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( 11P120 )
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( 11P225 )
BACHELOR OF ENGINEERING
BRANCH: PRODUCTION ENGINEERING
of Anna University, Chennai.
Work completed
1. Validation of the project through literature survey
2. Feasibility study
3. Parameter selection
Internals 2
Internals 3
6. Die design
7. Material procurement
8. Powder Blending
9. Die material heat treatment
10. Die fabrication through WEDM
Objective :
It is planned to investigate the abrasive wear behavior of Tungsten carbide
coated Al-SiC Composite 5%, 10%, 15% by weight SiC particles produced by powder
metallurgy technique. Also the same composite will be coated with tungsten-carbide ( WC )
by thermal spraying process and the wear behaviour of the coated composite will also be
studied. The aim is to study the wear behaviour and mechanical properties of the Tungsten
carbide coated Al-SiC composite and if the results are favorable,it can be considered as an
alternative of the Tungsten Carbide ( WC ) inserts that is being currently used for the tooling
operations .
Methodology :
Powder Blending
Powder Compaction
Specimen Sintering
Specimen Coating
Comparison of Results
Feasibility Analysis :
I.
II.
For sintering process, there is a sintering furnace available in the college ( PSG
Tech., metallurgy department )
III.
For Specimen coating, there is a coating set up available in Kovai Fine Coat
Pvt. Ltd, Kalapatti, Coimbatore
IV.
1. Abrasive wear behavior Pin on disc wear testing machine ( PSG Tech.,
production department )
2. Compressive strength Universal tensile testing machine ( NIT, Trichy )
Gantt Chart :
Week
0
10
12
14
16
Powder Blending
Planned Schedule
Powder Compaction
Specimen Sintering
Specimen Coating
Mechanical and wear properties testing for
coated and non coated specimens
Comparison of Results
Lubricant has been chosen and purchased Stearic acid ( Pure Ethyl Acohol
+ Stearate crystals )