SEKN5003 R KIT For New Connector PDF

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Introduction to Repair Kit of New Connector

(DEUTSCH DT and HD30 Connectors)
Komatsu decided to adopt DEUTSCH DT and HD30 connectors to all our models, instead of
current electric connectors like X and SWP connectors.
As compared with conventional connectors, new ones are provided with higher reliability, waterproof capability, electrical property, and other performance. By using them, you can easily repair
harnesses like replacement of connectors or terminals. On some of our models, they are already
used. Komatsu will adopt them to future models to be introduced onto the market. By using these
repair kits, you can replace the current connectors with new ones.
1. FEATURES OF NEW CONNECTORS

1) All connectors are waterproofed.
2) A common terminal is used on both DT and
HD30 connectors.
3) One type of terminal crimp tool is provided,
which is common to both.
4) On-site terminal replacement is easy.
There is no need to caulk a shielding rubber
together with the terminal.
The terminal has no protrusion, not damaging the shielding rubber when attaching and
detaching.
5) Durability of the terminal was improved.
The terminal is nickel-plated, improving the
durability when connecting and disconnecting the connectors.
The contact part of the terminal is provided
with high precision, not allowing poor contact to occur.
DT connector
2. BASIC PERFORMANCE
Particularly, the waterproof capability was improved, increasing reliability.
Working temperature: 55 to 125C
(X connector: 50 to 120C)
Waterproof capability:
No water enters even if it is put one meter below
water surface for four hours. No water enters even
if water of 8 to 10 megapascal is sprayed on the
connector from a position 100mm away.
(X connector: Spray test level)
HD30 connector
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Contents
Page
1. Features of New Connectors ......................................................................... 1
2. Basic Performance ........................................................................................ 1
3. General Description of Connector .................................................................
3-1 DT connector ...............................................................................................
3-2 HD30 connector ...........................................................................................
3-3 Pin Number Arrangement ..........................................................................
3-3-1 Pin Number Arrangement of DT connector ..............................................
3-3-2 Insert Arrangement of HD30 connector (Viewed from the pin terminal) ..
3
3
3
4
4
5
4. General Description of Kit ..............................................................................

4-1 Outline of the kits .........................................................................................
4-1-1 Repair kit (A) ............................................................................................
4-1-2 Repair kit (B) ............................................................................................
4-2 Types and identification of pins and sockets <Reference> .........................
4-2-1 Pin terminal ..............................................................................................
4-2-2 Socket terminal ........................................................................................
4-2-3 Identifying sealing plug .............................................................................
6
6
6
6
7
7
7
7
5. List of Repair Kit Components ..................................................................... 8

5-1 Repair kit (A) component list (Part No.: 790-222-4000) .............................. 8
5-2 Repair kit (B) component list (Part No.: 790-222-4100) ............................ 10
6. Replacement of Connectors and Terminals ................................................ 11
6-1 Pulling out and fitting in the DT connector terminal .................................... 11
6-1-1 Tools required .......................................................................................... 11
6-1-2 Pulling out the terminal ........................................................................... 12
6-1-3 Fitting in the terminal .............................................................................. 12
6-2 Pulling out and fitting in the HD30 connector terminal .............................. 14
6-2-1 Tools required ......................................................................................... 14
6-2-2 Pulling out the terminal ........................................................................... 14
6-2-3 Fitting in the terminal .............................................................................. 15
7. Crimp of Terminal ........................................................................................
7-1 Tools required ............................................................................................
7-2 Selecting pin and socket terminals ............................................................
7-3 Crimping the terminal ................................................................................
16
16
16
16
8. Replacement of machine-mounted connectors

with DEUTSCH connectors ........................................................................... 18
9. Part No. List of HD30 Connector Body ........................................................
9-1 Part No. List of HD30 Connector Body (Without adaptor) .........................
9-2 Part No. List of HD30 Connector Body (With adaptor) ..............................
9-3 Connector mounting nut and washer ........................................................
20
20
21
22
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3. GENERAL DESCRIPTION OF CONNECTOR

3-1
DT connector
As DT connectors, DT2-, 3-, 4-, 6-, 8-, and 12-ways types and DTHD 1-ways and DTM 2-ways
types are provided. Regarding the DTHD connector, three types are available depending on the
size of electric wire to be connected, each of which is given a different Part No.
<Configuration of DT connector>
Pin contact
Socket contact
Plug body
Receptacle body
Receptacle wedge
Plug wedge
3-2 HD30 connector

Two sizes of connectors (shell size: 18 and 24) and also connectors with different nine pin
configurations are provided. This type connector is mountable on a housing of either the pin or
socket terminal type. (The housing Part No. is different according to whether it is a pin-terminalmounted connector or socket-terminal-mounted connector.)
Other than, various kinds of combinations are available. Be careful to place an order by specifying
a correct Part No.
<Configuration of HD30 connector>
Pin contact
Socket contact
Sealing plug
or
or
Socket contact
Pin contact
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3-3 Pin Number Arrangement

3-3-1 Pin Number Arrangement of DT connector
Pin Number Arrangement (Viewed from the fitting part)
Male (Receptacle)
Female (Plug)
Note 1: To prevent misconnection, the 8- and 12-ways DT connector bodies are given four
different colors: grey, black, green, and brown. You cannot connect different color
connectors.
Note 2: As DT connector bodies, two types are provided; one for nominal diameter 0.5 of electric
wire and another for 0.85, 1.25 and 2. One with a small shielding rubber hole is for 0.5
and one with a large hole is for 0.85, 1.25, and 2.
The hole is large
The hole is small
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3-3-2
Insert Arrangement of HD30 connector (Viewed from the pin terminal)
Shell size and

insert layout
188
Insert Arrangement
Shell size and

insert layout
249
1814
2416
1820
2421
1821
2423
2431
Insert Arrangement
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4. GENERAL DESCRIPTION OF KIT

Two types of repair kits are provided: the repair kit (A) for all connectors in DT Series (Part No.:
790-222-4000) and the repair kit (B) for 2-, 3-, 4-, and 6-ways connectors frequently used (Part
No.: 790-222-4100).
As for HD30 connector bodies, more than 100 types are provided and not used very frequently.
For this reason, no repair kit is available for the HD30 connector bodies. You must place an order
separately when you need it. (Regarding the list of HD30 connector bodies, refer to 9.) Also,
components of this kit are also selectively available.
4-1 Outline of the kits

4-1-1 Repair kit (A)
For repair of connectors at repair shop. All parts of DT connector and required tools are included
in a kit. Separately get a HD30 connector body only and the kit is applicable to every connector.
Regarding the components list, refer to 5-1. This kit does not include a case. Obtain one if
necessary.
Photo of entire repair kit (A)
Photo of entire repair kit (B)
Case (Option)
Large size:
Part No. 799-601-7910
Size:
410 x 240 x 325mm
Weight:
6.0Kg
Medium size: Part No. 799-601-7920
Size:
550 x 325 x 365mm
Weight:
2.9Kg
4-1-2 Repair kit (B)

For repair of connectors in the field. Mainly the parts of frequently used 2-, 3-, 4-, and 6-ways
DT connectors are available as a compact kit. Like the repair kit (A), the repair kit (B) also
includes a terminal crimp tool and terminal pull-out tool. Therefore, it is well serviceable in the
field. Regarding the components list, refer to 5-2. This kit does not include a case (P/N: 799-6017910 and 7920), either. Obtain one if necessary.
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4-2
Types and identification of pins and sockets <Reference>
Pin and socket terminals have no engraved Part No. and ID mark. Therefore, you cannot identify them
on site. When you need to identify them on site, refer to the following tables. The DT connector
is serviceable with terminals with * only. The DTM connector is serviceable with terminals with ** only.
4-2-1
Pin terminal
Part No.
Upper row: Nickel-plated Length of pin terminal (A)
Lower row: Gold-plated
(mm) 0.4
How to identify
Dia. of pin terminal (B)
(mm) 0.2
How to identify
0819105310 (**)
0819107310 (**)
18.1
1.0
Measure the diameter

and length of the pin.
0819105320 (*)
0819107320 (*)
20.6
1.6

Without a green bar
0819105330 (*)
0819107330 (*)
20.6
1.6

With a green bar
0819105340
20.6
2.4

0819105350
26.2
3.6

0819105360
26.2
5.7

4-2-2
Socket terminal
How to identify
Part No.
Upper row: Nickel-plated Length of socket terminal (A) Dia. of socket terminal (B)
Lower row: Gold-plated
(mm) 0.4
(mm) 0.2
How to identify
0819105410 (**)
0819107410 (**)
16.4
1.9

and length of the socket.
0819105420 (*)
0819107420 (*)
19.0
2.8

Without a green bar
0819105430 (*)
0819107430 (*)
19.0
2.8

With a green bar
0819105440
19.3
4.0

0819105450
24.8
6.6

0819105460
24.8
8.5

Note: The gold-plated socket terminal has a crimped part of gold color.
4-2-3
Identifying sealing plug

Part No.
Color for identification
0819100710
Red
0819100770
White
0819100750
White
0819100760
Brown
(A)
(A)
(B)
Green bar
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5. LIST OF REPAIR KIT COMPONENTS

5-1
Repair kit (A) component list (Part No.: 790-222-4000)

No.
Part No.
Part name
Qty
Remarks
0819105310
Pin (Nickel-plated)
100
(#20)
0819105320
Pin (Nickel-plated)
50
(#16: AWG1620)
0819105330
Pin (Nickel-plated)
50
(#16: AWG1416)
0819105340
Pin (Nickel-plated)
20
(#12)
0819105350
Pin (Nickel-plated)
10
(#8)
0819105360
Pin (Nickel-plated)
10
(#4)
0819107310
Pin (Gold-plated)
10
(#20)
0819107320
Pin (Gold-plated)
(#16: AWG1620)
0819107330
Pin (Gold-plated)
(#16: AWG1416)
10
0819105410
Socket (Nickel-plated)
100
11
0819105420
50
(#16: AWG1620)
12
0819105430
50
(#16: AWG1416)
13
0819105440
20
(#12)
14
0819105450
10
(#8)
15
0819105460
10
(#4)
16
0819107410
Socket (Gold-plated)
10
(#20)
17
0819107420
(#16: AWG1620)
18
0819107430
(#16: AWG1416)
19
0819202100
Connector (Receptacle)
(DTM)
20
0819212100
(DT2)
21
0819213100
(DT3)
22
0819214100
(DT4)
23
0819216100
(DT6)
24
0819218101
(DT8) Grey
25
0819218102
(DT8) Black, standard
26
0819218103
(DT8) Green
27
0819218104
(DT8) Brown
28
0819219101
(DT12) Grey
29
0819219102
30
0819219103
(DT12) Green
31
0819219104
(DT12) Brown
32
0819231100
DTHD #12
33
0819241100
DTHD #8
34
0819251100
DTHD #4
35
0819202200
Connector (Plug)
(DTM)
36
0819212200
Connector (Plug)
(DT2)
37
0819213200
Connector (Plug)
(DT3)
38
0819214200
Connector (Plug)
(DT4)
39
0819216200
Connector (Plug)
(DT6)
40
0819218201
Connector (Plug)
(DT8) Grey
41
0819218202
Connector (Plug)
(#20)
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No.
Part No.
Part name
Qty
Remarks
42
0819218203
Connector (Plug)
(DT8) Green
43
0819218204
Connector (Plug)
(DT8) Brown
44
0819219201
Connector (Plug)
(DT12) Grey
45
0819219202
Connector (Plug)
46
0819219203
Connector (Plug)
(DT12) Green
47
0819219204
Connector (Plug)
(DT12) Brown
48
0819231200
Connector (Plug)
DTHD#12
49
0819241200
Connector (Plug)
DTHD#8
50
0819251200
Connector (Plug)
DTHD#4
51
0819222100
Connector (Receptacle: For AEX, AVS0.5)
(DT2)
52
0819223100
(DT3)
53
0819224100
(DT4)
54
0819226100
(DT6)
55
0819228101
(DT8) Grey
56
0819228102
57
0819228103
(DT8) Green
58
0819228104
(DT8) Brown
59
0819229101
(DT12) Grey
60
0819229102
61
0819229103
(DT12) Green
62
0819229104
(DT12) Brown
63
0819222200
Connector (Plug: For AEX, AVS0.5)
(DT2)
64
0819223200
(DT3)
65
0819224200
(DT4)
66
0819226200
(DT6)
67
0819228201
(DT8) Grey
68
0819228202
69
0819228203
(DT8) Green
70
0819228204
(DT8) Brown
71
0819229201
(DT12) Grey
72
0819229202
73
0819229203
(DT12) Green
74
0819229204
(DT12) Brown
75
0819202300
Wedge (Receptacle)
(DTM)
76
0819212300
Wedge (Receptacle)
(DT2)
77
0819213300
Wedge (Receptacle)
(DT3)
78
0819214300
Wedge (Receptacle)
(DT4)
79
0819216300
Wedge (Receptacle)
(DT6)
80
0819218300
Wedge (Receptacle)
(DT8)
81
0819219300
Wedge (Receptacle)
(DT12)
82
0819202400
Wedge (Plug)
(DTM)
83
0819212400
Wedge (Plug)
(DT2)
84
0819213400
Wedge (Plug)
(DT3)
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5-2
No.
Part No.
Part name
Qty
Remarks
85
0819214400
Wedge (Plug)
(DT4)
86
0819216400
Wedge (Plug)
(DT6)
87
0819218400
Wedge (Plug)
(DT8)
88
0819219400
Wedge (Plug)
(DT12)
89
0819100710
Sealing plug
10
(#20)
90
0819100770
Sealing plug
10
(#12, #16)
91
0819100750
Sealing plug
(#8)
92
0819100760
Sealing plug
(#4)
93
0819320012
Clamp
94
0819330012
Clamp
Applicable to 8-ways type only
95
7996017810
Tool
Terminal crimp tool
96
7996017820
Tool
HD connector pin pull-out tool
97
7996017830
Tool
98
7996017840
Tool
99
7996017850
Tool
100
7996017860
Tool
101
7996017870
Tool
102
7996017880
Tool
DT connector pin pull-out tool
103
7996017930
Operation Manual
Repair kit (B) component list (Part No.: 790-222-4100)

No.
Part No.
Part name
Qty
Remarks
0819105310
Pin (Nickel-plated)
100
(#20)
0819105320
Pin (Nickel-plated)
50
(#16: AWG1620)
0819105330
Pin (Nickel-plated)
50
(#16: AWG1416)
0819105410
100
0819105420
50
(#16: AWG1620)
0819105430
50
(#16: AWG1416)
0819202100
(DTM)
0819212100
(DT2)
0819213100
(DT3)
10
0819214100
(DT4)
11
0819216100
(DT6)
12
0819202200
Connector (Plug)
(DTM)
13
0819212200
Connector (Plug)
(DT2)
14
0819213200
Connector (Plug)
(DT3)
15
0819214200
Connector (Plug)
(DT4)
16
0819216200
Connector (Plug)
(DT6)
17
0819222100
Connector (Receptacle:For AEX, AVS0.5)
(DT2)
18
0819223100
(DT3)
19
0819224100
(DT4)
20
0819226100
(DT6)
21
0819222200
Connector (Plug:For AEX, AVS0.5)
(DT2)
22
0819223200
(DT3)
23
0819224200
(DT4)
(#20)
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No.
Part No.
Part name
Qty
Remarks
24
0819226200
(DT6)
25
0819202300
Wedge (Receptacle) (For male connector)
(DTM)
26
0819212300
(DT2)
27
0819213300
(DT3)
28
0819214300
(DT4)
29
0819216300
(DT6)
30
0819202400
Wedge (Plug) (For female connector)
(DTM)
31
0819212400
(DT2)
32
0819213400
(DT3)
33
0819214400
(DT4)
34
0819216400
(DT6)
35
0819100710
Sealing plug
10
(#20)
36
0819100770
Sealing plug
10
(#12, #16)
37
0819320012
Clamp
38
7996017810
Tool
Terminal crimp tool
39
7996017820
Tool
To pull out HD connector terminal
40
7996017830
Tool
41
7996017840
Tool
42
7996017850
Tool
43
7996017860
Tool
44
7996017870
Tool
45
7996017880
Tool
To pull out DT connector pin
46
7996017930
Operation Manual
6. REPLACEMENT OF CONNECTORS AND TERMINALS

(Reference: The connector attached at the power supply side is usually a socket (socket
contact)).
6-1
6-1-1
Pulling out and fitting in the DT connector terminal

Tools required
1) Tool to pull out a terminal (X1): 799-601-7880

This tool is used to pull out the terminal and wedge of DT and DTM connectors.
2) Needle nose pliers (general tool), tweezers, etc.
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6-1-2 Pulling out the terminal
1) By using a pair of needle nose pliers, tweezers, or a pull-out tool, pull out the wedge
(1).
2) Find the contact fixing lug (2) in the connector. While pulling it out with a pull-out tool
or a pair of tweezers, slightly pull out the
electric wire to release the fixing lug.
3) While holding the shielding rubber (3), pull

out the electric wire (4).
When it is very difficult to pull it out, retry
the Step 2).
6-1-3 Fitting in the terminal

1) Pick up the caulked part of the terminal and
fit it into the hole.
Fit it in straight until you hear a click.
Push it in until you hear a click (which
occurs when the contact passes by the
fixing lug) and you feel that the contact
touches the back wall.
Slightly pull the electric wire in the pullout direction to check that the contact on
the electric wires end is not detached.
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If the electric wire bends when you try

fitting it in and therefore, it cannot go in,
attach a tool of Part No. 799-601-7830
or -7840 on the terminals back-end and
then, fit it in.
7996017830, 7840
2) After fitting in all electric wires, mount the

wedge (1).
When mounting the wedge to a 2-ways

connector, refer to the figure to the right.
Fit this side of

the wedge in
the connector.
When mounting the wedge to a 3-ways pin

connector, place the wedge with its arrow
designation toward the fitting part of the
connector housing, and then, mount it.
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6-2
6-2-1
Pulling out and fitting in the HD30 connector terminal

Tools required
Pin/socket pull-out tool
No.
Part No. of tool
7996017820
0819105310
0819107310
0819105410
0819107410
White or Red
7996017830
0819105320
0819107320
0819105420
0819107420
Light blue
7996017840
0819105330
0819107330
0819105330
0819107430
Blue
7996017850
0819105340
0819105440
Yellow
7996017860
0819105350
0819105450
Green
7996017870
0819105360
0819105460
White
Part No. of pin terminal Part No. of socket terminal Tool color
6-2-2 Pulling out the terminal

1) In case of the HD30 Series, the sizes of pins and sockets to use are different depending on
the connector type. Choose an appropriate pull-out tool in accordance with the table below.
Nominal No.
Electric wire
of connector size or Pin No.
Part No. of pull-out tool
Part No. given by

manufacture
(Given on actual tool)
Tool color
188
2, 3
7996017850
114010
1814
0.5
7996017830
04113101605
Light blue
0.85, 1.25
7996017840
04112041605
Blue
0.5
7996017820
04112402005
White or Red
0.85, 1.25
7996017840
04112041605
Blue
1821
0.5
7996017820
04112402005
White or Red
249
15
7996017870
114009
White
7996017860
114008
Green
2, 3
7996017850
114010
Yellow
2416
2, 3
7996017850
114010
Yellow
2421
2, 3
7996017850
114010
Yellow
0.5
7996017830
04113101605
Light blue
0.85, 1.25
7996017840
04112041605
Blue
0.5
7996017830
04113101605
Light blue
0.85, 1.25
7996017840
04112041605
Blue
0.5
7996017830
04113101605
Light blue
0.85, 1.25
7996017840
04112041605
Blue
1820
2423
2431
Yellow
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2) Attach the chosen pull-out tool (X1) to the
electric wire of pin and socket you will remove.
Do not use a metallic screwdriver; it
damages a shielding rubber.
X1
3) Slide the pull-out tool into a clearance between the electric wire and the connector
shielding rubber, and then, push it in as far
as it will go. (Be sure not to push it in
forcedly to prevent the tool from being damaged.)
4) Pull out the electric wire with the pull-out
tool.
6-2-3 Fitting in the terminal

1) Grasp wire behind the contact barrel.
2) Fit the terminal into the hole and push it in
until you hear a click.
Push it in until you hear a click (which occurs when the contact passes by the fixing
lug) and you feel that the contact touches
the back wall.
If the electric wire bends when you try fitting
it in and therefore, it cannot go in, attach a
tool of Part No. 799-601-7830 or -7840 to
the terminals back-end and then, fit it in.
3) Slightly pull the electric wire in the pull-out

direction to check that the contact on the
electric wires end is not detached.
7996017830, 7840
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7. CRIMP OF TERMINAL
7-1
Tools required
Universal hand crimp tool (X2): 799-601-7810
Stripper (General tool: To strip the insulation from wire)
Universal hand crimp tool: 7996017810
7-2
Selecting pin and socket terminals
When replacing pin and socket terminals, be sure to use same types as ones previously used.
If you are confused about which ones to use, refer to 4-2.
7-3
Crimping the terminal
1) By using a stripper, strip insulation from wire.

Regarding a removing distance, refer to the
table below.
Part No.
Removing Knobs
distance set value
(mm)
Pin terminal
Socket
terminal
0819105310
0819107310
0819105410
0819107410
0819105320
0819107320
0819105420
0819107420
0819105330
0819107330
0819105430
0819107420
0819105340
0819105440
Pin terminal
Electric wire
This crimp tool is a hand tool and therefore, you can

use it for the terminals described above. Regarding
thicker terminals, you need a power tool for a manufacturer.
To check if the striped insulation distance is correct,
fit the electric wire into the terminal and look through
the hole on the terminal side surface. If you can see
the strand wire through it and also the end face of
the insulation touches the end face of the terminal,
the distance is correct.
The strand wire

should be seen
through the hole on
the terminal side
surface.
The end face of the

insulation should
touch the end face
of the terminal.
SEKN5003
17 of 23
2) Remove the pin (1) of Universal Hand Crimp
Tool.
3) Referring to the Table in the Step 1), pull up the

knob (2) and rotate it to an appropriate set value.
4) Loosen the lock nut (3) and rotate the adjustment screw (4).
5) Fit the terminal in the Universal Hand Crimp
Tool.
6) Rotate the adjustment screw until the top-end of
the terminal is aligned with the top-end of the
tool hole. Then, tighten the lock nut.
7) Fit

the electric wire (6) in the terminal.

Do not twist the wire strand.
Solder should not be added.
Be careful the wire strands not entering the
contact barrel.
8) Grip the handle and crimp the contact.

When you operate the handle up to the
stroke end, the handle opens.
Rotate the adjustment screw with the

terminal pressed in.
SEKN5003
18 of 23
8. REPLACEMENT OF MACHINE-MOUNTED CONNECTORS

WITH DEUTSCH CONNECTORS
This section describes how to replace a 2-ways X connector to a 2-ways DT connector.
1) Disconnecting the mounted connector
By using a nipper or a pair of needle nose pliers, cut the electric wire off the connector.
2) Strip insulation of wire 7mm.

(Use a commercially available tool.)
3) Adjust the knob of the universal hand crimp tool

to 5.
Depending on the Part No. of a terminal to use,
the appropriate set value is different.
For more information, refer to 7-3, 1).
4) Fit the terminal into the hole of the universal

hand crimp tool and loosen the lock nut (3).
After that, rotate the adjustment screw (4).
5) Rotate the adjustment screw until the top-end of
the terminal is aligned with the top-end of the
hole of the tool. After that, tighten the lock nut.
4
3
Rotate the adjustment screw with
the terminal pressed in.
SEKN5003
19 of 23
6) Set the terminal on the universal hand crimp tool
and fit the electric wire into the terminal.
Do not twist the strand wire.
7) Grip the handle and caulk the contact.
When you operate the handle up to the
stroke end, the handle opens.
8) Attach the terminal to a new connector.

9) One all contacts are in place, insert the wedge.
The wedge will snap into place.
10) Replace both the male and female connectors

with new ones and attach the clamp
11) Fit the connector into the clamp.
Clamp
SEKN5003
20 of 23
9. PART NO. LIST OF HD30 CONNECTOR BODY

9-1
Part No. List of HD30 Connector Body (Without adaptor)

No.
Part No.
0819113101
Receptacle: Pin (Male)
Remarks
Normal type
188
0819114101
Receptacle: Socket (Female)
Normal type
188
0819113105
Extra-Thin type
188
0819114105
Extra-Thin type
188
0819112201
Plug: Socket (Female)
Normal type
188
0819111201
Plug: Pin (Male)
Normal type
188
0819112205
Extra-Thin type
188
0819111205
Plug: Pin (Male)
Extra-Thin type
188
0819123101
Normal type
1814
10
0819124101
Normal type
1814
11
0819123105
Extra-Thin type
1814
12
0819124105
Extra-Thin type
1814
13
0819122201
Normal type
1814
14
0819121201
Plug: Pin (Male)
Normal type
1814
15
0819122205
Extra-Thin type
1814
16
0819121205
Plug: Pin (Male)
Extra-Thin type
1814
17
0819133101
Normal type
1820
18
0819134101
Normal type
1820
19
0819132201
Normal type
1820
20
0819131201
Plug: Pin (Male)
Normal type
1820
21
0819143101
Normal type
1821
22
0819144101
Normal type
1821
23
0819142201
Normal type
1821
24
0819141201
Plug: Pin (Male)
Normal type
1821
25
0819153101
Normal type
249
26
0819154101
Normal type
249
27
0819152201
Normal type
249
28
0819151201
Plug: Pin (Male)
Normal type
249
29
0819163101
Normal type
2416
30
0819164101
Normal type
2416
31
0819163105
Extra-Thin type
2416
32
0819164105
Extra-Thin type
2416
33
0819162201
Normal type
2416
34
0819161201
Plug: Pin (Male)
Normal type
2416
35
0819162205
Extra-Thin type
2416
36
0819161205
Plug: Pin (Male)
Extra-Thin type
2416
37
0819173101
Normal type
2421
38
0819174101
Normal type
2421
39
0819173105
Extra-Thin type
2421
40
0819174105
Extra-Thin type
2421
41
0819172201
Normal type
2421
42
0819171201
Plug: Pin (Male)
Normal type
2421
43
0819172205
Extra-Thin type
2421
44
0819171205
Plug: Pin (Male)
Extra-Thin type
2421
45
0819183101
Normal type
2423
46
0819184101
Normal type
2423
SEKN5003
21 of 23
9-2
No.
Part No.
Remarks
47
0819183103
Thin type
2423
48
0819184103
Thin type
2423
49
0819183105
Extra-Thin type
2423
50
0819184105
Extra-Thin type
2423
51
0819182201
Normal type
2423
52
0819181201
Plug: Pin (Male)
Normal type
2423
53
0819182203
Thin type
2423
54
0819181203
Plug: Pin (Male)
Thin type
2423
55
0819182205
Extra-Thin type
2423
56
0819181205
Plug: Pin (Male)
Extra-Thin type
2423
57
0819193103
Thin type
2431
58
0819194103
Thin type
2431
59
0819193105
Extra-Thin type
2431
60
0819194105
Extra-Thin type
2431
61
0819192203
Thin type
2431
62
0819191203
Plug: Pin (Male)
Thin type
2431
63
0819192205
Extra-Thin type
2431
64
0819191205
Plug: Pin (Male)
Extra-Thin type
2431
Part No. List of HD30 Connector Body (With adaptor)

No.
Part No.
Remarks
0819113102
Normal type
188
0819114102
Normal type
188
0819113106
Extra-Thin type
188
0819114106
Extra-Thin type
188
0819112202
Normal type
188
0819111202
Plug: Pin (Male)
Normal type
188
0819112206
Extra-Thin type
188
0819111206
Plug: Pin (Male)
Extra-Thin type
188
0819123102
Normal type
1814
10
0819124102
Normal type
1814
11
0819123106
Extra-Thin type
1814
12
0819124106
Extra-Thin type
1814
13
0819122202
Normal type
1814
14
0819121202
Plug: Pin (Male)
Normal type
1814
15
0819122206
Extra-Thin type
1814
16
0819121206
Plug: Pin (Male)
Extra-Thin type
1814
17
0819133102
Normal type
1820
18
0819134102
Normal type
1820
19
0819132202
Normal type
1820
20
0819131202
Plug: Pin (Male)
Normal type
1820
21
0819143102
Normal type
1821
22
0819144102
Normal type
1821
23
0819142202
Normal type
1821
24
0819141202
Plug: Pin (Male)
Normal type
1821
25
0819153102
Normal type
249
26
0819154102
Normal type
249
SEKN5003
22 of 23
9-3
No.
Part No.
Remarks
27
0819152202
Normal type
249
28
0819151202
Plug: Pin (Male)
Normal type
249
29
0819163102
Normal type
2416
30
0819164102
Normal type
2416
31
0819163106
Extra-Thin type
2416
32
0819164106
Extra-Thin type
2416
33
0819162202
Normal type
2416
34
0819161202
Plug: Pin (Male)
Normal type
2416
35
0819162206
Extra-Thin type
2416
36
0819161206
Plug: Pin (Male)
Extra-Thin type
2416
37
0819173102
Normal type
2421
38
0819174102
Normal type
2421
39
0819173106
Extra-Thin type
2421
40
0819174106
Extra-Thin type
2421
41
0819172202
Normal type
2421
42
0819171202
Plug: Pin (Male)
Normal type
2421
43
0819172206
Extra-Thin type
2421
44
0819171206
Plug: Pin (Male)
Extra-Thin type
2421
45
0819183102
Normal type
2423
46
0819184102
Normal type
2423
47
0819183104
Thin type
2423
48
0819184104
Thin type
2423
49
0819183106
Extra-Thin type
2423
50
0819184106
Extra-Thin type
2423
51
0819182202
Normal type
2423
52
0819181202
Plug: Pin (Male)
Normal type
2423
53
0819182204
Thin type
2423
54
0819181204
Plug: Pin (Male)
Thin type
2423
55
0819182206
Extra-Thin type
2423
56
0819181206
Plug: Pin (Male)
Extra-Thin type
2423
57
0819193104
Thin type
2431
58
0819194104
Thin type
2431
59
0819193106
Extra-Thin type
2431
60
0819194106
Extra-Thin type
2431
61
0819192204
Thin type
2431
62
0819191204
Plug: Pin (Male)
Thin type
2431
63
0819192206
Extra-Thin type
2431
64
0819191206
Plug: Pin (Male)
Extra-Thin type
2431
Connector mounting nut and washer

No.
Part No.
Remarks
0819110808
Nut for connectors 188, 1814, 1820, and 1821

(Tightening torque: 4.8kgcm)
0819150808
Nut for connectors 249, 2416, 2421, 2423 and 2431

(Tightening torque: 6.5kgcm)
0819110809
Washer for connectors 188, 1814, 1820, and 1821
0819150809
Washer for connectors 249, 2416, 2421, 2423, and 2431
SEKN5003
23 of 23
May 2000
Customer Support Division

SEKN5003 R KIT For New Connector PDF

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SEKN5003

Introduction to Repair Kit of New Connector

1. FEATURES OF NEW CONNECTORS

4. General Description of Kit ..............................................................................

5. List of Repair Kit Components ..................................................................... 8

8. Replacement of machine-mounted connectors

3. GENERAL DESCRIPTION OF CONNECTOR

3-2 HD30 connector

3-3 Pin Number Arrangement

The hole is large

The hole is small

Insert Arrangement of HD30 connector (Viewed from the pin terminal)

Shell size and

Shell size and

4. GENERAL DESCRIPTION OF KIT

4-1 Outline of the kits

Photo of entire repair kit (A)

Photo of entire repair kit (B)

4-1-2 Repair kit (B)

Types and identification of pins and sockets <Reference>

Measure the diameter

Measure the diameter

Measure the diameter

Measure the diameter

Measure the diameter

Measure the diameter

Measure the diameter

Measure the diameter

Measure the diameter

Measure the diameter

Measure the diameter

Measure the diameter

Identifying sealing plug

Color for identification

5. LIST OF REPAIR KIT COMPONENTS

Repair kit (A) component list (Part No.: 790-222-4000)

(DT8) Black, standard

(DT12) Black, standard

(DT8) Black, standard

(DT12) Black, standard

Connector (Receptacle: For AEX, AVS0.5)

Connector (Receptacle: For AEX, AVS0.5)

Connector (Receptacle: For AEX, AVS0.5)

Connector (Receptacle: For AEX, AVS0.5)

Connector (Receptacle: For AEX, AVS0.5)

Connector (Receptacle: For AEX, AVS0.5)

(DT8) Black, standard

Connector (Receptacle: For AEX, AVS0.5)

Connector (Receptacle: For AEX, AVS0.5)

Connector (Receptacle: For AEX, AVS0.5)

Connector (Receptacle: For AEX, AVS0.5)

(DT12) Black, standard

Connector (Receptacle: For AEX, AVS0.5)

Connector (Receptacle: For AEX, AVS0.5)

Connector (Plug: For AEX, AVS0.5)

Connector (Plug: For AEX, AVS0.5)

Connector (Plug: For AEX, AVS0.5)

Connector (Plug: For AEX, AVS0.5)

Connector (Plug: For AEX, AVS0.5)

Connector (Plug: For AEX, AVS0.5)

(DT8) Black, standard

Connector (Plug: For AEX, AVS0.5)