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Nomenclature
T
K
q
q
V(t)
Vi
= Confidence Interval
= Standard Deviation
= Temperature, K
= Coefficient of Thermal Conductivity
= Heat Transfer Rate
= Heat Flux
= Analog Signal
= Digital Signal
I. Introduction
Thermocouples are sensors which measure temperature. The experiment used thermocouples type K, which
temperature range from -200 to -1250 oC [4]. A collection of thermocouples in series is called thermopile [2]. One
end of thermocouple attached to the upper surface (hot) and the other attached to lower surface (cold) for signal
output. When heat was applied, the temperature gradient would be established. The thermocouples junctions, which
giving a dual thermopile in each sensor would measure the magnitude of gradient and provide a calibrated potential
difference (voltage) output.
Heat transfer is the exchange of thermal energy between physical systems. Heat flow from high to low
temperature region. Three fundamental modes of heat transfer are conduction, convection and radiation.
Conduction is a heat transfer requiring mass, but not involving mass transfer [2]. The process occurs through
solid or stationary fluid by transmitting heat energy through collisions between neighboring particles. Conduction is
governed by Fouriers law:
q = -kT
(1)
where k is the coefficient of thermal conductivity and T is the gradient of temperature. The negative sign
indicated heat transfer from high to low temperature region.
Convection is heat transfer by mass motion of a moving fluid such as air or water. Convection is governed by
Newtons Law of Colling:
q = h(Ts T)
(2)
where h is the convection heat transfer coefficient, T s is surface temperature and T is freestream fluid
temperature.
There are two types of convection: natural convection and forced convection. Natural convection is a cooling
process which the buoyance of the fluid above a heated surface carries heat away [2]. Forced convection is
generated by external sources such as fan, jet, blowing, etc. This experiment was performed with forced convection
in the form of a hot jet impinging an aluminum surface.
1
Radiation does not require mass for transferring heat. Radiation mode uses electromagnetic wave emitted by an
object for exchanging heat energy. This mode is governed by Stephan-Boltzmann law:
(3)
Eb = Ts4
where Eb is emissive power of an ideal surface, is the Stephan-Boltzmann constant, = 5.67x10-8 W/(m2K).
In the experiment, the steady state would be also determined. Steady state was the dynamic equilibrium when the
system and the surrounding reach the same temperature. In nature, the equilibrium is barely occurs due to the loss of
heat to the environment. Therefore, the temperature of the system always tends to reach the equilibrium situation.
II.
The experiment concerns a low speed hot jet impinging on an aluminum surface, which equipped with
Omega HFS-4 sensors for precise measurement of heat transfer through the material. A total of five
temperature and heat flux sensors would be used for this experiment. The sensor consisted of 40 type K
thermocouple junction wired in series, which was called thermopile. Each sensor had a dual thermopile system
formed by junctions minor attached on the bottom surface. Two Copper output leads attached to the junctions,
one to the first junction on the upper surface and one to the last junction on the lower surface, as shown in
Figure 1. Multiple junctions would enhance the sensor output because the sensor output and the sensitivity
were directly proportional.
BK Precision
Power Supply
V(t)
Craftsman Heat
Gun
V(t)
Thermocouples and
Heat Flux Sensors
V(t)
FieldPoint
Hardware
V(t)
Data Files
Vi
National Instruments
LabVIEW
Vi
PC
The heat gun was running in 20-30 minutes at 1000ms control rate until the system reached steady state. Once
the system reached steady state, the control rate was set down to 250ms for collecting approximately 1000
measurements. The distance of each sensor from jet centerline at sensor 3 was given in Table 1. The temperature and
heat flux contribution would be acquired by five sensors. The effects of distance on heat transfer would be
determined from the collected data.
Sensor
Distance from Jet
Centerline (mm)
1
146.3
4
97.54
5
182.37
20
40
60
Figure 4 graphed the heat flux mean at each region versus its distance from jet centerline. The plot showed the
heat flux decreased when the region was further from the centerline. The reason was when the distance was further,
the area would be greater. Hence, the heat transfer would be less because heat transfer and area were inversely
proportional. Heat flux was the heat transfer per unit area, so the increasing of the distance from the heat source
(increasing area) would lead to decrease heat flux.
4000
3500
3000
2500
IV. Conclusions
Impinging jet provides an effective and flexible way to transfer energy or mass in industrial application. The
transfer of heat is conducted via three modes: convection, conduction and radiation. The experiment performed the
forced convection by impinging hot jet from a heat gun to a flat surface of aluminum. The experiment also tested the
effect of distance from jet centerline upon temperature and heat flux distribution. The Table 1 shows the magnitude
of temperature and heat flux would decrease if the distance from the centerline was increased. Therefore, the transfer
of heat was inversely proportional to the distance of surface from the heat source.
References
[1] "Steady State Mass Energy." Engineersedge. Engineersedge, LLC, n.d. Web. 21 Apr. 2015..
[2] Impinging Hot Jet, Mechanical Methods and Measurements Laboratory Manual, Department of Mechanical
and Aerospace Engineering, University of Texas at Arlington, Arlington, Texas, 2014.
[3] "Thermal Conductivity of Some Common Materials and Gases."Engineeringtoolbox. N.p., n.d. Web. 22 Apr.
2015.
[4] Introduction to LabVIEW, Mechanical Methods and Measurements Laboratory Manual, Department of
Mechanical and Aerospace Engineering, University of Texas at Arlington, Arlington, Texas, 2014.
Appendix
Time
(ms)
0
250
500
750
1000
1250
1500
1750
2000
2250
2500
2750
3000
3250
3500
3750
4000
4250
4500
4750
5000
5250
5500
q1(W/
q2(W/
q3(W/
q4(W/
q5(W/
T1(C)
T2(C)
T3(C)
T4(C)
T5(C)
m2)
m2)
m2)
m2)
m2)
57.22 77.57 84.95 66.65 54.48 132.13 1189.1 3664.4 756.75 84.084
179
977
72
369
249
23
9
18
75
17
57.22 77.57 84.95 66.65 54.51 132.13 1177.1 3664.4 768.76 96.096
179
977
72
369
362
23
78
18
96
2
57.22 77.54 84.95 66.65 54.51 120.12 1177.1 3664.4 744.74 84.084
179
864
72
369
362
02
78
18
55
17
57.22 77.54 84.95 66.65 54.51 132.13 1189.1 3688.4 768.76 84.084
179
864
72
369
362
23
9
42
96
17
57.22 77.54 84.95 66.65 54.51 132.13 1165.1 3688.4 756.75 84.084
179
864
72
369
362
23
66
42
75
17
57.22 77.54 84.95 66.65 54.51 120.12 1177.1 3688.4 768.76 108.10
179
864
72
369
362
02
78
42
96
82
57.22 77.54 84.95 66.65 54.51 120.12 1177.1 3688.4 744.74 84.084
179
864
72
369
362
02
78
42
55
17
57.22 77.54 84.95 66.68 54.51 120.12 1189.1 3676.4 756.75 84.084
179
864
72
482
362
02
9
3
75
17
57.22 77.54 84.95 66.68 54.51 132.13 1177.1 3676.4 756.75 96.096
179
864
72
482
362
23
78
3
75
2
57.22 77.54 84.95 66.68 54.51 132.13 1177.1 3664.4 768.76 108.10
179
864
72
482
362
23
78
18
96
82
57.22 77.54 84.95 66.68 54.51 108.10 1165.1 3676.4 768.76 96.096
179
864
72
482
362
82
66
3
96
2
57.22 77.54 84.95 66.68 54.51 120.12 1177.1 3688.4 744.74 84.084
179
864
72
482
362
02
78
42
55
17
57.22 77.54 84.95 66.68 54.51 132.13 1165.1 3676.4 744.74 96.096
179
864
72
482
362
23
66
3
55
2
57.22 77.54 84.98 66.68 54.51 108.10 1177.1 3688.4 756.75 108.10
179
864
833
482
362
82
78
42
75
82
57.22 77.54 84.98 66.68 54.51 108.10 1165.1 3676.4 756.75 108.10
179
864
833
482
362
82
66
3
75
82
57.22 77.54 84.98 66.68 54.51 132.13 1177.1 3676.4 744.74 108.10
179
864
833
482
362
23
78
3
55
82
57.22 77.54 84.98 66.68 54.51 108.10 1177.1 3688.4 744.74 84.084
179
864
833
482
362
82
78
42
55
17
57.22 77.54 84.98 66.68 54.51 108.10 1177.1 3676.4 744.74 108.10
179
864
833
482
362
82
78
3
55
82
57.22 77.54 84.98 66.68 54.51 144.14 1177.1 3688.4 756.75 108.10
179
864
833
482
362
43
78
42
75
82
57.22 77.54 84.98 66.68 54.51 132.13 1189.1 3676.4 744.74 108.10
179
864
833
482
362
23
9
3
55
82
57.22 77.54 84.98 66.71 54.54 120.12 1177.1 3676.4 756.75 96.096
179
864
833
595
475
02
78
3
75
2
57.22 77.51 84.98 66.71 54.54 108.10 1177.1 3688.4 756.75 96.096
179
751
833
595
475
82
78
42
75
2
57.22 77.51 84.95 66.71 54.54 108.10 1165.1 3676.4 744.74 96.096
179
751
72
595
475
82
66
3
55
2
6
5750
6000
6250
6500
6750
7000
7250
7500
7750
8000
8250
8500
8750
9000
9250
9500
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
57.22
179
77.51
751
77.51
751
77.51
751
77.51
751
77.51
751
77.51
751
77.51
751
77.51
751
77.51
751
77.51
751
77.51
751
77.48
638
77.48
638
77.48
638
77.48
638
77.48
638
84.95
72
84.95
72
84.95
72
84.98
833
84.98
833
84.98
833
84.98
833
84.98
833
84.98
833
84.98
833
84.98
833
84.98
833
85.01
946
85.01
946
85.01
946
85.01
946
66.71
595
66.71
595
66.74
708
66.74
708
66.74
708
66.74
708
66.74
708
66.74
708
66.74
708
66.74
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66.74
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66.74
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66.74
708
66.74
708
66.74
708
66.74
708
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
54.54
475
132.13
23
120.12
02
132.13
23
120.12
02
108.10
82
144.14
43
108.10
82
108.10
82
108.10
82
108.10
82
120.12
02
120.12
02
108.10
82
132.13
23
120.12
02
108.10
82
1189.1
9
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768.76
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96.096
2
84.084
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108.10
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