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LIST OF FIGURES
LIST OF TABLES
ABBREVIATION
1. INTRODUCTION
1.1 INTRODUCTION
6-7
8-10
11
2. COMPOSITE MATERIAL
2.1 INTRODUCTION
13-15
15
16
16
3. THEORETICAL FORMULATION
3.1 THEORY OF BENDING OF THIN PLATES
18
19
20
21
22
4. NUMERICAL ANALYSIS
4.1 BUILD THE MODEL
38-43
44
45
45
48-61
62
6. CONCLUSION
6.1 CONCLUSION
64
65
REFERENCES
LIST OF FIGURES
Fig. no. 1. Classification of matrices
15
18
23
26-36
38
39
40
41
42
43-44
45
46
50
51-52
55-56
58-61
LIST OF TABLES
Table no. 1. Material properties of Al356+B4C mixture
24
25
27
29
31
33
49
Table no. 8. Analysis of buckling load of square cut-out with varying a/w ratio
53
Table no. 9. Analysis of buckling load of circular cut-outs varying d/w ratio
54
Table no. 10. Analysis of buckling load of circular cut-out varying d1/d ratio
57
ABBREVIATION
Symbols
Abbreviation
Poisson's Ratio
Stress
Strain
Elastic Constant
Volume Fraction
Reinforcement
Metal
Diameter of hole
Width of plate
CHAPTER-1
INTRODUCTION
1.1 INTRODUCTION
In many engineering structures such as columns, beams, or plates, their failure develops not
only from excessive stresses but also from buckling. Only rectangular thin plates are
considered in the present study. When a flat plate is subjected to low in-plane compressive
loads, it remains flat and is in equilibrium condition. As the magnitude of the in-plane
compressive load increases, however, the equilibrium configuration of the plate is eventually
changed to a non-flat configuration and the plate becomes unstable. The magnitude of the
compressive load at which the plate becomes unstable is called the critical buckling load.
A composite
weight saving in structures in view of its high strength to weight and high stiffness to weight
ratios. Further, in a fibrous composite, the mechanical properties can be varied as
required by suitably orienting the fibres. In such material the fibres are the main load
bearing members, and the matrix, which has low modulus and high elongation,
provides the necessary flexibility and also keeps the fibres in position and protect them from
the environment.
Properties of composite
arise as a function of its constituent materials, their distribution and the interaction
among them and as a result an unusual combination of material properties can be obtained.
Laminated
composites
applications
due
Fiber-reinforced
thin
to
are
their
gaining
wider
high
specific
are
used
composites
use
in
stiffness
extensively
mechanical
and
in
high
the
and
specific
form
of
aerospace
strength.
relatively
plate, and consequently the load carrying capability of composite plate against
buckling has been intensively considered by researchers under various loading and
boundary conditions. Due
composites
have
been
to
the
excellent
receiving more
stiffness
attention
from
and
weight
engineers,
characteristics,
scientists,
and
designers. During operation the composite laminate plates are commonly subjected to
compression
loads
that
may
cause
buckling
behaviours are important factors in safe and reliable design of these structures.
This work deals with buckling analysis of symmetrically and laminated composite plates
under clamped -free clamped- free boundary condition. The effects on buckling load by cut
out size, length/thickness ratio, ply orientation, and length/breadth ratio are investigated.
Chen and Bert (1976) investigated optimal design of simply supported rectangular plates
laminated to composite material and subjected to uniaxial compressive loading. Numerical
results are presented for optimal-design plates laminated of glass/epoxy, boron/epoxy, and
carbon/epoxy composite materials.
Linear elastic buckling of plates that are subjected to in-plane forces is a problem of great
practical importance that has been extensively researched over the past 60 years. Elastic
instability of flat rectangular plates became an important research area when the design of the
lightweight airframes was introduced. Fok (1984), has been applied the theory of thin plates
to engineering structures. Some advantages of thin-walled structures are high strength
coupled with the ease of manufacturing and the relative low weight. However, thin-walled
Radu and Chattopadhyay (2000) used a refined higher order shear deformation theory to
investigate the dynamic instability associated with composite plates with delamination that
are subject to dynamic compressive loads. Both transverse shear and rotary inertia effects are
taken into account. The theory is capable of modelling the independent displacement field
above and below the delamination. All stress free boundary conditions at free surfaces as well
as delamination interfaces are satisfied by this theory. The procedure is implemented using
the finite element method.
Hwang and Mao (2001) conducted the non-linear buckling and post-buckling analyses to predict
the delamination buckling load and delamination growth load. In order to predict the
delamination growth load, the total strain-energy release rate criterion, criterion of strain-energy
release rate component, and inter laminar-stress criterion are used. Experimental results are also
provided to compare with the prediction.
A procedure for determining the buckling load of the aluminium rectangular plate is
presented by Supasak and Singhatanadgid(2002) .Buckling load of aluminum rectangular
plates are determined using four different techniques, i.e. (1) a plot of applied load vs. outof-plane displacement, (2) a plot of applied load vs. end shortening, (3) a plot of applied load
vs. average in-plane strain, and(4)the Southwell plot. In this study, buckling loads determined
from different experiment methods were compared with the theoretical buckling loads.
Wang and Lu (2003) was carried out an investigation to understand the buckling behaviour of
local delamination near the surface of fiber reinforced laminated plates under mechanical and
thermal loads. The shape of the delaminated region considered is rectangular and triangular.
The displacement expression is composed of items with the effect of tension-shear coupling
and the effect of bend-torsion coupling. The critical strains of laminated plates with various
shaped local delamination and different stacking patterns are obtained by making use of the
energy principle.
Shukla and Kreuzer (2005) proposed a formulation based on the first-order shear deformation
theory and von-Karman-type nonlinearity to estimates the critical/buckling loads of laminated
composite rectangular plates under in-plane uniaxial and biaxial loadings. Different
combinations of simply supported, clamped and free boundary conditions are considered. The
effects of plate aspect ratio, lamination scheme, number of layers and material properties on
the critical loads are studied.
Buket Okutan Baba (2007) studied the influence of boundary conditions on the buckling load
for rectangular plates. Boundary conditions consisting of clamped, pinned, and their
combinations are considered. Numerical and experimental studies are conducted to
investigate the effect of boundary conditions, length/thickness ratio, and ply orientation on
the buckling behaviour of E-glass/epoxy composite plates under in-plane compression load.
Buckling analysis of the laminated composites is performed by using finite element analysis
software ANSYS. Tests have been carried out on laminated composites with circular and
semicircular cut-outs under various boundary conditions. Comparisons are made between the
test results and predictions based on finite element analysis.
Murat Yazici (2008) studied the influence of square cut-out upon the buckling stability of
multilayered, steel woven fiber-reinforced polypropylene thermoplastic matrix composite
plates are studied by using numerical method. The laminated plates under uniform pressure
are formed by stacking three composite layers bonded symmetrically. The FE and
experimental results are presented for various fiber orientation angles and plate boundary
conditions.
10
From the literature, it is evident that most of the studies are based on the numerical
approach. Less attention has been paid on the buckling of composite plates. Due to
the practical requirements, cutouts are often required in structural components
due to
functional requirements, to produce lighter and more efficient structures. Most stability
studies of composite plates with cutout have focused on square plates under simply
supported conditions to minimize the mathematical complexities.
11
CHAPTER-2
COMPOSITE MATERIAL
12
Mankind has been aware composite materials since several hundred years before Christ and
applied innovation to improve the quality of life. Although it is not clear has to how Man
understood the fact that mud bricks made sturdier houses if lined with straw, he used them to
make buildings that lasted. Ancient Pharaohs made their slaves use bricks with to straw to
enhance the structural integrity of their buildings, some of which testify to wisdom of the
dead civilization even today. Contemporary composites results from research and innovation
from past few decades have progressed from glass fibre for automobile bodies to particulate
composites for aerospace and a range other applications.
Ironically, despite the growing familiarity with composite materials and ever-increasing
range of applications, the term defines a clear definition. Loose terms like materials
composed of two or more distinctly identifiable constituents are used to describe natural
composites like timber, organic materials, like tissue surrounding the skeletal system, soil
aggregates, minerals and rock.
Composites that forms heterogeneous structures which meet the requirements of specific
design and function, imbued with desired properties which limit the scope for classification.
However, this lapse is made up for, by the fact new types of composites are being innovated
all the time, each with their own specific purpose like the filled, flake, particulate and laminar
composites.
Fibres or particles embedded in matrix of another material would be the best example of
modern-day composite materials, which are mostly structural.
Laminates are composite material where different layers of materials give them the specific
character of a composite material having a specific function to perform. Fabrics have no
matrix to fall back on, but in them, fibers of different compositions combine to give them a
specific character. Reinforcing materials generally withstand maximum load and serve the
desirable properties.
13
Further, though composite types are often distinguishable from one another, no clear
determination can be really made. To facilitate definition, the accent is often shifted to the
levels at which differentiation take place viz., microscopic or macroscopic.
In matrix-based structural composites, the matrix serves two paramount purposes viz.,
binding the reinforcement phases in place and deforming to distribute the stresses among the
constituent reinforcement materials under an applied force. The demands on matrices are
many. They may need to temperature variations, be conductors or resistors of electricity, have
moisture sensitivity etc. This may offer weight advantages, ease of handling and other merits
which may also become applicable depending on the purpose for which matrices are chosen.
Solids that accommodate stress to incorporate other constituents provide strong bonds for the
reinforcing phase are potential matrix materials. A few inorganic materials, polymers and
metals have found applications as matrix materials in the designing of structural composites,
with commendable success.
These materials remain elastic till failure occurs and show decreased failure strain, when
loaded in tension and compression.
Composites cannot be made from constituents with divergent linear expansion characteristics.
The interface is the area of contact between the reinforcement and the matrix materials. In
some cases, the region is a distinct added phase. Whenever there is interphase, there has to be
two interphases between each side of the interphase and its adjoint constituent. Some
composites provide interphases when surfaces dissimilar constituents interact with each
other. Choice of fabrication method depends on matrix properties and the effect of matrix on
properties of reinforcements. One of the prime considerations in the selection and fabrication
of composites is that the constituents should be chemically inert non-reactive. Figure 1 helps
to classify matrices.
14
Carbon matrices
Glass matrices
Reinforcements
Fibre reinforcements
Laminar composites
Whiskers
Flake composites
Filled composites
Particulate composites
Cermets
Microspheres
15
16
CHAPTER-3
THEORETICAL FORMULATION
17
18
2. The thickness of the plate is small compared with other dimensions. For plate bending, the
thickness, t, is less than or equal to of the smallest width of the plate. For plate buckling
equations, the thickness, t, should be 1/10 of the smallest width of the plate.
4. The middle plane of the plate does not elongate during bending and remains a neutral
surface.
5. The lateral sides of the differential element, in the above figure, remain plane during
bending and rotate only to be normal to the deflection surface. Therefore, the stresses and
strains are proportional to their distance from the neutral surface.
6. The bending and twisting of the plate element resist the applied loads. The effect of
shearing forces is neglected.
19
Fibre reinforced composite materials for structural applications are made in the form of a thin
layer, called lamina. A lamina is a macro unit of material whose material properties are
determined through appropriate laboratory tests. Structural elements such as bars, beams and
plates are then formed by stacking the layers to achieve desired strength and stiffness. Fibre
orientation in each lamina and stacking sequence of the layers can be chosen to achieve
desired strength and stiffness.
20
21
E = (Er*Vr)+(Em*Vm) ...................................................(2)
22
Fig no.-3
23
S. No.
%B4C
Experimental Results
Theoretical Results
% Error
E=67.5GPa
= 300.4 (MPa)
=.23
E=71GPa
= 310.4(MPa)
=.2
6%
5%
E=86GPa
321MPa
=.21
E= 91.4 GPa
=327.6 MPa
= 0.2
6%
10%
E=103GPa
= 354MPa
=.2
E= 109 Gpa
= 362MPa
= 0.2
5%
15%
E=123GPa
= 410MPa
=.2
E=129GPa
= 422MPa
=.2
4%
20%
E=140Pa
= 496MPa
=.2
E=148GPa
= 511MPa
=.2
5%
Table no.- 1
24
(Strain)
(MPa)(Stress)
0.01
68.6
0.02
136.3
0.08
204.9
0.2
262.7
0.6
280.6
1.0
295.2
1.5
300.4
Table no.- 2
25
Fig no. - 4
26
(Strain)
(MPa)(Stress)
0.01
72
0.02
140
0.08
220
0.2
270
0.6
300
320
1.5
321
Table No-3
27
28
(Strain)
(MPa)(Stress)
0.01
75
0.02
145
0.08
230
0.2
275
0.6
305
336
1.5
354
Table No- 4
29
30
(Strain)
(MPa)(Stress)
0.01
78
0.02
152
0.08
239
0.2
280
0.6
320
359
1.5
410
Table no.-5
31
32
(Strain)
(MPa) (Stress)
0.01
81
0.02
161
0.08
247
0.2
290
0.6
335
389
1.5
456
Table no.- 6
33
34
35
Stress ()
Strain()
Fig no.- 4.6
36
CHAPTER-4
NUMERICAL ANALYSIS
37
1. Build the model: It includes defining element type, real constants, material properties and
modelling. In this study, 8 noded linear layer shell 99 was selected as the element type.
38
Case-1
A composite plate having six laminae with dimensions (l*b*t). Nature of buckling load with
respect to aspect ratio. is studied. Here Aspect ratio varies from 1.0 to 5.0. Where l, b, t are
the length, width & thickness of the plate respectively.
Fig no.- 6
39
Uz =0
Uz =0
Free edge
Fig no.-7
40
Fig no.-8
41
Case-2
A composite plate with having six laminae with dimensions (l*b*t), and has a central circular
cut out of varying diameter, d. Here d/b ratio varies from 0 to 0.3, in the steps of 0.05. Nature
of buckling load with respect to d/b ratio was studied.
Fig no.- 9
42
Case-3
A composite plate with having six laminae with dimensions (l*b*t), and has a centre hole, D
along with multiple holes of varying diameter, d. Nature of buckling load with respect to d/D
ratio was studied.
43
2. Solution (Static Analysis): It includes applying boundary conditions, applying loads and
solving the static analysis. The applied boundary condition and load is shown below.
Uz =0
Uz =0
Free edge
44
3. Eigen buckling analysis: Eigenvalue buckling analysis predicts the theoretical buckling
strength of an ideal linear elastic structure.
4. Postprocessor: This step includes listing buckling loads and viewing buckled shapes. We can
plot the deformed and undeformed shape of the plate.
Fig no.-11
45
Fig no.- 12
46
CHAPTER- 5
47
The buckling load for clamped- free aluminium plate determined. The results were based on
finite element analysis. The critical buckling loads obtained by ANSYS & related graph are
shown ...........
48
S.N
B4C%
Buckling Load(MPa)
72.1
72.7
10
88.0
15
104.0
20
120.0
Table no.- 7
49
Fig no.-13
50
Square cutout
5mm SIDE
Fig no.- 14
51
15 mm SIDE
Fig no.-14.1
52
a/w Ratio
S.N.
Buckling Load(MPa) of
Square cutouts
1
0
120.0
0.1
71.3
0.2
66.4
0.3
59.9
0.4
52.0
Table no.-8
Case:2 Here we have taken a carbon fibre epoxy laminated composite plate made of 6
layer(0/45/90)s. Plate size is 100mm in length & thickness of each layer is 1mm. Aspect ratio
(width/length) is changed from 1 to 5, keeping length constant & varying width according to
aspect ratio.
53
S.N
d/w Ratio
Buckling Load(MPa)
Circular cutouts
1
0
120.0
0.1
71.7
0.2
68.2
0.3
63.0
0.4
56.3
0.5
49.1
Table no.-9
Case: 3 Here we have taken a carbon fibre epoxy laminated composite plate, with a central
circular cutout (diameter d) made of 6 layer(0/45/90)s. Plate size is 100mm in length,10mm
in width & thickness of each layer is 1mm. d/w ratio (diameter of cutout/width) is changed
from 0 to 0.3, keeping length & width of plate constant .
54
Fig no.-15
55
Fig no.-15.1
56
SN
d1/d
Buckling Load(MPa)
Of Varying circular Cutouts
49.1
.1
55.9
.2
53.3
Table no.-10
Case: 3 Here we have taken a carbon fibre epoxy laminated composite plate, with a central
circular cutout (diameter d) made of 6 layer(0/45/90)s. To study the effect of stress
concentration due to cutout ,we have provided multiple small holes, near the cutout.Plate size
is 100mm in length,10mm in width & thickness of each layer is 1mm. d1/d ratio (diameter of
small multiple cutouts/diameter of central cutout)is changed from 0 to 0.35, keeping length
& width of plate constant.
57
Fig no.- 16
58
15 mm diameter
Fig no.-16.1
59
10 mm diameter
Fig no.-16.2
60
Fig no.-16.3
61
Sample Calculation:
For aspect ratio (a/b) = 1, without cutout
a= Length of the plate
B.L.F. = (Nx.b2)/ (E2.h3)
= [(6.82*108)*(0.1)2] / [(10.3*1010)*(0.01)3]
= 66.21
Buckling Load = (Buckling Load/length)* length of the plate
= (Nx)*a
Buckling Load = (6.82*108)*0.1
=68200KN
62
CHAPTER- 6
CONCLUSION
63
6.1 CONCLUSION
This study considers the buckling response of laminated rectangular plates with clamped-free
boundary conditions. The laminated composite plates have varying aspect ratio, cut out shape
and effect of stress concentration. From the present analytical study, the following
conclusions can be made.
1. For a rectangular Metal Matrix composite plate with a central square cutout,the
magnitudes of the buckling loads are decreased by increasing the a/w ratio.
2.For a rectangular Metal Matrix composite plate with a central circular
cutout, the magnitudes of the buckling loads are decreased by increasing the
d/w ratio.
3. The influence of the d/w ratio on the reduction in buckling load is greater than
the a/b ratio .
4.The buckling load will increases upto d1/d ratio 0.1 and buckling load decreases
after 0.1.
64
1. We have studied effect of cut out on reduction of stress concentration, but in future
other methods (providing multiple notches & removal of material around the
discontinuity) can also be done.
65
REFERENCES
66
REFERENCES
1.
2.
Buket Okutan Baba and Aysun Baltaci. Buckling characteristics of symmetrically and
anti-symmetrically laminated composite plates with central cutout,- Applayed
Composite Materials 14(2007):265276
3.
4.
5.
6.
G. Garya and H. Zhao. Dynamic testing of fibre polymer matrix composite plates
under in-plane compression- Journal of Composites: Part A 31 (2000) 835840.
7.
8.
9.
67