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1 Palfinger Funkfernsteuerung
Index
1. System overview
2. Description
2.1
Transmitter
2.1-1
Digital main functions
2.1-2
Additional digital functions
2.1-3
Proportional functions
2.1-4
Test mode for radio transmitter
2.1-5
Cable mode
2.1-6
P50 display on the transmitter (feed back system)
4
5
7
8
9
9
9
2.2
Radio receiver
10
2.3
11
11
12
12
12
13
14
15
2.4
Programming cable
17
2.5
Battery
17
2.6
Battery charger
18
3. Programming
19
3.1
19
3.2
Programming
3.2-1
Changing the working direction
3.2-2
Changing operating speeds
3.2-3
Acceleration ramp
3.2-4
Deceleration ramp
3.2-5
Linearity of movements
3.2-6
Change over delay on Fly-Jib
3.2-7
Emergency cut off delay
20
21
22
23
24
25
25
26
3.3
27
4. Special functions
4.3
28
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1. System overview
The Palfinger Radio Remote Control System is a product of the Swedish company SCAN-RECO, it is
specially developed to operate hydraulically operated mobile cranes.
Palfinger uses two different systems of Scan Reco:
Normal RRC system (Transmitter and receiver with battery and cable)
Feed back system with Paltronic 50 display on the transmitter (two way system)
2. Description
2.1 Transmitter
The transmitter can operate as a standard 8 proportional and 20 digital functions.
This can be expanded by special software orders and switches.
System works with full speed (according to the adjustment of stop speed)
The green diode (6) is off.
The speed modes can be changed during operating a function only in a lower mode.
To come back in a higher mode put all proportional levers in neutral position and act the
MICRO switch once to the right. The system shifts back to 100% mode (stop speed.
When starting the system, the mode is adjusted as it was during the emergency cut-off
button (memory function).
The 100% of MICRO speed is free adjustable (1st red. speed), but will never operate faster
than the stop speed setting. If the MICRO speed is programmed higher than the Stop speed,
the stop speed cuts down the MICRO speed to the stop speed setting.
3
4
MICRO
ON
If the system beeps five times during the starting process, lever 5 (from the left) is not in
neutral position.
The system can be operated now only without this defective function.
If a lever is defective, it can be replaced easily by opening the screws and changing the lever.
A modification from linear to cross control levers is not possible without more modifications.
oon / off
HPLS
OLP
10
Connections:
Radio
Cable
On/Off
+/DV
1-8
RM
EX2
EX3
11
max. 1,8 A
max. 1,2 A
max. 1,8 A
If one connection takes more, the line will be switched off (short-cut protection)
The usage of electrical power on the proportional connections depends on the type of control valve.
Therefore have a look on the valve description.
12
EX (1) cable
Standard on all systems. The EX cable is directly connected to the electronic box with a 7-pin
Amphenol plug, named with On/Off. The cable is marked with EX.
Wiring:
1
2
3
4
5
6
7
rpm + / - / Auto
Motor Start
Motor Stop
HPLS On/Off
AOS XX (only with AOS)
Return oil utilisation On/Off
OLP / Horn
On feed back systems, the pins 4, 5 and 6 are transferred via the CAN bus system. So it is not
necessary to connect the wires externally.
On older systems, (hydraulic HPLS), wire 5 was used for the HPLS off function.
If a CAN bus is used, wire 4, 5 and 6 cannot be used for other functions.
13
EX3 cable
Is only installed on feed back systems.
The cable is marked with yellow letters EX3 and is directly wired into the electronic box.
Wiring:
1-7
14
power is on
dump valve has voltage
digital function is active
proportional lever is acted to direction A
The intensity of the diode depends on the angle of the acted lever.
proportional lever is acted to direction B
The intensity of the diode depends on the angle of the acted lever.
status display, important for fault monitoring
DV steadily on
POWER steadily on, 4 flashing
In radio mode, the dump valve drops 0,5 s after using a function (3s on AOS systems).
2.3-7 Trouble shooting
If the system indicates an error, at first always the LED 1 shows a short flash. After this, the error is
shown by a combination of the diodes 2, 3, and 4.
Therefore, the system has to be switched on in radio mode.
The following errors are indicated:
a) Diode 1, pause, then diode 2
Overload on a On/Off function (function consumes more than 1,2 A)
Disconnect EX-plug and EX-2 plug.
If error remains, one of the EX cables has an internal short cut!
If error disappears, connect on of the two EX-cables.
If the error shows up again, one of the functions on this cables has a shortcut.
Disconnect each of the maximum seven connected functions of this cables one by one and
find out, which one cause the error.
Eventually a relays is necessary on the defective function to lower the power consumption!
15
16
2.5 Battery
The system is equipped with 2 NiMH (Mangan Hybrid) batteries.
The current of a fully charged battery is approx. 8 V.
The battery has 3 connections, the middle one is not used on the Palfinger system.
The effective operating time with a fully charged battery is approx. 8 hours.
If the battery is empty, the transmitter gives 3 short optical and acoustical signals.
After this, the battery should be used until the system stops itself.
If the battery is low, the system cannot be restarted again.
If there are not functions acted within 5 minutes, the system switches off automatically.
17
indicates power on
indicates charging a battery
18
3. Programming
To have a well adjusted system, suitable for all the different requirements of different operators, the
system can be adjusted with the help of the transmitter.
The fllowing description explains the programming of the new system (Type 301 and 300), which are on the market
since January 2001.
On older systems, only the levels 1-6 and 15 are programmable.
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Conditions:
EX2 wire 5 and 6 have 24 V
EX2 wire 5 has 0 V
EX2 wire 6 has 0 V
EX2 wire 5 and 6 have 0 V
If one of the reduced speed sets is not used, the signal wire has to be connected to EX2 wire 7
(permanent plus).
PROGRAMMING LEVELS
By pressing the start button according to the speed level in programming mode, each level can be
chosen. The chosen level will be indicated optically (rote diode) and acoustically.
The following levels can be programmed:
Chapter level
description
signal
3.2-1
3.2-2
3.2-2
3.2-2
3.2-3
3.2-4
3.2-5
3.2-6
3.2-2
3.2-2
3.2-2
3.2-7
3.2-2
3.2-2
3.2-2
20
Level 1
Level 2
Level 3
Level 4
Level 5
Level 6
Level 7
Level 8
Level 9
Level 10
Level 11
Level 12
Level 13
Level 14
Level 15
Attention: The working direction is a GLOBAL function! This means, when changing the
direction in normal mode, also HPLS and workman basket mode is changed! On elder
systems, this function is only working in one level, therefore it is necessary to change each
speed set separately. To do this, just repeat the a.m. setting in the required speed set again.
3 100 % MAX
max.
4 83100%%v. MICRO
MICRO
A
min.
0
68 % v. MICRO
42 % v. MICRO
2
0 Start
50 % v. MICRO
Spool travel
max.
Programming levels
Nr. 1
Nr. 2
Nr. 3
Nr. 4
Working direction
Start speed
Maximum speed
MICRO speed
21
Start speed:
Minimum speed of the function which is used to start the movement.
Maximum speed: Speed when acting a lever fully (highest speed of a speed set).
MICRO speed: Speed, when acting the lever fully in the first reduced mode (green diode
flashes once every 5 seconds).
start speed
maximum speed
MICRO speed
Level 9
Level 10
Level 11
start speed
MICRO speed
maximum speed
Level 13
Level 14
Level 15
HPLS mode
HPLS mode
HPLS mode
start speed
MICRO speed
maximum speed
PROGRAMMING
22
Enter the programming mode and choose the required level by pressing the start button.
(The chosen level will be shown optically (red diode) and acoustically (long and short acoustic
signals)).
Move the lever of the function you want to change (fully, if maximum or MICRO speed should be
changed and minimal if start speed should be changed).
Change all functions like this according to your the your wishes or save the changing by pressing
the emergency cut off button. If required, change the program level to a higher one by pressing the
start button again.
acceleration time
0,0 s
0,1 s
0,2 s
0,3 s
0,4 s
0,5 s
0,6 s
0,8 s
step
8
9
10
11
12
13
14
15
acceleration time
1,0 s
1,2 s
1,5 s
1,7 s
2,0 s
2,5 s
3,0 s
5,0 s
Change all functions like this according to your the your wishes or save the changing by pressing
the emergency cut off button. If required, change the program level to a higher one by pressing the
start button again.
23
acceleration time
0,0 s
0,1 s
0,2 s
0,3 s
0,4 s
0,5 s
0,6 s
0,8 s
step
8
9
10
11
12
13
14
15
acceleration time
1,0 s
1,2 s
1,5 s
1,7 s
2,0 s
2,5 s
3,0 s
5,0 s
Change all functions like this according to your the your wishes or save the changing by pressing
the emergency cut off button. If required, change the program level to a higher one by pressing the
start button again.
max.
100 %
100 % MICRO
Programming
83 %
68 %
Attention
When operating a movement to the
opposite direction, a first the ramp
completes the deceleration before the
direction changes!
53 %
42 %
min.
0
Time
0 Acceleration
Deceleration
When levers acted quickly
24
If required, change the program level to a higher one by pressing the start button again, otherwise
save the changing by pressing the emergency cut off button.
Attention
The delay time is preadjusted by Palfinger according to each equipment and should not be changed by
anybody after delivery (peak pressures can occur).
25
Value
Delay time
1
2
3
until 19
1s
2s
3 s = STANDARD for AOS
19 s
20
21
22
until 255
22 s
255 s
If required, change the program level to a higher one by pressing the start button again, otherwise
save the changing by pressing the emergency cut off button.
ATTENTION
The standard value (21) is presetted by Palfinger and should not be changed by anybody after delivery
due to safety reasons.
Standard value for normal cranes
Standard value for cranes with AOS
26
27
4. Special functions
4.1 Program a new transmitter
Generally it is possible to program each transmitter to an existing receiver.
During doing this, the new transmitter gives its digital system address to the receiver, so that again both
radio parts are able to work together.
Programming
Check that there is no voltage on the receiver now! If there is voltage, use the ignition key to stop
the system.
Release the emergency button at first on the crane, than on the transmitter.
Press the emergency button, remove the programming cable and put the battery in.
After programming a new transmitter to an existing system, only the new transmitter can control the
crane.
General
It is always possible to use any transmitter in cable mode without programming anything.
In this case, the cable has the highest priority and the address of the radio parts is not important.
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