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Wt. 45 pounds
DESCRIPTION
The 5100 Series Texsteam Chemical Injectors are
single acting, positive displacement plunger-type
pumps, powered by gas via a diaphragm with a
spring return. Speed control is accomplished by
regulating the exhaust gas discharge flow. Reversal is
accomplished by a direct spring- actuated switching
mechanism (rotary three-way valve). Volume is
controlled by the speed of the pump and by the stroke
length, either 1 or 1/3 lengths.
Water treatment
Hydrostatic testing
Sampling
APPLICATIONS
Plunger
Size
Maximum
Discharge
Pressure
Model Number
5104
5101
5103
5105
Maximum Volume
4.2 GPD
7.5 GPD
16.8 GPD
32.0 GPD
Model Number
Maximum Volume
5104
5101
5103
5105
2.8 GPD
5.0 GPD
12.0 GPD
22.0 GPD
3/16
1/4
3/8
1/2
6000PSI
6000PSI
6000PSI
3500PSI
35
Maximum Recommended Speed Above
1500 psi Injection Pressure
3/16 Plunger 28 Strokes per Minute
1/4 Plunger 26 Strokes per Minute
3/8 Plunger 14 Strokes per Minute
1/2 Plunger 14 Strokes per Minute
30
25
20
10
12
15
18
21
24
27
30
5105
5103
5101
5104
100
200
500
1000
1500
2000
3000
3500
53
159
120
360
244
732
457
1371
54
162
126
378
245
735
458
1374
57
171
148
444
248
744
462
1386
62
186
164
492
270
810
469
1407
71
213
177
531
288
864
476
1428
76
228
185
555
308
924
530
1590
84
252
243
729
340
1020
545
1635
95
285
278
834
355
1065
555
1665
4000
314
942
369
1107
560
1680
5000
6000
355
1065
405
1215
575
1725
374
1122
497
1491
589
1776
INSTALLATION
8.
IMPORTANT:
Max. Gas Diaphragm Chamber Pressure 35 P.S.I.
Oil thrust rod occasionally.
1.
2.
Check speed control with the chart which will give you the volume the pump is injecting.
3.
Check for excess leakage around the packing gland. If is not possible to stop excess leaking, replace the packing. If the
plunger is badly scored, replace the plunger. Do not adjust packing against pressure.
4.
5.
MAINTENANCE
replacing. Disconnect power supply into TA-906 disc
retainer. Remove TA-906 Disc retainer from TA-441
body - caution: care should be taken not to lose TA-77
valve spring and TA-579 washer located directly under
TA-906 disc retainer.
LP & HP
Furnished
on H&HP
models
only
GLAND
WRENCH
1/4 FNPT
1/4 FNPT
DRAIN
PARTS LIST
Item
Part No.
No.
Reqd.
1
2
3**
4
5
6**
7
8
9
10
11
12
13
14
15
16
17
18
19
20*
TC-0252
TD-0251
TC-2128
P54-062000-0200
TA-3320
TA-1821
TB-1193
P86-025075-0200
TB-0438
TB-0548
TB-0444
TB-0446
TA-1823
TB-0447
TA-0290
P01-037125-3900
P25-037000-3900
P01-031100-3900
P52-031000-3900
TA-1854
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
8
8
4
4
1
21*
22*
TA-1718
TA-3324
1
1
NOTES:
Name
Diaphragm Cover
Housing
Molded Diaphragm
Washer
Locknut
Return Spring
Pilot Valve Line Assy.
Wing Screws
Diaphragm Plate
Cover
Thrust Rod
Pilot Valve
Bumper Plate
Rod Adapter
Pin
Hex Hd. Cap Screw
Hex Nut
Hex Hd. Mach. Screw
Lockwasher
Pressure Gauge Range
0-35 psig
Regulator
Nipple
Material
Part No.
No.
Reqd.
24
P52-037000-3900
25
TA-0075
26
P26-037000-0200
27
TA-1827
28*
TA-1828
29*
TA-1546
30
TA-1835
31**
TA-1820
32**
TA-0746
33
TA-6564
34
1
1
1
1
1
1
1
1
3
1
1
36**
TA-0315
37**
TA-6563
38**
TA-0058
39
TA-2489
40
TA-1829
41
P51-037000-0200
42
TB-0471
43**
TA-6563
44**
TA-2355
45
TA-4015
46
TA-4016
1
1
1
1
1
1
1
1
1
1
1
Item
Cast Iron
Cast Iron
Buna-N, Nylon
Stl. Zinc Pl.
Stl. Zinc Pl.
C.S. Zinc Pl.
303 S.S. Tubing
Stl. Zinc Pl.
Steel
Cast Iron
Steel
See Page 7
Steel
Steel
Steel
SS
SS
SS
SS
Brass Element
Aluminum/Brass
Stl. Zinc Pl.
Name
Light Lockwasher
Street El.
Hex. Nut
Bumper Plate Screw
Adjusting Pin
Gasket
Air Vent
Flipper Spring
Washer
Stirrup Assembly
Injector Head
Material
SS
C.S. Galv.
Semifinish Stl. Zinc Pl.
Steel
Steel
Buna-N
Brass
Steel
C.S. Zinc Pl.
Cast Iron & Steel
Head Assemblies
(See page 8 for part list)
Gland Wrench
Steel
Spring Adapter (Bottom) Steel
Gasket-Pilot Valve
Fiber
Gas Exhaust Valve
Ni. Plated Brass
Hex. Hd. Screw
Steel
Internal Tooth Lockwasher Carbon Stl. Zinc Pl.
Trip Stirrup
Cast Iron
Spring Adapter (Top)
Steel
Rollpin
Steel
Male Con. & Comp. Nut C.S. Cad. Pl.
Elbow Con. & Comp. Nut C.S. Cad. Pl.
7-1/2 (5 gallon)
8-3/4(10 gallon)
1/4 FNPT
GAS INLET
35 PSIG MAX.
1/4 FNPT
DISCHARGE
16 (5 gal.)
24 (10 gal.)
PARTS LIST
Item
Part No.
1
1
2
2
3
4
TA-0529
TA-1742
TA-0664
TA-1539
TA-3118
TA-3116
5*
TB-0038
TA-0950
TB-0758
7
TA-3123
9**
TA-2459
10
TA-0792
11
P53-031000-0200
12
P52-031000-3900
13
P25-037000-3900
15
P01-031100-3900
16** P10-031125-0200
17**
18
19**
20
21
25
TA-0098
TA-0206
TA-0104
TB-0039
TA-0101
TB-0871
TB-1285
No.
Reqd. Name
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
2
2
1
1
1
1
1
1
1
1
Diaphragm Vent
Assembly
(TA-1835)
Material
Stainless Steel
Stainless Steel
430 Stainless Steel
304 Stainless Steel
Polypropylene
Polypropylene
PARTS LIST
Item
1
Pin Only
(TA-4062)
*NOTE: To assemble,
move lever arm to left as
shown and align hole in
pilot valve disc with hole
in pilot valve body.
Backside View
Outside View
No.
Reqd.
Part No.
TB-0441
Name
Material
Body
Cast Iron
17-4 Ph SS
Steel Hardened
TA-4147
TA-4062
4*
TA-0077
Valve Spring
Stainless Steel
Elbow Connector
& Compression
Nut Assy.
TA-4016
P03-025037-0200
Hex Socket
Cap Screw
Steel
P53-025000-0200
Washer
C.S.
TA-0906
Disc Retainer
TB-1631
10*
TA-0579
Washer
Stainless Steel
11
TA-0677
Outlet Body
Brass
12*
TA-0391
Spring
Stainless Steel
13*
TA-0054
Ball
Stainless Steel
14*
TA-2093
O-Ring
Viton
TA-0479
O-Ring
Buna-N
15
TA-0678
Inlet Body
Brass
16
TA-1296
Outlet Body
Stainless Steel
17
TA-1297
Inlet Body
Stainless Steel
18*
TA-1574
Gasket
Stainless Steel
19
TA-2489
Valve
Brass, Ni Plated
Item
Part No.
No.
Reqd.
Name
Material
20
TA-2847
Pressure Gauge
0-60 psig
S.S. Element
21
TA-2845
Regulator
250# max. inlet
Aluminum
Item
1**
20
21
22
23
24*
25
26*
27*
28*
29*
30
31
32
33
34
35
36
37
TB-871
Tank Gauge
For 5 Gal. Tank
Part No.
TA-0200
P25-025000-0200
P55-025000-3900
TA-3106
TA-3112
TA-3199
TC-0393
TA-3100
TA-3101
TA-3102
TA-2184
TA-3103
TA-3104
TA-3115
TA-3144
TA-3113
TA-3328
TA-3107
TA-2163
Name
Upper Valve Seat
Nut
Washer
U-Bolt
Handle Valve
O-Ring, Viton
Frame, Alum.
Spring, 303 SS
Flat Washer
Gauge Glass
O-Ring, Viton
Strainer, 303 SS
Retainer Nut, 303 SS
Valve Body, 303 SS
Stem Valve, 303 SS
Spring, 316 SS
Washer, 303 SS
O-Ring, Viton
O-Ring, Buna-N
INJECTOR HEADS
PARTS LIST
1/4 FNPT
Discharge
TB-142
Section A-A
3/16
Head
1/4 FNPT
Suction
Plunger Size/Model #
Item
No.
1
2*
3
4*
5*
6
7*
8*
9*
10*
11
12
13
14*
15
18
Material
Specification
Head Assembly No.
Body
Plunger
Plunger Packing Gland
Plunger Packing
(see table below for maximum
discharge pressures)
Material
Construction
17-4 PH
303-SST
Buna-N
Buna-N Hard
Viton
Viton Hard
Teflon
Fluorosilicone
O-Ring, Suction & Discharge
Buna-N
(included in items 8 & 14)
Viton
Teflon
Fluorosilicone
Kalrez
Aflas
Top Bushing
302-SST
Ball Check Spring
316-SST
316-SST
Large Top Ball 3/8
Hastelloy
Top Seat-Assembly Buna-N "O Ring
303-SST
Top Seat-Assembly (Metal-to-Metal)
303-SST
Small Top Ball 1/4
316-SST
Priming Valve
303-SST
Nut, Plunger Packing Gland
303-SST
Suction Ball 3/8
316-SST
Hastelloy
TA-0064
Suction Ball 1/2 (Use with TA-0771)
316-SST
Metal-to Metal Bottom Seat only
Bottom Seat (w/Buna-N O-Ring)
303-SST
Bottom Seat Bushing Metal-to Metal
303-SST
(Use w/TA-0053 1/2 Ball Only)
Gasket
304-SST
Locknut
Brass
3/16"
5104
All
Stainless
Steel**
TB-1472
TC-2040
TA-5643
TA-5642
TA-3969
TA-3948
TA-3967
TA-6253
TA-3966
TA-6574
TA-0479
TA-2580
TA-6159
TA-4113
TA-5037
TA-5073
TA-1496
TA-0077
TA-0054
TA-0064
TB-0737
N/A
N/A
TA-5462
TA-6353
TA-0054
TA-0064
N/A
1/4"
5101
3/8"
5103
Ductile
w/SS
Trim
TB-0166
TC-0275
TA-1312
TA-1463
TA-1461
TA-2295
TA-4102
TA-6555
TA-1642
TA-6257
TA-0479
TA-2580
TA-6159
TA-4113
TA-5037
TA-5073
TA-1496
TA-0077
TA-0054
TA-0064
TB-0737
TA-0806
TA-0126
TA-1497
TA-6353
TA-0054
TA-0064
TB-0053
All
Stainless
Steel
TB-0755
TC-0291
TA-1312
TA-1463
TA-1461
TA-2295
TA-4102
TA-6555
TA-1642
TA-6257
TA-0479
TA-2580
TA-6159
TA-4113
TA-5037
TA-5073
TA-1496
TA-0077
TA-0054
TA-0064
TB-0737
TA-0806
TA-0126
TA-1497
TA-6353
TA-0054
TA-0064
TB-0053
Ductile
w/SS
Trim
TB-0203
TC-0276
TA-1745
TA-0957
TA-1456
TA-1875
TA-4101
TA-6556
TA-1234
TA-6258
TA-0479
TA-2580
TA-6159
TA-4113
TA-5037
TA-5073
TA-1496
TA-0077
TA-0054
TA-0064
TB-0737
TA-0806
TA-0126
TA-1497
TA-6353
TA-0054
TA-0064
TB-0053
All
Stainless
Steel
TB-0756
TC-0425
TA-1745
TA-0957
TA-1456
TA-1875
TA-4101
TA-6556
TA-1234
TA-6258
TA-0479
TA-2580
TA-6159
TA-4113
TA-5037
TA-5073
TA-1496
TA-0077
TA-0054
TA-0064
TB-0737
TA-0806
TA-0126
TA-1497
TA-6353
TA-0054
TA-0064
TB-0053
1/2"
5105
Ductile
All
w/SS
Stainless
Trim
Steel
TB-0496
TB-0732
TC-0272
TB-0349
TA-1876
TA-1876
TA-1219
TA-1219
TA-0959
TA-0959
TA-1874
TA-1874
TA-4103
TA-4103
TA-6557
TA-6557
TA-1012
TA-1012
TA-6259
TA-6259
TA-0479
TA-0479
TA-2580
TA-2580
TA-6159
TA-6159
TA-4113
TA-4113
TA-5037
TA-5037
TA-5073
TA-5073
TA-1496
TA-1496
TA-0077
TA-0077
TA-0054
TA-0054
TA-0064
TA-0064
TB-0737
TB-0737
TA-0806
TA-0806
TA-0126
TA-0126
TA-1497
TA-1497
TA-6353
TA-6353
TA-0054
TA-0054
TA-0064
TB-0053
TB-0053
TB-1216
N/A
TB-0736
TA-0771
TB-0736
TA-0771
TB-0736
TA-0771
TB-0736
TA-0771
TB-0736
TA-0771
TB-0736
TA-0771
TA-4394
TA-0225
N/A
TA-0225
N/A
TA-0225
N/A
TA-0225
N/A
TA-0225
N/A
TA-0225
N/A
TA-0225
Material
Buna-N
Buna Head
Viton Hard
Viton
Teflon
3/16
3000
6000
6000
3000
3000
Pressure psig
1/4
3/8
3000
3000
6000
6000
6000
6000
3000
3000
3000
3000
1/2
3000
3500
3500
3000
3000
F
J
K
H
A
C
Name
Material
A.
P01-031050-0200
HHCS
B.
P01-025050-0200
HHCS
C.
P52-031000-0200
Lockwasher
D.
TA 7091
Microswitch
Aluminum
E.
TA 7088
Microswitch
Mounting Plate
Aluminum
F.
TA 7090-1
G.
TA 7095
Bushing
H.
TA 7096
Elbow
I.
TA 7092
Tubing
S.S.
J.
TA 7097
Ferrule
K.
TA 7098
Flareless Nut
INSTALLATION
3. Remove the four P01-031-3900 machine screws
and four P52-031000-3900 lock washers and
remove the switching valve assembly, TB 0446,
from the pump housing.
TB 1193 Removal
Steps 10 through 12
11. Push the diaphragm TC 2128 back into position
and reinstall the TC 0252 diaphragm cover.
12. Reinsert TA 1828 adjusting pin.
13. Install TA 7092 microswitch valve onto the
TA 7088 mounting plate with the two
P01-025050-0200 HHCS. Ensure the TXT tag
is facing up.
Steps 4 through 8
9. Remove Bumper Plate Assembly, TA 1823,
TA 0459, TA 3323, and TA 1827.
Bumper Plate
Port 3
10. Install microswitch thrust rod collar assembly
TA 7090-1. Ensure that the clamping bolt is on
the opposite side of the thrust rod from where the
microswitch will be installed. Place TA 7090-1
over the area where the stirrup assembly TA 6564
would normally attach to the thrust rod. Do not
tighten the clamping bolt at this time.
Port 1
Port 2
10
Port 3
Port 1
Steps 16 through 19
Port 2
Dresser, Inc.
Phone: 832-590-2306
Fax: 713.849.2879
www.dresser.com
Series 5100
4.07