Professional Documents
Culture Documents
David C.H.Hsu
Vice President
davidhsu@moldex3d.com
CoreTech System Co., Ltd.
www.moldex3d.com
Date: 2010/4/28
1
Company Preview
Headquarter, HsinChu
Silicon Valley of Taiwan
2
120 employees
Customers List
Part
Part Design
Design
CAE Tool
Mold
MoldBuild
Build
Molding
MoldingTrial
Trial
Optimize Process
Condition and
Trouble-Shooting
Mold
MoldDesign
Design
Verify/Optimize
Design Parameters
Production
Production
True 3D CAE for Injection Molding
Carbon
Footprint
Shorter
Time to Market
Higher Cost
Raw Material
Energy
LightWeighted
Professional
Know-How
Development
Price
Competition
Quality
Demands
Long Product
Development
Business
Growth
Quality
Accountability
Countless
Trial & Errors
Limited
Profitability
Customer
Recognition
Cost down
Remove hot and cold spots for
cycle time reduction
Mold structure optimization
Reduce mold trial and tooling
cost
Production
Injection condition optimization
Clamping force reduction,
machine selection
True 3D CAE for Injection Molding
Moldex3D/eXplorer
Moldex3D/eDesign
Fiber
Fiber
FLOW
FLOW
PACK
PACK
COOL
COOL
WARP
WARP
Interface
Interface to
to
Structural
Structural CAE
CAE
MCM
MCM
Plastics
Inj. Molding
Precision Parts
Optical Parts
Fiber-Filled
Multi-Shots
Optics
Optics
Reactive
Inj. Molding
Semi-automatic
Available in
HW-enabled
Moldex3D
14
15
18
W/ Fiber
W/O Fiber
Moldex3D-Visoelasticity
Moldex3D-Optics
Predicted Birefringence
22
Experiment
True 3D CAE for Injection Molding
Moldex3D-I2
X5
X5
Quick 3D CAE
for Designer
Versatile
3D Meshing
Leader in
3D molding CAE
High Accuracy
With TRUE 3D
24
Parallel
Computing
3DGas
3DGas
ICM
ICM
eDesign+
eDesign+
R9.1
R9.0 eXplorer
eXplorer
eDesign
eDesign
BLM
BLM
R8.1
Hybrid
Hybrid Mesh
Mesh
Solid-I2
Solid-I2
TetraEx
TetraEx
R7.1
VE
VE
TransCool
TransCool
Voxel
Voxel
95
90
RHCM
RHCM
R7.0
R6.0
Fast-Cool
Fast-Cool
AutoGate
AutoGate
Shell-F/P/C/W
Shell-F/P/C/W
R5.0
AutoRunner
AutoRunner
R4.0
R3.1
1995
80
75
400
800
1200
1600
Time(sec)
IC-Package
IC-Package
Enh-Flow
Enh-Flow
Solid-Flow
Solid-Flow
Gas-C/W
Gas-C/W
85
70
Fast-Cool
Fast-Cool
DOE
DOE
R6.3
RCS
RCS
Optics
Optics
R8.0
3DMesh
3DMesh
Stress
Stress
Tempearture (oC)
Technology
Solid-I2+
Solid-I2+
Solid-Fiber
Solid-Fiber
Solid-Pack
Solid-Pack
X64
X64
Solid-RIM
Solid-RIM
MCM
MCM
Parallel-Cluster
Parallel-Cluster
Solid-Cool
Solid-Cool
Solid-Warp
Solid-Warp
Parallel-SMP
Parallel-SMP
LM
LM
SA
SA
Enh
Enh Fast-Cool
Fast-Cool
Year
2000
2005
2010
True 3D CAE for Injection Molding
26
Tetra Element
Prism/Hexa Element
Hybri
d
27
BLM
(Automati
c Hybrid)
Tetra
29
BLM
2.5
2
7.5 sec
1.5
8.5 sec
9.0 sec
1
0.5
0
0
50
100
150
200
250
Temperature (oC)
Experiment
30
Simulation
True 3D CAE for Injection Molding
Accurate temperature
resolution guarantees
correct filling, shrinkage
and warpage predictions
[31]
36
Import
Import STL
STL
Create
Create Runner
Runner
Set
Set Melt
Melt Etrn
Etrn
Meshing
Meshing
Create
Create
Cooling
Cooling System
System
Run
Run
Simulation
Simulation
37
True 3D CAE for Injection Molding
STL
3D Solver
Filling
Warp
Packing
Cooling
True 3D CAE for Injection Molding
Parallel Computing
by
The entire parallel computing support in Flow,
Cluster & PC
Pack, Cool, Warp, Fiber, MCM, and so on.
W
W
O
R
K
O
R
K
Computing
Time
Speedup
1x1
core
14932 sec
(4.1Hr)
1.000
4x4
core
10.042
Comprehensive Interfaces to
Thermo-Mechanical FEA
Warpage
Mold Deform
Modal Analysis
Moldex3D/I2 with
3D Mesh and Data
Core-Shift
Drop Test
Impact
Wire-Sweep
Intl Database/Lab.
Material Supplier
Customized database
True 3D CAE for Injection Molding
44
Moldex3D User:
SAMSUNG
Part Design and Cooling Optimization
Moldex3D User:
LEGO
46
Moldex3D User:
LEGO
47
Runner balancing
Cycle time estimation
Process optimization
Tool optimization
Moldex3D User:
Unilever
Moldex3D User:
Unilever
49
Moldex3D User:
Grundfos
Part
Part 7
7 mm
mm cold
cold runner
runner
Melt
Melt core
core 13
13 sec.
sec.
Gab
Gab in
in flow
flow in
in packing
packing fase
fase
Improved
Improved Part
Part 8
8 mm
mm cold
cold runner
runner
and
and flowleader
flowleader
Melt
Melt core
core at
at 18
18 sec.
sec.
Moldex3D User:
SimpaTec GmbH
Conventional cooling
Conformal cooling
51
The area
suggested to be
cored out
52
Moldex3D User:
G-Plast
Meter Panel
Moldex3D User:
HYUNDAI
Engine Cover
HyperWorks-Enabled Moldex3D
56
Partnership Commitment
The addition of Moldex3D into the HWEC demonstrates our
continued commitment to providing our HyperWorks users with
innovative technologies to increased flexibility shorten the
product development process and save money.
Martin Nichols, Executive Vice President
Altairs Global Partner Programs.
By leveraging the mutual strengths of HyperWorks and
Moldex3D, Altair customers can obtain high quality simulation
results efficiently and effectively without any additional cost.
Manufacturing companies will be able to simulate the most
advanced processes to optimize their product design and
manufacturability and maximize their return on investment
Venny Yang, President of CoreTech System
From the Press Release, 2010/2
57
Advanced
1500 GWUs
Viscoelasticiy/Optics
GasIn
Performance
1500 GWUs
Performance
2000 GWUs
Performance
1500 GWUs
Fiber/MCM/I2
5-8 CPU-cores
Fiber/MCM/I2
5-8 CPU-cores
Fiber/MCM/I2
Base
3500 GWUs
Base
6000 GWUs
Base
3500 GWUs
F/P/C/W/RIM
1-4 CPU-cores
F/P/C/W/RIM
1-4 CPU-cores
F/P/C/W/RIM
eDesign
58
Solid
Shell
True 3D CAE for Injection Molding
59
60
61