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INTRODUCTION

Originally Inert Gas Tungsten Arc Welding


(Tungsten Inert
Gas) is a type of arc welding made the atmosphere
control. Tungsten electrodes were used. Electrodes
only to produce an arc only. So, for the weld when
the metal Additional required to weld, trunk filler
rod should be fed to the weld area as methods
done in oxy-gas welding process asetilina.
During the welding process is a shield in the form
of gas inert (argon & helium) is used to block the
welded from atmospheric air. Shield works for
prevent oxidation at the electrode tip, a puddle
weld and the parent metal in the vicinity of the
welded.
There are two types of commonly used welding
nozzle weld TIG operation manually. For welding
use per current is low (less than 200 amperes)
when welding thin material, weld nozzles are
usually of the type that can cooled in air
conditioning. But, for welding require more current
than 200 amperes, the nozzle weld should be
cooled with water so that the electrodes do not
become overheated.

TEORY
In TIG welding, electric arc occurs when electricity
is passed to the tungsten electrode. The distance
between the tip of the tungsten electrode and the
workpiece surface will cause a flow of electrons.
The flow of electrons in turn produce arc and high
heat to melt metal.

TIG welding is done in a controlled atmosphere


using a tungsten electrode which serves to produce
an arc to melt the metal. Direct current or
alternating current of high frequency is used to
enable the resulting continuous and stable arc
without touching the metal electrodes. The arc is
ignited by pressing the starter switch is located on
the blowpipe flame. Filler rod to feed and deposited
into the cauldron of molten metal as an additive.

During extended inert gas welding gas cylinder


through the blowpipe from functioning as a shield
to protect the molten crater of atmospheric air
trapped in it.

OBJECTIVE
There are several purposes for doing this report. Among them:
To gain experience and knowledge of the use of TIG arc
welding and materials safe.
To discipline students using workshop should.
To provide exposure to the students about security is
important.
Ensure that the students that they know how to use TIG
machine and hand tools in the right way
Improve the students during their patience do work piece.
Able to help students in the job environment requires skill.

SAFETY DURING WORK


Some of the measures that need to be done while in welding
workshop are:
Well-dressed, neat and safe.
Wear goggles when welding. Goggles protect the eyes
when students operate TIG welding.
Do not look at welding with the naked eye as strong arc
light can cause eye pain, glare and juicy.
Put the lid onto the shirt before use TIG welding.
When wearing an apron workshop, always tie back not in
front.
Remove watches, rings and bracelets as they can
endanger yourself while using welding conditions and
cause injury.
Turn off welding before cleaning.
Always ensure TIG welding and hand tools are clean.
Make sure the floor is not greasy so as to avoid injuries
from occurring.

For the boys, they should ensure their hair short and neat.
Before getting into the workshop the students must clad
mechanical workshop.
Students who use TIG welding or equipment without the
permission of the lecturer will be disciplinary action.
In the event of any injury to the student, please
report it immediately to a lecturer in action further.

SAFETY EQUIPMENT

FUNTION

GOOGLE
Protective devices to
protect your face and
eyes from arc light.

GLOVE
Protective equipment to
protect the hand than the
high temperature working
material.

APRON
to prevent sparks hit in
shirt

APPARATUS

FUNCTION

Machine tig

Welding machine uses


an alternating current
entry (AU) and
produces direct
current (DC).

Tungsten eletcrod

used for drainage flow

Enhancer rod

Rod additive used to


strengthen the
connection with the
molten welding rod
into a cauldron of
molten enhancer.

APPARATUS

FUNCTION

Regulator and Flow


Meters

There are three main


parts of the regulator,
cylinder pressure
gauges and flow meters:
Flowmeter gas measure
serves as a gauge for
the working pressure
required.
There are readings on
the outside while the
inside of the glass tube
there is a ball float that
will be used to
mementukan pressure
level of work required.

Meter readings will be


taken at the center of
the ball ata at the top of
the ball.

HOS

Hose is used to
transport the gas from
the cylinder to blowpipe.
Hos is also used to drain
water conditioning to
blowpipe

PROCEDURE

1) clean the workpiece to be in welding

2) using iron as the base of the workpiece


3) connect the earth line on iron material so that
current can be discharged
4) set and adjust the appropriate protective gas and
adjust the end point tungsten
5) upon completion of the current set on the machine
ac / dc, take place at the base of the workpiece
metal
6) Next put the two workpieces to locate the ends of
the material and do weld the nail on the connection
of the workpiece
7) Perform TIG weld to weld finish filling the space
with the use of the rod.
8) Switch TIG weld and cover gas pressure when
finished welding the steel connections and cool the
workpiece.
9) Clean the slag on the workpiece by using an air
purifier to get results updates

LAP JOINT
For a lap weld, form the weld pool so that the edge of the overlapping piece and
the flat surface of the second piece flow together. Since the edge will melt faster,
dip the filler rod next to the edge and make sure you are using enough filler metal
to complete the joint.

T-joint
When welding a T-joint, the edge and the flat surface are to be joined
together, and the edge will melt faster. Angle the torch to direct more heat to
the flat surface and extend the electrode beyond the cup to hold a shorter
arc. Deposit the filler rod where the edge is melting .

CONCLUSION
From the results of this assignment I have learned
many things during this project, especially in dealing
with TIG machine. This is because there are several
steps that must be followed before conducting proper
welding
TIG is. For example, adjust the gas pressure which is
suitable for welding workpiece. I also use TIG welding

as well although not mahir. Im as a student have to


comply with all.

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