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INTRODUCTION
OVERVIEW
1. INTRODUCTION
1.1
OVERVIEW
The 489 Generator Management Relay is a microprocessor based relay designed for the protection and management of synchronous
and induction generators. The 489 is equipped with 6 output relays for trips and alarms. Generator protection, fault diagnostics, power
metering, and RTU functions are integrated into one economical drawout package. The single line diagram of Figure 1-1 illustrates the
489 functionality using the ANSI (American National Standards Institute) device numbers.
1
12
21
24
27
50/27
32
38
39
40
40Q
46
47
49
50
50BF
50
50/51GN
51V
59
59GN/27TN
60FL
67
76
81
86
87G
overspeed
distance
volts/hertz
undervoltage
inadvertent generator energization
reverse power/low forward power
bearing overtemperature (RTD)
bearing vibration (analog inputs)
loss of excitation (impedance)
loss of field (reactive power)
negative sequence overcurrent (I t)
voltage phase reversal
stator thermal (RTD/thermal model)
high-set phase overcurrent
2
1-1
OVERVIEW
1. INTRODUCTION
A complete list protection features may be found below in the following tables: Table 1-1 and Table 1-2.
Fault diagnostics are provided through pretrip data, event record, waveform capture, and statistics. Prior to issuing a trip, the 489 will take
a snapshot of the measured parameters and store them in a record with the cause of the trip. This pre-trip data may be viewed using the
[NEXT] key before the trip is reset, or by accessing the last trip data of Actual Values page 1. The 489 event recorder will store up to 40
time and date stamped events including the pre-trip data. Each time a trip occurs, the 489 will store a trace of 16 cycles for all measured
AC quantities. Trip counters record the number of occurrences of each type of trip. Minimum and maximum values for RTDs and analog
inputs are also recorded. These features will enable the operator to pinpoint a problem quickly and with certainty.
Power metering is built into the 489 as a standard feature. Table 1-3 outlines the metered parameters that are available to the operator or
plant engineer either through the front panel or through the communications ports. The 489 is equipped with 3 fully functional and
independent communications ports. The front panel RS232 port may be used for 489 setpoint programming, local interrogation or
control, and upgrading of 489 firmware. The Computer RS485 port may be connected to a PLC, DCS, or PC based man-machine
interface program. The Auxiliary RS485 port may be used for redundancy or simultaneous interrogation and/or control from a second
PLC, DCS, or PC program. There are also four 4-20 mA transducer outputs that may be assigned to any measured parameter. The range
of these outputs is scaleable.
Additional features are outlined in Table 1-4.
Table 1-3 METERING
1-2
voltage (phasors)
current (phasors) and amps demand
real power, MW demand, MWh
apparent power and MVA demand
reactive power, Mvar demand, Mvarh positive/negative
frequency
power factor
RTD
speed in RPM with a key phasor Input
user programmable analog inputs
1. INTRODUCTION
ORDER INFORMATION
1.2ORDER INFORMATION
ORDERING
489 *
489
P1
P5
LO
HI
A1
A20
ACCESSORIES
489PC Software:........... Shipped free with 489
DEMO: .......................... Metal carry case in which 489 unit may be mounted
SR 19-1 PANEL: ........... Single cutout for 19 panel
SR 19-2 PANEL: ........... Double cutout for 19 panel
SCI MODULE: .............. RS232 to RS485 converter box, designed for harsh industrial environments
PCT:.............................. 50, 75, 100, 150, 200, 250, 300, 350, 400, 500, 600, 750, 1000 Phase CT primaries
HGF3, HGF5, HGF8:.... For sensitive ground detection on high resistance grounded systems
489 1 3/8 Collar: .......... For shallow switchgear, reduces the depth of the relay by 1 3/8
489 3 Collar: ................ For shallow switchgear, reduces the depth of the relay by 3
All features of the 489 are standard, there are no options. The phase CT secondaries must be specified at the time of order. The control
power and analog output range must also be specified at the time of order. There are two ground CT inputs, one for the GE Power
Management HGF core balance CT and one for a ground CT with a 1A secondary (may also be used to accommodate 5A secondary).
The VT inputs will accommodate VTs in either a delta or wye configuration. The output relays are always non-failsafe with the exception
of the service relay. The 489PC program is provided with each unit. A metal demo case may be ordered for demonstration or testing
purposes. Other accessories are listed below.
1-3
489 SPECIFICATIONS
1. INTRODUCTION
POWER SUPPLY
Options:
Range:
10 - 50000A
1A or 5A (must be specified with order)
0.02 - 20 x CT
@ < 2 x CT: 0.5% of 2 x CT
@ 2 x CT: 1% of 20 x CT
Less than 0.2 VA at rated load
1 second @ 80 times rated current
2 seconds @ 40 times rated current
continuous @ 3 times rated current
Ground CT
1A/5A
10 10000A (1A/5A)
1A/5A or 50:0.025 (HGF)
0.02 20 x CT for 1A/5A
0.0 100A primary for 50:0.025 CT (HGF)
HGF: 0.1A @ < 10A
1.0A @ 10 100A
1A/5A: @ < 2 x CT: 0.5% of 2 x CT
@ 2 x CT: 1% of 20 x CT
GROUND CT BURDEN
BURDEN
INPUT
(A)
VA
1
0.024
5
0.605
20
9.809
0.025
0.057
0.1
0.634
0.5
18.9
0.024
0.024
0.024
90.7
90.7
75.6
RTD INPUTS
RTDs:
20-300 Vdc/Vac
2-5mA
COMMUNICATIONS PORTS
RS232 Port:
RS485 Ports:
Baud Rates:
Parity:
Protocol:
DIGITAL INPUTS
Type:
Active
Range:
4-20mA, 0-1 mA (must be specified with order)
Accuracy:
1% of full scale
4 20 mA max. load: 1.2k
0-1mA max. load:
10k
Isolation:
36Vpk (Isolated with RTDs and analog inputs)
4 Assignable Outputs: Phase A,B,C output current
3 phase average current
negative sequence current
generator load
hottest stator RTD
hottest bearing RTD
RTD # 1-12
AB voltage
BC voltage
CA voltage
average phase-phase voltage
volts/hertz
frequency
3rd harmonic neutral voltage
power factor
3 phase reactive power (Mvar)
3 phase real power (MW)
3 phase apparent power (MVA)
analog inputs 1-4
tachometer
thermal capacity used
I, Mvar, MW, MVA demands
Torque
Inputs:
External Switch:
OUTPUT RELAYS
50:0.025 HGF
9 opto-isolated inputs
dry contact < 800, or
open collector NPN transistor from sensor
6mA sinking from internal 4K pullup @ 24Vdc
with Vce < 4Vdc
489 Sensor Supply: +24Vdc @ 20mA Max.
1-4
Configuration:
6 Electo-Mechanical Form C
Contact Material:
silver alloy
Operate Time:
10ms
Max Ratings for 100000 operations
1. INTRODUCTION
489 SPECIFICATIONS
Pickup Accuracy:
Timing Accuracy:
Elements:
OFFLINE OVERCURRENT
Pick-up Level:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
INADVERTENT ENERGIZATION
Arming Signal:
Pick-up Level:
TERMINALS
Low Voltage (A, B, C, D terminals):
12 AWG max
High Voltage (E, F, G, H terminals):
#8 ring lug, 10 AWG wire standard
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
PHASE OVERCURRENT
POWER METERING
Range:
Accuracy:
DEMAND METERING
Metered Values:
Measurement Type:
Demand Interval:
Update Rate:
Elements:
OVERCURRENT ALARM
Pick-up Level:
Time Delay:
Voltage Restraint:
Pick-up Level:
Curve Shapes:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
GROUND OVERCURRENT
Pick-up Level:
Curve Shapes:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
PHASE DIFFERENTIAL
Pick-up Level:
Curve Shape:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
GROUND DIRECTIONAL
Pickup Level:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
UNDERVOLTAGE
Pick-up Level:
Curve Shapes:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
1-5
489 SPECIFICATIONS
OVERVOLTAGE
Pick-up Level:
Curve Shapes:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
VOLTS/HERTZ
Pick-up Level:
Curve Shapes:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
UNDERFREQUENCY
Required Voltage:
Block From Online:
Pick- up Level:
Curve Shapes:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
1. INTRODUCTION
Timing Accuracy:
Elements:
REVERSE POWER
Block From Online:
Pick- up Level:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
DISTANCE (Impedance)
Pickup Levels:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
REACTIVE POWER
Block From Online:
Pick- up Level:
Time Delay:
Pickup Accuracy:
1-6
0 - 5000 s in steps of 1
0.02 - 1.50 x rated Mvar Positive and negative
0.2- 120.0 s in steps of 0.1
see power metering
0 - 15000 s in steps of 1
0.02 - 0.99 x rated MW
0.2- 120.0 s in steps of 0.1
see power metering
100ms or 0.5 % of total time
Trip and Alarm
PULSE OUTPUT
Parameters:
Interval:
Pulse Width:
RTDs 1-12
Pickup:
Pickup Hysteresis:
Time Delay:
Elements:
1 - 250 OC in steps of 1
2 OC
3s
Trip and Alarm
0 - 5000 s in steps of 1
0.02 - 0.99 x rated MW
0.2- 120.0 s in steps of 0.1
see power metering
100ms or 0.5 % of total time
Trip and Alarm
OVERFREQUENCY
Required Voltage:
Block From Online:
Pick- up Level:
Curve Shapes:
Time Delay:
Pickup Accuracy:
Timing Accuracy:
Elements:
Curve Biasing:
Overload Pickup:
Pickup Accuracy:
Timing Accuracy:
Elements:
OTHER FEATURES
ENVIRONMENT
Ambient Operating Temperature:
Ambient Storage Temperature:
Humidity:
Altitude:
Pollution Degree:
-40 C +60 C
40 C +80 C.
Up to 90%, noncondensing.
Up to 2000m
2
CASE
Fully drawout (Automatic CT shorts)
Seal provision
Dust tight door
Panel or 19" rack mount
1. INTRODUCTION
489 SPECIFICATIONS
IP Class: IP20-X
PRODUCTION TESTS
Thermal Cycling:
FUSE
Current Rating:
Type:
Model#:
3.15A
5x20mm Slo-Blo Littelfuse, High Breaking Capacity
215.315
TYPE TESTS
Dielectric Strength:
Insulation Resistance: IEC255-5 500Vdc, from relays, CTs, VTs, power supply
to Safety Ground
DO NOT CONNECT FILTER GROUND TO SAFETY GROUND DURING TEST
Transients:
Impulse Test:
RFI:
EMI:
Static:
Humidity:
Temperature:
Environment:
Vibration:
PACKAGING
Shipping Box:
Shipping Weight:
12x11x10 (WxHxD)
30.5cm x 27.9cm x 25.4cm
17 lbs Max / 7.7 kg
CERTIFICATION
ISO:
UL:
CSA:
CE:
1-7