ts possible you have heard of Damascus steel, particularly if
you are familiar with old swords, knives and guns. A book, The Art and Beauty of Damascus Steel, was recently written on the subject. While this treatment of the topic might not do the book justice, Damascus steel is quite beautiful and holds much mystery. Although the heyday of Damascus steel was between 900 and 1600 AD, the origins began as early as 300 BC in India. At that time, wootz steel was made using a new technique that produced high-carbon steel of unusually high purity. Glass was added to a mixture of iron and charcoal in a small, sealed, clay crucible, and it was then heated. The glass acted as a ux to combine with other impurities in the melt, allowing them to oat to the surface. The result was a more pure steel. This technique spread from India to modern-day Turkmenistan and Uzbekistan around 900 and to the Middle East around 1000. Modern metallurgical analysis has proven that Damascus steel differs from pattern welding (to be discussed later). Blacksmiths of today use pattern-welding techniques to reproduce the look of Damascus steel. No one really knows why this steel is so unique, but it is believed to be due in part to its vanadium content. In addition, it is believed that the steell was hot short due to its sulfur and phosphorus content. Ourr theory would be that this hot shortness required a lower and more ore precise forging temperature than conventional European blacksmiths cksmiths were accustomed to. The vanadium content, and possibly also molybdenum, could create primary carbides, which would not be affected by the lower-temperature thermal processing (forging). forging). Some of the iron carbides might go into solution during ng forging, but the primary, vanadium carbides and certain other metallic carbides would ow in a pattern established by the forgingg process. These ow lines would lie parallel to the forging planee of the blade, and the bladesmith exploited this to create a more exotic pattern upon polishing and etching of thee blade. Another forging-process creation was not known wn until recent metallurgical analysis nalysis revealed the presencee of carbon nanotubes and nd nanowires in a 17th-centh-century sword. The complex forging ging and annealing ling process is believed to have ave Damascus steel developed the detail (right)
24 August 2009 - IndustrialHeating.com
nano-scale structures. These nanostructures help give Damascus
steel its distinctive properties. The origin of the Damascus steel name is almost as mysterious as the steel itself. The assumption is that the steel or the swords were made in Damascus, Syria. Its just as likely, however, that it comes from the Arabic word damas meaning water, referring to the surface pattern that resembles turbulent water. One source refers to swords made by a man named Damasqui, which could also have been the origin of the name. Damascus steel is both hard and exible, which made it an ideal sword-making material. The primary and/or precipitated carbides that create the pattern are much harder than the lowcarbon steel matrix. These carbides allowed the swordsmith to make an edge using the precipitated carbides that would cut hard materials, and the softer matrix allowed the sword to remain tough and exible. The beauty of Damascus steel has resulted in craftsmen attempting to duplicate it. Present-day blacksmiths use one of two techniques: cable Damascus or pattern welding. The cable technique began with the availability of steel-wire rope in the 1830s. The wire rope is forged, creating repeating images along the blade similar to the Damascus steel of old. Pattern welding involves welding different types of steel and iron bars together to form a billet. The billet is drawn out and folded several times during the forging process. Historically, Japanese samurai swords were made with this technique. Typically, the folding and re-forging process is repeated from eight to 16 times, which
helps refine the impurities and remove excess
carbon. Believe it or not, if you start with a single bar and fold it 16 times, you will end up with 65,536 layers. If, however, you start with a pattern-welded, eight-layer billet, 17 folds will result in 1,048,576 layers! er rs! The resulting layers will be aligned parallel to the fforging direction, producing superior strength properties as well as a pattern similar to the Damascus patterns of old. In spite of the many mysteries about Damascus steel, now you know what it is and how todays craftsmen s duplicate duuplicate its unique properties and beauty. IH
Ironwork - Part II - Being a Continuation of the First Handbook, and Comprising from the Close of the Mediaeval Period to the End of the Eighteenth Century, Excluding English Work
High-Speed Steel - The Development, Nature, Treatment, and use of High-Speed Steels, Together with Some Suggestions as to the Problems Involved in their Use
Practical Blacksmithing - A Collection of Articles Contributed at Different Times by Skilled Workmen to the Columns of "The Blacksmith and Wheelwright": Covering Nearly the Whole Range of Blacksmithing from the Simplest Job of Work to Some of the Most Complex Forgings - Volume IV.
American Blacksmithing, Toolsmiths' and Steelworkers' Manual - It Comprises Particulars and Details Regarding:: the Anvil, Tool Table, Sledge, Tongs, Hammers, How to use Them, Correct Position at an Anvil, Welding, Tube Expanding, the Horse, Anatomy of the Foot, Horseshoes, Horseshoeing, Hardening a Plowshare and Babbiting