace rail scraper and

lubricate with SD40/#32oil.
4. The rails are not leveled or

paralleled.
4. Readjust the level and the

parallel of the rails.
5. Worn out or loosed gear

rack on the rails.
5. Replace or tighten the

gear rack.
6. Worn out or loosed

transmission gear.

transmission gear.
7. Loose transmission gear

and the rack.
7. Tighten spring or motor

base plate.
8. Loose or worn gear

reducer.
8. Tighten or replace gear

reducer.
9. Tripped coupling between

9. Tighten or replace the

coupling.
10. Adjust or replace the

guide bearing.
10. Loose or too tight of the

guide bearing or non
contact of guide bearing
with the rails.
11. Reset the gain or

acceleration rate.
22
11. Wrong settings of the

gain or acceleration rate
on the CNC control.
2. WHAT HAPPEN? The machine trembling or shaking

PROBLEM (SYMPTOMS)
POSSIBLE CAUSE
The machine trembled along 1. Adjust or tighten electric
the gantry axis during cutting.
torch height control
assembly or universal joint.
3. WHAT HAPPEN?
1. Loose or shaky electric

torch height control
assembly or universal
joint.
2. Too tight or failed cross

slide bearing or liner way.
2. Adjust, tighten or replace

cross slide or liner way.
3. Too tight or mis-aligned

cable chain.

cable chain.
4. Too tight of steel belt or

belt rolls.
4. Adjust or replace steel

belt.
5. Worn out or loosed gear

rack on the rails.

gear rack.
6. Worn out or loosed

transmission gear.

transmission gear.
7. Loose transmission gear

and the rack.
7.Tighten spring or motor

base plate
8. Loose or worn gear

reducer.
8. Tighten or replace gear

reducer.
The machine move slowly
PROBLEM (SYMPTOMS)
Slow moving machine
REMEDY
POSSIBLE CAUSE
REMEDY
No+-10V output after Servo-On

1. Check if EDGE Pro Aux
power+-DC12V output is
normal.
1. Tighten the terminals or

replace the power
supply.
2. Check if EDGE Pro IO board

DC12V and +-10V output
are normal.
3. Check if EDGE Pro MCC
board +-10V output is
normal.
23
2. Replace I/O board.
3.Replace MMC board.
4. WHAT HAPPEN?
Full Speed movement
PROBLEM (SYMPTOMS)
Move only on full speed
5. WHAT HAPPEN?
POSSIBLE CAUSE
REMEDY
1. EDGE Pro will not display

the value of the coordinates,
follow Drive AMP manual
and check if the coordinates
are displayed.
1. Replace the decoder if

Drive AMP does not have
the coordinates output.
2. EDGE Pro control has+-10V

output, check if MCC and IO
board are functioning
2. Replace the failed parts.
Not a round cut
PROBLEM (SYMPTOMS)
POSSIBLE CAUSE
Start and end cutting points 1. The spring loaded motor

will not coincide.
base plate is not tighten.
REMEDY
1. Tighten the spring.
2. Loose or too tight of the

guide bearing or non contact
of guide bearing with the
rails.

guide bearing.
3. Too tight or failed cross slide

bearing or liner way.
3. Adjust, tighten or replace

cross slide or liner way.
4. Tripped steel belt and the

driving rolls.
4. Adjust and clean the

rolls, add lubricant.
Flat curvature at 6 and 12 1. Loose contact between the

oclock
transmission gear of the rail
axis and its rack.
1. Tighten the spring or the

motor base plate.


coupling.
3. Too tight of the guide

bearing with the rails.

guide bearing.
Flat curvature at 3 and 9 1. Loose contact between the

oclock
transmission gear of the
gantry axis and its rack.
24
1.Tighten the spring or the

motor base plate
coupling.
6. WHAT HAPPEN?
Incorrect travel
PROBLEM (SYMPTOMS)
Wrong cutting size
7. WHAT HAPPEN?
REMEDY
1. The accuracy and

repeatability of the cuts
are good except wrong
size.
1. Redo the calibration and

rectify the settings of the
control.
2. Loose guide wheel.
2. Adjust the guide wheel.
3. When torch travel along

the rail axis back and
forth, the two cutting lines
do not coincide, especially
in the midway.
3. The wheels are not parallel.

Adjust the wheels to
become parallel.
Wrong cutting dimension
PROBLEM (SYMPTOMS)
Wrong size flame cutting
8. WHAT HAPPEN?
POSSIBLE CAUSE
POSSIBLE CAUSE
REMEDY
1. Heat distortion.
1. Reroute the cutting

sequence.
2. The tolerance falls within

the compensation value.
2. Wrong setting of
compensation value.
Cannot read the file
PROBLEM (SYMPTOMS)
POSSIBLE CAUSE
Cannot read the file while the 1. The USB is damaged.

disk drive does flashing.
2. Incorrect extension file
name of the NC Code file.
25
REMEDY
1. Replace a new USB.
2. Reset for a correct
extension file name.
9. WHAT HAPPEN?
Files from CAM
PROBLEM (SYMPTOMS)
POSSIBLE CAUSE
REMEDY
Actual cutting speed does not F Code override is set to ON

agree with the preset cutting
speed
Set F Code Override to

OFF
Torch traces the cutting only - 1. The cutting path in the CAM
no actual cutting.
was set to mark not cutting.
1. Reset to cutting path.
2. NC code does not comply

with the controller.
2. Set the objective

processor to EDGE Pro.
10. WHAT HAPPEN? Plasma operating issues

PROBLEM (SYMPTOMS)
Plasma Cutting
POSSIBLE CAUSE
REMEDY
1. Arc discontinued after cutting

a shape set with lead out,
work drop, arc stop, display
wait arc on.
1. Modify the patternshould not set lead out

line.
2. Machine stop, displaying wait

arc on no cutting plates or
the torch has traveled out of
the cutting plate.
2. Move the torch to a

cutting plate.
Machine will not move after The controller will not respond
pilot arc on
when pressing any keysplasma interference that shut
down the system.
No proper grounding,
need install grounding bar.
NO Main ARC
1.Check work cable

connection.
1. Work cable is not connected.
2. The plasma system

malfunction could be caused 2.Follow plasma system
by torch parts, gas pressure,
trouble shooting guide.
coolant, overheat etc.
3. Poor insulation between the
electrode and tip in the torch
body insulation deteriorated
by long time running of pilot
arc.
26
3.Replace torch body.
10. WHAT HAPPEN? Plasma operating issues

PROBLEM (SYMPTOMS)
POSSIBLE CAUSE
Machine will not move after 1. The ARC ON signal does

main arc on
not feed back to the CNC.
11. WHAT HAPPEN?
REMEDY
1. In accordance with the
manual, check the feed
back signal wire.
2. The Pierce Time in the

controller is set too long.
2. Reset the pierce time

based on the cutting data.
3. The Cut Speed in the

controller is set to 0
3. Reset the cutting speed.
Flame Cutting abnormality
PROBLEM (SYMPTOMS)
POSSIBLE CAUSE
1. Cutting continued after
shut off the main cutting
oxygen gas relief valve
delay closing.
2. MG torchs interior tip
broken in the torch
disassemble interior tip
while the torch is still very
hot.
REMEDY
1.Replace relief valve(No.15)
2. Disassemble after the tip

has cooled down.
3. MG torchs rack broken

have not used two
wrenches to disassemble
a cutting tip.
3. Always use two wrenches

to disassemble the tip.
4. Torch creeping down after

repeated use In cut
Mode, need to set 1.2
second more on up than
down.
4. In cut mode, set 0.2 second

more on up than down.
27
11. WHAT HAPPEN?
PROBLEM (SYMPTOMS)
POSSIBLE CAUSE
All torches have no gas 1. No gas pressures, or not

flowing
enough gas pressures.
REMEDY
1. Open the cylinder valves
or adjust the cylinder gas
pressure regulators to the
appropriate pressures.
2. The pressure regulator on the 2. Clean or replace the

filter, or tighten the hose
machine cannot regulate the
connector, or replace the
gas pressure - inlet gas filter
gas pressure regulator.
is blocked, or inlet gas
connector loose.
3. With gas on/off switch of the
OPC set to on, the solenoid
valve should have 24VAC
input power.
3. If 24VAC does exist

indicates the solenoid
valve has failed - replace
solenoid valve.
4. When no 24VAC input to the

solenoid, check the voltage
between PIN 1 and PIN 2 of
the main PCB-CN1 in the
OPC, it should read 24VAC.
4. If no 24VAC between PIN

1 and Pin 2, make sure
the contact between the
wire and the terminal is
sound, or check if the
control transformer T1 is
failed - replace when
necessary.
5. The fuse of the main gas

PCB is blown.
5. Replace fuse.
6. With gas on/off switch of the

OPC set to on, on the main
gas PCB-CN2, the voltage
between Pin 1&2 ; PIN 2&4;
Pin 5&6 ; Pin 7&8 should
read 24VAC.
6. If no 24VAC output, the

main gas PCB have failed
- replace Main gas PCB.
28
11. WHAT HAPPEN?
PROBLEM (SYMPTOMS)
Individual torch
flowing gas
has
POSSIBLE CAUSE
no 1. With gas on/off switch of the

OPC set to on, gently loose
the individual gas connector
to see if the gas will blow out.
All motorized torch holders

are not working
REMEDY
1. If gas blow out at the
connector when loosen,
check the check valve
and the flow regulator
and the torch body replace when necessary.
2. If no gas blow out from the

loosed connector, check the
individual solenoid valve, it
should read 24VAC.
2. If 24VAC exists, the

solenoid valve failed replace the solenoid
valve.
3. If no 24VAC reading at the

solenoid valve, check Cut gas
station PCB of the relay box.
The CN1-CN4 terminal board
should supplies 24VAC to the
solenoid.
3. If no 24VAC output,
check the fuse of the Gas
station PCB - replace
fuse or replace the Gas
station PCB where is
necessary.
1.Check the fuse of the

motorized PCB in the relay
box.
1.Replace fuse if it is blown.
2. The reading between Pin1/2

and Pin3/4 of the PCB in the
relay box should read 24VDC.
2. If 24VDC exists, the

motorized PCB failed replace the motorized
PCB.
29
11. WHAT HAPPEN?
Flame cutting abnormality
PROBLEM (SYMPTOMS)
Individual motorized
holder is not working
POSSIBLE CAUSE
torch 1. With individual gas on/off

switch of the OPC set to on,
measure Pin 1 & Pin2 of the
CN4 terminal board of the
PCB of the motorized box,
the reading should be
220VAC.
REMEDY
1. If 220VAC exists,
inspect the possible
failure of the motorized
limit switch or motor replace where
necessary.
2. If no 220VAC exists,
measure PIN 1 & PIN 2 of
the CN1,CN4 terminal board
of the PCB of the motorized
box, the reading should be
220VAC.
check the fuse that
protect the T1
transformer in the OPC,
or check the possible
failure of T1 transformer replace where
necessary.
measure Pin 1 & Pin 2 of the
CN1,CN4 terminal board of
the PCB of the motorized
box, the reading should be
220VAC.
3. If 24VDC exists, it
indicates a failed PCB in
the motorized box,
replace the PCB of the
motorized box.
4. If no 24VDC reading at
above procedure B, check
the output voltage to the
relay from the CN1-CN4
Pin3&6 terminal board of the
motorized PCB in the relay
box. It should read 24VDC.
4. If 24VDC exists, it
indicates a failed PCB in
the motorized box,
replace the PCB of the
motorized box.
30
THIS PAGE IS BLANK
31
3.1.1 OPERATION CONTROL
Fig No.
Part No.
Description
Qty.
Remark
** 4200-2007
EDGE Pro CNC controller
SW1 (Single)
** 4200-2004
SW1 (Dual)
** 4200-2008
SW1 (Dual + STHC)
3214-2002
Emergency stop
SW2
3214-1005
Contact
SW2
3212-4001
Select switch with led
SW3
3213-1001
Toggle switch
SW5,7,24~30
3213-1006
Toggle switch
SW4,6,9~12,14,16
3213-1002
Toggle switch
10 SW8,13,15,17~23
6631-1101
OPC plasma SW board
6631-1201
OPC optional SW board
6631-1301
OPC flame SW board
10
6631-1560
OPC station SW board
* Recommended spare parts

** Option
32
3.1.1 OPERATION CONTROL
33
3.1.2 CONTROL CONSOLE( INSIDE )
Fig No.
Part No.
Description
Qty.
Remark
** 3251-2202
Relay
** 3256-2004
Relay socket
** 3257-0005
Relay clamp
** 3422-3001
Terminal stopper
** 6631-3120
OPC main gas board
Marking
** 6631-3220
OPC main gas board
Two plasma
** 6631-3420
OPC main gas board
Marking drill
* 6631-2112
OPC I/O board
6631-0011
Power I/O board

** Option
34
THIS PAGE IS BLANK
35
3.2 SERVO AMPLIFIER BOX
Fig No.
Part No.
Description
Qty.
Remark
** 3031-2023
Servo amplifier 500w
2 / 3 Ms35s~40s/Ms35~45dual
** 3031-2025
Servo amplifier 1Kw
Ms 35~45 High speed
** 3031-2025
Servo amplifier 1Kw
Ms 50/60
3223-3001
Short circuit breaker
* 3224-1005
Magnetic contactor
3332-1001
EMI Filter
** 6630-1520
Relay board
Single
** 6630-1720
Relay board
Dual gantry
3422-0010
Terminal
3422-0006
Terminal block
3071-3202
Fan
3422-3001
Terminal stopper

** Option
36
3.2 SERVO AMPLIFIER BOX LEFT
37
3.2 SERVO AMPLIFIER BOX RIGHT
38
3.3 RELAY BOX ( STANDARD )
Fig. No
Part No.
Description
Qty.
5034-5013800-20 Control box
5034-5013900-20 Gas distribution block /base
5034-5013400-11 Dust proof plate
* 6631-5431
Torch motorized board
3422-3001
Terminal stopper
3422-0006
Terminal block
14
* 6631-4431
Gas station board
** 3722-1901
Bridge diode
** 6651-0001
Motor speed control board
5034-5820700-20 Ring
10
0102-0607
Screw

**Option
39
Remark
4st
4st
M6*20L
3.4 GAS BOX
Fig No.
Part No.
* 3326-0001
3311-0006
Description
Qty.
Power supply
Transformer

**Option
40
Remark
4.1.1 CONTROL SYSTEM
41
4.1.2 MAIN CIRCUIT
42
THIS PAGE IS BLANK
43
4.2.1 EDGE SIGNAL ENDED I/O PINOUT
Edge Single Ended I/O Pinout

The single ended I/O offers 12 outputs which are rated at 24VDC for up to 1-amp
loads and
12 inputs rated for 24VDC
Pin
I/O
Description
Input 1
Torch Up sense
Input 2
Torch Down sense
Input 3
X-Overtravel switch
Input 4
Cut / Mark sense
Input 5
Torch collision
Input 6
Y-Overtravel switch
Input 7
Driver disable
Input 8
Remote pause
Input 9
X Home switch
10
Input 10
X+ Overtravel switch
11
Input 11
Y Home switch
12
Input 12
Y+ Overtravel switch
13
N/C
14
+24 VDC
+I/O Power supply
15
+24 VDC
+I/O Power supply
16
N/C
17
24V Common
I/O Power supply common
18
24V Common
19
N/C
No Connection
20
N/C
No Connection
No Connection
No Connection
44
4.2.1 EDGE SIGNAL ENDED I/O PINOUT
Pin
I/O
Description
21
Output 1
Torch Up
22
Output 2
Torch Down
23
Output 3
Ignition control
24
Output 4
Torch height disable
25
Output 5
Pierce control
26
Output 6
Marker 1 enable / Plate marker No.1
27
Output 7
Cut Control
28
Output 8
Drive enable / Marker 2 enable
29
Output 9
Spare / Nozzle contact enable 1
30
Output 10
Preheat control
31
Output 11
Program running
32
Output 12
Plasma select
33
I/O Shield
Chassis ground
34
+24 VDC
+I/O Power supply
35
+24 VDC
+I/O Power supply
36
24V Common
37
24V Common
45
4.2.2 EDGE DRIVE / ENCODER PINOUT
Edge drive / Encoder pinout

Pin
Description
Encoder power supply input(+5Vor+12V*)
Encoder power supply common
Encoder power supply shield
X Axis
Y Axis
Description
Encoder power output
Encoder power common
Encoder channel A Input
14
11
Encoder channel / A Input
15
10
Encoder channel B Input
21
17
Encoder channel / B Input
22
16
Encoder channel Z Input
28
23
Encoder channel / Z Input
13
12
Encoder shields
24
26
Drive enable In (relay contact)
25
27
Drive enable out (relay contact)
37
34
Drive power input (+12 or +15)
33
29
Servo output (10V)
32
30
Drive power common
36
35
Drive power input (-12 or -15)
20
18
Servo output common
19
31
Drive / Servo shield
46
4.2.2 EDGE DRIVE / ENCODER PINOUT
Edge drive / Encoder pinout (for 3 and 4 Axis units)

2
Encoder power supply input(+5Vor+12V*)
Encoder power supply common
Encoder power supply shield
Z Axis
W Axis
Description
Encoder power output
Encoder power common
Encoder channel A Input
14
11
Encoder channel / A Input
15
10
Encoder channel B Input
21
17
Encoder channel / B Input
22
16
Encoder channel Z Input
28
23
Encoder channel /Z Input
13
12
Encoder shields
24
26
Drive enable In (relay contact)
25
27
Drive enable out (relay contact)
37
34
Drive power Input (+12 or +15)
33
29
Servo output (10V)
32
30
Drive power common
36
35
Drive power Input(-12 or -15)
20
18
Servo output common
19
31
Drive / Servo shield
47
4.2.3 CNC EIA / CODE
CONTENTCNC EIA CODE FOR DRILL/MARKING/CUTTING, AS FOLLWING

Cutting
ONM07
OFFM08
Marker 1
M36T3(Flame marking process select)

OFFSET ONM11
Enable Marker 1M09
Disable Marker 1M10
Offset OffM12
Marker 2
M36T4(CENTER DRILL PROCESS SELECT)

Offset ONM73
Enable Marker 2M13
Disable Marker 2M14
Offset OffM72
ExampleG90
G21
G92 X0. Y0.
G00 X-44.5 Y46.7
M36T4
M73
M13
M14
X-94.5
M13
M14
Y96.7
M13
M14
X-44.5
M13
M14
M72
M02
48
4.3.1 OPC : OPC I/O BOARD & EDGE I/O INTERFACE
OPC I/O
BOARD-P1
EDGE-I/O
NAME
OPC I/O
BOARD-P2
EDGE-I/O
NAME
TUS
21
TU
TDS
22
TD
NX
23
IGN
CS
24
THD
TC
25
PC
NY
26
MK
SO
27
CUT
RP
28
DE / MK2
HX
29
SPARE /
NOZZLE
CONTACT
ENABLE 1
10
10
PX
10
30
PH
11
11
HY
11
31
PROGRAM
RUNNING
12
12
PY
12
32
PF
13
33
GROUND
14
14
EVCC-24V
14
34
EVCC-24V
17
17
EVCC-0V
17
36
EVCC-0V
49
4.4.1 RELAY BOX : TB4 INTERFACE
TB4
TORCH MOTORIZED BOARD
GAS STATION BOARD
AC 24V_1L
CN8-3
AC 24V_2L
CN8-4
AC 24V_1N
CN8-1
AC 24V_2N
CN8-2
P+_1
P+_2
P-_1
P-_2
AC 220V_1L
10
AC 220V_2L
11
AC 220V_1N
12
AC 220V_2N
13
M+
14
M-
CN10-1
CN10-2
CN9-1,CN9-3
CN6-1
CN9-2,CN9-4
CN6-2
50
4.4.2 RELAY BOX : GAS STATION BOARD
NO
OPC MAIN GAS BOARD
GAS STATION BOARD
J5-2
J1-2
J5-4
J1-4
J5-6
J1-6
J5-8
J1-8
J5-9
J1-9
J6-2
J2-2
J6-4
J2-4
J6-6
J2-6
J6-8
J2-8
10
J6-9
J2-9
51
4.4.3 RELAY BOX : TORCH MOTORIZED BOARD INTERFACE
NO
OPC STATION SW BOARD
J5-1
J16-1
J5-2
J16-2
J5-3
J16-3
J5-4
J16-4
J5-5
J16-5
J5-6
J16-6
J5-7
J16-7
J5-8
J16-8
J5-9
J16-9
10
J5-10
J16-10
11
J5-11
J16-11
12
J5-12
J16-12
13
J9-1
J15-1
14
J9-2
J15-2
15
J9-3
J15-3
16
J9-4
J15-4
17
J9-5
J15-5
18
J9-6
J15-6
19
J8-1
J14-1
20
J8-2
J14-2
21
J8-3
J14-3
22
J8-4
J14-4
23
J8-5
J14-5
24
J8-6
J14-6
25
J8-7
J14-7
26
J8-8
J14-8
27
J8-9
J14-9
28
J8-10
J14-10
29
J8-11
J14-11
30
J8-12
J14-12
52
4.4.4 RELAY BOX : TORCH MOTORIZED BOARD INTERFACE
TORCH
MOTORIZED
BOARD FOR 4ST
MOTORIZED CONTROL
BOX #1 CN1
CN1-1
CN4-1
CN1-2
CN4-2
CN1-3
CN4-3
CN1-4
CN4-4
CN1-5
CN4-5
CN1-6
CN4-6
CN5-1
CN8-1
CN5-2
CN8-2
TORCH
MOTORIZED
BOARD FOR 4ST
MOTORIZED CONTROL
BOX #2 CN1
TORCH
MOTORIZED
BOARD FOR
EX 2ST
MOTORIZED CONTROL
BOX #5 CN1(OPTION)
CN2-1
CN1-1
CN2-2
CN1-2
CN2-3
CN1-3
CN2-4
CN1-4
CN2-5
CN1-5
CN2-6
CN1-6
CN6-1
CN5-1
CN6-2
CN5-2
TORCH
MOTORIZED
BOARD FOR 4ST
MOTORIZED CONTROL
BOX #3 CN1
TORCH
MOTORIZED
BOARD FOR
EX 2ST
MOTORIZED CONTROL
BOX #6 CN1(OPTION)
CN3-1
CN2-1
CN3-2
CN2-2
CN3-3
CN2-3
CN3-4
CN2-4
CN3-5
CN2-5
CN3-6
CN2-6
CN7-1
CN6-1
CN7-2
CN6-2
53
TORCH
MOTORIZED CONTROL
MOTORIZED
BOX #4 CN1
BOARD FOR 4ST
4.4.5 RELAY BOX : I/O CONNECTOR INTERFACE
TORCH
OPC MAIN GAS
MOTORIZED
BOARD
BOARD
TORCH MOTORIZED
BOARD J12
GAS STATION
BOARD J6
CN11-1
CN4-1
CN11-2
CN4-2
CN11-3
CN3-7
CN11-4
CN3-8
HEIGHT
SENSING SW
PANEL
SW.
J9-7
HS-3
J9-8
HS-2
TORCH MOTORIZED
BOARD J13
J9-9
HS-1
TORCH MOTORIZED
BOARD J11
GAS STATION
BOARD J5
54
4.5 SERVO CONTROL BOX:AMPLIFIER CN1 & SERVO RELAY BOARD INTERFACE
RL-CN10
AMP Z-CN1
RL-CN11
AMP Y-CN1
RL-CN12
AMP X-CN1
28
28
28
15
15
15
17
17
17
34
34
34
10
46
10
46
10
46
11
11
11
12
12
12
13
20
13
20
13
20
14
19
14
19
14
19
15
42
15
42
15
42
16
43
16
43
16
43
17
44
17
44
17
44
18
48
18
48
18
48
20
47
20
47
20
47
22
22
22
23
23
23
24
24
24
25
25
25
55
4.6 AMPLIFIER PARAMETERS
No
Name
Value
Unit
Setting range
PA01
Control mode
0002
0000-0255h
PA02
Regenerative option
0002
0000-71FFh
PA06
Electronic gear numerator(com. pulse

factor numerator)
1-1048576
PA07
Electronic gear denominator(com. pulse

factor denominator)
1-1048576
PA08
Auto tuning mode
0003
0000-0003h
PA09
Auto tuning response
17
1-32
PA15
Encoder output pulses
4096
PA19
Parameter write inhibit
000C
PB06
Ratio of load inertia moment to servo

motor inertia moment
7.0
times
0.0-300.0
PB07
Model loop gain
24
rad / s
1-2000
PB08
Position loop gain
37
rad / s
1-1000
PB09
Speed loop gain
1350
rad / s
20-50000
PB10
Speed integral compensation
20.0
ms
0.1-1000.0
PB17
For manufacturer setting
0006
PC01
Acceleration time constant
ms
0-50000
PC02
Deceleration time constant
ms
0-50000
PC03
S-pattern acceleration/deceleration time

constant
ms
0-1000
PC12
Analog speed command maximum speed
3200
r/min
0-50000
PC26
Function selection C-5
0001
PC37
Analog speed command offset
PD01
Input signal automatic ON selection 1
PD03
Input signal device selection 1 (CN1-15)
56
pulse/rev
1-100000
0000-FFFFh
0000-031Fh
0000-0111h
mV
-999-999
0000
0000-0FFFh
00020202
00000000-00
3F3F3Fh
4.6 AMPLIFIER PARAMETERS
No
Name
Value
Unit
Setting range
PD04
00212100
PD05
00070704
PD06
00080805
PD07
00030303
PD08
00202006
PD10
00000A0A
PD11
00000B0B
PD12
00232323
PD13
Output signal device selection 1 (CN1-22)
0004
0000-3F3Fh
PD14
000C
0000-3F3Fh
PD15
0004
0000-3F3Fh
PD16
0007
0000-3F3Fh
PD18
0002
0003-0003h
PD20
Function selection D-1
0000
0000-0011h
57
00000000-00
3F3F3Fh
00000000-00
3F3F3Fh
00000000-00
3F3F3Fh
00000000-00
3F3F3Fh
00000000-00
3F3F3Fh
00000000-00
3F3F3Fh
00000000-00
3F3F3Fh
00000000-00
3F3F3Fh
Appendix A : SERIAL COMMUNICATION
58
Appendix B : SIGNAL TOWER
59
Appendix C : TORCH COLLISION INTERFACE
1. COLLISION DEVICE DRY CONTACT OUTPUT
I/O Setup
1. The output of torch collision device is normal open.
Model090047Setting valueInput 5 = Torch collision, contact = Open.
2. The output of torch collision device is normal close.
Model090047Setting valueInput5 = Torch collision, contact = Close.
60
Appendix C : TORCH COLLISION INTERFACE
2 . COLLISION DEVICE NPN OUTPUT
CN4-7DC24V
CN4-6NPN Output
CN4-5DC0V
I/O Setup
1. When torch collide, the output of torch collision device is ON.
Model090047Setting valueInput 5 = Torch collision, contact = Open.
2. When torch collide, the output of torch collision device is OFF.
Model090047Setting valueInput5 = Torch collision, contact = Close.
61
Appendix D : PNEUMATIC FLAME MARKING INTERFACE
62
Appendix E : PLASMA SYSTEM COMMAND THC MACHINE INTERFACE
63
Appendix F : PLASMA SYSTEM HPR-260 SENSOR THC INTERFACE
64
Appendix G : TWO COMMAND THC INTERFACE
65
Appendix H: KALIBURN PLASMA & INOVA THC INTERFACE
PSIF Partial raise enable not used SW4-3 ( X/Y Raise disable )
should be switched to ON position
66
Appendix I : SAFETY COLLISION DEVICE INTERFACE
67
Appendix J : BLOWER CONTROL
PSCNC I/O SetupOutput 8 = Plasma1 enable
68
Appendix K : FUME COLLECTION INTERFACE
1. Process control
Under Plasma modepin & of Plastic connector will be
shorted when auto run is started.
2. PS
Contact5A 240V ~ AC
5A 28V ~ DC
69
Appendix L : SCRIBER INTERFACE
1. PSCNC I/O SetupOutput 7=Marker 1 enable
70
Appendix M : HSD-130 & SPHC INTERFACE
71
Appendix N : PLASMA SYSTEM POWER MAX1650 SENSOR THC INTERFACE
72
Appendix O : FLAME VENT OFF
73
OPTION ARELAY BOX ( 6 CUT )
Fig. No
Part No.
Description
Qty.
5109-07001501010-10 Control box
5109-07001501030-10 Gas distribution block /base
5034-5014100-10
Dust proof plate
Remark
* 6631-5331
Ex 2st
* 6631-5431
4st
3422-3001
Terminal stopper
3422-0006
Terminal block
14
* 6631-4431
Gas station board
4st
* 6631-4331
Gas station board
Ex 2st
** 3722-1901
Bridge diode
10
** 6651-0001
Motor speed control board
11
5034-5820700-20
Ring
12
0102-0607
Screw

**Option
74
M6*20L
OPTION BTORCH MOTORIZED BOARD FOR 4ST INTERFACE
NO

FOR 4ST

FOR EX 2ST
J7-1
J7-1
J7-2
J7-2
J7-3
J7-3
J7-4
J7-4
NO

FOR 4ST

FOR EX 2ST
J6-1
J6-1
J6-2
J6-2
J6-3
J6-3
J6-4
J6-4
NO

FOR 4ST

FOR EX 2ST
CN10-3
CN10-3
CN10-4
CN10-4
NO

FOR 4ST

FOR EX 2ST
CN9-5
CN9-5
CN9-6
CN9-6
NO

FOR 4ST

FOR EX 2ST
J10-1
J10-1
J10-2
J10-2
J10-3
J10-3
J10-4
J10-4
J10-5
J10-5
J10-6
J10-6
J10-7
J10-7
J10-8
J10-8
J10-9
J10-9
75
OPTION BTORCH MOTORIZED BOARD FOR EX 2ST INTERFACE
NO

FOR EX 2ST
GAS STATION BOARD

FOR EX 2ST
J12-1
J6-1
J12-2
J6-2
J13-6
J6-8
NO

FOR EX 2ST
GAS STATION BOARD

FOR EX 2ST
J11-1
J5-1
J11-2
J5-2
76
OPTION CGAS STATION BOARD FOR 4ST INTERFACE
NO
GAS STATION BOARD

FOR 4ST
GAS STATION BOARD

FOR EX 2ST
CN9-1
CN8-1
CN9-2
CN8-3
NO
GAS STATION BOARD

FOR 4ST
GAS STATION BOARD

FOR EX 2ST
J3-2
J1-2
J3-4
J1-4
J3-6
J1-6
J3-8
J1-8
J3-9
J1-9
NO
GAS STATION BOARD

FOR 4ST
GAS STATION BOARD

FOR EX 2ST
J4-2
J2-2
J4-4
J2-4
J4-6
J2-6
J4-8
J2-8
J4-9
J2-9
NO
GAS STATION BOARD

FOR 4ST
GAS STATION BOARD

FOR EX 2ST
CN7-1
CN6-1
CN7-2
CN6-2
77
REVISIONS
Manual Number
Print Data
RD-991E
Feb. 06, 2010
RD-991E
Mar. 03, 2010
Changed Page
Revisions
Appendix
3.1.2 (P34)
RevisedAppendix C/D/H/J/K/L/O
Revised Part No.46631-00106631-0011
78

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OWNERS MANUAL

Serial number1001012 ~ and later

UNITED PROARC CORPORATION

1.1 Control panel ..................................................................................... 1

2.1 Trouble shooting guide ..................................................................... 20

3.1.1 Operation console ........................................................................ 32

4.1.1 Control system .............................................................................. 44

Appendix ASerial communication ...................................................... 58

Option CGas station board for 4st interface ....................................... 77

1.1 CONTROL PANEL

4. Torch & Motorized station / Up Down

5. Servo power system / Emergency stop

3. Flame Gas control / Flame Select switch

1.1 CONTROL PANEL

Laser Point OFF

3. Flame Gas control

Low Preheat OFF

Low Preheat Auto

High Preheat OFF

1.1 CONTROL PANEL

3.2 (Cutting Oxygen)

Low Cut Oxy ON

High Cut Oxy OFF

High Cut Oxy Auto

Low Cut Oxy OFF

4. Torch & Motorized station / Up Down

Torch ON/OFF Station

5. Servo power system

1.2 OPC POWER ON/OFF PROCEDURE

1.2 OPC POWER ON/OFF PROCEDURE

1.2 OPC POWER ON/OFF PROCEDURE

1.2 OPC POWER ON/OFF PROCEDURE

1.3 GAS CONTROL GAS PRESSURE ADJUSTMENT

* High cutting OXYMax setting 10kg/ cm2.

Max pressure shown on gauge 15kg/cm2.

1.3 GAS CONTROL GAS PRESSURE ADJUSTMENT

Gas Pressure adjustment procedure

Adjusting Low Cutting Oxy

1.3 GAS CONTROL GAS PRESSURE ADJUSTMENT

1.4 TWO STAGE PIERCING

Hi / Low Oxygen Two Stage Piercing with EDGE Pro

2. Reference of relevant parameters

1.4 TWO STAGE PIERCING

LOW CUTTING OXYGEN DEPTH

HIGH CUTTING OXYGEN DEPTH

1.4 TWO STAGE PIERCING

Example of set up data

1.5 FLAME MARKING TORCH

1.5 FLAME MARKING TORCH

3. Set Marker Off time at 1 sec.

1.6 POSITIVE ANTI-DUST PRESSURE SETTINGS AND OPERATION

2. Positive Anti-Dust Pressure adjustment

1.7 GAS CIRCULATING DRAWING

1.7 GAS CIRCULATING DRAWING (HIGH/LOW PREHEAT/MARKING)

1.8 SEQUENCE DIAGRAM (HIGH/LOW PREHEAT)

2.1 TROUBLE SHOOTING GUIDE

The machine will not move

1. Replace ATX power

2. When booting, mother

2. Replace RAM on the

3. Mother board or CPU

1. The system could have

2. In Windows the program

3.Replace mother board or