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Problem description
In a small old hydro power plant equipped with three Francis turbines one of the turbines is
replaced by a new one. This new unit produces a low frequency noise. The noise level in the
plant is not very high compared to other power plants. The problem in this plant, however, is
that the low frequency noise emission carried over to the adjacent apartment of the operator
and therefore can not be tolerated.
The disturbing noise depend on the point of operation of the turbine. At low head and
consequently also at low discharge the noise level is reduced or even vanishes. Additionally
the noise level depends on the guide vane opening. At guide vane opening lower than 40 %
the noise appears but is not disturbing. With increasing opening the noise level increases at 70
% it reaches a maximum. Increasing the guide vane opening further to 100 % the noise level
decreases slowly.
As mentioned above the noise level is not tolerable. Because of that the reason has to be
detected. For that purpose noise measurements are carried out in order to evaluate the
frequency. From that information the cause should be detected and cure measures should be
detected to reduce the noise level or the shift the frequency.
Measurements
With the noise measurement equipment of the institute (type Brel & Kjaer) the noise level
measurement level as well as a frequency spectrum are detected. In fig. 1 and 2 the
measurement equipment in the power plant is shown.
The measurements are carried out at different of operation and at different locations in the
power plant as well as in the apartment of the operator. In order to avoid any interaction with
the other turbines only the new turbine is in operation.
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turbine speed
speed of gear box
generator speed
runner (13 blades)
guide vanes (24 blades)
cog-wheels of gear box 1. level
Karmn vortex street at runner trailing edge
cog-wheels of gear box 2. level
Rotor-stator iteration
1.29 Hz
6.4 Hz
12.5 Hz
16.8 Hz
31 Hz
115 Hz
170 Hz
363 Hz
403 Hz
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Fig. 9: Pressure distribution behind the trailing edges (original and modified shape)
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Fig. 13: Frequency of acting force depending on the trailing edge thickness
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Fig. 14: Amplitude of acting force depending on the trailing edge thickness
In fig. 15 the forces along the time are presented. As can be seen in fig.14 the amplitude
increases with thickness and the frequency decreases, see also fig.13.
Fig. 15: Time series of the perpendicular force depending on the thickness of the trailing edge
For the investigations shown above the shape of the trailing edge was symmetrical, only the
thickness varies. It is well known, however, that the intensity of vortex shedding can be
reduced dramatically by an unsymmetrical trailing edge. As an example in fig. 16 the pressure
distribution at an unsymmetrical trailing edge is shown. By the asymmetry the vortex
shedding is suppressed nearly completely.
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frequency could be shifted and the amplitude could be reduced. The problem could be solved
by this measure. Even when the quantitative numerical predictions of the fluctuation
amplitudes is not highly accurate, the simulation is an appropriate tool to predict the
phenomena and to investigate cure measures.
References
[1] Chen, Y. S., Kim, S. W. (1987): Computation of turbulent flows using an extended kturbulence closure model, NASA CR-179204.
[2] Ruprecht A. (2003): Numerische Strmungs-simulation am Beispiel hydraulischer
Strmungsmaschinen. Habilitationsschrift, Universitt Stuttgart.
[3] Ruprecht, A., "Unsteady flow simulation in hydraulic machinery", Invited lecture,
Seminar CFD for turbomachinery applications, Gdansk, September 2001, erschienen in
TASK QUATERLY, 6, No 1 (2002), 187-208.
[4] Ruprecht, A., Helmrich, T., Buntic, I., Very large eddy simulation for the prediction of
unsteady vortex motion, Conference on Modeling Fluid Flow, Budapest, 2003.
[5] Helmrich, T., Buntic, I., Ruprecht, A., Very Large Eddy Simulation for flow in hydraulic
turbo machinery, Classics and Fashion in Fluid Mechanics, Belgrade, 2002.
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