CASTER MOLD OSCILLATION DIAGNOSTICS

ST900 MDS

Mechanical and operational performance of a continuous

caster mold oscillator is quickly and accurately obtained using
the Sequence Technologies ST900 diagnostic system. These
portable measurement systems are resourceful tools for
monitoring the motion of the oscillator and provide immediate
feedback to caster personnel so quality issues can be averted.
Integrating the ST900 into a predictive maintenance plan is an
effective solution for avoiding costly machine downtime due to
mechanical failures of the oscillator.

Measurement Principle
ST703 triaxial accelerometers, mounted on the four corners of the table (as
shown below) measure the oscillation motion. Displacement, velocity and
acceleration are measured in the vertical, front to back and side to side planes.
ST703 Sensors

The ST900 MDS is a vibration monitoring system

designed specifically to measure motion of the
oscillator. The system is comprised of four ST703
triaxial accelerometers, the ST300 portable data
acquisition instrument, a laptop and custom monitoring
software. Four ST703 sensors, capable of measuring
displacement to the thousands of an inch in three axes, are
fastened to the mold table and measure its movement. The
sensor data is recorded on the ST300 and transmitted to a
laptop for processing.
Analytic software processes the sensor data and presents real
time results in numeric and graphic formats. By comparing
current performance against historical limits, abnormal table
movement can be quickly identified. Unique 3-D graphic
simulation of the table also assists in data analysis. Upon
completion of the testing, summary reports are created which
highlight irregularities allowing plant personnel to take
appropriate action.

KEY FEATURES

Compact portable system with accurate measurements

Rapidly identify motion irregularities
Create maintenance schedule for repairs
Historical limit setting for data comparison

Trending and data logging for quality assurance

Rugged sensor protective enclosures available for
extended testing while casting
Low system maintenance

BENEFITS

Optimize production and machine yield

Avoid costly downtime due to unscheduled events
Prolong equipment life
Reduce quality defects

Measurement Software Overview

Table motion displayed in numeric and graphic formats
3D simulation graphics aid in data analysis
Easy to follow configuration and setup functions
Adjustable limit settings
Summary reports for event comparison

www.SequenceTechnologies.com

Caster Mold Oscillation Diagnostics

Email: john@SequenceTechnologies.com