PLANT BUILDINGS

STANDARD SPECIFICATION
CIVIL ENGINEERING

DOCUMENT NO.
TJE-C-SP-016

29 08 11

JK

ISSUED FOR COMMENTS

AF

RDC

Rev.

Date

Prep.
By.

Description

Review By.

Approved By.

TABLE OF CONTENT
1

SCOPE

REFERENCES

GENERAL DESIGN CRITERIA

3.1.

Design Approval

3.2.

Vertical Clearance

3.3.

Switchgear and Control Panel Spacing

3.4.

Loads

3.5.

Doors and Windows

3.6.

Cranes and Trolley Hoist

3.7.

Room Size

3.8.

Ventilating and Air Conditioning

3.9.

Storm Drainage

3.10. Skylights
3.11. Exits
3.12. Fire Protection
3.13. Drawing, Manuals, and Erection Instructions
3.14. Erection Marks
3.15. Electrical
3.16. Plumbing
3.17. Battery Room
4

CUSTOM STEEL FRAMED BUILDINGS

4.1.

Design Loads and Criteria

4.2.

Material

4.3.

Expansion Provision

4.4.

Covering Details

4.5.

Framing Details

4.6.

Exhaust Fans

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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4.7.

Ridge Vents

4.8.

Insulation

4.9.

Noise Attenuation

4.10. Floor Finish

5

PRE-ENGINEERED STEEL FRAMED BUILDINGS

5.1.

Design Loads and Criteria

5.2.

Material

5.3.

Expansion Provision

5.4.

Covering Details

5.5.

Framing Details

5.6.

Exhaust Fans

5.7.

Ridge Vents

5.8.

Insulation

5.9.

Noise Attenuation

5.10. Floor Finish

6

CONCRETE MASONRY BUILDINGS

6.1.

Design Loads and Criteria

6.2.

Masonry Material

6.3.

Expansion Provision

6.4.

Sizing Control Room

6.5.

Roof System

6.6.

Miscellaneous Steel

6.7.

Heating, Ventilating and Air Conditioning

6.8.

Finishes

6.9.

Flashing, Gravel Guards and Gutter Material

6.10. Interior Background Noise

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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1. SCOPE
1.1.

General
This Specification defines minimum requirements for designs of plant
buildings.
The scope includes custom designed steel framed Compressor buildings,
Generator buildings, Warehouse/Maintenance buildings, and Fire Station
buildings, and concrete masonry Office/Control buildings, Laboratory
buildings, MCC buildings, and offices at Warehouse/Maintenance and Fire
Station.
This specification is general. It is required that the CONTRACTOR
generates more detailed specifications based on this document plus
drawings required to complete construction.

2. REFERENCES
The codes, standards and specifications listed below are cited in this
specification and in general are of Indonesian or U.S. origin. The applicable
sections of the codes and standards cited below (including revisions, addenda,
and references) are to be considered as an integral part of this specification. The
citations are to the latest edition except where a specific edition is stated.
Conflicts in specifications shall be brought to the COMPANY's attention for
resolution.
Government Regulation of the Republic of Indonesia, No. 11
Indonesian Standards: NI-2, NI-3, NI-4, NI-5, NI-8, SII.
American Institute of Steel Construction
AISC

Specification for the Design, Fabrication of Structural Steel

for Buildings

AISC

Specification for Structural Joints Using ASTM A325 or

A490 Bolts

AISI

Specification for Design of Cold-Formed Steel Structural

Members

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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American Society for Testing and Materials

ASTM A36

Specification for Structural Steel

ASTM A53

Pipe, Steel, Black and Hot-Dipped, Zinc Coated, Welded

and Seamless

ASTM A82

Specification for Cold Drawn Steel Wire for Concrete

Reinforcement

ASTM A123

Specification for Zinc Hot-Galvanized Coating on Products

Fabricated from Rolled, Pressed and Forged Steel Shapes,
Plates, Bars and Strips.

ASTM A153

Specification for Zinc Coating on Iron and Steel Hardware

ASTM A307

Specification for Low-Carbon Steel Externally and Internally

Threaded Standard Fasteners

ASTM A325

Specification for Quenched and Tampered Steel Bolts with

Suitable Nuts and Hardened-Washers

ASTM A361

Specification for Steel Sheet, Zinc Coated (Galvanized) by

the Hot-Dip Process for Roofing and Siding

ASTM A385

Recommended Practice for Providing High Quality Zinc

Coating (Hot-Dip) on Assembled Products

ASTM A446

Specification for Steel Sheet Zinc-Coated (Galvanized) by

the Hot-Dip Process, Structural (Physical) Quality

ASTM A490

Specification for Quenched and Tampered Alloy Steel Bolts

for Structural Joints

ASTM A493

Specification for Stainless and Heat-Resisting for ColdHeading and Cold Forging - Bar and Wire

ASTM A501

Specification for Hot Formed Welded and Seamless

Carbon Steel Structural Tubing

ASTM A570

Specification for Hot Rolled Steel Sheet and Strip,

Structural Quality

ASTM C90

Specification for Hollow Load-Bearing Concrete Masonry

Units

ASTM C270

Specification for Mortar for Unit Masonry

ASTM D2240

Test for Rubber Property Durometer Hardness

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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AWS American Welding Society, Structural Welding Code, D1-1

MBMA Metal Building Manufacturer's Association, Metal Building System
Manual (U.S.A.)
NCMA National Concrete Masonry Association TEK 59, Reinforced Concrete
Masonry Load Bearing Walls (U.S.A.)
OSHA Occupational Safety and Health Administration CRF29, 1926/1910 (U.S.A.)
PCA Portland Cement Association, Concrete Masonry Handbook for Architects,
Engineers, Builders (U.S.A.)
SJI Standard Specifications, Load Tables and Weight Tables for Steel Joists and
Joists Girders (U.S.A.)
UBC Uniform Building Code (U.S.A.)
NFAA-70 National Electrical Code (U.S.A.)
TJE Engineering Standards
TJE-C-SP-001

Site Preparation, Grading, and Fencing for Production

Facilities

TJE-C-SP-009

Sewage Disposal Systems

MEP-S-ES-002

Structural Steel Construction

TJE-C-SP-015

Grouting of Structures and Equipment

TJE-C-SP-014

General Concrete Construction

TJE-G-SP-008

Standard Specification For Surface Preparation, Painting

and Galvanizing

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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3. GENERAL DESIGN CRITERIA

3.1.

Design Approval
All drawings and calculations shall be submitted to the COMPANY for
review, comment, and approval.

3.2.

Vertical Clearance
Adequate vertical clearance shall be provided as specified by the
manufacturer of the equipment contained therein. Buildings containing an
overhead crane, trolley or other hoisting equipment shall be designed to
accommodate a hook height above the specified clearance elevation.

3.3.

Switchgear and Control Panel Spacing

Unless otherwise noted, the switchgear and control panels shall be
spaced to allow 0.91 m (3 feet) net clearance front and back minimum.
Adequate space shall be allowed for convenient service and maintenance
operations. Refer to NFPA-70 for spacing requirements for electrical
equipment.

3.4.

Loads
All dead, live, wind and seismic loads of foundations, floors, walls,
partitions and roofs shall comply with the requirements of "Design
Criteria".

3.5.

Doors and Windows

3.5.1. Windows shall be commercial projected hot-dip galvanized steel
(ASTM A153 Class B-2) units or equal. Screens are required.
Glazing shall be 5.56 mm (7/32 inch) thick laminated sheet safety
glass.
3.5.2. Walk doors shall be 45.00 mm (1-3/4 inch) thick, four light units,
and fabricated of 16 gage sheet steel with a floamed-in-place
polyurethane core. The door shall be primed with a shop coat of
approved primer.
Reference specification, TJE-G-SP-008, "Surface Preparation,
Painting and Galvanizing. Doors shall be glazed with 6.35 mm (1/4
inch) thick wirereinforced polished plate glass.

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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3.5.3. Door frames shall be 16 U.S. gage steel, with recessed reinforced
hinge plates. Doorframes shall be shop primed with the same
coating as the door. Reference specification, MEP-G-ES-008,
"Surface Preparation, Painting and Galvanizing".
3.5.4. Doors shall be hung with three heavy-duty galvanized butt hinges
and provided with All locksets on each building shall be keyed
alike.
3.5.5. Antipanic hardware shall consist of Locations and number of doors
requiring panic hardware shall be as required by UBC.
3.5.6. An extruded aluminum threshold shall be installed to provide a
positive weather seal. The heads and jambs shall be equipped with
heavy duty commercial grade weather stripping.
3.5.7. Sliding service doors shall be fabricated using hot rolled galvanized
(ASTM A385), steel (ASTM A36) angle iron. Doors shall be covered
with the same material that is used for the building siding on metal
buildings; on concrete masonry buildings, the covering shall be as
per the metal building.
Hardware shall be. Doors shall be hung with 4-wheel roller bearing
trolleys and provided with guides, handles inside and outside,
stops, padlock brackets and center foot bolts. Double doors shall
have astragals. Trolley rails shall be covered with a galvanized
hood of sheet steel.
3.6.

Cranes and Trolley Hoists

3.6.1. The compressor building and the warehouse/maintenance building
are to be equipped with overhead crane and trolley/hoist as
required.
The crane and trolley hoist shall be top running electric double
girder crane and Type Pk, electric trolley/hoist or COMPANY
approved substitute.
3.6.2. The generator building is to be equipped with overhead crane and
trolley / hoist as required.

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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The crane and trolley hoist be top running electric single girder
crane and Type Pk, electric trolley/hoist or COMPANY approved
substitute.
3.6.3. The top running type bridge crane shall be designed for C.M.A.A.
(Crane Manufacturers Association of America) Class A1 Service.
The crane shall be designed in accordance with applicable sections
of C.M.A.A. No. 74 "Specification for Top Running and Under
Running Single Girder Electric Overhead Travelling Cranes" and
ANSI B30.2 "Safety Standards for Overhead and Gantry Cranes"
(Top Running Bridge, Single or Multiple Girder, Top Running
Trolley Hoist).
3.6.3.1. Control panels and disconnect switches shall be NEMA
7.
3.6.3.2. All conductors shall be enclosed in a raceway.
3.6.3.3. All electrical work shall be per the NEC, latest edition and
shall comply with electrical classification.
3.6.3.4. Locking type disconnect means shall be supplied on all
power to the crane and the switches shall be labeled as
such.
3.6.3.5. Means shall be provided at pendant station to open
control power circuit to all crane motor contactors. An
indicating light shall be provided to indicate control power
"on".
3.6.3.6. Crane manufacturer shall provide a power cable complete
with automatic take-up reel. The crane manufacturer shall
mount the cable reel on the bridge crane.
3.6.3.7. A festooned cable shall be used to permit pendant
control station access from any point along the trolley.
3.6.3.8. All metal parts of the crane shall be electrically
continuous and permanently grounded. External ground
shall be provided in electrical festooned cables as a
fourth conductor.

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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3.6.3.9. Vendor shall provide all control power transformers

needed to derive all voltage levels required for crane
operation.
3.7.

Room Sizing
Rooms shall be sized to comfortably accommodate the operations and
functions required in the area. Consideration shall be given to equipment
and furniture placement, personnel passage, and required storage space.
Adequate space between finished ceiling and roof structure shall be
provided for ducts, chases, and conduit. A drawing furnished with this
specification sets forth the minimum room sizing.

3.8.

Ventilating and Air Conditioning

All buildings shall have properly designed mechanical systems including
natural ventilation and/or air conditioning systems. Refer to TJE-C-SP-017,
Camp Buildings, section 12.2, ventilating and air conditioning for complete
specification.
Portions of the office/control room building are equipped with dual central
air conditioning units. Individual wall/window units shall supply all other air
conditioning.

3.9.

Storm Drainage
Gutters, leaders, and downspouts shall be sized and located to protect
doors, windows, and wall openings from storm water runoff.

3.10. Skylights
Skylights shall be flat, rectangular in shape with extruded aluminum frame,
integral curb and flashing and condensate gutters. Flashing and installation
details shall be compatible with standing seam metal roofing sections.
Glazing shall be 6 mm (1/4 inch) polished plate wire glass. Frame sections
shall incorporate a dry glazing system using neoprene glazing strips.

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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3.11. Exits
The number, location and marking of emergency exits shall comply with
Indonesian Government Regulation No. 11, the Uniform Building Code,
and OSHA 29 CRF 1910.
3.12. Fire Protection
Fire extinguisher cabinets within a recess or opening in the wall of each
building containing offices shall be provided for two-hand extinguishers.
Office/Control

Buildings

shall

be

equipped

with

automatic

fire-

extinguishing systems.
The offices shall be protected with a Class II wet standpipe system per
the Uniform Building Code. Control Rooms, Radio Rooms, MCC Rooms,
and Battery Rooms shall be protected. These systems are to be approved
by the COMPANY and incorporate the requirements of Medco
Engineering Specification.
Plant buildings shall have automatic fire detection systems. Their system
shall be selected after identification of both the potential type and size of
fire to be detected.
Reference NFPA 72E, "Standard on Automatic Fire Detectors," as a guide
to system types and required locations. Comply with the requirements of
Indonesian Government Regulation No. 11. The selected system shall be
subject to COMPANY review and approval and incorporate the
requirements of TJE-I-SP-007.
3.13. Drawings, Manuals, and Erection Instructions
CONTRACTOR shall provide the COMPANY with copies of the following
drawings and manuals, the number of copies to be as designated in
"Design Criteria." - General Building Drawings: Floors plans, exterior
elevations, longitudinal and transverse sections.

Foundation plans and details.

Anchor bolt location plan including sizes and projections of anchor

bolts.

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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Erection drawings and instructions.

Care and maintenance manuals and sources for obtaining replacement

wall and roof panels, gutters, doors, windows, etc.

Shop drawings for all items including doors, windows, roof ventilators
and skylights, shall be supplied in a timely manner for COMPANY
review and approval.

3.14. Erection Marks

All pieces, parts, and equipment for prefabricated buildings shall have
clearly visible permanently painted erection marks corresponding to the
erection marks shown on the erection drawings required by Section 3.13.
3.15. Electrical
The work covered by these specifications shall include the complete
electrical systems as shown on the acCOMPANYing drawings and
specified herein. This work shall include but is not necessarily limited to,
the following items:

Electric

service,

complete,

to

point

of

connection

with

the

COMPANY's utility facilities.

Main distribution panel and feeder switches or circuit breakers.

Complete feeder system, in conduit or on utility poles, to power panels

and branch circuit panels.

Branch circuit panels for power and lighting.

Complete

branch

circuit

wiring

system

for

lighting,

motors,

receptacles, junction boxes and similar uses.

Lighting fixtures, wall switches, receptacles and similar items.

Buzzer

systems,

telephone

conduit

and

cabinet

and

inter-

communication system conduit.

Trenching conduit installation and backfilling for underground electrical

installation.

Wiring, up to and including safety switches.

Wiring to, and connection of, lighting fixtures.

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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Telephone cable and terminal boxes installation.

Lightning protection installation.

All electrical work shall be done as per specification TJE-E-SP-001,

Electrical Installation and TJE-E-SP-003, General Engineering and Design
Plant Electrical System and as shown on the drawings.
3.16. Plumbing
All buildings shall have properly designed plumbing systems. Refer to TJEC-SP-017, Camp Buildings, section 12.1, plumbing, for complete
specifications.
3.17. Battery Rooms
All battery rooms shall be sealed to prevent hydrogen gas seeping into
rooms. A gas detector and floor drain to wash down batteries shall be
provided in each battery room.
4. CUSTOM STEEL FRAMED BUILDINGS
The Compressor buildings, Generator buildings, Warehouse/Maintenance
building, and Fire Stations shall be custom steel framed buildings. Framing
members and bracing for custom steel framed buildings shall be hot-rolled AISC
structural steel shapes. Webs and flanges of rigid frames may be built up from
properly sized and joined structural steel plate.
4.1.

Design Loads and Criteria

Design loads and criteria shall comply with "Civil/Structural/Building Site
Design Data".

4.2.

Material
Hot rolled structural steel shapes and plates for buildings and structures
shall be mild carbon steel ASTM A36.

4.3.

Expansion Provision
Provision for the extension of steel buildings shall be made, if required, by
using the same framing in the end wall as is used in the internal bays.

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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4.4.

Covering Details
Roof and wall covering shall be cold formed galvanized steel or cold
formed aluminum panels; at COMPANY option. Roof panels shall be
standing seam type with no external fasteners. Wall panels shall be
corrugated or ribbed. Steel panels shall be ASTM A446 Grade E with
ASTM A525, G90 zinc coating, minimum 0.46 mm (0.0179 inch)
thickness. Aluminum panels shall be ASTM B209, minimum tensile
strength

1406

kg/cm (20,000

psi),

minimum 0.76

mm (0.0299

inch)thickness. Minimum thickness is for uncoated material. Aluminum

materials shall be protected from direct contact with steel to prevent
electrolytic action.
4.4.1. 4.4.1 Flashing, trim, leader, gutter and downspout material shall be
steel, aluminum, or other material approved by COMPANY to
match roof and wall panel material. Flashing and/or trim shall be
furnished at rakes, corners, eaves, soffits and framed openings,
wherever necessary to provide weather tightness and/or a finished
appearance. Minimum thickness for steel material shall be 0.61
mm (0.0239 inches). Minimum thickness for aluminum shall be
0.45 mm (0.0299 inches). Flashing and trim shall be fastened with
Type A, No. 14 x 1.19 mm (3/4 inch), ASTM A493 Type 305
stainless steel sheet metal screws with ASTM A493 Type 305
neoprene backed stainless steel washers at 45.72 cm (18 inch)
maximum centers.
4.4.2. Panels shall be fastened to purlins and girts in the valley of the
corrugations or ribs, beginning with first valley on each sheet.
Use Type B, No. 14 x 1.91 cm (3/4 inch) ASTM A493 Type 305
stainless self tapping cap bolts with ASTM A493 Type 305
stainless steel and neoprene or butyl washers at 20.32 cm (8 inch)
centers.
4.4.3. Panel side laps shall be 2-1/2 corrugations for 30.48 cm (12 inch)
deep corrugations, 1-1/2 for others and 1 full rib for ribbed panels
on roofs.

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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Siding shall be lapped 1-1/2 corrugations and one full rib for ribbed
panels.
Side laps shall be fastened with Type A, No. 14 x 1.91 cm (3/4
inch) ASTM A493 Type 305 stainless steel sheet metal screws
with ASTM A493 Type 305 stainless steel and neoprene or butyl
washers at 45.72 cm (18 inch) centers.
4.4.4. Roof panel end laps shall be 25.4 cm (10 inches) for 1.27 cm (1/2
inch) deep corrugations and 20.32 cm (8 inches) for deeper
corrugations.
Ribbed panels shall be lapped 15.24 cm (6 inches). Siding panel
end laps shall be 10.16 cm (4 inches) for 1.27 cm (1/2 inch) deep
corrugations and 7.62 cm (3 inches) for all other panels. End laps
shall be fastened with Type A, No. 14 x 1.91 cm (3/4 inch), ASTM
A493 Type 305 stainless steel sheet metal screws with ASTM
A493 Type 305 stainless steel and neoprene or butyl washers at
15.24 cm (6 inches) centers, maximum.
4.5.

Framing Details
All structural framing members shall be shop fabricated for bolted field
erection and hot-dip galvanized after fabrication. The design and
fabrication shall be as per TJE-S-SP-002, Structural Steel Construction.

4.6.

Exhaust Fans
Curb mounted roof exhaust fans shall be provided on buildings where
hydrocarbon or noxious fumes may accumulate in combustible quantities
or are deemed to be harmful to the health of the occupants. Fans shall be
curb mounted, galvanized steel, direct drive units equipped with inlet
shutters and 1.27 cm (1/2 inch) x 1.27 cm (1/2 inch) galvanized bird
screens. Units shall be suitable for service in the Electrical Area
Classification.

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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4.7.

Ridge Vents
Ridge vents shall be galvanized ASTM A525 G90, gravity type units,
installed continuously along the ridge of the building. These vents shall be
sized for one air change every five minutes and have a minimum of 22.86
cm (9 inches) throat opening and be equipped with a 1.27 cm (1/2 inch) x
1.27 cm (1/2 inch) bird screen.

4.8.

Insulation
Insulation shall be applied for energy conservation and noise attenuation in
all buildings that are used as work areas or have air conditioning. Insulation
shall be 5.08 cm (2 inch) minimum thickness. The insulation batts shall be
secured to building using the "Stick-Klip" system applied to the
manufacturer's (A.J. Gerrard Co.) recommendation.
The bottom edge of the batts shall be supported by a 24 U.S. gauge
galvanized channel, 5.08 cm (2 inches) in width with one upstanding leg
being 3.81 cm (1-1/2 inches) high and the other 6.35 cm (2-1/2 inches)
high to be fastened to the wall approximately 20.32 cm (8 inches) above
finished floor level. Reference general specification, "Insulation."

4.9.

Noise Attenuation
Buildings that are in the vicinity of major noise sources or contain
equipment that is a major noise source (in excess of 90 dBA at one meter
or 3 feet) may require additional noise attenuation. These buildings shall
be evaluated on a case-by-case basis, and the proper attenuation
recommendation made.

4.10. Floor Finish

Reinforced concrete floor slabs shall be a steel-troweled finish. Concrete
floors required to be oil or chemical resistant shall be topped with
"Hornolith"

or

COMPANY

substitute

according

to

manufacturer's

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specifications.

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

5. PRE-ENGINEERED STEEL FRAMED BUILDINGS

Framing members and bracing for pre-engineered steel buildings shall be light
gauge, cold-formed steel sections. Webs and flanges of rigid frames may be built
up from properly joined light gauge plate and cold-formed sections.
5.1.

Design Loads and Criteria

Design loads and criteria shall comply with "Civil/Structural/Building Site
Design Data".

5.2.

Material
Light gauge steel shall comply with the requirements of AISI,
"Specification for the Design of Cold-Formed Steel Structural Members."
Structural members shall be minimum 18 U.S. gauge and shall conform to
ASTM A245, or ASTM A303, Grade C. Structural steel shapes and plate
shall be ASTM A36.

5.3.

Expansion Provision
Reference Section 4.3.

5.4.

Covering Details
Reference Section 4.4.
5.4.1. Flashing
Reference Section 4.4.1.
5.4.2. Fastening Panels and Flashing
Reference Sections 4.4.2, 4.4.3, and 4.4.4.

5.5.

Framing Details
All structural members shall be shop fabricated for field bolted erection.
Members shall be shop painted for galvanizing as required in specification,
TJE-G-SP-008, "Surface Preparation, Painting and Galvanizing". Shop
welded connections shall be designed and fabricated in accordance with
AWS D1.1. Bolted connections shall be designed in accordance with AISI.
"Cold-Formed Steel Design Manual." No burning or welding shall be
allowed on galvanized material. Each member shall be clearly marked
erection.

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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5.6.

Exhaust Fans
Reference Section 4.6.

5.7.

Ridge Vents
Reference Section 4.7.

5.8.

Insulation
Reference Section 4.8.

5.9.

Noise Attenuation
Reference Section 4.9.

5.10. Floor Finish

Reference Section 4.10.
6. CONCRETE MASONRY BUILDINGS
Masonry buildings constructed in process plants are one story, lightweight
concrete masonry load bearing wall structures used for Office/Control buildings,
Laboratory buildings, MCC buildings and for offices in the Fire Station buildings
and Warehouse/Maintenance building. Refer to TJE-C-SP-017, Camp Buildings,
for complete masonry specifications.
6.1.

Design Loads and Criteria

Design loads and criteria shall comply with "Civil/Structural/Building Site
Design Data."

6.2.

Masonry Materials
Materials for masonry buildings shall conform to the following:
6.2.1. Load-bearing concrete masonry units shall be used in all exterior
and interior walls and partitions. They shall be manufactured in
accordance ith ASTM C90.
6.2.2. Mortar

shall

conform

to

the

property

and

proportioning

requirements of ASTM C270.

6.2.3. Masonry joint reinforcement shall be factory fabricated zinc-coated
colddrawn steel wire that meets the requirements of ASTM A82.
6.2.4. Control joint resilient keys shall be factory fabricated solid section
natural or synthetic rubber, combination thereof, plastic or other

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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rubber-like material having a Durometer hardness of not less than

70 when tested per ASTM D2240.
6.2.5. Steel reinforcing bars shall be ASTM A615, or SII, Standard
Industry Indonesia with minimum yield strength of 2400 kg/cm2.
6.3.

Expansion Provision
If future building expansion is expected, special design considerations
apply.
Installing expansion joints in the end wall to be extended at the corners
shall facilitate the expansion.

6.4.

Sizing Control Rooms

The furnished drawings show the minimum requirement for Control
rooms, switchgear buildings and motor control centers. The unoccupied
space shall be so arranged as to allow control panels and switchgear racks
to be extended without modification to the building itself. Access
openings shall be sized to accommodate the contained equipment.

6.5.

Roof System
The roof shall be Gable type with steel trusses and covering details as per
section 4.4.

6.6.

Miscellaneous Steel
All exposed imbedded steel items such as lintels and ledgers shall be
galvanized in accordance with ASTM A123 and A385, 2.0 oz. class (0.381
kg/m ). Sill and base course flashing shall be two plys of 6.8 kg (15 pound)
asphalt impregnated roofing felt, hot mopped in place with approved
roofing asphalt compound. Open every fourth head joint in the masonry
base course to form "Weep-holes."

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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6.7.

Ventilating and Air Conditioning

Design the central ventilation and air conditioning systems to maintain
MCC, control and radio rooms in the Office/Control Room buildings at
0.635 cm (0.25 inches) water column air pressure with all doors and
windows closed, and 18.28 mpm (60 fpm) velocity with all doors and
windows open. All other facilities shall be air conditioned with window
type units.

6.8.

Finishes
The interiors of offices, control rooms and laboratory shall be finished as
follows:
(Products are as approved by COMPANY).

Ceiling : Suspended fire retardant acoustical ceiling panels 60.96 cm x

121.92 cm (24 inches x 48 inches). Suspension grid shall be anodized
aluminum or enameled galvanized tees and angles suspended from
the overhead framing with 12 U.S. gauge galvanized steel wire.

Walls: Paint shall be a conventional coating system per specification,

TJE-A-SP-001, "Architectural Painting". Ceramic tile shall be used for
toilet and laboratory areas.

Floors :
1. Floors for offices, and radio room shall be covered with 5 mm (3/16
inch) heavy duty vinyl tile, installed over steeltroweled concrete to tile
manufacturer's recommendations.
2. Floors for Laboratories shall be ceramic tile.
3. Floors for toilet rooms shall utilize Mosaic tile products with a
mildew proof grout.
4. Floors for Control rooms and radio rooms shall be Computer tile,
antistatic hard surface covering, nominal 24" square, removable,
supported by adjustable pedestals. The system laterally stabilized by a
network of stringers rigidly bolted to pedestals. The floor system shall
include all components and accessories, including perforated panels,

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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grilles, cable outlets and services outlets required for a complete and
satisfactory installation in accordance with CST section 10270.
6.8.1. Shop and warehouse buildings shall be left unfinished. Floors
shall be steel troweled and have colored concrete topping.
6.8.2. Switchgear and motor control center rooms shall be insulated
for fireproofing and as required for energy conservation. Floors
shall be steel troweled.
6.8.3. Exterior walls shall be finished in compliance with TJE-A-SP001.
6.9.

Flashing, Gravel Guards and Gutter Material

Flashing, gravel guards, gutters and downspouts on Compressor,
Generator, and Warehouse/Maintenance buildings shall be 24 U.S. gauge
galvanized steel conforming to ASTM A361, 1.25 ounce class.

6.10. Interior Background Noise

Noise in all buildings shall not exceed the sound pressure levels (SPL's)
specified in specification TJE-G-SP-006, "Noise Levels for Residential and
Plant Areas."

This document contains information proprietary to

PT. TJE. And shall not be reproduced or transferred to
other documents or disclosed to others or used for
any purpose other than that for which it is furnished
without prior written permission of PT. TJE.

PT. TRI JAYA ENERGY

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