Professional Documents
Culture Documents
Marks
Checked by:
Rechecked by:
______________
______________
Date:
Date:
ABSTRACT
This experiment is carried out in the model of BP 143 (SOLTEQ). In this model, the
Continuous Stirrer Tank Reactor (CSTR) 40 L is used for second experiment which is
effect of temperature on the reaction in a CSTR. The objectives in this experiment are
to determine the effect of temperature onto the reaction extent of conversion and lastly
to determine the reactions activation energy. In this experiment, 0.1 M of acetyl
acetate, 0.1 M sodium hydroxide and hydrochloric acid, HCL (0.25M) for quenching
were prepared. Then adjust the valves V5 and V10 to give a flow rate of 0.20 L/min.
Make sure that both flow rates are the same for the whole experiment. Firstly, the
temperature of the water was set at 40C by switch on the thermostat T1. This is to
ensure that the reactor has reached steady state. that will be the same as the reactor
and reactant temperature. Then, the stirrer was switched on and the stirrer speed was
set about 200 rpm. After 5 minutes later, conductivity was observed and valve V12 is
open to collect a 150 mL sample. Carry out a back titration procedure to manually
determine the concentration of NaOH in the reactor and extent of conversion for every
50 mL. Make sure that the flow rates of both solutions are maintained at 0.20 L/min.
The reading was recorded and the steps were repeated for temperature of 50C after
we collected the mixture in a beaker. Last but not least, after finishing all the steps in
the experiments, mixture inside the reactor was drained off and the reactor was clean
properly. All liquid waste (mixture) was dispose immediately after each experiment.
As for result, the temperature in term of conversion which was have the lower
conductivity will made the high conversion. For example, at temperature 40 oc have
lower conversion and high conductivity which is 2.73 mS/cm. In terms of rate of
reaction, as the temperature increasing the rate of reation will increase due to
increasing of its activation energy. There are some recommendation to increase the
efficiency of the experiment which are the titrations is repeat for two or three times
because a lot of error comes from titration or use another method other than titration.
Beside that, take conductivity reading when the conductivity not changes in time
because it can change rapidly in short of time.
INTRODUCTION
The unit used in this experiment, which is SOLTEQ-QVF Continuous Stirred Tank
Reactor (Model: BP 143). The experiment was conducted to study the effect of temperature
on saponification reaction of ethyl acetate and sodium hydroxide in batch reactor. A batch
reactor was a reactor which characterized by its operation. Batch reactor is a reactor reached
steady state which was a generic term for a type of vessel widely used in the process
industries. Reactor is one of the most important parts in industrial sector. Reactor is
equipment that changes the raw material to the product that we want. A good reactor will give
a high production and economical. One of criteria to choose or to design a good reactor is to
know the effectiveness of the reactor itself. There a many types of reactor depending on the
nature of the feed materials and products. One of the most important we need to know in the
various chemical reaction was the rate of the reaction.
Continuous stirred tank reactor or known as CSTR is a most common ideal reactor
type in chemical engineering .In a continuous stirred tank reactor (CSTR), reactants and
products are continuously added and withdrawn from the reactor. The CSTR is the idealized
opposite of the weel-stirred batch and tubular plug flow reactors. Analysis of selected
combination of these reactors types can be useful in quantitatively evaluating more complex
solid, gas-, and liquid- flow behaviours. A stirred tank reactor (STR) may be operated either
as a batch reactor or as a steady state flow reactor (CSTR). The key or main feature of this
reactor is that mixing is complete so that properties such as temperature and concentration of
the reaction mixture are uniform in all parts of the vessel. Material balance of a general
chemical reaction described below.The conservation principle requires that the mass of
species A in an element of reactor volume dV obeys the following statement:
(Rate of A into volume element) - (rate of A out of volume element) + (rate of A produced
within volume element) = (rate of A accumulated within vol. element)
By studying the saponification reaction of ethyl acetate and sodium hydroxide to form
sodium acetate in a batch and in a continuous stirred tank reactor, we can evaluate the rate
data needed to design a production scale reactor.
.AIMS
Rate of A
into
Rate of A
-
out of
Rate of A
+
produced
Rate of A
=
Accumulated
volume
Volume
within volume
within volume
element
Element
Element
Element
The usual agitator arrangement is a centrally mounted shaft with an overhead drive
unit. Impeller blades are mounted on the shaft. A wide variety of blade designs are used and
typically the blades cover about two thirds of the diameter of the reactor. Where viscous
products are handled, anchor shaped paddles are often used which have a close clearance
between the blade and the vessel walls.(Christe John Geankoplis. Transport Process and
Separation Process Principle)
Most batch reactors also use baffles. These are stationary blades which break up flow
caused by the rotating agitator. These may be fixed to the vessel cover or mounted on the side
walls. Despite significant improvements in agitator blade and baffle design, mixing in large
batch reactors is ultimately constrained by the amount of energy that can be applied. On large
vessels, mixing energies of more than 5 Watts per liter can put an unacceptable burden on the
cooling system. High agitator loads can also create shaft stability problems. Where mixing is
a critical parameter, the batch reactor is not the ideal solution. Much higher mixing rates can
be achieved by using smaller flowing systems with high speed agitators, ultrasonic mixing or
static mixers. (H. Scott Fogler, Elements of Chemical Reaction Engineering)
A batch reactor is used for small-scale operation, for testing new processes that have
not been fully develop, for the manufacture of expensive products, and for processes that are
difficult to convert to CSTR. The reactor can be charged through the holes at the top. A batch
reactor has neither inflow nor outflow of reactants or products while the reaction is being
carried out: Fjo = Fj = 0.
In Out + Generation = Accumulation
V
FA 0 FA
dV
dN A
dt
V
dN A
rA dV
dt
(-rA)V
where t is the time required to achieve a conversion XA for either isothermal or nonisothermal operation.
1/-rA
Area = t
There are some advantage and disadvantage for using batch reactor. For advantages it
production of high cell densities due to extension of working time (particularly important in
the production of growth-associated products). Next, it controlled conditions in the provision
of substrates during the fermentation, particularly regarding the concentration of specific
substrates as for example the carbon source. As for disadvantages, it requires previous
analysis of the microorganism, its requirements and the understanding of its physiology with
the productivity. Beside that, it requires a substantial amount of operator skill for the set-up,
definition and development of the process. Lastly in a cyclic fed-batch culture, care should be
taken in the design of the process to ensure that toxins do not accumulate to inhibitory levels
and that nutrients other than those incorporated into the feed medium become limiting, Also,
if many cycles are run, the accumulation of non-producing or low-producing variants may
result. (H. Scott Fogler, Elements of Chemical Reaction Engineering)
APPARATUS
The unit used in this experiment was Solteq-QVF Continuous Stirred Tank Reactor (Model :
BP 143).
PROCEDURES
General start-up Procedures:
1. The following solution were prepared:
4.
5.
6.
7.
8.
9.
9. Sampling valves V12 was opened and a 50 mL sample was collected. The titration
procedures was carried out back to manually determine the concentration of NaOH in
the reactor and extent of conversion.
10. The experiment was repeated ( steps 7 to 10 ) for different reactor temperatures by
setting the thermostat temperature to 50, 60,70 and 80 C. The flow rates of both
solutions was ensured maintained at 0.20 L/min.
RESULT
Reactor volume = 10 L
Concentration of NaOH in feed vessel = 0.1 M
Concentration of Et(Ac) in feed vessel = 0.1 M
Temperature
(oC)
40
50
60
70
80
Flow rate of
NaOH
(mL/min)
200
200
200
200
200
Flow rate of
Et (Ac)
(mL/min)
200
200
200
200
200
400
400
400
400
400
Conductivity
2.73
2.60
2.51
2.45
2.34
Volume of
NaOH titrated,
V1(mL)
23.1
23.7
24.2
24.4
24.7
25
25
25
25
25
9.88
9.52
9.20
9.00
8.76
Total flowrate
, Fo (mL/min)
Residence
time, (min)
Volume of
unreacted
quenching
HCl, V2 (mL)
Volume of
HCl reacted
with NaOH ,
V3 (mL)
9.88
0.48
0.8
1.0
1.24
92.4
94.8
96.8
97.6
98.8
127.98
280.47
756.25
1355.56
5488.89
ln k
4.85
5.64
6.63
7.21
8.61
1/T
0.025
0.02
0.017
0.014
0.013
2365.47
2441.05
2516.62
2592.2
2667.77
Conservation
, X (%)
Rate Constant
,k
(M-1s-1)
Ea
( J/mol )
CALCULATION
When the flowrate of both solution is 0.1 L/min (Column 1 of Table 1), the known quantities are :
50 mL
0.1 M
10 mL
0.25 mol/L
23.1 mol/L
0.1 mol/L
For T = 40C
i-
ii-
iii-
iv-
vvi-
vii-
= 92.4 %
viii-
Residence time,
ix-
= VCSTR / Fo
= 10 / 0.4
= 25 min
Reaction rate constant, k
k = ( CAo CA) / CA2
= ( 0.05 0.0038) / (25 x 0.00382)
1
= 127.98 M
min -1
For T = 50C
i-
ii-
iii-
iv-
v-
vi-
vii-
viii-
n2 = n1
= 0.00013 mol
Concentration of unreacted NaOH in the reactor, CNaOH
CNaOH = n2/Vs x 1000
= 0.00013/50 x 1000
= 0.0026 mol/L
Conversion of NaOH in the reactor, X
X = (1- CNaOH / CNaOHo) x 100%
= (1 0.0026/0.05) x 100%
= 94.8 %
Residence time,
= VCSTR / Fo
= 10 / 0.4
= 25 min
Reaction rate constant, k
k = ( CAo CA) / CA2
= ( 0.05 0.0026) / (25 x 0.00262)
1
= 280.47 M
min -1
For T = 60C
i-
ii-
iii-
ivv-
vi-
vii-
viii-
= 25 min
Reaction rate constant, k
k = ( CAo CA) / CA2
= ( 0.05 0.0016) / (25 x 0.00162)
1
= 756.25 M
min -1
For T = 70C
i-
ii-
iii-
ivv-
vi-
vii-
viii-
For T = 80C
i-
ii-
iii-
ivv-
vi-
vii-
viii-
= (0.1/0.25) x 24.7
= 9.88 mL
Volume of HCl reacted with NaOH in sample, V3
V3 = VHCls V2
= 10 9.88
= 0.12 mL
Moles of HCl reacted with NaOH in sample, n1
n1 = (CHCls x V3) / 1000
= 0.25 x 0.12/1000
= 0.00003 mol
Moles of unreacted NaOH in sample, n2
n2 = n1
= 0.00003 mol
Concentration of unreacted NaOH in the reactor, CNaOH
CNaOH = n2/Vs x 1000
= 0.00003/50 x 1000
= 0.0006 mol/L
Conversion of NaOH in the reactor, X
X = (1- CNaOH / CNaOHo) x 100%
= (1 0.0006/0.05) x 100%
= 98.8 %
Residence time,
= VCSTR / Fo
= 10 / 0.4
= 25 min
Reaction rate constant, k
k = ( CAo CA) / CA2
= ( 0.05 0.0006) / (25 x 0.00062)
1
= 5488.89 M
min -1
Arhenius equation :
E
k ( t )= A e RT
ln k =ln A
E 1
( )
R T
y=c+mx
From graph eq :
y = 0.909x + 3.861
c = 3.861=ln A
A= e
3.861
=47.51
E
M=0.909= RT
So for Arhenius equation :
E
0.909= RT
E = 0.909(8.314)(40+273) = 2365.47 J/mol
2. For 50 ,
E
0.909= RT
E = 0.909(8.314)(50+273) = 2441.05 J/mol
3. For 60 ,
E
0.909= RT
E = 0.909(8.314)(60+273) = 2516.62 J/mol
4. For 70 ,
E
0.909= RT
E = 0.909(8.314)(70+273) = 2592.2 J/mol
5. For 80 ,
E
0.909= RT
E = 0.909(8.314)(80+273) = 2667.77 J/mol
DISCUSSION
Based on the experiment that had been conducted, the two objectives are determine the
effect of temperature onto the reaction extent of conversion and determine the reactions
activation energy . From the data collected from the result, two graph had been plotted which
are first one is conversion versus temperature and the last one is ln k versus
1
T .
For the purpose of achieving that particular target, the experiment is designed so that two
reactants which are Sodium Hydroxide, NaOH and Ethyl Acetate, Et(Ac) react with each
other in the saponification process. The reactor used is CSTR since the property that is to be
varied is the temperature. As the flow rate of NaOH and Et(Ac) same throughout the
experiment, the residence time is also the same which is 25 min
Residencetime , =
V CSTR
F0
where VCSTR refers to the volume of the reactor (in this case 10 L) and F 0 is the total flowrate
of the feed which is 400 mL/min to get same residence time,
was done. The temperature in the experiment was varied to be 40, 50, 60, 70 and 80 C . A
graph between temperature and the conversion of the reactant (in this case NaOH) has to be
formed in order to study the relationship between the conversion of NaOH and temperature.
The values of temperature are known, as explained before, and the values of conversion, X of
NaOh can be determined by
C NaOH
C NaOH ,0
x 100%
From the first graph, the conversion is increase proportionally to the temperature. As we
know the hypothesis that conversion is higher if the temperature is higher. But there are
certain fluctuate peak and the graph is not smoothly increase which due to the error from
titration reading or maybe lack of skill when titration that may be affects the result and graph
respectively.
From the second graph, it can be seen that the relationship of these two parameters which is
ln k versus
1
T
temperature, the rate of reaction will increase. By this graph, the value for Arhennius
equation is 117.91 which is calculated from line equation y = 0.909x + 3.861.
CONCLUSION
Based on the objectives of this experiment, which is to determine the effect of
temperature onto the reaction extent of conversion, the relationship conversion and
temperature was directly proportional. From the calculated data, the conversion
increasing when the temperature is higher. We can conclude that the experiment was
successfully conducted since we get the right conclusion. By using a Continuous Stirred
Tank Reactor, CSTR, these two substances were flowed into the reactor, mixed and let to
react for a certain by different temperature. By doing that, saponification process was
completed. The experiment also targets to determine the reaction activation energy. From
arhennius equation, the reaction activation energy for 40 , 50 , 60 , 70
and 80 is 2365.47 J/mol, 2441.05 J/mol, 2516.62 J/mol, 2592.2 J/mol and
2667.77 J/mol respectively. This show that reaction of rate increasing in high
temperatures.
RECOMMENDATION
Make sure CSTR 40 liters machine is running appropriately, it to prevent harm to the
while the second team would carry out the back titration procedures.
Take conductivity reading when the conductivity not changes in time because it can
REFRENCES
APPENDICES